Intelligent welding device for single-side V-shaped groove weldment with uneven groove gaps
By designing the clamping, pushing and extruding mechanism of the intelligent welding device, the groove root gap of the single-sided V-shaped bevel welded parts is automatically adjusted, which solves the problem of high welding failure rate in the existing technology and improves the welding quality and efficiency .
Patent Information
- Application Number
- CN202411682907.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-22
- Publication Date
- 2025-02-18
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing single-sided V-shaped bevel welded parts with uneven bevel gaps lack standard judgment methods when welding iron plates of different thicknesses, resulting in high defect rate of welding beads and low working efficiency.
An intelligent welding device is designed, including a workbench, guide rail, clamping mechanism, pushing mechanism and extrusion mechanism. The iron plate is connected to the jamming member through the clamping mechanism, and the pushing mechanism and the extrusion mechanism are used to automatically adjust the bevel root gap according to the thickness of the iron plate to ensure the welding quality.
It realizes automatic adjustment of the gap between the bevel roots when welding iron plates of different thicknesses, improves welding quality and working efficiency, and reduces the defect rate.
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Figure CN119457591A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of welding, in particular to an intelligent welding device for a single-sided V-groove weldment with uneven groove gap. Background Art
[0002] Single-sided V-groove weldments are widely used in the fields of pipeline welding, pressure vessel manufacturing, steel structure construction, etc. This type of groove can provide good reliability for the weld, facilitate welding operation, and to a certain extent control welding deformation and ensure weld quality.
[0003] At present, the existing intelligent welding devices for single-sided V-groove weldments with uneven groove gaps usually clamp the iron plates on both sides of the welding device when performing single-sided V-groove welding on iron plates of different thicknesses, and determine the size of the groove root gap of the iron plates based on the technicians' experience. There is no standard determination, and after completing single-sided V-groove welding on iron plates of different thicknesses, the defective rate of the iron plates will be greatly increased after the weld bead PT test is performed.
[0004] Therefore, there is an urgent need for an intelligent welding device for single-sided V-groove weldments with uneven groove gaps to solve the existing technical problems. Summary of the invention
[0005] The object of the present invention is to provide an intelligent welding device for a single-sided V-groove weldment with uneven groove gap, so as to solve the problems raised in the above-mentioned background technology.
[0006] To achieve the above object, the present invention aims to provide an intelligent welding device for a single-sided V-groove weldment with uneven groove gap, comprising a workbench, a guide rail, a clamping mechanism, a pushing mechanism and an extrusion mechanism;
[0007] A support column is fixedly installed at the center position of the upper surface of the workbench, a power box is fixedly installed at the center position of the upper surface of the support column, wires are connected to both sides of the surface of the power box, a driving part is fixedly connected to one side of the wire surface, a mounting part is fixedly connected to one side of the driving part surface, a welding wire is fixedly clamped on the mounting part surface, a welding gun is fixedly installed on one side of the driving part surface, the welding guns are symmetrically distributed on both sides of the upper surface of the workbench, and one side of the welding gun surface corresponds vertically to the center position of the clamping mechanism surface;
[0008] A slider is slidably connected to the surface of the guide rail, a welding gun is fixedly installed on one side of the surface of the slider through a driving member, and the welding gun is adjusted by sliding up and down on the surface of the guide rail through the slider, a servo motor is fixedly installed at the center position of the upper surface of the guide rail, and a screw rod is rotatably connected to the center position inside the guide rail;
[0009] The clamping mechanism comprises a clamping part, a clamping slot is provided inside the clamping part, a limiting plate is slidably clamped on one side of the outer surface of the clamping slot, one side of the surface of the limiting plate is vertically corresponding to one side of the inner wall of the clamping slot, and an iron plate is clamped inside the clamping slot;
[0010] The pushing mechanism comprises a push rod and a contact block. The push rod is symmetrically distributed on one side of the surface of the clamping piece and is slidably clamped with the inside of the clamping slot.
[0011] The extrusion mechanism comprises an extrusion block, which is telescopically connected to both sides of the push rod surface and is in telescopic contact with the side of the iron plate. A hydraulic pump is fixedly installed inside the push rod, and a hydraulic telescopic rod is fixedly connected to one side of the hydraulic pump surface.
