Wire harness assembling device for electric control system

Abstract

The invention belongs to the technical field of wire harness assembling, and particularly relates to a wire harness assembling device for an electric control system, the wire harness assembling device comprises a bottom plate and a supporting seat arranged on the upper side wall of the bottom plate, the upper side wall of the bottom plate is fixedly connected with a PLC, the supporting seat is of a hollow structure, and the inner wall of the lower side of the supporting seat is rotatably connected with a supporting column. When the wire harness is stripped before being assembled, an insulating layer with a set length can be automatically stripped according to use requirements, so that the problem of short circuit caused by accidental contact between an overlong bare wire and other surrounding circuits or metal parts is avoided while the wire is ensured to be completely inserted into a terminal crimping part, and the service life of the wire harness is prolonged. According to the wiring harness assembling device, the wiring harness and the wiring terminal can be automatically connected, after the wiring harness and the wiring terminal are connected, the connection condition of the wiring harness and the wiring terminal can be automatically detected, and when it is detected that the connection of the wiring harness and the wiring terminal is not firm enough, the wiring harness which is not firm in connection can be removed, so that the yield of wiring harness assembling is guaranteed.

Description

Technical Field

[0001] The invention belongs to the technical field of wire harness assembly, and in particular relates to a wire harness assembly device for an electric control system. Background Art

[0002] The wiring harness is used to carry signals and power connections between devices. The wiring harness assembly is the sum of strings of wires and cables that transmit information. In order to facilitate the connection of the wires, an assembly device is required to connect the wiring harness and the terminal blocks together. For example, an automatic pulling wiring harness assembly device is proposed in patent publication number CN217507884U.

[0003] When assembling the wire harness, it is necessary to pre-process the wire harness first, mainly by stripping off a certain length of the insulating outer sheath to expose the metal wire of the appropriate length (usually determined by the specifications and requirements of the terminal), then insert the stripped wire into the crimping part of the terminal, and finally, use the crimping tool to align the crimping part of the terminal for crimping. However, when the wire harness is automatically stripped, if the position of the wire harness is not accurate enough, the problem of inaccurate stripping length of the wire harness will occur. If the stripping length of the wire harness is too long, the excessively long bare wire will accidentally contact other surrounding lines or metal parts, thereby causing a short circuit; and if the stripping length of the wire harness is too short, it may not meet the connection requirements. For example, when using crimping terminals, stripping too short will cause the wire to be unable to be fully inserted into the crimping part of the terminal, resulting in an unstable connection.

[0004] Therefore, a wiring harness assembly device for an electric control system is proposed to solve the above problems. Summary of the invention

[0005] The object of the present invention is to provide a wire harness assembly device for an electric control system in view of the above problems.

[0006] To achieve the above-mentioned purpose, the present invention adopts the following technical solutions: a wiring harness assembly device for an electric control system, comprising a base plate and a support seat arranged on the upper side wall of the base plate, the upper side wall of the base plate is fixedly connected to a PLC controller, the support seat is a hollow structure, the lower inner wall of the support seat is rotatably connected to a support column, the upper end of the support column extends out of the support seat and is fixedly connected to a turntable, the lower inner wall of the support seat is fixedly connected to an angle motor, the output end of the angle motor is connected to the support column through a bevel gear transmission assembly, and also includes:

[0007] Multiple clamping components are evenly distributed on the upper side wall of the turntable in a ring shape and are used to fix the wire harness;

[0008] A plurality of first electric push rods are evenly distributed on the lower side wall of the turntable, and the moving ends of the first electric push rods are connected with a peeling component and a sensing component;

[0009] A crimping assembly, fixedly connected to the upper side wall of the bottom plate and located on the left side of the turntable, is used to connect the wire harness and the wiring terminal;

[0010] The detection component is fixedly connected to the upper side wall of the bottom plate and is located at the rear side of the turntable, and is used to detect the connection quality of the wire harness and the terminal block.

[0011] Preferably, the clamping assembly includes a first linear motor and an automatic clamp, the first linear motor is fixedly connected to the upper side wall of the turntable, the automatic clamp and the movable end of the first linear motor are fixedly connected, the wiring harness is fixed by the automatic clamp, the upper side wall of the turntable is fixedly connected with a plurality of guide seats, the end of the wiring harness away from the automatic clamp is located in the guide seat, and the side wall of the guide seat away from the automatic clamp is fixedly connected with a first pressure sensor.

