Automatic stuffing wrapping equipment for food processing
By designing a fully automated food processing filling equipment, the problems of low automation and low production efficiency of existing equipment are solved, and an efficient and accurate filling process is achieved, product quality and equipment stability are improved. It is suitable for Production of a variety of stuffed foods.
Patent Information
- Application Number
- CN202411946328.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2025-02-18
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing filling equipment has low automation degree, low production efficiency, inaccurate quantitative control of fillings, and poorly kneaded dumpling skins, which affects product quality and pass rate. The equipment stability and adaptability are insufficient, making it difficult to adapt to dumplings of different sizes and materials. Skin and various types of fillings.
Designed a food processing automatic filling equipment, adopting a conveyor belt system driven by servo motor, equipped with accurate filling and raw material supply devices, a unique dumpling skin kneading mechanism and reasonable equipment structure layout to realize the placement and filling of dumpling skin. Fully automated operation of material filling and kneading to finished product output.
It improves production efficiency and product quality, enhances the adaptability and stability of the equipment, is suitable for the processing and production of various stuffed foods, and meets the food processing industry's demand for efficient and high-quality automated production equipment.
Smart Images
Figure CN119453252A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of dumpling processing, in particular to automatic stuffing equipment for food processing. Background Art
[0002] In the field of food processing, especially in the production and processing of stuffed foods such as dumplings, with the continuous expansion of the consumer market and the increasing requirements of consumers for food quality and production efficiency, the traditional manual stuffing method can no longer meet the needs of large-scale production. The modern food processing industry urgently needs stuffing equipment with a high degree of automation, high production efficiency and stable product quality to improve production efficiency, reduce labor costs, and ensure that the product has a high consistency and quality standards in taste and appearance.
[0003] There are many defects in the existing stuffing equipment on the market. The degree of automation of some equipment is limited, and a lot of manual intervention is still required in the filling, dumpling skin forming and kneading process, resulting in low production efficiency. Some equipment is not precise enough in the quantitative control of fillings, which can easily lead to too much or too little filling, affecting the taste and quality of dumplings. During the kneading process of dumpling skins, existing equipment often cannot ensure that the edges are tightly kneaded and the shape is beautiful, and problems such as cracking or uneven wrinkles are prone to occur, reducing the product qualification rate. In addition, the stability and adaptability of the equipment during operation need to be improved. The compatibility with dumpling skins of different sizes and materials and various types of fillings is poor, and the cleaning and maintenance of the equipment are relatively complicated, which is not conducive to long-term continuous production. Summary of the invention
[0004] In view of the shortcomings of the prior art, the present invention provides an automatic stuffing equipment for food processing, a conveyor belt transmission system, a precise filling and raw material supply device, a unique dumpling skin kneading mechanism and a reasonable equipment structure layout, which can realize fully automated operations from dumpling skin placement, filling and kneading to finished product output, improve production efficiency and product quality, and at the same time have good adaptability and stability, and can be widely used in the processing and production of various stuffed foods, meeting the food processing industry's demand for efficient and high-quality automated production equipment.
[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: an automatic food processing stuffing equipment, including a conveyor belt as a conveyor, which is driven by a servo motor, the top of the conveyor belt is fixedly connected to a support platform, one side of the top of the support platform is inclined, the other side of the top of the support platform is rotatably connected to a flip frame, and a torsion spring is installed at the rotation point for the flip frame to rotate toward the other side of the support platform for pinching the edge of the dumpling skin, both sides of the outer wall of the support platform are rotatably connected to spiral rods, one end of the spiral rod is connected to the flip frame for synchronous rotation with the spiral rod, the outer wall of the spiral rod is sleeved with a moving block, the bottom of the moving block is connected to the support platform by a limit assembly to limit the moving trajectory of the moving block, and a limiting roller is installed on the top of the moving block through an adjusting assembly for limiting the dumpling skin.
[0006] Preferably, the turning frame and one side of the top of the supporting platform are both provided with matching corrugations to achieve tighter pinching of the edges of the dumpling wrappers.
[0007] Preferably, both sides of the conveyor belt are located inside the conveying shell, and the servo motor is fixedly connected to the conveying shell, a positioning plate is fixedly connected to the inside of the conveying shell, and the positioning plate is in contact with the moving block to limit the position of the moving block, and one side is inclined for movement of the moving block.
[0008] Preferably, a flour box, a stuffing box and a water tank are fixedly connected in sequence to the top of the conveying shell along the movement trajectory of the conveyor belt, and the flour box, the stuffing box and the water tank all transport raw materials through a feed pipe, wherein flour is stored in the flour box, stuffing is stored in the stuffing box, and water is stored in the water tank, and the water is sprayed toward the edge of the dumpling skin in the form of a spray.