[0012] As a further improvement of the present technical solution, the clamping mechanism includes a slide rail, a slide groove is provided at the center position of the upper surface of the slide rail, a sliding member is slidably connected to the upper surface of the slide groove, a clamping member is fixedly connected to one side of the sliding member surface, a positioning block is fixedly installed on one side of the clamping member surface, a groove is provided on one side of the slot surface, a push block is slidably connected to the groove surface, and a reset spring is connected to one side of the push block surface.
[0013] As a further improvement of the present technical solution, the pushing mechanism includes a guide rail 2, a servo motor 2 is fixedly installed on one side of the surface of the guide rail 2, a screw rod 2 is rotatably installed at the inner center position of the guide rail 2, a slider 2 is rotatably sleeved on the outer surface of the screw rod 2, a push rod is fixedly installed on both sides of the upper surface of the slider 2, a connecting rod is fixedly connected to one side of the push rod surface, a retaining ring is fixedly installed on one side of the connecting rod surface, a slide rail 2 is fixedly installed on one side of the retaining ring surface, a slide plate is slidably connected to the surface of the slide rail 2, buffer springs are connected on both sides of the surface of the slide plate, a contact block is fixedly installed on the upper surface of the slide plate, the contact block is arranged on one side of the slot surface, and the extrusion block pushes the side of the iron plate toward the inner wall of the slot through a hydraulic telescopic rod.
[0014] As a further improvement of the present technical solution, the push rods are symmetrically distributed on both sides of the surface of the clamping part. The push rods are slid and adjusted on the surface of the guide rail 2 through the screw rod 2 and the slider 2, and slide and clamp into the inside of the clamping groove, while driving the clamping ring to slide and clamp into one side of the contact block surface. The contact block is squeezed by the clamping ring, and slides and adjusts on the surface of the slide rail 2 by using the slide plate and the buffer spring. Since the iron plate is clamped into the inside of the clamping groove, the contact block pushes one side of the iron plate surface.
[0015] As a further improvement of the technical solution, the contact block pushes one side of the iron plate surface, so that the one side of the iron plate surface and the one side of the limit plate surface are engaged, and the push block and the return spring slide and adjust on the groove surface.
[0016] As a further improvement of the technical solution, the welding gun is arranged at the center position where the two clamping parts intersect, and the welding gun slides up and down on the surface of the guide rail through the screw rod and the slider.
[0017] As a further improvement of the technical solution, when the iron plate is welded by a welding gun, the contact block presses one side of the surface of the iron plate, and the clamping part slides on one side of the surface of the slide rail through the sliding part, so that the iron plate is separated from the inside of the clamping part.
[0018] As a further improvement of the technical solution, the clamping ring and the contact block correspond to each other in parallel, and the contact block slides toward one side of the inner part of the clamping member through the clamping ring.
[0019] As a further improvement of the technical solution, the push rod slides toward the inner side of the clamping member along with the second screw rod and the second slider.
[0020] Compared with the prior art, the present invention has the following beneficial effects:
[0021] 1. The intelligent welding device for single-sided V-shaped groove weldment with uneven groove gap is used. The iron plate that needs single-sided V-shaped groove welding is clamped inside the clamping part. The two ends of the iron plate are flush with the two sides of the clamping part and close to one end of the inner wall of the outer side of the clamping part. First, the clamping ring and the contact block are squeezed. The contact block slides and squeezes toward one end of the iron plate with the slide plate and the buffer spring, and squeezes the other end of the iron plate from one end of the clamping part for a distance. When the extrusion block contacts the side of the iron plate, according to the different thicknesses of the iron plate, the contact block first squeezes one end of the iron plate from one end of the clamping part. At the same time, the thin iron plate can be squeezed from one end of the inner wall of the outer side of the clamping part to the inside through the extrusion block. When welding the inner wall, due to the large difference in thickness between the thin iron plate and the inside of the slot, the contact block can be used to push the thin iron plate out of one end of the slot at a longer distance, thereby achieving a small gap at the root of the groove between the thin iron plates. Conversely, the thick iron plate is affected by the shortened extrusion distance of the extrusion block into the inside of the clamp, and the contact block shortens the distance that one end of the iron plate is squeezed out from the other end of the clamp, thereby achieving a large gap at the root of the groove between the thick iron plates. This avoids the technician judging the gap at the root of the iron plate groove based on experience due to the different thickness of the iron plates, thereby improving the work efficiency of welding iron plates of different thicknesses.
