Magnesium alloy part trimming and deburring equipment and method
By designing a magnesium alloy edge cutting and deburring equipment, the magnetic component is used to drive the grinding needle to move rapidly in the liquid box, solving the problem of difficult burring after cutting the magnesium alloy edge, and achieving an efficient and safe deburring process.
Patent Information
- Application Number
- CN202411595163.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-11
- Publication Date
- 2025-02-18
AI Technical Summary
The prior art is difficult to efficiently remove burrs after cutting edges of magnesium alloys, and a large amount of debris will be generated during the deburring process, affecting workers' health.
A magnesium alloy edge cutting and deburring equipment was designed, and the magnetic component was used to drive the grinding needle to move quickly in the liquid box. The grinding needle collided with the magnesium alloy to remove burrs, and the removed burr debris were used to use a special polishing liquid to remove burrs. Immerse it in the liquid to avoid scattering.
The equipment can be used in various shapes of magnesium alloy workpieces, improving the efficiency and safety of deburring and avoiding the impact of debris on workers' health.
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Figure CN119458038A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of magnesium alloy processing, in particular to equipment and a method for trimming and deburring magnesium alloy parts. Background Art
[0002] Magnesium alloy is an alloy composed of magnesium as the matrix and other elements. Magnesium alloy is the lightest metal among practical metals. The specific gravity of magnesium is about 2 / 3 of aluminum and 1 / 4 of iron. It has high strength and high rigidity. Magnesium alloy has a series of advantages such as low density, high specific strength and specific rigidity, good impact resistance, etc. The main alloying elements are aluminum, zinc, manganese, cerium, thorium and a small amount of zirconium or cadmium. The most widely used is magnesium-aluminum alloy, followed by magnesium-manganese alloy and magnesium-zinc-zirconium alloy. It is mainly used in aviation, aerospace, transportation, chemical industry, rocket and other industrial sectors.
[0003] In the processing of magnesium alloy parts, it is necessary to trim the magnesium alloy parts as needed, and a large number of burrs will be generated on the cut edges after trimming. These burrs not only affect the subsequent assembly of magnesium alloy parts, but the burrs are relatively sharp and can easily cause damage to workers' hands. In order to solve the burr problem, the prior art CN220921790U proposes a deburring device for aluminum-magnesium alloy die-castings, which uses a grinding rod to grind the alloy parts to remove burrs.
[0004] Although the device can realize the grinding and deburring of magnesium alloy parts, the device is only applicable to some parts with regular edges and is difficult to apply to some parts with sharp edges. At the same time, the above-mentioned deburring device will generate a large amount of magnesium alloy debris during deburring. These debris are thrown up by the rotation of the grinding rod and are easily inhaled by workers, seriously affecting their health. For this reason, we provide a magnesium alloy part trimming and deburring device and method to solve the above-mentioned problems. Summary of the invention
[0005] The object of the present invention is to provide a magnesium alloy part trimming and deburring device and method to solve the problems raised in the above background technology.
[0006] To achieve the above object, the present invention provides the following technical solutions:
[0007] A magnesium alloy part trimming and deburring device comprises a chassis, a workbench is provided on one side of the chassis, a limit frame is fixedly connected to the upper end surface of the chassis, a liquid box is placed in the limit frame, a grinding needle is placed in the liquid box, and a magnetic moving component for driving the grinding needle to move is provided inside the chassis;
[0008] Both ends of one side of the chassis are fixedly connected with hollow columns, a sliding top frame is slidably connected between the two hollow columns, and a lifting component for lifting the sliding top frame is provided inside the hollow column;
[0009] A flip shaft is rotatably connected to the middle of the upper end of the sliding top frame, and a driving component for driving the flip shaft to rotate is provided on the sliding top frame;
[0010] The lower end of the flip shaft is fixedly connected with a rotating arm, and both ends of the rotating arm are provided with fixing components for fixing the magnesium alloy part.
[0011] As a further solution of the present invention: the magnetic dynamic component includes a plurality of sliding plates, which are all arranged inside the chassis, and both ends of the sliding plates are slidably connected with sliding rods, which are fixedly connected to the inner wall of the chassis, and a third drive motor is installed in the middle of the sliding plate, and a rotating disk is installed at the output end of the third drive motor, and a plurality of magnetic blocks are installed on the surface of the rotating disk, and a running component for driving the sliding plate to move along the sliding rod is provided inside the chassis.
