Flushing device for automobile part machining
By designing an oil removal mechanism in the flushing device for automotive parts processing, and using the cooperation of the water collection tank and roller, efficient removal of the oil layer in the sewage is achieved, solving the problems of low oil removal efficiency and oil retention in the existing equipment.
Patent Information
- Application Number
- CN202510033154.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-09
- Publication Date
- 2025-02-18
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing flushing device for processing automobile parts is not efficient when removing the oil layer in sewage, and the oil suction part structure has problems with oil retention, resulting in inconvenience in oil removal.
A flushing device including an oil removal mechanism is designed. The oil removal mechanism is composed of a water collection tank, a roller, a scraper and an oil collection plate. Through the movement of the water collection tank and the rotation of the roller, the oil layer and scraper in the sewage are realized. Contact and scrape the oil layer to the oil collecting plate through the scraper for collection.
It effectively improves the efficiency of sewage oil removal, ensures the fluidity of sewage, and simplifies the oil removal process, avoiding the problem of oil retention.
Smart Images

Figure CN119456562A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of automobile parts processing, in particular to a flushing device for automobile parts processing. Background Art
[0002] The Chinese patent with publication number CN118635187A discloses a flushing device for automobile parts processing, including a covering box, a sewage tank fixedly connected to the bottom of the covering box, an outer door hinged on one side of the covering box, a conical ladder fixedly connected to one side of the sewage tank, the outer wall of the covering box is provided with evenly distributed sliding holes, the outer wall of the outer door is provided with a through hole, and the through hole is connected to the sliding hole. In this invention, by setting a trolley, the parts to be cleaned can be placed on the placement plate, pushed into the interior of the covering box for cleaning through the cleaning component, wherein the residue is collected by the collection bucket, and the sewage enters the interior of the sewage tank through the water inlet and is discharged after being degreased by the degreasing component. Through this design, when flushing parts, the user can simultaneously place the parts on another trolley and process the cleaned parts. This application optimizes the time utilization effect and is highly practical. However, this device has defects in use. After the oil-containing sewage flows into the sewage tank, there is an oil layer on the surface of the sewage, and the sewage lacks fluidity. The oil absorption component is located on one side of the sewage tank, resulting in the inability to remove oil from the sewage as a whole, and the efficiency is low. Moreover, the oil absorption component has a ring structure, and the oil will also be adsorbed on the inner side of the oil absorption component, resulting in inconvenience in oil removal. Summary of the invention
[0003] The present invention aims to solve the technical problems existing in the prior art; to this end, the present invention proposes a flushing device for processing automobile parts.
[0004] The purpose of the present invention can be achieved through the following technical solutions: A washing device for automobile parts processing, comprising a coating box and a sewage tank arranged at the bottom of the coating box, an oil collecting plate is arranged on the sewage tank, and a water inlet is opened through the top of the sewage tank; A separation mechanism is arranged in the sewage tank, and is used to separate the residue in the sewage; An oil removal mechanism is arranged in the sewage tank, the oil removal mechanism comprises a water collecting box capable of horizontal movement inside the sewage tank, a rotatable roller is arranged in the water collecting box, a scraper is attached to the roller, and the scraper is fixedly connected to the oil collecting plate; The anti-blocking mechanism is arranged between the sewage tank and the oil removal mechanism, and is used for blocking the separation mechanism.
[0005] As a further solution of the present invention: the separation mechanism includes a bent square tube fixedly connected to the sewage tank, the bent square tube is located directly below the water inlet, one end of the bent square tube passes through the sewage tank and extends to the outside of the sewage tank, and a filter plate is provided on the bent square tube.
[0006] As a further solution of the present invention: the oil removal mechanism also includes a fixing plate fixedly connected to both sides of the water collecting tank, and a through groove penetrating through both sides of the sewage tank, a cylinder is fixedly connected to the fixing plate, and the cylinder is fixedly connected to the sewage tank.
[0007] As a further solution of the present invention: guide plates are fixedly connected to both sides of the scraper.
[0008] As a further solution of the present invention: a support slide rail is fixedly connected to the bottom of the inner wall of the sewage tank, two support slide rails are provided, and the water collecting tank is slidably connected to the support slide rails.
[0009] As a further solution of the present invention: a drain pipe is arranged at the bottom of the water collecting tank, and the drain pipe penetrates the sewage tank and extends to the outside of the sewage tank.