[0022] 2. The intelligent welding device for the single-sided V-groove weldment with uneven groove gap is used. After the iron plate is pushed out from one end of the clamping part, it is clamped with one side of the limit plate surface, and the reset spring and the push block are used to slide and adjust on the groove surface to relieve the pressure of the contact block on the iron plate. The positioning block also has the effect of positioning and clamping the iron plate during the welding process of the welding gun, ensuring the stability of the single-sided V-groove welding of the iron plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a schematic diagram of the workbench structure of the present invention;
[0024] Figure 2 It is a schematic diagram of the power supply box and wire connection structure of the present invention;
[0025] Figure 3 for Figure 2 A schematic diagram of the enlarged structure at A in the middle;
[0026] Figure 4 It is a schematic diagram of the structure of the clamping mechanism of the present invention;
[0027] Figure 5 It is a schematic diagram of the connection structure between the card connector and the card slot of the present invention;
[0028] Figure 6 for Figure 5 A schematic diagram of the enlarged structure at B in the middle;
[0029] Figure 7 It is a schematic diagram of the structure of the pushing mechanism of the present invention;
[0030] Figure 8 for Figure 7 Schematic diagram of the enlarged structure at C in the middle;
[0031] Fig. 9 It is a schematic diagram of the structure of the extrusion mechanism of the present invention.
[0032] The meaning of each number in the figure is:
[0033] 100, workbench; 101, support column; 102, power box; 103, wire; 104, drive member; 105, welding gun; 106, mounting member; 107, welding wire;
[0034] 200, guide rail one; 201, servo motor one; 202, lead screw one; 203, slider one;
[0035] 300, clamping mechanism; 301, slide rail 1; 302, slide groove; 303, sliding member; 304, clamping member; 305, positioning block; 306, clamping groove; 307, groove; 308, push block; 309, limit plate; 310, return spring;
[0036] 400, pushing mechanism; 401, servo motor 2; 402, guide rail 2; 403, screw rod 2; 404, slider 2; 405, push rod; 406, connecting rod; 407, snap ring; 408, slide rail 2; 409, buffer spring; 410, slide plate; 411, contact block;
[0037] 500, extrusion mechanism; 501, hydraulic pump; 502, hydraulic telescopic rod; 503, extrusion block. DETAILED DESCRIPTION
[0038] The following will be combined with the accompanying drawings in the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0039] See also Figure 1 - Figure 4 and Figure 7-Figure 9 As shown, the purpose of this embodiment is to provide an intelligent welding device for a single-sided V-groove weldment with uneven groove gap, including a workbench 100, a guide rail 200, a clamping mechanism 300, a pushing mechanism 400 and a squeezing mechanism 500;
[0040] A support column 101 is fixedly installed at the center position of the upper surface of the workbench 100, a power box 102 is fixedly installed at the center position of the upper surface of the support column 101, wires 103 are connected to both sides of the surface of the power box 102, a driving member 104 is fixedly connected to one side of the surface of the wire 103, a mounting member 106 is fixedly connected to one side of the surface of the driving member 104, a welding wire 107 is fixedly clamped on the surface of the mounting member 106, a welding gun 105 is fixedly installed on one side of the surface of the driving member 104, the welding guns 105 are symmetrically distributed on both sides of the upper surface of the workbench 100, and one side of the surface of the welding gun 105 is vertically corresponding to the center position of the surface of the clamping mechanism 300;
[0041] The surface of the guide rail 200 is slidably connected with a slider 203, the welding gun 105 is fixedly installed on one side of the surface of the slider 203 through the driving member 104, and the welding gun 105 is slidably adjusted up and down on the surface of the guide rail 200 through the slider 203, a servo motor 201 is fixedly installed at the center position of the upper surface of the guide rail 200, and a screw rod 202 is rotatably connected to the center position of the inner part of the guide rail 200;
[0042] The clamping mechanism 300 includes a clamping member 304, a clamping slot 306 is provided inside the clamping member 304, one side of the outer surface of the clamping slot 306 is slidably clamped with a limit plate 309, one side of the surface of the limit plate 309 is vertically corresponding to one side of the inner wall of the clamping slot 306, and an iron plate is clamped inside the clamping slot 306;
[0043] The pushing mechanism 400 includes a push rod 405 and a contact block 411. The push rod 405 is symmetrically distributed on one side of the surface of the clamping member 304 and is slidably engaged with the inside of the clamping slot 306.
