Arc-shaped mesh welding equipment
By designing arc mesh welding equipment, and using welding robots and positioning mechanisms to realize automatic welding of arc mesh, the problems of low manual welding efficiency and difficult to guarantee quality in the prior art are solved, and efficient and accurate welding effects are achieved.
Patent Information
- Application Number
- CN202411736613.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-02-18
AI Technical Summary
In the prior art, welding of arc mesh mainly relies on manual labor, resulting in low working efficiency and difficult to guarantee welding quality.
A arc mesh welding equipment was designed, including a welding robot and a positioning mechanism for arc mesh welding. The welding robot automatically completes the welding between the inner arc steel bar, outer arc steel bar and transverse bar through the welding robot, and ensures the welding position through the positioning mechanism. accuracy.
Improve the efficiency and quality of arc mesh welding, ensure reliable welding of all welding points, and reduce the occurrence of manual errors.
Smart Images

Figure CN119457542A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of shield segment welding, and in particular to arc mesh welding equipment. Background Art
[0002] Shield segments are commonly used components in underground engineering and are widely used in subways, tunnels and other projects. Shield segments include steel cages and concrete surrounding the steel cages. The steel cages of shield segments include multiple arc-shaped meshes.
[0003] In the prior art, manual welding is generally used to complete the welding between the various components of the arc-shaped mesh. The manual welding method has low operating efficiency. Summary of the invention
[0004] The object of the present invention is to provide an arc mesh welding device, which can automatically complete the welding of the arc mesh and improve the welding quality of the arc mesh.
[0005] To achieve this object, the present invention adopts the following technical solutions:
[0006] Curved mesh welding equipment, including:
[0007] A welding robot comprises a welding robot body and a guide track, wherein the welding robot body is movably arranged on the guide track;
[0008] The positioning mechanism for arc mesh welding is used to position the inner arc steel bars, outer arc steel bars and transverse bars of the arc mesh before welding. The welding robot body can complete the welding between the inner arc steel bars, the outer arc steel bars and the transverse bars.
[0009] Optionally, the arc mesh welding equipment also includes an arc mesh transfer piece and an arc mesh storage piece, the arc mesh transfer piece includes a liftable clamp, the clamp can move along a first horizontal direction and can move along a second horizontal direction, the first horizontal direction and the second horizontal direction are perpendicular to each other, the clamp can transfer the arc mesh welded on the arc mesh welding positioning mechanism to the arc mesh storage piece.
[0010] Optionally, the arc-shaped mesh transfer member also includes a frame, which includes a vertically arranged longitudinal walking beam and a transverse walking beam, the longitudinal walking beam extends along the first horizontal direction, the transverse walking beam extends along the second horizontal direction, the transverse walking beam can be slidably arranged on the longitudinal walking beam along the extension direction of the longitudinal walking beam, the clamp can be raised and lowered on the transverse walking beam, and the clamp can be slidably arranged on the transverse walking beam along the extension direction of the transverse walking beam.
[0011] Optionally, the frame further includes a vertical beam extending in a vertical direction, and the clamping jaw is slidably disposed on the vertical beam in the vertical direction.
[0012] Optionally, the number of the arc-shaped mesh welding positioning mechanisms is at least two.
[0013] Optionally, the arc mesh welding equipment also includes an inner arc steel bar storage rack, an outer arc steel bar storage rack and a transverse steel bar storage rack.
[0014] Optionally, the arc-shaped mesh welding positioning mechanism comprises:
[0015] frame;
[0016] An inner arc steel bar positioning assembly is arranged on the frame and comprises a first positioning groove for positioning the inner arc steel bar;
[0017] An outer arc steel bar positioning assembly is arranged on the frame and comprises a second positioning groove for positioning the outer arc steel bar;
[0018] A transverse rib positioning assembly is arranged on the frame. The transverse rib positioning assembly is arranged in one-to-one correspondence with the transverse ribs of the arc-shaped mesh. The transverse rib positioning assembly includes a third positioning groove for positioning the transverse ribs.
[0019] Optionally, the arc mesh welding positioning mechanism further includes an inner arc steel bar arc edge adjustment component, and the inner arc steel bar arc edge adjustment component includes:
[0020] A first driving member, fixedly mounted on the frame;
[0021] The first pushing member is arranged at the output end of the first driving member, and the first pushing member can push the arc edge of the inner arc steel bar to move along a first set direction until the arc edge abuts against the side edge of the first positioning groove matched with the arc edge.
[0022] Optionally, the arc mesh welding positioning mechanism further includes an inner arc steel bar folding adjustment component, and the inner arc steel bar folding adjustment component includes:
[0023] A second driving member, fixedly disposed on the frame;
[0024] The second pushing member is arranged at the output end of the second driving member, and the second pushing member can push the folded edge of the inner arc steel bar to move along the second set direction until the folded edge abuts against the side edge of the first positioning groove that cooperates with the folded edge.