[0010] As a further solution of the present invention: the top of the inner wall of the sewage tank is fixedly connected with an isolation cover 1 and an isolation cover 2, the isolation cover 1 and the isolation cover 2 are located on both sides of the roller, a horizontal axis is rotatably connected between the isolation cover 1 and the isolation cover 2, and the horizontal axis is fixedly connected to the roller.
[0011] As a further solution of the present invention: the anti-blocking mechanism includes a rack fixedly connected in the sewage tank, and a rotating shaft rotatably connected in the water collecting tank, and two of the rack and the rotating shaft are provided, and the outer surface of the rotating shaft is fixedly connected with a gear meshing with the rack, and one end of the rotating shaft is fixedly connected with a connecting seat, and a knocking ball is connected to the connecting seat through a reset assembly.
[0012] As a further solution of the present invention: the reset assembly includes a first connecting rod fixedly connected to the knocking ball, the first connecting rod is provided with a movable groove at one end away from the knocking ball, a spring is fixedly connected in the movable groove, a second connecting rod is slidably connected in the movable groove, and the second connecting rod is fixedly connected to the spring and the connecting seat respectively.
[0013] As a further solution of the present invention: three knocking balls are arranged in a ring along the outer surface of the connecting seat, and the knocking balls are located on the side below the filter plate, and the knocking balls are used to knock the filter plate.
[0014] Compared with the prior art, the present invention has the following beneficial effects: 1. The present application sets up an oil removal mechanism and utilizes the movement of the water collecting tank to realize the overall movement of the sewage, so that the sewage as a whole can effectively contact the roller, which is beneficial to the treatment of the oil layer in the sewage.
[0015] 2. This application uses a bent square tube and a filter plate in combination. When sewage enters the bent square tube, it can separate sewage and solid residue. When the water collecting tank is moved, it can also ensure that the sewage can flow into the water collecting tank.
[0016] 3. The present application sets up an anti-blocking mechanism. During the movement of the water collecting tank, the transmission action between the rack and the gear drives the rotating shaft to rotate, so that the knocking ball knocks the filter plate, causing the filter plate to vibrate, thereby preventing the filter plate from being blocked. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 A perspective view of the present invention; Figure 2 is a three-dimensional diagram of a sewage tank of the present invention; Figure 3 It is a three-dimensional top-sectional view of the sewage tank of the present invention; Figure 4 It is a three-dimensional side sectional view of the sewage tank of the present invention; Figure 5 It is a three-dimensional front cross-sectional view of the sewage tank of the present invention; Figure 6 The figure is a disassembled view of the roller, the isolation cover 1 and the isolation cover 2 of the present invention; Figure 7 It is a three-dimensional diagram of the bent square tube of the present invention; Figure 8 is a three-dimensional diagram of the anti-blocking mechanism of the present invention; Fig. 9 It is a three-dimensional cross-sectional view of the first connecting rod and the second connecting rod of the present invention.
[0018] In the figure: 1. coating box; 2. sewage tank; 3. oil collecting plate; 4. water inlet; 5. separation mechanism; 51. bent square tube; 52. filter plate; 6. oil removal mechanism; 61. water collecting box; 62. roller; 63. scraper; 64. fixed plate; 65. through groove; 66. cylinder; 7. anti-blocking mechanism; 71. rack; 72. rotating shaft; 73. gear; 74. connecting seat; 75. reset assembly; 751. first connecting rod; 752. movable groove; 753. spring; 754. second connecting rod; 76. knocking ball; 8. guide plate; 9. support slide rail; 10. drain pipe; 11. isolation cover one; 12. isolation cover two; 13. horizontal axis; 14. transmission shaft one; 15. transmission shaft two; 16. pulley one; 17. belt one; 18. pulley two; 19. belt two. DETAILED DESCRIPTION
[0019] The technical solution of the present invention will be clearly and completely described below in conjunction with the embodiments. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0020] Embodiment 1
[0021] See also Figure 1-Figure 6 As shown, the present application provides a washing device for automobile parts processing, comprising a coating box 1 and a sewage tank 2 arranged at the bottom of the coating box 1, and a cleaning mechanism is also arranged on the coating box 1, and the cleaning mechanism has been disclosed in the patent document with publication number CN118635187A, and an oil collecting plate 3 is arranged on the sewage tank 2, and a water inlet 4 is opened through the top of the sewage tank 2; A separation mechanism 5 is arranged in the sewage tank 2, and is used to separate the residue in the sewage; The de-oiling mechanism 6 is arranged in the sewage tank 2, and the de-oiling mechanism 6 includes a water collecting box 61 that can move horizontally inside the sewage tank 2, and a rotatable roller 62 is arranged in the water collecting box 61, and the roller 62 is connected to an external driving mechanism, and the external driving mechanism includes a motor and a reciprocating screw rod, and the motor and the reciprocating screw rod are driven by bevel gear meshing, and a scraper 63 is attached to the roller 62, and the scraper 63 is arranged obliquely, and the scraper 63 is fixedly connected to the oil collecting plate 3; The anti-blocking mechanism 7 is arranged between the sewage tank 2 and the oil removal mechanism 6 , and the anti-blocking mechanism 7 is used to block the separation mechanism 5 .