[0044] The extrusion mechanism 500 includes an extrusion block 503, which is telescopically clamped on both sides of the push rod 405 and in telescopic contact with the side of the iron plate. A hydraulic pump 501 is fixedly installed inside the push rod 405, and a hydraulic telescopic rod 502 is fixedly connected to one side of the surface of the hydraulic pump 501.
[0045] By placing the iron plate at the outermost edge of the inner wall of the clamping part 304, and making the two ends of the iron plate parallel to the two ends of the clamping part 304, the contact block 411 first contacts and squeezes one side of the iron plate surface, so that one end of the iron plate can be pushed out from one end of the surface of the clamping part 304, and then the hydraulic pump 501 drives the hydraulic telescopic rod 502 to generate thrust outward, so that the extrusion block 503 pushes the iron plate toward the inner wall of the clamping groove 306, so that it is fixedly clamped at the innermost side of the inner wall of the clamping part 304, and then the welding gun 105 is used to conduct and melt the welding wire 107, and the gap at the root of the groove of the iron plate is welded;
[0046] It should be noted that the wire 103 transmits the electric energy generated by the power box 102 to the welding gun 105 through the driving member 104, and an arc is formed between the conductive tip of the welding gun 105 and the iron plate, and contacts the end of the welding wire 107, so that the welding wire 107 begins to melt, and a liquid metal bridge is formed between the welding wire 107 and the iron plate;
[0047] A proximity sensor and a visual sensor are installed on the surface of the welding gun 105. The proximity sensor performs self-inspection and calibrates the initial distance value from the iron plate to ensure that the distance between the welding gun 105 and the iron plate is always kept within an appropriate range to prevent welding defects. The visual sensor continuously monitors the groove condition. When the gap increases, the welding current and welding speed are appropriately increased to ensure the quality of weld filling. A pressure sensor is installed on the inner wall surface of the clamp 304. When the iron plate is tightly clamped to the innermost side of the inner wall of the clamp 304, the pressure change is monitored to determine whether the iron plate is firmly installed and whether it is loose during the welding process.
[0048] Therefore, based on the above structure, combined with Figure 7-Figure 8 As shown, the structure of the pushing mechanism 400 is further disclosed, the pushing mechanism 400 includes a guide rail 402, a servo motor 401 is fixedly installed on one side of the surface of the guide rail 402, a screw rod 403 is rotatably installed at the center position of the inner part of the guide rail 402, a slider 404 is rotatably sleeved on the outer surface of the screw rod 403, a push rod 405 is fixedly installed on both sides of the upper surface of the slider 404, a connecting rod 406 is fixedly connected to one side of the surface of the push rod 405, a snap ring 407 is fixedly installed on one side of the surface of the connecting rod 406, a slide rail 408 is fixedly installed on one side of the surface of the snap ring 407, a slide plate 410 is slidably connected to the surface of the slide rail 408, buffer springs 409 are connected to both sides of the surface of the slide plate 410, a contact block 411 is fixedly installed on the upper surface of the slide plate 410, and the contact block 411 is arranged on one side of the surface of the card slot 306;
[0049] Further, when the iron plate is clamped at the outermost edge of the inner wall of the clamping part 304, and the two ends of the iron plate and the two ends of the clamping part 304 are parallel to each other, the servo motor 401 is started, and the slider 404 is driven to slide and adjust on the upper surface of the guide rail 402 through the screw rod 403, and the push rod 405 is driven to slide inside the clamping part 304, and the clamping ring 407 is firstly contacted with one end of the surface of the iron plate clamped inside the clamping part 304 (Note: the size of the gap at the root of the groove is explained in detail below according to the different thickness of the iron plate, the thickness of the iron plate is 6-12mm, and the thickness of the inner part of the clamping part 304 is 15mm);
[0050] When the iron plate with a thickness of 6-8 mm is clamped on the clamping part 304, the clamping ring 407 slides with the push rod 405 and is clamped with the contact block 411, and slides on the surface of the second slide rail 408 through the buffer spring 409 and the slide plate 410, and is contacted and extruded with one side of the surface of the iron plate. During the contact and extrusion process, since the thin iron plate can slide on the inner wall of the inner side of the clamping part 304, one end of the iron plate can be pushed out to a longer distance until the extrusion block 503 fastens the iron plate to the inner wall of the inner side of the clamping part 304, and the clamping part 304 is distributed in a V-shape, which can effectively reduce the gap at the root of the groove extending from one end of the thin iron plate, thereby effectively preventing the defect of burn-through during welding;
[0051] When the iron plate with a thickness of 10-12mm is clamped on the clamping piece 304, since the thickness of the iron plate is similar to that of the clamping piece 304, after the contact block 411 pushes one end of the iron plate out of the other end of the clamping piece 304 for a certain distance, the extrusion block 503 will fasten the iron plate to the inner side of the inner wall of the clamping piece 304, thereby effectively making the gap at the root of the groove where the end of the thick iron plate extends out larger, so that the filler metal can be better spread at the root of the groove, and the problem of slag inclusion at the root caused by insufficient filling space can be effectively avoided, which is conducive to obtaining a fuller weld root shape and is helpful for improving the overall strength of the weld.