[0009] Preferably, the bottom of the conveying shell is fixedly connected to a support base, and one side of the support base is fixedly connected to a workbench.
[0010] Preferably, the limiting assembly comprises sliding rods located on both sides of the supporting platform for sliding, and the ends of the sliding rods are fixedly connected to the moving block.
[0011] Preferably, the adjustment component includes a rotating ball as a rotating node, whose outer wall is fixedly connected to a connecting support rod, the end of the connecting support rod is connected to a limiting roller, a rotating groove is opened on the upper side of the outer wall of the moving block, and the rotating ball is located inside the rotating groove for rotation, and the top of the rotating ball is connected to the inner wall of the rotating groove through a torsion spring.
[0012] Preferably, a filling groove for providing a filling area for the dumpling wrapper is provided in the middle of the top end of the support platform.
[0013] A method for using an automatic stuffing encrusting device for food processing, comprising the following steps:
[0014] Step 1: Start the servo motor to start the conveyor belt, and place the dumpling wrapper on the support platform. At this time, the moving block is in the initial position under the action of the limit assembly, and the limit roller performs preliminary limit on the edge of the dumpling wrapper;
[0015] Step 2: When the dumpling wrappers move along the conveyor belt, they pass through the flour box, the stuffing box and the water storage tank in sequence. When they pass under the flour box, the flour box sprinkles a proper amount of flour on the surface of the dumplings to prevent the dumplings from sticking. When they move under the stuffing box, the stuffing box injects a proper amount of stuffing into the stuffing groove of the dumpling wrappers. Then the dumpling wrappers continue to move under the water storage tank, and the water storage tank sprays water evenly on the edge of the dumpling wrappers through a spray device.
[0016] Step 3. As the conveyor belt runs, the moving block gradually moves to the inclined position and gradually moves outward along the inclination. At this time, the turning frame begins to turn over under the setting of the torsion spring. At this time, the spiral rod begins to rotate, and cooperates with the outward movement of the moving block to make the limiting roller gradually move away from the edge of the dumpling skin until the turning frame cooperates with the top side of the support platform and uses the corrugated structure to pinch the edge of the dumpling skin.
[0017] Preferably, the adjustment range of the filling injection amount in the filling box in step 2 is 10 to 50 grams, the spray time of the water storage tank is 0.5 to 1.5 seconds, and the flour output of the flour box is 0.5 to 1.5 grams for each dumpling.
[0018] The present invention provides an automatic stuffing equipment for food processing, which has the following beneficial effects:
[0019] 1. The present invention adopts continuous production, and each process such as placing dumpling wrappers, injecting stuffing, spraying water, kneading, and sprinkling powder are automatically completed in sequence during the conveying process, without the need for frequent manual operations, which greatly shortens the processing time of a single dumpling, significantly improves production efficiency, and is suitable for large-scale industrial production.
[0020] 2. The coordination of the corrugated structure of the turning frame and the supporting platform of the present invention, as well as the folding and kneading method of the dumpling skin with the assistance of the limiting roller, makes the edge of the dumpling skin tightly kneaded, the shape beautiful and the folds uniform, which effectively improves the qualified rate and appearance quality of the product. In addition, the positioning plate ensures the precise movement of the moving parts, improves the stability of the equipment during long-term operation, and reduces the maintenance cost and frequency of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 A perspective view of the present invention;
[0022] Figure 2 It is a schematic diagram of the turning state of the turning frame in the present invention;
[0023] Figure 3 It is a schematic diagram of the structure after the limiting roller rotates in the present invention;
[0024] Figure 4 It is a schematic diagram of the structure of the turning frame in the normal state of the present invention;
[0025] Figure 5 It is a structural schematic diagram of the positioning plate in the present invention.