[0022] The degreasing mechanism 6 also includes a fixing plate 64 fixedly connected to both sides of the water collecting tank 61, and a through slot 65 penetrating through both sides of the sewage tank 2. A cylinder 66 is fixedly connected to the fixing plate 64. The cylinder 66 is electrically connected to an external power source and controlled by an external control program. The cylinder 66 is fixedly connected to the sewage tank 2, and the fixing plate 64 is slidably connected to the through slot 65. In the process of washing the automobile parts, the transmission shaft 15 and the existing external driving mechanism move synchronously, thereby driving the transmission shaft 14 to rotate under the action of the pulley 18 and the belt 19, and then driving the horizontal shaft 13 to rotate under the action of the pulley 16 and the belt 17, and then driving the roller 62 to rotate. Because the roller 62 is made of stainless steel and has a strong affinity for oil, when turning over the oil layer floating on the water surface, a layer of floating oil is attached to its surface. As the roller 62 rotates, the floating oil will be effectively scraped off by the scraper 63, and then the scraped floating oil will flow to the oil collecting plate 3 through the scraper 63 for collection. At the same time, the cylinder 66 drives the fixed plate 64 to move to drive the water collecting box 61 to move, so that the water collecting box 61 drives the sewage to move, so that the oil layer on the water surface can effectively contact the roller 62, thus improving the degreasing effect of the sewage.
[0023] The two sides of the scraper 63 are fixedly connected with guide plates 8. By providing the guide plates 8, it is possible to shield the two sides of the scraper 63, and prevent the oil from flowing down from the two sides of the scraper 63, so that the oil collecting plate 3 can collect the oil.
[0024] The bottom of the inner wall of the sewage tank 2 is fixedly connected with a support rail 9, and two support rails 9 are provided. The water collecting tank 61 is slidably connected with the support rails 9. By providing the support rails 9, a gap is formed between the sewage tank 2 and the water collecting tank 61, which is conducive to the placement of the drain pipe 10.
[0025] A drain pipe 10 is disposed at the bottom of the water collecting tank 61 . The drain pipe 10 penetrates the sewage tank 2 and extends to the outside of the sewage tank 2 . A solenoid valve is disposed on the drain pipe 10 . The drain pipe 10 is a spring tube.
[0026] The top of the inner wall of the sewage tank 2 is respectively fixedly connected with an isolation cover 11 and an isolation cover 2 12, and the isolation cover 11 and the isolation cover 2 12 are located on both sides of the roller 62. A transverse shaft 13 is rotatably connected between the isolation cover 11 and the isolation cover 2 12, and the transverse shaft 13 is fixedly connected to the roller 62. A transmission shaft 14 is rotatably connected in the isolation cover 11, and a transmission shaft 2 15 is rotatably connected to the sewage tank 2. The transmission shaft 2 15 is meshed with the reciprocating screw of the external driving mechanism through a bevel gear. A pulley 16 is fixedly connected to the transverse shaft 13 and the transmission shaft 14, and the two pulleys 16 are connected by a belt 17. A pulley 2 18 is fixedly connected to the transverse shaft 13 and the transmission shaft 2 15, and the two pulleys 18 are connected by a belt 2 19.
[0027] Embodiment 2
[0028] Based on Example 1, see Figure 2 , Figure 3 and Figure 7 shown.
[0029] The separation mechanism 5 includes a bent square tube 51 fixedly connected to the sewage tank 2, the bent square tube 51 is located directly below the water inlet 4, one end of the bent square tube 51 penetrates the sewage tank 2 and extends to the outside of the sewage tank 2, and a filter plate 52 is provided on the bent square tube 51. The length of the filter plate 52 is the same as the internal width of the bent square tube 51. Sewage enters the bent square tube 51 through the water inlet 4, and then the filter plate 52 is used to filter the sewage, so that the oil-containing water flows through the filter plate 52 to the water collection tank 61, and the solid residue is discharged through the bent square tube 51.