[0052] according to Fig. 9 As shown, when the thin iron plate is clamped at the outermost edge of the inner wall of the clamping piece 304, the contact block 411 is first used to generate thrust on one side of the iron plate, and the contact block 411 is pushed to the farthest distance through the second slide rail 408, so that the thin iron plate is pushed out to the farthest distance from one side of the surface of the clamping groove 306, which can shorten the distance between the ends of the welded iron plates, which is conducive to the welding gun 105 to perform single-sided V-shaped groove welding on the iron plates. At the same time, the extrusion block 503 uses the telescopic force of the hydraulic pump 501 and the hydraulic telescopic rod 502 to generate thrust on the side of the thin iron plate, and pushes it from the outermost edge of the inner wall of the clamping piece 304 to the innermost position, effectively fixing the thin iron plate in the clamping groove 306.
[0053] When the thick iron plate is clamped at the outermost edge of the inner wall of the clamping piece 304, since the thickness is almost the same as that of the clamping groove 306, when the contact block 411 pushes the iron plate out from one end of the clamping groove 306, the extrusion block 503 also pushes the iron plate from the outermost edge of the inner wall of the clamping piece 304 to the innermost position, thereby increasing the distance between the ends of the thick iron plates, playing a role of quantitative control, and being beneficial to adjusting the size of the gap at the root of the groove for iron plates of different thicknesses, and then achieving the effect of welding through the welding gun 105.
[0054] Therefore, based on the above structure, combined with Figure 4-Figure 6 As shown, the structure of the clamping mechanism 300 is further disclosed. The clamping mechanism 300 includes a slide rail 301, a slide groove 302 is provided at the center of the upper surface of the slide rail 301, a sliding member 303 is slidably connected to the upper surface of the slide groove 302, a clamping member 304 is fixedly connected to one side of the surface of the sliding member 303, a positioning block 305 is fixedly installed on one side of the surface of the clamping member 304, a groove 307 is provided on one side of the surface of the clamping groove 306, a push block 308 is slidably connected to the surface of the groove 307, and a reset spring 310 is connected to one side of the surface of the push block 308;
[0055] Furthermore, when one end of the iron plate extends out from one end of the clamping member 304, it contacts and engages with one side of the surface of the limiting plate 309, and the pushing block 308 and the return spring 310 are used to alleviate the strength of the extension of one end of the iron plate. At the same time, the positioning block 305 can ensure that the iron plate always maintains a straight line during the extension process, avoiding the problem of sliding dislocation caused by the thrust of the iron plate. In addition, during the process of single-sided V-groove welding of the iron plate by the welding gun 105, one side of the inner wall of the iron plate is clamped to ensure the stable single-sided V-groove welding of the iron plate.