[0012] As a further solution of the present invention: the operating component includes a second drive motor, a drive shaft is installed at the output end of the second drive motor, and a cam is provided at the position of the drive shaft below the sliding plate. The directions of the cams are staggered, and levers cooperating with the cams are provided on both sides of the lower end of the sliding plate.
[0013] As a further solution of the present invention: the lifting assembly includes a second electric cylinder, the second electric cylinder is installed inside the hollow column, and the output end of the second electric cylinder is fixedly connected to the sliding top frame.
[0014] As a further solution of the present invention: the driving assembly includes a driving gear, which is fixedly connected to the position where the upper end of the flip shaft passes through the sliding top frame, and a first servo motor is fixedly connected to one side of the upper end of the sliding top frame, and a motor gear is fixedly connected to the output end of the first servo motor, and the motor gear is meshed with the driving gear.
[0015] As a further solution of the present invention: the fixing component includes a fixing frame, planetary reducers are installed at both ends of the fixing frame, a second servo motor is installed at the input port of the planetary reducer, the output end of the second servo motor is connected to the input shaft of the planetary reducer, the output shaft of the planetary reducer is installed with a fixing frame, and the end of the fixing frame away from the rotating arm is fixedly connected to a mounting frame, a plurality of evenly distributed square tubes are arranged in the mounting frame, pins are fixedly connected in the middle of both sides of the square tubes, the pins are rotatably connected to the mounting frame, a swinging component for driving the square tube to swing is provided on one side of the mounting frame, a first electric cylinder is installed at the upper and lower ends of one side of the square tube, and a clamp is installed at the position where the output end of the first electric cylinder penetrates into the interior of the square tube.
[0016] As a further solution of the present invention: the swing assembly includes a swing rod, the swing rods are respectively fixedly connected to the positions where the pin shaft passes through the mounting frame, the swing rods are arranged in parallel with each other, a synchronization rod is provided between the lower ends of the swing rods, the synchronization rod is rotatably connected to the lower ends of the swing rods, a first drive motor is installed on one side of the mounting frame, a rotating disk is installed on the output end of the first drive motor, a connecting rod is rotatably connected to the rotating disk at a position away from the center of the circle, and one end of the connecting rod away from the rotating disk is rotatably connected to the middle of the adjacent swing rod.
[0017] As a further solution of the present invention: the inner wall of the square tube and the surface of the clamping plate are both provided with anti-slip pads made of rubber material.
[0018] As a further solution of the present invention: the grinding needle is made of magnetic conductive material.
[0019] Compared with the prior art, the present invention has the following beneficial effects:
[0020] 1. The present invention can drive the grinding needle to move quickly inside the liquid box through the magnetic moving component during operation, and utilize the continuous collision between the grinding needle and the magnesium alloy part to remove the burrs on the cut edge of the magnesium alloy part. Since the grinding needle moves irregularly inside the liquid box, it can be applied to magnesium alloy workpieces with various surface shapes. At the same time, during the deburring process, a special polishing liquid will be added to the liquid box, and the removed burr debris will be immersed in the liquid to avoid the problem of debris flying.
[0021] 2. The present invention can drive the two groups of fixed components to interchange with each other through the drive component, so that when one group of workpieces is deburred, the other group of workpieces can be conveniently taken and placed by workers, which is easy to use. At the same time, the square tube can be swung so that the workpieces can contact the grinding needle at different angles, thereby improving the deburring effect. At the same time, the mounting frame can be flipped to facilitate the deburring work on both ends of the workpiece. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a structural schematic diagram of the present invention.
[0023] Figure 2 It is a structural schematic diagram of the other side of the present invention.
[0024] Figure 3 It is a schematic diagram of the structure of the fixing component in the present invention.
[0025] Figure 4 It is a schematic diagram of the structure inside the chassis of the present invention.
[0026] Figure 5 It is a schematic diagram of the local structure in the present invention.
[0027] Figure 6It is a schematic diagram of the internal structure of the hollow column in the present invention.