[0025] Optionally, the arc mesh welding positioning mechanism further includes an outer arc steel bar adjustment component, and the outer arc steel bar adjustment component includes:
[0026] A third driving member, fixedly disposed on the frame;
[0027] The third pushing member is arranged at the output end of the third driving member, and can push the outer arc steel bar to move along a third set direction until the outer arc steel bar abuts against the side of the second positioning groove.
[0028] Beneficial effects of the present invention:
[0029] The arc mesh welding device provided by the present invention can efficiently and accurately complete the arc mesh welding work. During welding, the inner arc steel bars, outer arc steel bars and transverse bars of the arc mesh are first placed on the arc mesh welding positioning mechanism to ensure the accuracy of the positions of the inner arc steel bars, outer arc steel bars and transverse bars; then the welding robot body completes the welding between the inner arc steel bars, outer arc steel bars and transverse bars. Due to the existence of the guide rail, the operating range of the welding robot body can be guaranteed, thereby ensuring that all welding points are reliably welded. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments of the present invention. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the contents of the embodiments of the present invention and these drawings without paying any creative work.
[0031] Figure 1 is a top view of an arc mesh welding device provided by an embodiment of the present invention;
[0032] Figure 2 It is a structural schematic diagram of a frame of an arc-shaped mesh transfer member in an arc-shaped mesh welding device provided in an embodiment of the present invention;
[0033] Figure 3 yes Figure 2 The enlarged view of point A in the middle;
[0034] Figure 4 yes Figure 2 The enlarged view of point B in the middle;
[0035] Figure 5 is a schematic structural diagram of an arc-shaped mesh sheet in an embodiment of the present invention;
[0036] Figure 6 is a schematic diagram of the arc mesh welding positioning mechanism provided in an embodiment of the present invention when positioning the arc mesh;
[0037] Figure 7 yes Figure 6 Enlarged view of point C in the middle;
[0038] Figure 8 yes Figure 6 The enlarged view of point D in the middle;
[0039] Fig. 9 is a schematic structural diagram of an elastic clamping member provided by an embodiment of the present invention in a free state;
[0040] Fig.10 is a schematic structural diagram of the elastic clamping member provided by an embodiment of the present invention in a working state;
[0041] Fig.11 It is a schematic diagram of the inner arc steel bar arc edge adjustment component in the arc mesh welding positioning mechanism provided by an embodiment of the present invention when it is working;
[0042] Fig.12 It is a schematic diagram of the arc mesh pushing component in the arc mesh welding positioning mechanism provided by an embodiment of the present invention when it is working.
[0043] In the figure:
[0044] 101, inner arc reinforcement; 1011, arc edge; 1012, folded edge; 102, outer arc reinforcement; 103, transverse reinforcement;
[0045] 20, arc mesh transfer member; 201, clamping claw; 202, frame; 2021, longitudinal walking beam; 2022, transverse walking beam; 20221, horizontal guide bar; 2023, vertical beam; 20231, rotating motor; 2031, first driving source; 2032, first transmission shaft; 20321, first sprocket; 2041, second driving source; 20411, second sprocket; 205, mounting plate; 2061, third driving source; 20611, third sprocket; 207, linear guide;
[0046] 30. Curved mesh storage element;
[0047] 40. Outer arc steel bar storage rack; 50. Transverse steel bar storage rack; 60. Inner arc steel bar storage rack; 70. Welding robot; 701. Welding robot body; 702. Guide rail;
[0048] 1. frame; 11. first guide groove; 12. second guide groove; 13. third guide groove;
[0049] 2. Inner arc steel bar positioning assembly; 21. First positioning piece; 211. First positioning groove;
[0050] 3. outer arc steel bar positioning assembly; 31. second positioning piece; 311. second positioning groove;
[0051] 4. Inner arc steel bar arc edge adjustment component; 41. First pusher; 42. First driving member;
[0052] 5. Inner arc steel bar folding adjustment component; 51. Second pusher;
[0053] 6. Outer arc steel bar adjustment assembly; 61. Third pusher;
[0054] 7. Horizontal rib positioning assembly; 71. third positioning sheet; 711. third positioning groove; 72. elastic clamping member; 721. elastic clamping groove; 722. bottom sheet; 723. spring sheet; 7231. first elastic section; 7232. second elastic section;
[0055] 8. Arc mesh ejection assembly; 81. Fourth driving member; 82. Ejection member; 821. Connecting arm; 822. Lifting arm. DETAILED DESCRIPTION
[0056] The present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are only used to explain the present invention, rather than to limit the present invention. It should also be noted that, for ease of description, only parts related to the present invention, rather than all structures, are shown in the accompanying drawings.
[0057] In the description of the present invention, unless otherwise clearly specified and limited, the terms "connected", "connected", and "fixed" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0058] In the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.
