Fan production process monitoring system

Abstract

The invention discloses a fan production process monitoring system, which comprises a system monitoring module, a data storage module, a data acquisition module, a user interface and test equipment of a fan production line, and is characterized in that the data storage module comprises a data input interface and a data query analysis interface; the data storage module is used for storing all data of fan production, and the data input interface is used for receiving all information transmitted to the system by the client. According to the fan production process monitoring system disclosed by the invention, the production equipment is automatically monitored by adopting the computer, so that the ground load of a production management department can be greatly reduced, the operation of a production field is more timely and specifically digitalized, the quality management of a quality management department is more timely and accurate, and the production efficiency is improved. According to the technical scheme, time is not needed to be wasted for collection and auditing of bad data, meanwhile, production equipment shutdown early warning signal butt joint is achieved in real time, quality problems are found more timely, and therefore the loss of defective products is reduced.

Description

Technical Field

[0001] The invention relates to the technical field of fan production, and in particular to a fan production process monitoring system. Background Art

[0002] A fan is a machine that relies on input mechanical energy to increase gas pressure and discharge gas. It is a driven fluid machine. Fan is China's customary abbreviation for gas compression and gas delivery machinery. Fans are widely used in ventilation, dust removal and cooling of factories, mines, tunnels, cooling towers, vehicles, ships and buildings, ventilation and air induction of boilers and industrial furnaces, cooling and ventilation in air conditioning equipment and household appliances, drying and selection of grains, wind tunnel wind sources and inflation and propulsion of hovercraft, etc.

[0003] Due to the rapid development and widespread application of electronic information, the requirements for the quality and process of fan products are becoming higher and higher. The early traditional production lines and manual statistical data monitoring have long been unable to meet the current requirements for electronic products. More and more electronic product production processes have adopted automated production lines. Therefore, the monitoring of production equipment and product quality processes has gradually become an increasingly important task. The traditional practice is to produce the products first and then test them centrally. In this way, the information is delayed and the quality status of the products cannot be controlled in time. Summary of the invention

[0004] The invention discloses a fan production process monitoring system, aiming to solve the technical problem in the background technology that the quality status of the product cannot be controlled in time.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions:

[0006] A fan production process monitoring system includes a system monitoring module, a data storage module, a data acquisition module, a user interface and various test equipment for the fan production line. The data storage module includes a data input interface and a data query and analysis interface. The data storage module is used to store all data of fan production, and the data input interface is used to receive all information transmitted to the system by a client, such as quality parameter configuration and warning condition setting. The data query and analysis interface is used to provide adding, deleting, query and maintenance functions for all data in the data storage module, and generate corresponding data reports for all data in the data storage module according to user needs. The system monitoring module reads the dynamic data of the production line equipment in the data storage module, and compares the system monitoring module with the basic data stored therein to determine whether it meets the system preset parameters. The system monitoring module generates corresponding system instructions according to the determination results and transmits them to the data storage module. The system instructions include alarm reminder instructions and production line shutdown instructions for the production line.

[0007] In a preferred solution, the data acquisition module establishes a connection with the fan production line equipment through a network, and is used to collect dynamic data of the fan production line equipment in real time, and transmit the collected data to the data storage module. The data of the fan production line equipment includes basic data of the production line equipment, and the basic data includes equipment type, real-time parameters, number of defective outputs, equipment defect rate warning value, and dynamic data of the fan production line equipment.

[0008] In a preferred solution, the system monitoring module includes an equipment status monitoring submodule and a quality status monitoring submodule. The equipment status monitoring submodule is used to read the real-time parameters of the equipment from the fan production line equipment and compare them with the preset parameters to generate an equipment early warning instruction, which is transmitted to the user interface via the data storage module. The quality status monitoring submodule is used to compare the current production quality status of the fan production line equipment in the data storage module with the equipment defect rate warning value to generate an equipment early warning instruction, which is transmitted to the user interface via the data storage module.

[0009] In a preferred embodiment, the operation process of the machine production line monitoring system includes the following steps:

[0010] Step 1: First, the data acquisition module collects dynamic data of the fan production line equipment in real time;

[0011] Step 2: The user establishes the basic data of all fan production line equipment through the data entry interface of the data storage module, and sets various system parameters;

[0012] Step 3: The system compares the collected dynamic data with the system parameters to determine whether the fan production line is operating normally;

[0013] Step 4: If the quality or equipment of the fan production line is abnormal, the system will issue a corresponding warning or shutdown to the production equipment through production instructions;

[0014] Step 5: If the quality of the fan production line is normal, the collected dynamic data of the fan production line equipment will be saved.

[0015] As can be seen from the above, a fan production process monitoring system includes a system monitoring module, a data storage module, a data acquisition module, a user interface and various test equipment for the fan production line. The data storage module includes a data input interface and a data query and analysis interface. The data storage module is used to store all data of fan production, and the data input interface is used to receive all information transmitted to the system by the client, such as quality parameter configuration, setting of early warning conditions, the data query and analysis interface is used to provide adding, deleting, query and maintenance functions for all data in the data storage module, and generate corresponding data reports for all data in the data storage module according to user needs. The system monitoring module reads the dynamic data of the production line equipment in the data storage module, and the system monitoring module compares it with the basic data stored therein to determine whether it meets the system preset parameters. The system monitoring module generates corresponding system instructions according to the judgment results and transmits them to the data storage module. The system instructions include alarm reminder instructions and production line shutdown instructions for the production line. The fan production process monitoring system provided by the present invention uses a computer to automatically monitor the production equipment, so that the load of the production management department can be greatly reduced, the operation of the production site is more timely and specific to digitalization, and the quality control department can also manage the quality more timely and accurately, without wasting time on the collection and audit of bad data. At the same time, it also connects with the production equipment shutdown warning signal in real time. When the defective products exceed the defect rate warning value, the equipment is linked to stop production, and quality problems are discovered more timely to reduce the loss of defective products. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a functional module diagram of a fan production process monitoring system proposed by the present invention.