[0012] Preferably, the stripping assembly includes a support frame and a lifting electric push rod, the support frame and the moving end of the first electric push rod are fixedly connected, the lifting electric push rod and the upper side wall of the support frame are fixedly connected, the moving end of the lifting electric push rod is fixedly connected to the second linear motor, the moving end of the second linear motor is connected to the fixed frame through the induction component, the fixed frame is a U-shaped structure, the front and rear sides of the fixed frame are fixedly connected to transverse electric push rods, the moving ends of the two transverse electric push rods are fixedly connected to stripping knives, the left side wall of the fixed frame is fixedly connected to a laser generator and a laser receiver, the laser receiver is electrically connected to a PLC controller, the front and rear inner walls of the fixed frame are fixedly connected to the same guide plate, and the upper side wall of the guide plate is provided with a guide groove that matches the wiring harness.

[0013] Preferably, the induction component includes an induction box and a sliding block, the upper side wall of the induction box is fixedly connected to the lower side wall of the fixed frame, the sliding block is connected in the induction box by a spring, the sliding block can slide in the induction box, the moving end of the second linear motor is fixedly connected to a square plate, the lower side wall of the induction box is provided with a sliding opening that matches the square plate, the upper end of the square plate passes through the sliding opening and is fixedly connected to the lower side wall of the sliding block, the left side wall of the sliding block is fixedly connected to a bent rod, the end of the bent rod away from the sliding block is fixedly connected to a wheel frame, the inner wall of the wheel frame is rotatably connected to a metal wheel, the metal wheel is electrically connected to an external power supply through a conductive slip ring assembly, the surface of the metal wheel is provided with an insulating layer, the outer wall of the metal wheel is fixedly connected to a blocking rod, the inner wall of the wheel frame is fixedly connected to an arc plate, the inner wall of the arc plate is fixedly connected to two stop blocks, the upper inner wall of the induction box is inlaid with an induction plate, and the induction plate is electrically connected to a PLC controller.

[0014] Preferably, the crimping assembly includes a support platform and a block, the support platform and the upper side wall of the base plate are fixedly connected, the block is fixedly connected to the upper side wall of the support platform, a second pressure sensor is provided on the right side wall of the block, the wiring terminal is placed on the upper side wall of the support platform and is located on the right side of the block, the upper side wall of the support platform is fixedly connected to a mounting frame, the upper side wall of the support platform is provided with a storage groove, the storage groove and the side wall of the mounting frame are both connected to a hydraulic cylinder, the two hydraulic cylinders are fixedly connected to a crimping seat at one opposite end, and the crimping portion of the wiring terminal is located between the two crimping seats.

[0015] Preferably, the detection component includes a carrier frame and a second electric push rod, the carrier frame is fixedly connected to the upper side wall of the base plate and is located on the rear side of the turntable, the second electric push rod is fixedly connected to the carrier frame, the moving end of the second electric push rod is fixedly connected to a lifting plate, the lower side wall of the lifting plate is fixedly connected to a conduction block and a third linear motor, the moving end of the third linear motor is fixedly connected to a conduction wheel through an elastic rod, the roller part of the conduction wheel is made of metal, and the conduction wheel is electrically connected to an external power supply through a conductive slip ring assembly, and the conduction block is electrically connected to a PLC controller.

[0016] Preferably, a recovery rack and a third electric push rod are fixedly connected to the upper side wall of the base plate, the recovery rack and the upper side wall of the base plate are fixedly connected, the third electric push rod and the recovery rack are fixedly connected, the moving end of the third electric push rod is fixedly connected to an adjusting motor, the output end of the adjusting motor is fixedly connected to a fourth linear motor, the moving end of the fourth linear motor is fixedly connected to an electric clamp, and two longitudinally placed recovery boxes are placed on the upper side wall of the base plate.

[0017] Preferably, a positioning groove is provided on the upper side wall of the sliding block, and a micro electric push rod is fixedly connected to the inner wall of the positioning groove, a moving end of the micro electric push rod is fixedly connected to a conical seat, and a plurality of slots matching the conical seat are provided on the upper inner wall of the induction box.

[0018] Compared with the existing technology, the advantages of a wiring harness assembly device for an electric control system are:

[0019] 1. Through the provided base plate, support seat, PLC controller, support column, turntable, angle motor, terminal block, clamping assembly, first linear motor, automatic fixture, guide seat and stripping assembly, when stripping the wire harness before assembling it, the insulation layer of the set length can be automatically stripped according to the use requirements, while ensuring that the wire is fully inserted into the terminal crimping part, it also avoids the problem that the excessively long bare wire will accidentally contact with other surrounding lines or metal parts, thereby causing a short circuit.