[0059] In the description of this embodiment, the terms "upper", "lower", "left", "right" and other directions or positional relationships are based on the directions or positional relationships shown in the drawings, and are only for the convenience of description and simplification of operation, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operate in a specific direction, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are only used to distinguish in the description and have no special meaning.
[0060] See also Figure 1-Figure 5 The present embodiment provides an arc mesh welding device, which can automatically complete the welding of the arc mesh and improve the welding efficiency of the arc mesh.
[0061] See also Figure 5 In this embodiment, the arc mesh includes an inner arc steel bar 101, an outer arc steel bar 102 and a transverse reinforcement 103 arranged between the inner arc steel bar 101 and the outer arc steel bar 102. The two ends of the inner arc steel bar 101 are bent to the same side to form a folded edge and the two ends of the outer arc steel bar 102 are welded to form a frame of the arc mesh. A plurality of transverse reinforcements 103 are welded between the inner arc steel bar 101 and the outer arc steel bar 102 at intervals to form an arc mesh.
[0062] The outer arc steel bar 102 is arc-shaped.
[0063] The inner arc steel bar 101 includes an arc edge 1011, and both ends of the arc edge 1011 are provided with a folded edge 1012. The free ends of the two folded edges 1012 are welded to the two ends of the outer arc steel bar 102 respectively.
[0064] Specifically, see Figure 1 In this embodiment, the arc mesh welding equipment includes a welding robot 70 and a positioning mechanism for arc mesh welding.
[0065] The welding robot 70 includes a welding robot body 701 and a guide track 702 . The welding robot body 701 can be movably disposed on the guide track 702 .
[0066] The arc mesh welding positioning mechanism is used to position the inner arc steel bars 101, outer arc steel bars 102 and transverse bars 103 of the arc mesh before welding, and the welding robot body 701 can complete the welding between the inner arc steel bars 101, outer arc steel bars 102 and transverse bars 103.
[0067] The arc mesh welding device provided in this embodiment can efficiently and accurately complete the arc mesh welding work. When welding, first place the inner arc steel bar 101, the outer arc steel bar 102 and the transverse bar 103 of the arc mesh on the arc mesh welding positioning mechanism to ensure the accuracy of the positions of the inner arc steel bar 101, the outer arc steel bar 102 and the transverse bar 103; then the welding robot body 701 completes the welding between the inner arc steel bar 101, the outer arc steel bar 102 and the transverse bar 103.
[0068] Due to the existence of the guide rail 702, the operating range and operating trajectory of the welding robot body 701 can be guaranteed, thereby ensuring that all welding points are reliably welded.
[0069] Further, see Figure 1-Figure 3 In this embodiment, the arc mesh welding equipment also includes an arc mesh transfer member 20 and an arc mesh storage member 30. The arc mesh transfer member 20 includes a liftable clamp 201. The clamp 201 can move along a first horizontal direction and can move along a second horizontal direction. The first horizontal direction and the second horizontal direction are perpendicular to each other. The clamp 201 can transfer the arc mesh welded on the arc mesh welding positioning mechanism to the arc mesh storage member 30.
[0070] Furthermore, in this embodiment, the arc mesh welding equipment also includes an inner arc steel bar storage rack 60 , an outer arc steel bar storage rack 40 and a transverse steel bar storage rack 50 .
[0071] The inner arc steel bar storage rack 60 is used to store a plurality of inner arc steel bars 101 ; the outer arc steel bar storage rack 40 is used to store a plurality of outer arc steel bars 102 ; and the transverse steel bar storage rack 50 is used to store a plurality of transverse steel bars 103 .
[0072] Optionally, the number of positioning mechanisms for arc-shaped mesh welding is at least two.
[0073] Specifically, in the present embodiment, the number of the arc mesh welding positioning mechanisms is two, and the two arc mesh welding positioning mechanisms are respectively located on both sides of the welding robot 70 .
[0074] See also Figure 2-Figure 4 In this embodiment, the arc-shaped mesh transfer member 20 also includes a frame 202, and the frame 202 includes a vertically arranged longitudinal walking beam 2021 and a transverse walking beam 2022, the longitudinal walking beam 2021 extends along a first horizontal direction, and the transverse walking beam 2022 extends along a second horizontal direction. The transverse walking beam 2022 can be slidably arranged on the longitudinal walking beam 2021 along the extension direction of the longitudinal walking beam 2021, and the clamp 201 can be raised and lowered and arranged on the transverse walking beam 2022, and the clamp 201 can be slidably arranged on the transverse walking beam 2022 along the extension direction of the transverse walking beam 2022.
[0075] Specifically, in the present embodiment, the number of the longitudinal walking beams 2021 is two, the two longitudinal walking beams 2021 are relatively spaced apart, and the two ends of the transverse walking beam 2022 are respectively slidably disposed on the two longitudinal walking beams 2021 .