[0028] Among them: 1. chassis; 2. limit frame; 3. liquid box; 4. workbench; 5. first electric cylinder; 6. installation frame; 7. square cylinder; 8. flip axis; 9. drive gear; 10. motor gear; 11. first servo motor; 12. sliding top frame; 13. hollow column; 14. rotating disk; 15. synchronization rod; 16. swing rod; 17. connecting rod; 18. first drive motor; 19. planetary reducer; 20. second servo motor; 21. rotating arm; 22. fixed frame; 23. pin shaft; 24. second electric cylinder; 26. clamping plate; 27. second drive motor; 28. drive shaft; 29. sliding rod; 30. lever; 31. third drive motor; 32. cam; 33. sliding plate; 34. rotating disk; 35. magnetic block. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0030] See also Figure 1-Figure 6 In the embodiment of the present invention, the magnesium alloy part trimming and deburring equipment comprises a chassis 1, a workbench 4 is provided on one side of the chassis 1, the upper end surface of the chassis 1 is fixedly connected to a limit frame 2, a liquid box 3 is placed in the limit frame 2, a grinding needle is placed in the liquid box 3, and a magnetic component for driving the grinding needle to move is provided inside the chassis 1; the grinding needle is made of a magnetic conductive material. The magnetic component can be set to drive the grinding needle to move quickly inside the liquid box 3 during operation, and the burrs at the trimming of the magnesium alloy part are removed by continuous collision between the grinding needle and the magnesium alloy part. At the same time, during the deburring process, a special polishing liquid will be added to the liquid box 3, and the removed burr debris will be immersed in the liquid to avoid the problem of debris flying.
[0031] The magnetic dynamic component includes a plurality of sliding plates 33, and the sliding plates 33 are all arranged inside the chassis 1. Both ends of the sliding plates 33 are slidably connected with sliding rods 29, and the sliding rods 29 are fixedly connected to the inner wall of the chassis 1. A third driving motor 31 is installed in the middle of the sliding plates 33, and a rotating disk 34 is installed at the output end of the third driving motor 31. A plurality of magnetic blocks 35 are installed on the surface of the rotating disk 34. A running component for driving the sliding plates 33 to move along the sliding rods 29 is provided inside the chassis 1; the running component includes a second driving motor 27, and a driving shaft 28 is installed at the output end of the second driving motor 27. A cam 32 is provided at the position below the sliding plate 33, and the cam 32 is arranged on the side of the cam 32. The two sides of the lower end of the sliding plate 33 are staggered, and levers 30 cooperating with the cam 32 are provided; during operation, the third driving motor 31 drives the rotating disk 34 to rotate, and the rotation of the rotating disk 34 drives the magnetic block 35 to rotate, and the rotation of the magnetic block 35 can drive the grinding needle inside the liquid box 3 to move, and at the same time, the second driving motor 27 drives the driving shaft 28 to rotate, and the rotation of the driving shaft 28 drives the cam 32 to move, and the movement of the cam 32 can drive the lever 30 to move, and the movement of the lever 30 can drive the sliding plate 33 to reciprocate along the sliding rod 29, and then drive the magnetic block 35 to reciprocate and move horizontally, thereby increasing the movement range of the grinding needle, so that the grinding needle can collide with the workpiece in different directions.
[0032] A hollow column 13 is fixedly connected to both ends of one side of the chassis 1, a sliding top frame 12 is slidably connected between the two hollow columns 13, and a lifting component for lifting the sliding top frame 12 is provided inside the hollow column 13; the lifting component includes a second electric cylinder 24, which is installed inside the hollow column 13, and the output end of the second electric cylinder 24 is fixedly connected to the sliding top frame 12; when working, the second electric cylinder 24 drives the sliding top frame 12 to rise or fall, so that when the two mounting frames 6 are switched, the workpiece can be lifted from the liquid tank 3 to avoid obstruction of the workpiece during switching.
[0033] The middle of the upper end of the sliding top frame 12 is rotatably connected with a flip shaft 8, and the sliding top frame 12 is provided with a driving component for driving the flip shaft 8 to rotate; the driving component includes a driving gear 9, and the driving gear 9 is fixedly connected to the position where the upper end of the flip shaft 8 passes through the sliding top frame 12, and a first servo motor 11 is fixedly connected to one side of the upper end of the sliding top frame 12, and a motor gear 10 is fixedly connected to the output end of the first servo motor 11, and the motor gear 10 is meshed with the driving gear 9; when it is necessary to switch the positions of the two installation frames 6, the first servo motor 11 drives the motor gear 10 to rotate, and the rotation of the motor gear 10 drives the driving gear 9 to rotate, and the rotation of the driving gear 9 drives the flip shaft 8 to rotate 180 degrees, thereby realizing the interchange of the positions of the two installation frames 6.