[0030] Embodiment 3
[0031] Based on Example 1, see Figure 3 , Figure 4 , Figure 5 , Figure 8 and Fig. 9 shown.
[0032] The anti-blocking mechanism 7 includes a rack 71 fixedly connected to the sewage tank 2, and a rotating shaft 72 rotatably connected to the water collecting tank 61. There are two racks 71 and two rotating shafts 72. The outer surface of the rotating shaft 72 is fixedly connected to a gear 73 meshing with the rack 71. One end of the rotating shaft 72 is fixedly connected to a connecting seat 74, and a knocking ball 76 is connected to the connecting seat 74 through a reset component 75. When the water collecting box 61 is moving, it will drive the rotating shaft 72 to move, and then drive the gear 73 to move. Under the meshing action of the gear 73 and the rack 71, the gear 73 will not only move but also rotate, thereby driving the rotating shaft 72 to rotate, thereby driving the connecting seat 74 to rotate, so that the knocking ball 76 on the connecting seat 74 knocks the filter plate 52, causing the filter plate 52 to vibrate, which can prevent the filter plate 52 from being blocked (and during the knocking process, the knocking ball 76 first contacts the filter plate 52, and then, under the extrusion effect, the knocking ball 76 will compress the spring 753 and slide outside the second connecting rod 754, and then the knocking ball 76 will recover).
[0033] The reset assembly 75 includes a first connecting rod 751 fixedly connected to the knocking ball 76, and a movable groove 752 is formed at one end of the first connecting rod 751 away from the knocking ball 76. A spring 753 is fixedly connected in the movable groove 752, and a second connecting rod 754 is slidably connected in the movable groove 752. The second connecting rod 754 is fixedly connected to the spring 753 and the connecting seat 74 respectively.
[0034] Three knocking balls 76 are arranged in a ring along the outer surface of the connecting seat 74 . The knocking balls 76 are located on the side below the filter plate 52 . The knocking balls 76 are used to knock the filter plate 52 .
[0035] Embodiment 4
[0036] In combination with Embodiment 1, Embodiment 2 and Embodiment 3, see Figure 1-Figure 9 shown.
[0037] By providing the oil removal mechanism 6, the movement of the water collecting box 61 is utilized to realize the overall movement of the sewage, so that the sewage as a whole can effectively contact the roller 62, which is beneficial to the treatment of the oil layer in the sewage.
[0038] The working principle of the present invention is as follows: sewage enters the bent square tube 51 through the water inlet 4, and then the sewage is filtered by the filter plate 52, so that the oil-containing water flows through the filter plate 52 to the water collection tank 61, and the solid residue is discharged through the bent square tube 51. In the process of washing the automobile parts, the transmission shaft 15 and the existing external driving mechanism move synchronously, so that the transmission shaft 14 is driven to rotate under the action of the pulley 18 and the belt 19, and then the horizontal shaft 13 is driven to rotate under the action of the pulley 16 and the belt 17, and then the roller 62 is driven to rotate. Because the material of the roller 62 is stainless steel, it has a strong affinity for oil. When turning over the oil layer floating on the water surface, a layer of floating oil is attached to its surface. As the roller 62 rotates, the floating oil will be effectively scraped off by the scraper 63, and then the scraped floating oil will flow to the oil collecting plate 3 through the scraper 63 for collection. At the same time, the cylinder 66 drives the fixed plate 64 to move to drive the water collecting box 61 to move, so that the water collecting box 61 drives the sewage to move, so that the oil layer on the water surface can effectively contact the roller 62, so that the degreasing effect of the sewage can be improved. When the water collecting box 61 moves, it will drive the rotating shaft 72 to move, and then drive the gear 73 to move. Under the meshing action of the gear 73 and the rack 71, the gear 73 will not only move but also rotate, thereby driving the rotating shaft 72 to rotate, thereby driving the connecting seat 74 to rotate, so that the knocking ball 76 on the connecting seat 74 knocks the filter plate 52, causing the filter plate 52 to vibrate, which can prevent the filter plate 52 from being blocked (and during the knocking process, the knocking ball 76 first contacts the filter plate 52, and then, under the extrusion effect, the knocking ball 76 will compress the spring 753 and slide outside the second connecting rod 754, and then the knocking ball 76 will recover).