[0020] 2. Through the set induction component, after the wiring harness and the terminal are connected, the connection status of the wiring harness and the terminal can be automatically detected. When the detection finds that the connection between the wiring harness and the terminal is not firm enough, the wiring harness with a loose connection and the wiring harness with a firm connection can be placed separately, thereby ensuring the yield rate of the wiring harness assembly.

[0021] 3. Through the detection component, the assembly quality of the wiring harness can be automatically detected after the wiring harness is assembled. When the detection finds that the circuit between the wiring harness and the terminal is not connected, the wiring harness with assembly problems can be automatically removed. The operator does not need to perform additional quality inspection steps, which reduces the operator's workload. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a structural schematic diagram of a wiring harness assembly device for an electric control system provided by the present invention;

[0023] Figure 2 It is a structural schematic diagram of a stripping component in a wire harness assembly device for an electric control system provided by the present invention;

[0024] Figure 3 It is a schematic diagram of the internal structure of a fixing frame in a wiring harness assembly device for an electric control system provided by the present invention;

[0025] Figure 4 It is a structural schematic diagram of an induction component in a wiring harness assembly device for an electric control system provided by the present invention;

[0026] Figure 5 It is a schematic diagram of the surface structure of a metal wheel in a wiring harness assembly device for an electric control system provided by the present invention;

[0027] Figure 6 It is a structural schematic diagram of a crimping assembly in a wire harness assembly device for an electric control system provided by the present invention;

[0028] Figure 7 It is a top view of a turntable in a wire harness assembly device for an electric control system provided by the present invention;

[0029] Figure 8 It is a structural schematic diagram of a guide seat in a wire harness assembly device for an electric control system provided by the present invention;

[0030] Fig. 9 The present invention is a schematic diagram of the surface structure of a lifting plate in a wiring harness assembly device for an electric control system.

[0031] In the figure: 1 bottom plate, 2 support seat, 3 PLC controller, 4 support column, 5 turntable, 6 angle motor, 7 terminal, 8 clamping assembly, 81 first linear motor, 82 automatic clamp, 9 guide seat, 10 peeling assembly, 101 support frame, 102 lifting electric push rod, 11 second linear motor, 12 fixed frame, 13 horizontal electric push rod, 14 peeling knife, 15 laser generator, 16 laser receiver, 17 guide plate, 18 guide groove, 19 induction assembly, 191 induction box, 192 sliding block, 20 square plate, 21 sliding mouth, 22 bending rod, 23 wheel frame, 24 metal wheel, 25 insulation layer, 26 blocking rod, 2 7 arc plate, 28 stop block, 29 induction plate, 30 crimping assembly, 301 support table, 302 stop block, 31 first pressure sensor, 32 second pressure sensor, 33 mounting frame, 34 storage slot, 35 hydraulic cylinder, 36 crimping seat, 37 detection assembly, 371 carrier frame, 372 second electric push rod, 38 lifting plate, 39 conduction block, 40 third linear motor, 41 conduction wheel, 42 recovery frame, 43 third electric push rod, 44 adjustment motor, 45 fourth linear motor, 46 electric clamp, 47 recovery box, 48 positioning slot, 49 micro electric push rod, 50 conical seat, 51 card slot, 52 first electric push rod. DETAILED DESCRIPTION

[0032] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0033] like Figure 1-Figure 9 As shown, a wiring harness assembly device for an electric control system includes a base plate 1 and a support seat 2 arranged on the upper side wall of the base plate 1, a PLC controller 3 is fixedly connected to the upper side wall of the base plate 1, the support seat 2 is a hollow structure, a support column 4 is rotatably connected to the lower inner wall of the support seat 2, the upper end of the support column 4 extends out of the support seat 2 and is fixedly connected to a turntable 5, an angle motor 6 is fixedly connected to the lower inner wall of the support seat 2, and the output end of the angle motor 6 is transmission-connected to the support column 4 through a bevel gear transmission assembly, and also includes:

[0034] A plurality of clamping assemblies 8 are evenly distributed on the upper side wall of the turntable 5 and are distributed in a ring shape, and are used to fix the wire harness. The clamping assembly 8 includes a first linear motor 81 and an automatic clamp 82. The first linear motor 81 is fixedly connected to the upper side wall of the turntable 5. The automatic clamp 82 is fixedly connected to the moving end of the first linear motor 81. The wire harness is fixed by the automatic clamp 82. A plurality of guide seats 9 are fixedly connected to the upper side wall of the turntable 5. One end of the wire harness away from the automatic clamp 82 is located in the guide seat 9. The side wall of the guide seat 9 away from the automatic clamp 82 is fixedly connected to a first pressure sensor 31, which can clamp and fix the wire harness.