[0034] The lower end of the flip shaft 8 is fixedly connected to a rotating arm 21, and both ends of the rotating arm 21 are provided with a fixing component for fixing the magnesium alloy part; the fixing component includes a fixing frame 22, and both ends of the fixing frame 22 are installed with a planetary reducer 19, and a second servo motor 20 is installed at the input port of the planetary reducer 19, and the output end of the second servo motor 20 is connected to the input shaft of the planetary reducer 19, and the output shaft of the planetary reducer 19 is installed with a fixing frame 22, and the end of the fixing frame 22 away from the rotating arm 21 is fixedly connected to a mounting frame 6, and a plurality of evenly distributed square tubes 7 are arranged in the mounting frame 6, and the middle of the two sides of the square tube 7 are fixedly connected with a pin 23, and the pin 2 3 is rotatably connected to the mounting frame 6, one side of the mounting frame 6 is provided with a swinging assembly for driving the square tube 7 to swing, the upper end and the lower end of one side of the square tube 7 are both provided with a first electric cylinder 5, and the position where the output end of the first electric cylinder 5 penetrates into the interior of the square tube 7 is provided with a clamping plate 26; the inner wall of the square tube 7 and the surface of the clamping plate 26 are both provided with a rubber anti-skid pad; when in use, the workpiece to be deburred is placed inside the square tube 7, and then the first electric cylinder 5 is driven to drive the clamping plate 26 to move to clamp and fix the workpiece, and the planetary reducer 19 provided can flip the mounting frame 6, so as to facilitate the processing of the cutting burrs at both ends of the workpiece.
[0035] The swing assembly includes a swing rod 16, which is fixedly connected to the position where the pin shaft 23 passes through the installation frame 6, and the swing rods 16 are arranged in parallel with each other. A synchronization rod 15 is provided between the lower ends of the swing rods 16, and the synchronization rod 15 is rotatably connected to the lower end of the swing rod 16. A first driving motor 18 is installed on one side of the installation frame 6, and a rotating disk 14 is installed on the output end of the first driving motor 18. The rotating disk 14 is rotatably connected with a connecting rod 17 at a position away from the center of the circle, and one end of the connecting rod 17 away from the rotating disk 14 is rotatably connected to the middle of the adjacent swing rod 16; when working, the first driving motor 18 drives the rotating disk 14 to rotate, and the rotation of the rotating disk 14 drives the connecting rod 17 to move, and the movement of the connecting rod 17 can drive the swing rod 16 to swing, and at the same time, under the action of the synchronization rod 15, multiple swing rods 16 can be synchronously swung, and the swing of the swing rod 16 can drive the square tube 7 to swing.
[0036] The working principle of the present invention is: when working, first add appropriate polishing liquid into the liquid tank 3, then put in the required grinding needle, and then put the magnesium alloy workpiece into the square tube 7. After putting in, the first electric cylinder 5 drives the clamping plate 26 to move to clamp and fix the workpiece, and then the first servo motor 11 drives the motor gear 10 to rotate, and the rotation of the motor gear 10 drives the driving gear 9 to rotate, and the rotation of the driving gear 9 drives the flip shaft 8 to rotate 180 degrees, so that the positions of the two installation frames 6 can be interchanged, and then the second electric cylinder 24 drives the sliding top frame 12 to descend, and the magnesium alloy workpiece is inserted into the liquid tank 3. At the same time At the same time, the third driving motor 31 drives the rotating disk 34 to rotate, and the rotation of the rotating disk 34 drives the magnetic block 35 to rotate, and the rotation of the magnetic block 35 can drive the grinding needle inside the liquid box 3 to move, and at the same time, the second driving motor 27 drives the driving shaft 28 to rotate, and the rotation of the driving shaft 28 drives the cam 32 to move, and the movement of the cam 32 can drive the lever 30 to move, and the movement of the lever 30 can drive the sliding plate 33 to move back and forth along the sliding rod 29, and then drive the magnetic block 35 to move back and forth, thereby increasing the movement range of the grinding needle, so that the grinding needle can collide with the workpiece in different directions, thereby realizing the removal of burrs on the magnesium alloy cutting edges.