[0076] Furthermore, the frame 202 also includes a vertical beam 2023 extending in the vertical direction, and the clamping jaw 201 is arranged on the vertical beam 2023. The vertical beam 2023 can be raised and lowered on the horizontal walking beam 2022, thereby driving the clamping jaw 201 to rise and fall.
[0077] Specifically, the arc-shaped mesh transfer member 20 also includes a transverse walking beam driving structure, which can drive the transverse walking beam 2022 to move back and forth along the longitudinal walking beam 2021.
[0078] The transverse walking beam driving structure includes a first driving source 2031, and the first driving source 2031 is arranged on the transverse walking beam 2022. The output ends on both sides of the first driving source 2031 are respectively connected with a first transmission shaft 2032, and the free ends of the two first transmission shafts 2032 extend toward the two longitudinal walking beams 2021 respectively, and the free ends of the first transmission shafts 2032 are provided with first sprocket wheels 20321, and the longitudinal walking beam 2021 is fixedly provided with a first chain (not shown in the figure) that cooperates with the first sprocket wheel transmission. Under the driving action of the first driving source 2031, the first transmission shaft 2032 rotates and drives the first sprocket wheel 20321 to rotate, and the first sprocket wheel 20321 cooperates with the first chain transmission to drive the transverse walking beam 2022 to move back and forth along the longitudinal walking beam 2021.
[0079] Specifically, the first driving source 2031 is a driving motor.
[0080] Specifically, the arc-shaped mesh transfer member 20 also includes a clamping claw horizontal driving structure, which can drive the vertical beam 2023 to move back and forth along the transverse walking beam 2022, thereby driving the clamping claw 201 to move back and forth along the second horizontal direction.
[0081] Specifically, the horizontal driving structure of the clamp includes a second driving source 2041, a mounting plate 205 is fixedly arranged on the transverse walking beam 2022, and a vertical beam 2023 can be lifted and lowered on the mounting plate 205. The second driving source 2041 is arranged on the mounting plate 205, and a second sprocket 20411 is arranged at the output end of the second driving source 2041, and a second chain (not shown in the figure) matched with the second sprocket 20411 is fixedly arranged on the transverse walking beam 2022. Under the driving action of the second driving source 2041, the second sprocket 20411 reciprocates along the second chain, so as to realize the reciprocating movement of the clamp 201 along the second horizontal direction.
[0082] Optionally, the second driving source 2041 is a motor.
[0083] One of the mounting plate 205 and the transverse walking beam 2022 is provided with a horizontal guide groove, and the other is provided with a horizontal guide strip 20221 matched with the horizontal guide groove.
[0084] Specifically, the arc mesh transfer member 20 also includes a clamping claw vertical driving structure, which includes a third driving source 2061, which is fixedly arranged on the mounting plate 205, and a third sprocket 20611 is arranged at the output end of the third driving source 2061, and a third chain (not shown in the figure) that cooperates with the third sprocket is arranged on the vertical beam 2023 in the vertical direction. Under the action of the third driving source 2061, the third chain cooperates with the third sprocket 20611 to drive the vertical beam 2023 to reciprocate in the vertical direction.
[0085] Optionally, the third driving source 2061 is a motor.
[0086] Specifically, the vertical beam 2023 is slidably connected to the mounting plate 205 via a linear guide rail 207. The linear guide rail 207 extends in a vertical direction and is fixedly arranged on the mounting plate 205, and a slide groove slidably matched with the linear guide rail 207 is arranged on the vertical beam 2023.
[0087] More specifically, a rotating motor 20231 is disposed at the lower end of the vertical beam 2023 , and the clamping jaw 201 is disposed at the output end of the rotating motor 20231 .
[0088] See also Figure 6-Figure 8 In this embodiment, the arc mesh welding positioning mechanism includes a frame 1, an inner arc steel bar positioning assembly 2, an outer arc steel bar positioning assembly 3 and a transverse steel bar positioning assembly 7.
[0089] The arc mesh welding positioning mechanism can position the inner arc steel bar 101, the outer arc steel bar 102 and the transverse steel bar 103 to ensure the welding quality of the arc mesh.
[0090] The inner arc steel bar positioning assembly 2 is arranged on the frame 1 , and includes a first positioning groove 211 for positioning the inner arc steel bar 101 .
[0091] The outer arc steel bar positioning assembly 3 is arranged on the frame 1 , and includes a second positioning groove 311 for positioning the outer arc steel bar 102 .
[0092] The transverse rib positioning assembly 7 is disposed on the frame 1 , and the transverse rib positioning assembly 7 is disposed in one-to-one correspondence with the transverse ribs 103 of the arc-shaped mesh. The transverse rib positioning assembly 7 includes a third positioning groove 711 for positioning the transverse ribs 103 .