[0035] A plurality of first electric push rods 52 are evenly distributed on the lower side wall of the turntable 5. The moving end of the first electric push rod 52 is connected to the peeling component 10 and the induction component 19. The induction component 19 includes an induction box 191 and a sliding block 192. The upper side wall of the induction box 191 is fixedly connected to the lower side wall of the fixed frame 12. The sliding block 192 is connected to the induction box 191 through a spring. The sliding block 192 can slide in the induction box 191. The moving end of the second linear motor 11 is fixedly connected to the square plate 20. The lower side wall of the induction box 191 is provided with a sliding opening 21 that matches the square plate 20. The upper end of the square plate 20 passes through the sliding opening 21 and is fixedly connected to the lower side wall of the sliding block 192. The left side wall of the sliding block 192 is fixedly connected to a bent rod 22, and the bent rod 22 is away from the sliding block 192. A wheel frame 23 is fixedly connected to one end, and a metal wheel 24 is rotatably connected to the inner wall of the wheel frame 23. The metal wheel 24 is electrically connected to an external power supply through a conductive slip ring assembly. An insulating layer 25 is provided on the surface of the metal wheel 24. A blocking rod 26 is fixedly connected to the outer wall of the metal wheel 24. An arc plate 27 is fixedly connected to the inner wall of the wheel frame 23. Two stop blocks 28 are fixedly connected to the inner wall of the arc plate 27. An induction plate 29 is inlaid on the upper inner wall of the induction box 191. The induction plate 29 is electrically connected to the PLC controller 3. After the wiring harness and the wiring terminal 7 are connected, the connection status of the wiring harness and the wiring terminal 7 can be automatically detected. When it is detected that the connection between the wiring harness and the wiring terminal 7 is not firm enough, the wiring harness with a loose connection can be removed, thereby ensuring the yield rate of the wiring harness assembly;

[0036] The stripping assembly 10 includes a support frame 101 and a lifting electric push rod 102. The support frame 101 is fixedly connected to the moving end of the first electric push rod 52. The lifting electric push rod 102 is fixedly connected to the upper side wall of the support frame 101. The moving end of the lifting electric push rod 102 is fixedly connected to the second linear motor 11. The moving end of the second linear motor 11 is connected to the fixed frame 12 through the induction component 19. The fixed frame 12 is a U-shaped structure. The front and rear sides of the fixed frame 12 are fixedly connected to the transverse electric push rods 13. The moving ends of the two transverse electric push rods 13 are fixedly connected to the stripping knife 14. The left side wall of the fixed frame 12 is fixedly connected to the laser generator 15 and the laser receiver 16. The laser receiver 16 is electrically connected to the PLC controller 3. The front and rear inner walls of the fixed frame 12 are fixedly connected to the same guide plate 17. The upper side wall of the guide plate 17 is provided with a guide groove 18 that matches the wiring harness, which can strip a certain length of the insulation layer according to the use requirements.

[0037] The crimping assembly 30 is fixedly connected to the upper side wall of the base plate 1 and is located on the left side of the turntable 5, and is used to connect the wiring harness and the terminal 7. The crimping assembly 30 includes a support platform 301 and a stopper 302. The support platform 301 is fixedly connected to the upper side wall of the base plate 1, and the stopper 302 is fixedly connected to the upper side wall of the support platform 301. The right side wall of the stopper 302 is provided with a second pressure sensor 32. The terminal 7 is placed on the upper side wall of the support platform 301 and is located on the right side of the stopper 302. The upper side wall of the support platform 301 is fixedly connected with a mounting frame 33. The upper side wall of the support platform 301 is provided with a storage groove 34. The storage groove 34 and the side wall of the mounting frame 33 are both connected with a hydraulic cylinder 35. The two hydraulic cylinders 35 are fixedly connected with a crimping seat 36 at one opposite end. The crimping portion of the terminal 7 is located between the two crimping seats 36. The wiring harness and the terminal 7 are fixed together by squeezing the crimping portion of the terminal 7.