[0026] Among them, 1. workbench; 2. support base; 3. support platform; 4. servo motor; 5. feed pipe; 6. water storage tank; 7. filling box; 8. flour box; 9. conveyor belt; 10. conveying shell; 11. turning frame; 12. rotating groove; 13. limiting roller; 14. filling groove; 15. connecting rod; 16. spiral rod; 17. moving block; 18. sliding rod; 19. positioning plate. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0028] Example:
[0029] Please refer to the attached Figure 1 and attached Figure 5 The embodiment of the present invention provides an automatic stuffing equipment for food processing, including a conveyor belt 9 as a conveyor, which is driven by a servo motor 4. Both sides of the conveyor belt 9 are located inside a conveying shell 10, and the servo motor 4 is fixedly connected to the conveying shell 10. A positioning plate 19 is fixedly connected inside the conveying shell 10, and the positioning plate 19 contacts with a moving block 17 to limit the position of the moving block 17. One side of 17 is inclined to move the moving block 17. A flour box 8, a stuffing box 7 and a water storage tank 6 are fixedly connected to the top of the conveying shell 10 along the movement trajectory of the conveyor belt 9 in sequence. The flour box 8, the stuffing box 7 and the water storage tank 6 are all used to transport raw materials through a feed pipe 5, wherein the flour box 8 stores flour inside, and the output is 1 gram / piece, the stuffing box 7 stores stuffing inside, and the output is up to 30 grams / piece, the water storage tank 6 stores water inside, and the water is sprayed to the edge of the dumpling skin in the form of a spray, and the spray time is 1 second, the bottom of the conveying shell 10 is fixedly connected to a support base 2, and one side of the support base 2 is fixedly connected to a workbench 1;
[0030] Please refer to the attached Figure 2 - Attachment Figure 4 , a supporting platform 3 fixedly connected to the top of the conveyor belt 9, a filling groove 14 for providing a filling area for the dumpling skin is opened in the middle of the top of the supporting platform 3, one side of the top of the supporting platform 3 is inclined, and the other side of the top of the supporting platform 3 is rotatably connected to a turning frame 11, and a torsion spring is installed at the rotating position, so that the turning frame 11 is used to rotate toward the other side of the supporting platform 3, so as to knead the edge of the dumpling skin, and the outer wall of the supporting platform 3 is rotatably connected to the spiral rod 16 on both sides, one end of the spiral rod 16 is connected to the turning frame 11, so as to rotate synchronously with the spiral rod 16, and the turning frame 11 and one side of the top of the supporting platform 3 are provided with matching corrugations to achieve better kneading of the edge of the dumpling skin. Tighten to form dumplings with beautiful shape and uniform wrinkles. The outer wall of the spiral rod 16 is sleeved with a moving block 17. The bottom of the moving block 17 is connected to the supporting platform 3 through a sliding support rod 18, wherein one end of the sliding support rod 18 is connected to the moving block 17, and the other end of the sliding support rod 18 is located inside the supporting platform 3 for sliding to achieve the limitation of the moving trajectory of the moving block 17. The top of the moving block 17 is provided with a rotating groove 12 on the upper side of the outer wall of the moving block 17, and a rotating ball is rotated inside the rotating groove 12. The top of the rotating ball is connected to the inner wall of the rotating groove 12 through a torsion spring, and the outer wall of the rotating ball is fixedly connected with a connecting support rod 15. The end of the connecting support rod 15 is connected to a limiting roller 13, which is connected to limit the dumpling skin.
[0031] Based on the above-mentioned automatic food processing stuffing encrusting device, as another aspect of the present invention, a method for using the automatic food processing stuffing encrusting device is provided, comprising the following steps:
[0032] Step 1: Start the servo motor 4 to start the conveyor belt 9, and place the prepared round dumpling wrapper (about 8 cm in diameter) on the support platform 3. At this time, the moving block 17 is in the initial position under the action of the limiting assembly, and the limiting roller 13 performs preliminary limiting on the edge of the dumpling wrapper;
[0033] Step 2, when the dumpling wrapper moves with the conveyor belt 9, it passes through the flour box 8, the stuffing box 7 and the water storage tank 6 in sequence. When passing under the flour box 8, the flour box 8 sprinkles a proper amount of flour on the surface of the dumplings to prevent the dumplings from sticking. When moving to under the stuffing box 7, the stuffing box 7 injects a proper amount of stuffing into the stuffing groove 14 of the dumpling wrapper. Then the dumpling wrapper continues to move to under the water storage tank 6. The water storage tank 6 sprays water evenly on the edge of the dumpling wrapper through a spray device. The adjustment range of the stuffing injection amount in the stuffing box 7 is 10 to 50 grams, the spraying time of the water storage tank 6 is 0.5 to 1.5 seconds, and the flour output of the flour box 8 is 0.5 to 1.5 grams for each dumpling.
[0034] Step three, with the operation of the conveyor belt 9, the moving block 17 gradually moves to the inclined position of 10, and gradually moves outward along the inclination of 10. At this time, the turning frame 11 begins to turn over under the setting of the torsion spring. At this time, the spiral rod 16 begins to rotate, and cooperates with the outward movement of the moving block 17 to make the limiting roller 13 gradually move away from the edge of the dumpling skin until the turning frame 11 cooperates with one side of the top of the support platform 3, and uses the corrugated structure to pinch the edge of the dumpling skin to form dumplings with beautiful shape and uniform wrinkles.