[0093] When the arc mesh welding positioning mechanism provided in this embodiment is used, the inner arc steel bar positioning assembly 2 is used to position the inner arc steel bar 101; when positioning the inner arc steel bar 101, the inner arc steel bar 101 can be placed in the first positioning groove 211. The outer arc steel bar positioning assembly 3 is used to position the outer arc steel bar 102; when positioning the outer arc steel bar 102, the outer arc steel bar 102 can be placed in the second positioning groove 311. The transverse reinforcement positioning assembly 7 is used to position the transverse reinforcement 103; when positioning the transverse reinforcement 103, the transverse reinforcement 103 can be placed in the third positioning groove 711.
[0094] After the inner arc steel bar 101 and the outer arc steel bar 102 are positioned, welding between the two is performed; in the process of welding one joint between the two, due to the presence of the inner arc steel bar positioning component 2 and the outer arc steel bar positioning component 3, the positions of the inner arc steel bar 101 and the outer arc steel bar 102 always remain unchanged, so when welding is performed at another joint, there is no gap at the joint, thereby ensuring the welding quality of the inner arc steel bar 101 and the outer arc steel bar 102, and then ensuring the welding quality of the arc mesh.
[0095] After the inner arc steel bar 101 and the outer arc steel bar 102 are welded, the transverse steel bar 103 is welded.
[0096] Optionally, the welding operation is performed by the welding robot body 701.
[0097] Specifically, in this embodiment, the bottom of the first positioning groove 211 and the bottom of the second positioning groove 311 are arranged coplanarly so that the inner arc steel bar 101 and the outer arc steel bar 102 can be positioned at the same height to ensure the flatness of the arc mesh.
[0098] Specifically, in this embodiment, the inner arc steel bar positioning assembly 2 includes a plurality of first positioning pieces 21, each of which is provided with a first positioning groove 211 having an opening at the upper end, and the plurality of first positioning pieces 21 are divided into three groups, wherein the plurality of first positioning pieces 21 of the first group are distributed along an arc shape, for positioning the arc edge 1011 of the inner arc steel bar 101; the plurality of first positioning pieces 21 of the second group are distributed along a straight line, for positioning a folded edge 1012 of the inner arc steel bar 101; the plurality of first positioning pieces 21 of the third group are distributed along a straight line, for positioning the other folded edge 1012 of the inner arc steel bar 101.
[0099] Specifically, the upper opening of the first positioning groove 211 is flared, so that the inner arc steel bar 101 can be directly placed in the first positioning groove 211. The lower end of the first positioning groove 211 is divided into a positioning section, the size of which is larger than the diameter of the inner arc steel bar 101 or equal to the diameter of the inner arc steel bar 101.
[0100] Optionally, in this embodiment, the number of the first positioning pieces 21 in the first group is 7; the number of the first positioning pieces 21 in the second group is 2; and the number of the first positioning pieces 21 in the third group is 2.
[0101] Specifically, in this embodiment, the outer arc steel bar positioning assembly 3 includes a plurality of second positioning pieces 31, each of which is provided with a second positioning groove 311 with an opening at the upper end, and the plurality of second positioning pieces 31 are spaced apart along the arc line.
[0102] Specifically, the upper end opening of the second positioning groove 311 is flared, so that the outer arc steel bar 102 can fall directly into the second positioning groove 311. The lower end of the second positioning groove 311 is divided into a positioning section, the size of which is larger than the diameter of the outer arc steel bar 102 or equal to the diameter of the outer arc steel bar 102.
[0103] The transverse rib positioning assembly 7 comprises a plurality of third positioning pieces 71 distributed along a straight line, and each third positioning piece 71 is provided with a third positioning groove 711 with an opening at the upper end.
[0104] Specifically, the upper end opening of the third positioning groove 711 is flared, so that the transverse rib 103 can directly fall into the third positioning groove 711. The lower end of the third positioning groove 711 is divided into a positioning section, the size of which is larger than the diameter of the transverse rib 103 or equal to the diameter of the transverse rib 103.
[0105] Furthermore, in order to enable the transverse rib positioning assembly 7 to position transverse ribs 103 of different diameters, the size of the positioning section of the third positioning groove 711 is larger than the diameter of the transverse rib 103 with the largest diameter, or the size of the positioning section of the third positioning groove 711 is equal to the diameter of the transverse rib 103 with the largest diameter.
[0106] More specifically, in order to prevent the transverse rib 103 from moving in its radial direction after the transverse rib 103 falls into the third positioning groove 711, in this embodiment, Figure 8-Figure 10 The transverse rib positioning assembly 7 further includes an elastic clamping member 72 , on which an elastic clamping groove 721 capable of clamping with the transverse rib 103 is provided.
[0107] When the transverse rib 103 falls into the third positioning groove 711 , the transverse rib 103 is also clamped in the elastic clamping groove 721 .
[0108] Specifically, in this embodiment, the transverse rib positioning assembly 7 includes two third positioning pieces 71 that are spaced apart from each other. Each third positioning piece 71 is provided with a third positioning groove 711 , and an elastic clamping member 72 is provided between the two third positioning pieces 71 .