[0038] The detection component 37 is fixedly connected to the upper side wall of the base plate 1 and is located on the rear side of the turntable 5. It is used to detect the connection quality between the wiring harness and the terminal block 7. The detection component 37 includes a carrier frame 371 and a second electric push rod 372. The carrier frame 371 is fixedly connected to the upper side wall of the base plate 1 and is located on the rear side of the turntable 5. The second electric push rod 372 is fixedly connected to the carrier frame 371. The moving end of the second electric push rod 372 is fixedly connected to the lifting plate 38. The lower side wall of the lifting plate 38 is fixedly connected to the conduction block 39 and the third linear motor 40. The moving end of the third linear motor 40 is fixedly connected to the conduction wheel 41 through an elastic rod. The roller part of the conduction wheel 41 is made of metal, and the conduction wheel 41 is electrically connected to the external power supply through a conductive slip ring assembly. The conduction block 39 is electrically connected to the PLC controller 3. After the wiring harness is assembled, the assembly quality of the wiring harness can be automatically detected.

[0039] A recovery rack 42 and a third electric push rod 43 are fixedly connected to the upper side wall of the base plate 1, the recovery rack 42 and the upper side wall of the base plate 1 are fixedly connected, the third electric push rod 43 and the recovery rack 42 are fixedly connected, the moving end of the third electric push rod 43 is fixedly connected to an adjusting motor 44, the output end of the adjusting motor 44 is fixedly connected to a fourth linear motor 45, the moving end of the fourth linear motor 45 is fixedly connected to an electric clamp 46, and two longitudinally placed recovery boxes 47 are placed on the upper side wall of the base plate 1, which can recycle defective wiring components.

[0040] A positioning groove 48 is provided on the upper side wall of the sliding block 192, and a micro-electric push rod 49 is fixedly connected to the inner wall of the positioning groove 48, and a moving end of the micro-electric push rod 49 is fixedly connected to a conical seat 50. A plurality of card slots 51 matching the conical seat 50 are provided on the upper inner wall of the induction box 191. When the wire harness needs to be stripped, the induction box 191 and the sliding block 192 can remain relatively fixed.

[0041] The operating principle of the present invention is now described as follows: the wiring terminal 7 is placed at a set position on the support table 301 by an external loading device, and the wiring harness is placed in the automatic clamp 82 (the external loading device can be a robot or other device). After the external loading device places the wiring harness in the automatic clamp 82, the PLC controller 3 controls the angle motor 6 to drive the turntable 5 to rotate. For example, when the number of the clamping components 8 is four, the PLC controller 3 controls the turntable 5 to rotate ninety degrees at a time by controlling the angle motor 6, so that the wiring harness clamped inside the automatic clamp 82 is aligned with the wiring part of the wiring terminal 7;

[0042] During the rotation of the turntable 5, the PLC controller 3 controls the first electric push rod 52 to work, and the first electric push rod 52 controls the support frame 101 to move outward to the set position, and then the PLC controller 3 controls the lifting electric push rod 102 to work, and the lifting electric push rod 102 drives the sensing component 19 and the fixed frame 12 to move upward to the set position through the second linear motor 11. During the upward movement of the fixed frame 12, the end of the wire harness is guided by the guide groove 18 on the surface of the guide plate 17, so that the end of the wire harness is located between the two stripping knives 14, and then the PLC controller 3 controls the second linear motor 11 to work, and the second linear motor 11 drives the fixed frame 12 to move to the left through the sensing component 19. At the same time, the PLC controller 3 controls the laser generator 15 to work. Since the end of the wire harness is located in the fixed frame 12 at this time, it will hinder the laser receiver 16 from receiving the laser signal. When the second linear motor 11 drives the laser receiver 16 and the laser generator 15 to separate from the end of the wire harness, the laser signal emitted by the laser generator 15 will be received by the laser receiver 16, and the laser After receiving the laser signal, the optical receiver 16 will control the second linear motor 11 and the laser generator 15 to stop working immediately through the PLC controller 3, and then the PLC controller 3 controls the second linear motor 11 to drive the fixed frame 12 and other components to move in the opposite direction for a certain period of time at a set speed (for example, when it is necessary to cut a five-centimeter-long insulating layer 25, by setting the second linear motor 11 to move at a speed of one centimeter per second for five seconds, it will drive the stripping knife 14 to move to a position five centimeters away from the end of the wire harness). Then the PLC controller 3 controls the lateral electric push rods 13 on both sides to work, so that the lateral electric push rods 13 drive the two stripping knives 14 to move in a direction close to each other to a set distance, and use the stripping knife 14 to cut a certain depth at the specified position of the wire harness. Then the PLC controller 3 controls the moving end of the second linear motor 11 to continue to move to the left, and the second linear motor 11 squeezes and pushes a certain length of the insulating layer 25 from the wire harness through the stripping knife 14. Then the PLC controller 3 controls the lifting electric push rod 102 to drive the fixed frame 12 to move downward to the initial position;