[0056] It should be noted that: after the single-sided V-shaped groove welding of the iron plate is completed, the set limit plate 309 and the contact block 411 keep the two ends of the iron plate firmly clamped, and the set sliding member 303 slides out from the outer surface of the iron plate using the slide groove 302, so that the iron plate is exposed on the upper surface of the workbench 100, which is convenient for the staff to take the iron plate, and the operation is convenient and simple;
[0057] In summary, the working principle of this scheme is as follows: the iron plate that needs single-sided V-shaped groove welding is placed and clamped inside the clamping part 304, and is close to the outermost edge of the inner wall of the clamping part 304, and the two ends of the iron plate are parallel to the two ends of the clamping part 304. The servo motor 401 is started, and the slider 404 is driven to slide on the upper surface of the guide rail 402 by the screw rod 403, so that the push rod 405 slides into the inside of the clamping part 304, and the clamp ring 407 is driven to slide at the same time. Since the clamp ring 407 is set at one end of the outer surface of the push rod 405, First, the contact block 411 contacts and squeezes the surface of the contact block 411. Under the connection of the slide plate 410 and the buffer spring 409, the contact block 411 is first squeezed toward one side of the iron plate surface, and one end of the iron plate is pushed out from one end of the clamping member 304. After the contact block 411 squeezes a certain distance according to the iron plates of different thicknesses, the squeezing block 503 contacts and squeezes the side of the iron plate through the hydraulic pump 501 and the hydraulic telescopic rod 502, squeezing the iron plate from the outermost edge of the inner wall of the clamping member 304 to the innermost side of the inner wall, and then the iron plate is fastened and clamped inside the clamping member 304.
[0058] After one end of the iron plate is squeezed out from one end of the clamping member 304, it contacts and squeezes the surface of the limit plate 309. Under the connection between the push block 308 and the return spring 310, the strength of the iron plate being pushed out is relieved and reduced, and the intersection position of one end of the iron plate being pushed out is vertically aligned with the surface of the welding gun 105.
[0059] The power box 102 and the welding gun 105 are electrically connected through the wire 103, and the current is conducted to the surface of the welding gun 105 and contacts the surface of the welding wire 107. The welding wire 107 begins to melt, and a liquid metal bridge is formed between the welding wire 107 and the iron plate. When the single-sided V-groove welding of the iron plate is completed, the set limit plate 309 and the contact block 411 keep the two ends of the iron plate firmly clamped, and the set sliding member 303 slides out from the outer surface of the iron plate using the slide groove 302, so that the iron plate is exposed on the upper surface of the workbench 100, which is convenient for the staff to take the iron plate, and the operation is convenient and simple.
[0060] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the present invention and are not intended to limit the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. An intelligent welding device for a single-sided V-groove weldment with uneven groove gap, characterized in that: It comprises a workbench (100), a guide rail (200), a clamping mechanism (300), a pushing mechanism (400) and a pressing mechanism (500); A support column (101) is fixedly mounted at the center position of the upper surface of the workbench (100), a power supply box (102) is fixedly mounted at the center position of the upper surface of the support column (101), wires (103) are connected to both sides of the surface of the power supply box (102), a driving member (104) is fixedly connected to one side of the surface of the wire (103), a mounting member (106) is fixedly connected to one side of the surface of the driving member (104), a welding wire (107) is fixedly clamped to the surface of the mounting member (106), a welding gun (105) is fixedly mounted to one side of the surface of the driving member (104), the welding guns (105) are symmetrically distributed on both sides of the upper surface of the workbench (100), and one side of the surface of the welding gun (105) corresponds vertically to the center position of the surface of the clamping mechanism (300); The surface of the guide rail 1 (200) is slidably connected to a slider 1 (203); the welding gun (105) is fixedly mounted on one side of the surface of the slider 1 (203) via a driving member (104); and the welding gun (105) is slidably adjusted up and down on the surface of the guide rail 1 (200) via the slider 1 (203); a servo motor 1 (201) is fixedly mounted at the center position of the upper surface of the guide rail 1 (200); and a screw rod 1 (202) is rotatably connected to the center position of the interior of the guide rail 1 (200); The clamping mechanism (300) comprises a clamping member (304), a clamping slot (306) is provided inside the clamping member (304), one side of the outer surface of the clamping slot (306) is slidably clamped with a limiting plate (309), one side of the surface of the limiting plate (309) is vertically corresponding to one side of the inner wall of the clamping slot (306), and an iron plate is clamped inside the clamping slot (306); The pushing mechanism (400) comprises a push rod (405) and a contact block (411); the push rod (405) is symmetrically distributed on one side of the surface of the clamping member (304) and is slidably clamped in the interior of the clamping slot (306); The extrusion mechanism (500) comprises an extrusion block (503), which is telescopically clamped on both sides of the surface of the push rod (405) and is in telescopic contact with the side of the iron plate. A hydraulic pump (501) is fixedly installed inside the push rod (405), and one side of the surface of the hydraulic pump (501) is fixedly connected to a hydraulic telescopic rod (502).