[0017] Figure 2 A fan production process monitoring system proposed by the present invention Figure 1 The block diagram of the system monitoring module is shown in .

[0018] Figure 3 The present invention provides an operation flow chart of a fan production process monitoring system of the fan production process monitoring system. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0020] Reference Figure 1 and Figure 2A fan production process monitoring system includes a system monitoring module, a data storage module, a data acquisition module, a user interface and various test equipment for the fan production line. The data storage module includes a data input interface and a data query and analysis interface. The data storage module is used to store all data of fan production, and the data input interface is used to receive all information transmitted to the system by a client. The data query and analysis interface is used to provide adding, deleting, query and maintenance functions for all data in the data storage module, and generate corresponding data reports for all data in the data storage module according to user needs. The system monitoring module reads the dynamic data of the production line equipment in the data storage module, and the system monitoring module compares it with the basic data stored therein to determine whether it meets the system preset parameters. The system monitoring module generates corresponding system instructions according to the determination results and transmits them to the data storage module. The system instructions include alarm reminder instructions and production line shutdown instructions for the production line.

[0021] Reference Figure 1 and Figure 2 In a preferred embodiment, the data acquisition module establishes a connection with the fan production line equipment through a network to collect dynamic data of the fan production line equipment in real time and transmit the collected data to the data storage module.

[0022] Reference Figure 1 and Figure 2 In a preferred embodiment, the data of the wind turbine production line equipment includes basic data of the production line equipment, and the basic data includes equipment type, real-time parameters, number of defective outputs, equipment defect rate warning value, and dynamic data of the wind turbine production line equipment.

[0023] Reference Figure 1 and Figure 2 In a preferred embodiment, the system monitoring module includes an equipment status monitoring submodule and a quality status monitoring submodule.

[0024] Reference Figure 1 and Figure 2 In a preferred embodiment, the equipment status monitoring submodule is used to read the real-time equipment parameters from the wind turbine production line equipment and compare them with the preset parameters to generate an equipment early warning instruction, which is transmitted to the user interface via the data storage module.

[0025] Reference Figure 1 and Figure 3 In a preferred embodiment, the operation process of the machine production line monitoring system includes the following steps:

[0026] Step 1: First, the data acquisition module collects dynamic data of the fan production line equipment in real time;

[0027] Step 2: The user establishes the basic data of all fan production line equipment through the data entry interface of the data storage module, and sets various system parameters;

[0028] Step 3: The system compares the collected dynamic data with the system parameters to determine whether the fan production line is operating normally;

[0029] Step 4: If the quality or equipment of the fan production line is abnormal, the system will issue a corresponding warning or shutdown to the production equipment through production instructions;

[0030] Step 5: If the quality of the fan production line is normal, the collected dynamic data of the fan production line equipment will be saved.

[0031] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A fan production process monitoring system, comprising a system monitoring module, a data storage module, a data acquisition module, a user interface and various test equipment for a fan production line, characterized in that: The data storage module includes a data input interface and a data query and analysis interface. The data storage module is used to store all data of fan production, and the data input interface is used to receive all information transmitted to the system by the client. The data query and analysis interface is used to provide adding, deleting, querying and maintaining functions for all data in the data storage module, and generate corresponding data reports for all data in the data storage module according to user needs. The system monitoring module reads the dynamic data of the production line equipment in the data storage module, and compares the system monitoring module with the basic data stored therein to determine whether it meets the system preset parameters. The system monitoring module generates corresponding system instructions according to the judgment results and transmits them to the data storage module. The system instructions include alarm reminder instructions and production line shutdown instructions for the production line.

2. A fan production process monitoring system according to claim 1, characterized in that: The data acquisition module establishes a connection with the fan production line equipment through a network, is used to collect dynamic data of the fan production line equipment in real time, and transmits the collected data to the data storage module.

3. A fan production process monitoring system according to claim 2, characterized in that: The data of the wind turbine production line equipment includes basic data of the production line equipment, and the basic data includes equipment type, real-time parameters, number of output defects, equipment defect rate warning value, and dynamic data of the wind turbine production line equipment.

4. A fan production process monitoring system according to claim 1, characterized in that: The system monitoring module includes an equipment status monitoring submodule and a quality status monitoring submodule.

5. A fan production process monitoring system according to claim 4, characterized in that: The equipment status monitoring submodule is used to read the real-time equipment parameters from the wind turbine production line equipment and compare them with the preset parameters to generate an equipment early warning instruction, which is transmitted to the user interface via the data storage module.

6. A fan production process monitoring system according to claim 5, characterized in that: The quality status monitoring submodule is used to compare the current production quality status of the wind turbine production line equipment in the data storage module with the equipment defect rate warning value to generate an equipment early warning instruction, which is transmitted to the user interface via the data storage module.

7. A fan production process monitoring system according to claim 1, characterized in that: The operation process of the machine production line monitoring system includes the following steps: Step 1: First, the data acquisition module collects dynamic data of the fan production line equipment in real time; Step 2: The user establishes the basic data of all fan production line equipment through the data entry interface of the data storage module, and sets various system parameters; Step 3: The system compares the collected dynamic data with the system parameters to determine whether the fan production line is operating normally; Step 4: If the quality or equipment of the fan production line is abnormal, the system will issue a corresponding warning or shutdown to the production equipment through production instructions; Step 5: If the quality of the fan production line is normal, the collected dynamic data of the fan production line equipment will be saved.

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