[0109] More specifically, in this embodiment, the elastic clamping member 72 includes a bottom plate 722 , and two sections of the bottom plate 722 are each provided with an elastic sheet 723 , and the two elastic sheets 723 are arranged opposite to each other. The bottom plate 722 is fixedly arranged on the frame 1 .
[0110] The spring piece 723 includes a first elastic section 7231 and a second elastic section 7232. The first end of the first elastic section 7231 is connected to the bottom sheet 722, and the second end of the first elastic section 7231 is connected to the second elastic section 7232. The second sections of the two first elastic sections 7231 are close to each other to form an elastic clip groove 721, and the free ends of the two second elastic sections 7232 are far away from each other to form a flared structure, so that the transverse rib 103 can be smoothly clamped into the elastic clip groove 721.
[0111] Specifically, in this embodiment, the elastic clamping member 72 is integrally formed by using spring steel.
[0112] Preferably, in this embodiment, the size of the positioning section at the lower end of the first positioning groove 211 is larger than the diameter of the inner arc steel bar 101, so that the positioning mechanism for arc mesh welding can adapt to inner arc steel bars 101 of different diameters.
[0113] In order to ensure the positioning accuracy of the inner arc steel bars 101 of different sizes, see Figure 7 and Fig.11 In this embodiment, the arc mesh welding positioning mechanism further includes an inner arc steel bar arc edge adjustment component 4, and the inner arc steel bar arc edge adjustment component 4 includes a first driving member 42 and a first pushing member 41.
[0114] The first driving member 42 is fixedly disposed on the frame 1 .
[0115] The first pusher 41 is disposed at the output end of the first driving member 42 , and can push the arc edge 1011 of the inner arc steel bar 101 to move along a first set direction until the arc edge 1011 abuts against the side of the first positioning groove 211 matched with the arc edge 1011 .
[0116] Specifically, Figure 7 Taking the shown orientation as an example, when the arc edge 1011 falls into the first positioning groove 211, the first driving member 42 drives the first pushing member 41 to move, and the first pushing member 41 pushes the arc edge 1011 of the inner arc steel bar 101 to move along the first set direction until the arc edge 1011 abuts against the relatively outer side of the first positioning groove 211 that cooperates with the arc edge 1011.
[0117] Furthermore, in order to ensure that the first pusher 41 pushes the arc edge 1011 of the inner arc steel bar 101 along the first set direction, a first guide groove 11 slidably matched with the first pusher 41 is provided on the frame 1, and the first guide groove 11 extends along the first set direction.
[0118] Optionally, in this embodiment, the first pusher 41 is a cylinder. A first slot for engaging with the arc edge 1011 is disposed on a side surface of the first pusher 41 .
[0119] Furthermore, the arc mesh welding positioning mechanism also includes an inner arc steel bar folding adjustment component 5, and the inner arc steel bar folding adjustment component 5 includes a second driving member and a second pushing member 51.
[0120] The second driving member is fixedly arranged on the frame 1 .
[0121] The second pushing member 51 is arranged at the output end of the second driving member, and the second pushing member 51 can push the folded edge 1012 of the inner arc steel bar 101 to move along the second set direction until the folded edge 1012 abuts against the side of the first positioning groove 211 that cooperates with the folded edge 1012.
[0122] Specifically, Figure 7 Taking the shown position as an example, when the folded edge 1012 falls into the first positioning groove 211, the second driving member pushes the second pushing member 51, and the second pushing member 51 pushes the folded edge 1012 of the inner arc steel bar 101 to move along the second set direction until the folded edge 1012 abuts against the relatively inner side of the first positioning groove 211 that cooperates with the folded edge 1012.
[0123] Optionally, in this embodiment, the second driving member is a cylinder; the side edge of the second pushing member 51 is provided with a second slot that cooperates with the folded edge 1012 .
[0124] Furthermore, in this embodiment, in order to ensure that the second pushing member 51 pushes the inner arc steel bar 101 along the second set direction, a second guide groove 12 slidably matched with the second pushing member 51 is provided on the frame 1, and the second guide groove 12 extends along the second set direction.
[0125] Furthermore, in this embodiment, in order to enable the arc mesh welding positioning mechanism to adapt to the outer arc steel bars 102 of different diameters, the size of the positioning section of the second positioning groove 311 is always larger than the diameter of the outer arc steel bar 102 .
[0126] In order to prevent the outer arc steel bars 102 of different diameters from moving in their own radial direction after falling into the second positioning groove 311, in this embodiment, see Figure 7 The arc mesh welding positioning mechanism also includes an outer arc steel bar adjustment component 6, and the outer arc steel bar adjustment component 6 includes a third driving member and a third pushing member 61.
[0127] The third driving member is fixedly arranged on the frame 1 .