2. The intelligent welding device for single-sided V-groove weldment with uneven groove gap according to claim 1, characterized in that: The clamping mechanism (300) comprises a slide rail (301), a slide groove (302) is provided at the center position of the upper surface of the slide rail (301), a sliding member (303) is slidably connected to the upper surface of the slide groove (302), the clamping member (304) is fixedly connected to one side of the surface of the sliding member (303), a positioning block (305) is fixedly installed on one side of the surface of the clamping member (304), a groove (307) is provided on one side of the surface of the clamping groove (306), a push block (308) is slidably connected to the surface of the groove (307), and a reset spring (310) is connected to one side of the surface of the push block (308).
3. The intelligent welding device for a single-sided V-groove weldment with uneven groove gap according to claim 2, characterized in that: The pushing mechanism (400) comprises a second guide rail (402), a second servo motor (401) is fixedly mounted on one side of the surface of the second guide rail (402), a second screw rod (403) is rotatably mounted at the center position inside the second guide rail (402), a second slider (404) is rotatably sleeved on the outer surface of the second screw rod (403), the push rod (405) is fixedly mounted on both sides of the upper surface of the slider (404), and a connecting rod (405) is fixedly connected to one side of the surface of the push rod (405). 06), a retaining ring (407) is fixedly installed on one side of the surface of the connecting rod (406), a slide rail 2 (408) is fixedly installed on one side of the surface of the retaining ring (407), a slide rail 2 (408) is slidably connected to the surface of the slide rail 2 (408), buffer springs (409) are connected to both sides of the surface of the slide rail (410), the contact block (411) is fixedly installed on the upper surface of the slide rail (410), and the contact block (411) is arranged on one side of the surface of the slot (306).
4. The intelligent welding device for a single-sided V-groove weldment with uneven groove gap according to claim 3, characterized in that: The push rod (405) is symmetrically distributed on both sides of the surface of the clamping member (304). The push rod (405) is slidably adjusted on the surface of the second guide rail (402) through the second screw rod (403) and the second slider (404), and is slidably clamped into the inside of the clamping groove (306), while driving the clamping ring (407) to slide and clamp to one side of the surface of the contact block (411). The contact block (411) is squeezed by the clamping ring (407) and is slidably adjusted on the surface of the second slide rail (408) by using the slide plate (410) and the buffer spring (409). Since the iron plate is clamped into the inside of the clamping groove (306), the contact block (411) pushes one side of the iron plate surface, and the extrusion block (503) pushes the side of the iron plate toward the inner wall of the inner side of the clamping groove (306) through the hydraulic telescopic rod (502).
5. The intelligent welding device for a single-sided V-groove weldment with uneven groove gap according to claim 4, characterized in that: The contact block (411) pushes one side of the iron plate surface, so that the one side of the iron plate surface and the one side of the limit plate (309) surface are clamped, and the push block (308) and the return spring (310) slide and adjust on the surface of the groove (307).
6. The intelligent welding device for a single-sided V-groove weldment with uneven groove gap according to claim 2, characterized in that: The welding gun (105) is arranged at the center position where two clamping parts (304) intersect, and the welding gun (105) slides up and down on the surface of the guide rail (200) through the screw rod (202) and the slide block (203).
7. The intelligent welding device for a single-sided V-groove weldment with uneven groove gap according to claim 3, characterized in that: When the iron plate is welded by the welding gun (105), the contact block (411) presses one side of the surface of the iron plate, and the clamping member (304) slides on one side of the surface of the slide rail (301) through the sliding member (303), so that the iron plate is separated from the inside of the clamping member (304).
8. The intelligent welding device for a single-sided V-groove weldment with uneven groove gap according to claim 3, characterized in that: The clamping ring (407) and the contact block (411) are parallel and corresponding, and the contact block (411) slides toward one side of the inside of the clamping member (304) through the clamping ring (407) and is pressed against one side of the surface of the iron plate.
9. The intelligent welding device for a single-sided V-groove weldment with uneven groove gap according to claim 3, characterized in that: The push rod (405) slides toward the inner side of the clamping member (304) along with the second screw rod (403) and the second slider (404).