[0039] The above embodiments are only used to illustrate the technical method of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical method of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical method of the present invention.
Claims
1. A flushing device for automobile parts processing, comprising a coating box (1) and a sewage tank (2) arranged at the bottom of the coating box (1), wherein an oil collecting plate (3) is arranged on the sewage tank (2), characterized in that: A water inlet (4) is formed through the top of the sewage tank (2); A separation mechanism (5) is arranged in the sewage tank (2), and the separation mechanism (5) is used to separate residues in the sewage; An oil removal mechanism (6) is arranged in the sewage tank (2), the oil removal mechanism (6) comprising a water collecting box (61) capable of horizontal movement inside the sewage tank (2), a rotatable roller (62) being arranged in the water collecting box (61), a scraper (63) being attached to the roller (62), and the scraper (63) being fixedly connected to the oil collecting plate (3); The anti-blocking mechanism (7) is arranged between the sewage tank (2) and the oil removal mechanism (6), and the anti-blocking mechanism (7) is used to block the separation mechanism (5).
2. The flushing device for automobile parts processing according to claim 1, characterized in that: The separation mechanism (5) comprises a bent square tube (51) fixedly connected to the sewage tank (2); the bent square tube (51) is located directly below the water inlet (4); one end of the bent square tube (51) penetrates the sewage tank (2) and extends to the outside of the sewage tank (2); and a filter plate (52) is provided on the bent square tube (51).
3. The flushing device for automobile parts processing according to claim 1, characterized in that: The oil removal mechanism (6) further comprises a fixing plate (64) fixedly connected to both sides of the water collecting tank (61), and a through slot (65) penetrating through both sides of the sewage tank (2), a cylinder (66) fixedly connected to the fixing plate (64), and the cylinder (66) is fixedly connected to the sewage tank (2).
4. The flushing device for automobile parts processing according to claim 1, characterized in that: Guide plates (8) are fixedly connected to both sides of the scraper (63).
5. The flushing device for automobile parts processing according to claim 1, characterized in that: A support slide rail (9) is fixedly connected to the bottom of the inner wall of the sewage tank (2), two support slide rails (9) are provided, and the water collecting tank (61) is slidably connected to the support slide rail (9).
6. The flushing device for automobile parts processing according to claim 1, characterized in that: A drainage pipe (10) is provided at the bottom of the water collecting tank (61), and the drainage pipe (10) penetrates the sewage tank (2) and extends to the outside of the sewage tank (2).
7. The flushing device for automobile parts processing according to claim 1, characterized in that: An isolation cover 1 (11) and an isolation cover 2 (12) are fixedly connected to the top of the inner wall of the sewage tank (2), respectively; the isolation cover 1 (11) and the isolation cover 2 (12) are located on both sides of the roller (62); a transverse shaft (13) is rotatably connected between the isolation cover 1 (11) and the isolation cover 2 (12); and the transverse shaft (13) is fixedly connected to the roller (62).
8. The flushing device for automobile parts processing according to claim 2, characterized in that: The anti-blocking mechanism (7) comprises a rack (71) fixedly connected to the sewage tank (2), and a rotating shaft (72) rotatably connected to the water collecting tank (61), wherein two racks (71) and two rotating shafts (72) are provided, and a gear (73) meshing with the rack (71) is fixedly connected to the outer surface of the rotating shaft (72), and one end of the rotating shaft (72) is fixedly connected to a connecting seat (74), and a knocking ball (76) is connected to the connecting seat (74) via a reset component (75).
9. The flushing device for automobile parts processing according to claim 8, characterized in that: The reset assembly (75) comprises a first connecting rod (751) fixedly connected to the knocking ball (76); a movable groove (752) is formed at one end of the first connecting rod (751) away from the knocking ball (76); a spring (753) is fixedly connected to the movable groove (752); a second connecting rod (754) is slidably connected to the movable groove (752); and the second connecting rod (754) is fixedly connected to the spring (753) and the connecting seat (74), respectively.
10. The flushing device for automobile parts processing according to claim 8, characterized in that: Three knocking balls (76) are arranged in a ring shape along the outer surface of the connecting seat (74). The knocking balls (76) are located on the side below the filter plate (52). The knocking balls (76) are used to knock the filter plate (52).
Citation Information
Patent Citations
Coal mine low-suspended-matter oil-containing mine water treatment equipment
CN117247087A
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CN118635187A
Coking wastewater treatment air flotation oil removal tank
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