[0128] The third pushing member 61 is disposed at the output end of the third driving member, and can push the outer arc steel bar 102 to move along the third set direction until the outer arc steel bar 102 abuts against the side of the second positioning groove 311 .
[0129] Specifically, Figure 7 Taking the illustrated position as an example, after the outer arc steel bar 102 falls into the second positioning groove 311 , the third driving member drives the third pushing member 61 to move until the outer arc steel bar 102 abuts against the relatively outer side of the second positioning groove 311 .
[0130] Optionally, in this embodiment, the third driving member is a cylinder. A third clamping groove that matches the outer arc steel bar 102 is provided on the side of the third pushing member 61 .
[0131] Furthermore, in order to ensure that the third pushing member 61 pushes the outer arc steel bar 102 along the third set direction, a third guide groove 13 slidably matched with the third pushing member 61 is provided on the frame, and the third guide groove 13 extends along the third set direction.
[0132] In this embodiment, the arrangement of the inner arc steel bar arc edge adjustment component 4, the inner arc steel bar folding edge adjustment component 5 and the outer arc steel bar adjustment component 6 can not only enable the arc mesh welding positioning mechanism to adapt to inner arc steel bars 101 of different diameters and outer arc steel bars 102 of different diameters, but also ensure that the contour dimensions of the arc mesh welded on the arc mesh welding positioning mechanism are consistent.
[0133] Optionally, in this embodiment, the number of the inner arc steel bar arc edge adjustment components 4 and the number of the outer arc steel bar adjustment components 6 are both multiple.
[0134] Each folded edge 1012 is correspondingly provided with an inner arc steel bar folded edge adjustment component 5, and the inner arc steel bar folded edge adjustment component 5 can push the folded edge 1012 relatively inward.
[0135] Further, after the arc mesh is welded, it is necessary to transfer the welded arc mesh away. In this embodiment, see Figure 8 and Fig.12 The arc mesh welding positioning mechanism also includes an arc mesh pushing component 8, and the arc mesh pushing component 8 includes a fourth driving member 81 and a pushing member 82.
[0136] The fourth driving member 81 is fixedly disposed on the frame 1 .
[0137] The ejector 82 is disposed at the output end of the fourth driving member 81 , and the ejector 82 can push the welded arc mesh away from the arc mesh welding positioning mechanism.
[0138] Optionally, in this embodiment, the fourth driving member 81 is a cylinder. The fourth driving member 81 is arranged on the lower surface of the frame 1. The ejecting member 82 is also located on the lower surface of the frame 1 when not in operation.
[0139] The ejecting member 82 is in a "C" shape, including a connecting arm 821 and two lifting arms 822. The connecting arm 821 is connected to the output end of the fourth driving member 81. The two lifting arms 822 are respectively fixedly connected to both ends of the connecting arm 821, and the lifting arms 822 are perpendicularly arranged with respect to the connecting arm 821. One of the lifting arms 822 can rise to abut against the outer arc steel bar 102, and the other lifting arm 822 can rise to abut against the arc edge 1011 of the inner arc steel bar 101.
[0140] When it is necessary to push the welded arc-shaped mesh away from the positioning mechanism for arc-shaped mesh welding, the fourth driving member 81 drives the ejecting member 82 to rise in the vertical direction. When the two lifting arms 822 of the ejecting member 82 rise to abut against the arc-shaped mesh, the ejecting member 82 continues to rise until the arc-shaped mesh disengages from the first positioning groove 211 and the second positioning groove 311.
[0141] Furthermore, through holes for the lifting arms 822 to pass through are provided on the frame 1.
[0142] Optionally, in this embodiment, the number of the arc-shaped mesh ejecting assemblies 8 is several; it can be two or more than two, and can be set according to needs.
[0143] Exemplarily, in this embodiment, the using method of the positioning mechanism for arc-shaped mesh welding is as follows:
[0144] Place the inner arc steel bar 101 and the outer arc steel bar 102 in place, control the inner arc steel bar arc edge adjusting assembly 4, the inner arc steel bar folding edge adjusting assembly 5 and the outer arc steel bar adjusting assembly 6 to complete the movement, and place the multiple cross steel bars 103 in place one by one;
[0145] Complete the welding of the two butt joints of the inner arc steel bar 101 and the outer arc steel bar 102; complete the welding work of the multiple cross steel bars 103 one by one;
[0146] Control the inner arc steel bar arc edge adjusting assembly 4, the inner arc steel bar folding edge adjusting assembly 5 and the outer arc steel bar adjusting assembly 6 to reset;
[0147] Control the arc-shaped mesh ejecting assembly 8 to act to push the welded arc-shaped mesh away from the positioning mechanism for arc-shaped mesh welding.
[0148] Specifically, when placing the inner arc steel bar 101, the outer arc steel bar 102 and the cross steel bar 103 on the positioning mechanism for arc-shaped mesh welding, it can be placed manually or mechanically.