[0043] When the turntable 5 drives the stripped wire harness to align with the crimping part of the terminal 7, the PLC controller 3 will control the corresponding first linear motor 81 to work, and the first linear motor 81 will drive the wire harness to move toward the terminal 7 through the automatic clamp 82, so that the conductor of the wire harness is inserted into the crimping part of the terminal 7, and then the PLC controller 3 controls the upper hydraulic cylinder 35 to work, and the upper hydraulic cylinder 35 drives the upper crimping seat 36 to move downward, and the crimping part of the terminal 7 is squeezed by the mutual cooperation of the upper and lower crimping seats 36. The crimping part of the crimping terminal 7 is crimped to connect the wiring harness and the wiring terminal 7 together. Then the PLC controller 3 controls the upper hydraulic cylinder 35 to drive the upper crimping seat 36 to move upward to the initial position, and controls the lower hydraulic cylinder 35 to drive the lower crimping seat 36 to be recovered into the storage groove 34. Then the PLC controller 3 controls the fixed frame 12 to continue to move to the bottom of the wiring harness (the moving method refers to the above moving steps), and controls the micro electric push rod 49 to drive the conical seat 50 and the card slot 51 to separate, and then the PLC controller 3 controls the corresponding The first linear motor 81 and the automatic clamp 82 drive the assembled wiring harness to move toward the turntable 5, and the wiring harness drives the terminal block 7 to move to the right together. Since the width of the terminal block 7 is greater than the width of the fixed frame 12, during the movement of the wiring harness to the right, the terminal block 7 will squeeze the fixed frame 12, and the fixed frame 12 will drive the induction box 191 below to move to the right together (the second linear motor 11 is in a self-locking state at this time, and will drive the sliding block 192 to be relatively still through the square plate 20), so that the sliding block 192 is in the induction box 19 1 slides relatively to the left, the sliding block 192 drives the wheel frame 23 and the metal wheel 24 to move relatively to the left in the induction box 191 through the bending rod 22, and the metal wheel 24 stops rotating after rotating to a certain angle through the cooperation of the blocking rod 26 and the left stop block 28, and the insulating layer 25 on the surface of the metal wheel 24 contacts the induction plate 29 above, and the first linear motor 81 drives the wiring harness to gradually move to the right through the automatic clamp 82, and the interaction force between the terminal 7 at the left end of the wiring harness and the fixed frame 12 becomes larger and larger;

[0044] When the connection performance between the wiring harness and the terminal block 7 is poor, the terminal block 7 will be separated from the conductor of the wiring harness during the process of the first linear motor 81 driving the wiring harness and the terminal block 7 to move to the right, and the induction box 191 will move rapidly to the left under the elastic force of the spring, and the friction between the induction box 191 and the metal wheel 24 will drive the metal wheel 24 to rotate counterclockwise, so that the metal part of the metal wheel 24 will contact the induction plate 29. At this time, the metal wheel 24 is electrically connected to the external power supply through the conductive slip ring assembly. When the metal wheel 24 contacts the induction plate 29, an electrical signal will be transmitted to the PLC controller 3. In the subsequent angle motor 6 driving After the wire harness moves to the bottom of the recycling rack 42, the PLC controller 3 controls the third electric push rod 43 to drive the adjusting motor 44, the fourth linear motor 45 and the electric clamp 46 to move downward together, and uses the electric clamp 46 to clamp the problematic wire harness, and at the same time controls the corresponding automatic clamp 82 to release the wire harness, and then the adjusting motor 44 drives the fourth linear motor 45 and the electric clamp 46 to rotate ninety degrees clockwise, so that the problematic wire harness moves to the top of the recycling box 47 at the rear side, and then the PLC controller 3 controls the electric clamp 46 to separate, and the problematic wire harness will fall into the recycling box 47 at the rear under the action of gravity;