[0035] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A food processing automatic stuffing equipment, characterized in that: The invention comprises a conveyor belt (9) as a conveyor, which is driven by a servo motor (4); the top of the conveyor belt (9) is fixedly connected to a support platform (3); one side of the top of the support platform (3) is inclined; the other side of the top of the support platform (3) is rotatably connected to a turning frame (11); a torsion spring is installed at the turning position so that the turning frame (11) is rotated toward the other side of the support platform (3) so as to pinch the edge of the dumpling wrapper; both sides of the outer wall of the support platform (3) are rotatably connected to a screw rod (16); one end of the screw rod (16) is connected to the turning frame (11) so as to rotate synchronously with the screw rod (16); a moving block (17) is sleeved on the outer wall of the screw rod (16); the bottom of the moving block (17) is connected to the support platform (3) through a limiting assembly so as to limit the moving track of the moving block (17); a limiting roller (13) is installed on the top of the moving block (17) through an adjusting assembly so as to limit the position of the dumpling wrapper.
2. The automatic food processing stuffing equipment according to claim 1, characterized in that: The turning frame (11) and one side of the top of the supporting platform (3) are both provided with matching corrugations to achieve tighter pinching of the edges of the dumpling wrappers.
3. The automatic stuffing encrusting equipment for food processing according to claim 1, characterized in that: Both sides of the conveyor belt (9) are located inside the conveyor housing (10), and the servo motor (4) is fixedly connected to the conveyor housing (10). A positioning plate (19) is fixedly connected inside the conveyor housing (10), and the positioning plate (19) is in contact with the moving block (17) to limit the position of the moving block (17). One side of the (17) is inclined to facilitate the movement of the moving block (17).
4. The automatic food processing stuffing equipment according to claim 3, characterized in that: The top of the conveying shell (10) is fixedly connected with a flour box (8), a stuffing box (7) and a water storage tank (6) in sequence along the movement trajectory of the conveyor belt (9); the flour box (8), the stuffing box (7) and the water storage tank (6) all convey raw materials through a conveying pipe (5); the flour box (8) stores flour, the stuffing box (7) stores stuffing, and the water storage tank (6) stores water, and the water is sprayed toward the edge of the dumpling skin in the form of a spray.
5. The automatic food processing stuffing equipment according to claim 1, characterized in that: The bottom of the conveying shell (10) is fixedly connected to a support base (2), and one side of the support base (2) is fixedly connected to a workbench (1).
6. The automatic food processing stuffing equipment according to claim 1, characterized in that: The limiting assembly comprises sliding rods (18) located on both sides of the supporting platform (3) for sliding, and the ends of the sliding rods (18) are fixedly connected to the moving blocks (17).
7. The automatic food processing stuffing equipment according to claim 1, characterized in that: The adjustment component comprises a rotating ball as a rotating node, the outer wall of which is fixedly connected to a connecting rod (15), the end of the connecting rod (15) is connected to a limiting roller (13), a rotating groove (12) is opened on the upper side of the outer wall of the moving block (17), and the rotating ball is located inside the rotating groove (12) for rotation, and the top of the rotating ball is connected to the inner wall of the rotating groove (12) through a torsion spring.
8. The automatic food processing stuffing equipment according to claim 1, characterized in that: A filling groove (14) for providing a filling area for the dumpling wrapper is provided in the middle of the top end of the support platform (3).
9. A method for using an automatic food processing stuffing encrusting device, using the automatic food processing stuffing encrusting device as claimed in any one of claims 1 to 8, characterized in that: The following steps are involved: Step 1: Start the servo motor (4) to start the conveyor belt (9) and place the dumpling wrapper on the support platform (3). At this time, the moving block (17) is in the initial position under the action of the limiting assembly, and the limiting roller (13) performs preliminary limiting on the edge of the dumpling wrapper; Step 2: When the dumpling wrapper moves along the conveyor belt (9), it passes through the flour box (8), the stuffing box (7) and the water storage tank (6) in sequence. When passing under the flour box (8), the flour box (8) sprinkles a proper amount of flour on the surface of the dumplings to prevent the dumplings from sticking. When moving under the stuffing box (7), the stuffing box (7) injects a proper amount of stuffing into the stuffing groove (14) of the dumpling wrapper. Then the dumpling wrapper continues to move under the water storage tank (6), and the water storage tank (6) sprays water evenly on the edge of the dumpling wrapper through a spray device. Step 3: As the conveyor belt (9) runs, the moving block (17) gradually moves to the inclined position of (10) and gradually moves outward along the inclination of (10). At this time, the turning frame (11) begins to turn under the setting of the torsion spring. At this time, the spiral rod (16) begins to rotate, and cooperates with the outward movement of the moving block (17) to make the limiting roller (13) gradually move away from the edge of the dumpling skin until the turning frame (11) cooperates with the top side of the support platform (3) and uses the corrugated structure to pinch the edge of the dumpling skin.
10. The method for using the automatic stuffing encrusting equipment for food processing according to claim 9, characterized in that: In the step 2, the adjustment range of the amount of filling injected into the filling box (7) is 10 to 50 grams, the spraying time of the water storage tank (6) is 0.5 to 1.5 seconds, and the flour output of the flour box (8) is 0.5 to 1.5 grams per dumpling.