[0149] Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not intended to limit the embodiments of the present invention. For those skilled in the art, various obvious changes, readjustments and substitutions can be made without departing from the protection scope of the present invention. It is not necessary and impossible to list all the embodiments here. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the claims of the present invention.
Claims
1. Arc mesh welding equipment, characterized in that: include: A welding robot (70), comprising a welding robot body (701) and a guide track (702), wherein the welding robot body (701) is movably arranged on the guide track (702); A positioning mechanism for arc mesh welding is used to position the inner arc steel bars (101), the outer arc steel bars (102) and the transverse bars (103) of the arc mesh before welding, and the welding robot body (701) can complete the welding between the inner arc steel bars (101), the outer arc steel bars (102) and the transverse bars (103).
2. The arc mesh welding equipment according to claim 1, characterized in that: The arc mesh welding device also includes an arc mesh transfer member (20) and an arc mesh storage member (30), wherein the arc mesh transfer member (20) includes a liftable clamp (201), wherein the clamp (201) is movable along a first horizontal direction and along a second horizontal direction, wherein the first horizontal direction and the second horizontal direction are perpendicular to each other, and wherein the clamp (201) is capable of transferring the arc mesh welded on the arc mesh welding positioning mechanism to the arc mesh storage member (30).
3. The arc mesh welding equipment according to claim 2, characterized in that: The arc-shaped mesh transfer member (20) further comprises a frame (202), wherein the frame (202) comprises a vertically arranged longitudinal walking beam (2021) and a transverse walking beam (2022), wherein the longitudinal walking beam (2021) extends along the first horizontal direction, and the transverse walking beam (2022) extends along the second horizontal direction, and the transverse walking beam (2022) is slidably arranged on the longitudinal walking beam (2021) along the extension direction of the longitudinal walking beam (2021), and the clamping jaw (201) is liftably arranged on the transverse walking beam (2022), and the clamping jaw (201) is slidably arranged on the transverse walking beam (2022) along the extension direction of the transverse walking beam (2022).
4. The arc mesh welding equipment according to claim 3, characterized in that: The frame (202) further comprises a vertical beam (2023) extending in a vertical direction, and the clamping jaw (201) is slidably disposed on the vertical beam (2023) in the vertical direction.
5. The arc mesh welding equipment according to claim 1, characterized in that: The number of the arc-shaped mesh welding positioning mechanisms is at least two.
6. The arc mesh welding equipment according to claim 1, characterized in that: The arc mesh welding equipment further comprises an inner arc steel bar storage rack (60), an outer arc steel bar storage rack (40) and a transverse steel bar storage rack (50).
7. The arc mesh welding equipment according to any one of claims 1 to 6, characterized in that: The arc mesh welding positioning mechanism comprises: Rack (1); An inner arc steel bar positioning assembly (2), arranged on the frame (1), comprising a first positioning groove (211) for positioning the inner arc steel bar (101); An outer arc steel bar positioning assembly (3) is arranged on the frame (1) and comprises a second positioning groove (311) for positioning the outer arc steel bar (102); A transverse rib positioning assembly (7) is arranged on the frame (1), the transverse rib positioning assembly (7) is arranged in one-to-one correspondence with the transverse ribs (103) of the arc-shaped mesh, and the transverse rib positioning assembly (7) comprises a third positioning groove (711) for positioning the transverse ribs (103).
8. The arc mesh welding equipment according to claim 7, characterized in that: The arc mesh welding positioning mechanism further comprises an inner arc steel bar arc edge adjustment component (4), and the inner arc steel bar arc edge adjustment component (4) comprises: A first driving member (42) is fixedly mounted on the frame (1); A first pushing member (41) is arranged at the output end of the first driving member (42), and the first pushing member (41) can push the arc edge (1011) of the inner arc steel bar (101) to move along a first set direction until the arc edge (1011) abuts against the side of the first positioning groove (211) matched with the arc edge (1011).
9. The arc mesh welding equipment according to claim 7, characterized in that: The arc mesh welding positioning mechanism further comprises an inner arc steel bar folding adjustment component (5), and the inner arc steel bar folding adjustment component (5) comprises: A second driving member, fixedly mounted on the frame (1); A second pushing member (51) is arranged at the output end of the second driving member, and the second pushing member (51) can push the folded edge (1012) of the inner arc steel bar (101) to move along a second set direction until the folded edge (1012) abuts against the side of the first positioning groove (211) that cooperates with the folded edge (1012).
10. The arc mesh welding equipment according to claim 7, characterized in that: The arc mesh welding positioning mechanism further comprises an outer arc steel bar adjustment component (6), and the outer arc steel bar adjustment component (6) comprises: A third driving member, fixedly mounted on the frame (1); The third pushing member (61) is arranged at the output end of the third driving member, and is capable of pushing the outer arc steel bar (102) to move along a third set direction until the outer arc steel bar (102) abuts against the side of the second positioning groove (311).
Citation Information
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