[0045] When the connection performance between the terminal block 7 and the wiring harness is good, after the first linear motor 81 drives the automatic clamp 82 to move to the right, the PLC controller 3 will control the first electric push rod 52 to drive the support frame 101 and the induction box 191 and other components to move to the right to the set position, and then the PLC controller 3 controls the lifting electric push rod 102 to drive the fixed frame 12 to move downward, so that the fixed frame 12 and the wiring harness are separated, and then the first linear motor 81 drives the wiring harness to continue to move to the right, so that the terminal block 7 at the left end of the wiring harness is squeezed to the first pressure sensor 31, and the first pressure sensor 31 will control the first linear motor 81 to stop working, and then the PLC controller 3 controls the angle motor 6 to drive the wiring harness with good connection performance to rotate to the bottom of the detection component 37, and then the PLC controller 3 controls the second electric push rod 372 to work, and the second electric push rod 372 drives the lifting plate 38 to move downward, and the lifting plate 38 will drive the conduction block 39 to move downward and contact the crimping part of the terminal block 7. The conductor inside the wiring harness can be electrically connected to the conduction block 39 through the crimping part, and at the same time the lifting plate 38 will The conductive wheel 41 is driven to contact the insulating layer 25 of the wiring harness, and then the PLC controller 3 controls the third linear motor 40 to work. The third linear motor 40 drives the conductive wheel 41 to move along the wiring harness in the direction away from the terminal 7 (a small section of the insulating layer 25 is stripped off at the end of the wiring harness away from the terminal 7, so that the internal conductor of the wiring harness leaks out). When the conductive wheel 41 moves to the end of the wiring harness away from the terminal 7, it will contact the internal conductor of the wiring harness. The conductive wheel 41 is electrically connected to the external power supply through the conductive slip ring assembly. When the conductor and the terminal 7 When the crimping part is in good contact, the external current will be transmitted to the PLC controller 3 through the conduction wheel 41, the internal conductor of the wiring harness, and the conduction block 39, indicating that the conductive performance of the wiring harness terminal 7 and the wiring harness is good. When the PLC controller 3 does not receive the electrical signal from the conduction block 39 within the set time, the PLC controller 3 will control the wiring harness to rotate to the bottom of the recovery rack 42, and repeat the above working steps to place the problematic wiring harness in the recovery box 47 on the rear side for storage, and the good wiring harness will be placed in the recovery box 47 on the front side for storage.

[0046] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A wiring harness assembly device for an electric control system, comprising a base plate (1) and a support base (2) arranged on the upper side wall of the base plate (1), the upper side wall of the base plate (1) being fixedly connected to a PLC controller (3), the support base (2) being a hollow structure, the lower inner wall of the support base (2) being rotatably connected to a support column (4), the upper end of the support column (4) extending out of the support base (2) and being fixedly connected to a turntable (5), the lower inner wall of the support base (2) being fixedly connected to an angle motor (6), the output end of the angle motor (6) being transmission-connected to the support column (4) via a bevel gear transmission assembly, characterized in that: Also includes: A plurality of clamping assemblies (8) are evenly distributed on the upper side wall of the rotating disk (5) in a ring-shaped arrangement and are used to fix the wiring harness; A plurality of first electric push rods (52) are evenly distributed on the lower side wall of the turntable (5), and the movable ends of the first electric push rods (52) are connected to a peeling component (10) and a sensing component (19); A crimping assembly (30) is fixedly connected to the upper side wall of the bottom plate (1) and is located on the left side of the rotating disk (5), and is used to connect the wiring harness and the wiring terminal (7); The detection assembly (37) is fixedly connected to the upper side wall of the bottom plate (1) and is located on the rear side of the rotating disk (5), and is used to detect the connection quality between the wiring harness and the wiring terminal (7).

2. The wire harness assembly device for an electric control system according to claim 1, characterized in that: The clamping assembly (8) comprises a first linear motor (81) and an automatic clamp (82), wherein the first linear motor (81) is fixedly connected to the upper side wall of the turntable (5), the automatic clamp (82) and the movable end of the first linear motor (81) are fixedly connected, the wire harness is fixed by the automatic clamp (82), the upper side wall of the turntable (5) is fixedly connected to a plurality of guide seats (9), one end of the wire harness away from the automatic clamp (82) is located in the guide seat (9), and the side wall of the guide seat (9) away from the automatic clamp (82) is fixedly connected to a first pressure sensor (31).

3. The wire harness assembly device for an electric control system according to claim 1, characterized in that: The peeling component (10) comprises a support frame (101) and a lifting electric push rod (102); the support frame (101) and a movable end of a first electric push rod (52) are fixedly connected; the lifting electric push rod (102) and an upper side wall of the support frame (101) are fixedly connected; the movable end of the lifting electric push rod (102) is fixedly connected to a second linear motor (11); the movable end of the second linear motor (11) is connected to a fixed frame (12) via an induction component (19); the fixed frame (12) is a U-shaped structure; The front and rear sides of the fixed frame (12) are fixedly connected with transverse electric push rods (13), and the movable ends of the two transverse electric push rods (13) are fixedly connected with peeling knives (14). The left side wall of the fixed frame (12) is fixedly connected with a laser generator (15) and a laser receiver (16), and the laser receiver (16) is electrically connected to the PLC controller (3). The front and rear inner walls of the fixed frame (12) are fixedly connected with the same guide plate (17), and the upper side wall of the guide plate (17) is provided with a guide groove (18) that matches the wiring harness.

4. The wire harness assembly device for an electric control system according to claim 3, characterized in that: The induction assembly (19) comprises an induction box (191) and a sliding block (192); the upper side wall of the induction box (191) is fixedly connected to the lower side wall of the fixed frame (12); the sliding block (192) is connected to the induction box (191) by a spring; the sliding block (192) can slide in the induction box (191); the moving end of the second linear motor (11) is fixedly connected to a square plate (20); the lower side wall of the induction box (191) is provided with a sliding opening (21) that matches the square plate (20); the upper end of the square plate (20) passes through the sliding opening (21) and is fixedly connected to the lower side wall of the sliding block (192); the left side wall of the sliding block (192) is fixedly connected to a bent rod (22), one end of the bent rod (22) away from the sliding block (192) is fixedly connected to a wheel frame (23), the inner wall of the wheel frame (23) is rotatably connected to a metal wheel (24), the metal wheel (24) is electrically connected to an external power supply through a conductive slip ring assembly, the surface of the metal wheel (24) is provided with an insulating layer (25), the outer wall of the metal wheel (24) is fixedly connected to a blocking rod (26), the inner wall of the wheel frame (23) is fixedly connected to an arc plate (27), the inner wall of the arc plate (27) is fixedly connected to two stop blocks (28), the upper inner wall of the induction box (191) is inlaid with an induction plate (29), and the induction plate (29) is electrically connected to a PLC controller (3).

5. The wire harness assembly device for an electric control system according to claim 1, characterized in that: The crimping assembly (30) comprises a support platform (301) and a stopper (302); the support platform (301) is fixedly connected to the upper side wall of the base plate (1); the stopper (302) is fixedly connected to the upper side wall of the support platform (301); a second pressure sensor (32) is provided on the right side wall of the stopper (302); the wiring terminal (7) is placed on the upper side wall of the support platform (301) and is located on the right side of the stopper (302); the upper side wall of the support platform (301) is fixedly connected to a mounting frame (33); a storage groove (34) is provided on the upper side wall of the support platform (301); the storage groove (34) and the side wall of the mounting frame (33) are both connected to hydraulic cylinders (35); two hydraulic cylinders (35) are fixedly connected to a crimping seat (36) at opposite ends; and the crimping portion of the wiring terminal (7) is located between the two crimping seats (36).

6. The wire harness assembly device for an electric control system according to claim 1, characterized in that: The detection component (37) comprises a bearing frame (371) and a second electric push rod (372); the bearing frame (371) is fixedly connected to the upper side wall of the bottom plate (1) and is located at the rear side of the turntable (5); the second electric push rod (372) is fixedly connected to the bearing frame (371); the movable end of the second electric push rod (372) is fixedly connected to a lifting plate (38); the lower side wall of the lifting plate (38) is fixedly connected to a conduction block (39) and a third linear motor (40); the movable end of the third linear motor (40) is fixedly connected to a conduction wheel (41) via an elastic rod; the roller part of the conduction wheel (41) is made of metal, and the conduction wheel (41) is electrically connected to an external power supply via a conductive slip ring assembly; the conduction block (39) is electrically connected to a PLC controller (3).

7. The wire harness assembly device for an electric control system according to claim 1, characterized in that: The upper side wall of the base plate (1) is fixedly connected with a recovery rack (42) and a third electric push rod (43); the recovery rack (42) and the upper side wall of the base plate (1) are fixedly connected; the third electric push rod (43) and the recovery rack (42) are fixedly connected; the movable end of the third electric push rod (43) is fixedly connected with an adjustment motor (44); the output end of the adjustment motor (44) is fixedly connected with a fourth linear motor (45); the movable end of the fourth linear motor (45) is fixedly connected with an electric clamp (46); and two longitudinally placed recovery boxes (47) are placed on the upper side wall of the base plate (1).

8. The wire harness assembly device for an electric control system according to claim 4, characterized in that: The upper side wall of the sliding block (192) is provided with a positioning groove (48), and the inner wall of the positioning groove (48) is fixedly connected to a micro electric push rod (49), the movable end of the micro electric push rod (49) is fixedly connected to a conical seat (50), and the upper inner wall of the induction box (191) is provided with a plurality of slots (51) that match the conical seat (50).

Images