[0037] It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or basic features of the present invention. Although this specification is described in accordance with the implementation modes, not every implementation mode includes only one technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A magnesium alloy part trimming and deburring device, comprising a chassis (1), a workbench (4) being provided on one side of the chassis (1), characterized in that: The upper end surface of the chassis (1) is fixedly connected to a limit frame (2), a liquid box (3) is placed in the limit frame (2), a grinding needle is placed in the liquid box (3), and a magnetic moving component for driving the grinding needle to move is provided inside the chassis (1); Both ends of one side of the chassis (1) are fixedly connected with hollow columns (13), a sliding top frame (12) is slidably connected between the two hollow columns (13), and a lifting component for lifting the sliding top frame (12) is provided inside the hollow column (13); The middle of the upper end of the sliding top frame (12) is rotatably connected to a flip shaft (8), and the sliding top frame (12) is provided with a driving component for driving the flip shaft (8) to rotate; The lower end of the flip shaft (8) is fixedly connected to a rotating arm (21), and both ends of the rotating arm (21) are provided with fixing components for fixing the magnesium alloy part.
2. The magnesium alloy part trimming and deburring equipment according to claim 1, characterized in that: The magnetic dynamic assembly comprises a plurality of sliding plates (33), the sliding plates (33) are all arranged inside the chassis (1), both ends of the sliding plates (33) are slidably connected with sliding rods (29), the sliding rods (29) are fixedly connected to the inner wall of the chassis (1), a third driving motor (31) is installed in the middle of the sliding plates (33), a rotating disk (34) is installed at the output end of the third driving motor (31), and a plurality of magnetic blocks (35) are installed on the surface of the rotating disk (34), and a running assembly for driving the sliding plates (33) to move along the sliding rods (29) is provided inside the chassis (1).
3. The magnesium alloy part trimming and deburring equipment according to claim 2, characterized in that: The operating assembly comprises a second driving motor (27), a driving shaft (28) is installed at the output end of the second driving motor (27), a cam (32) is arranged at a position of the driving shaft (28) below the sliding plate (33), the directions of the cams (32) are arranged in a staggered manner, and levers (30) cooperating with the cams (32) are arranged on both sides of the lower end of the sliding plate (33).
4. The magnesium alloy part trimming and deburring equipment according to claim 1, characterized in that: The lifting assembly comprises a second electric cylinder (24), the second electric cylinder (24) is installed inside the hollow column (13), and the output end of the second electric cylinder (24) is fixedly connected to the sliding top frame (12).
5. The magnesium alloy part trimming and deburring equipment according to claim 1, characterized in that: The driving assembly comprises a driving gear (9), wherein the driving gear (9) is fixedly connected to a position where the upper end of the flip shaft (8) passes through the sliding top frame (12), a first servo motor (11) is fixedly connected to one side of the upper end of the sliding top frame (12), and a motor gear (10) is fixedly connected to the output end of the first servo motor (11), and the motor gear (10) is meshed with the driving gear (9).
6. The magnesium alloy part trimming and deburring equipment according to claim 1, characterized in that: The fixing assembly comprises a fixing frame (22), both ends of the fixing frame (22) are installed with a planetary reducer (19), a second servo motor (20) is installed at the input port of the planetary reducer (19), the output end of the second servo motor (20) is connected to the input shaft of the planetary reducer (19), the output shaft of the planetary reducer (19) is installed with a fixing frame (22), one end of the fixing frame (22) away from the rotating arm (21) is fixedly connected to a mounting frame (6), a plurality of evenly distributed square tubes (7) are arranged in the mounting frame (6), the middle of both sides of the square tube (7) are fixedly connected with a pin shaft (23), the pin shaft (23) is rotatably connected to the mounting frame (6), one side of the mounting frame (6) is provided with a swinging assembly for driving the square tube (7) to swing, the upper end and the lower end of one side of the square tube (7) are installed with a first electric cylinder (5), and the position where the output end of the first electric cylinder (5) penetrates into the interior of the square tube (7) is installed with a clamping plate (26).
7. The magnesium alloy part trimming and deburring equipment according to claim 6, characterized in that: The swing assembly comprises a swing rod (16), the swing rod (16) is respectively fixedly connected to the position where the pin shaft (23) passes through the installation frame (6), the swing rod (16) is arranged in parallel with the swing rod (16), a synchronization rod (15) is arranged between the lower ends of the swing rod (16), and the synchronization rod (15) is rotatably connected to the lower end of the swing rod (16), a first driving motor (18) is installed on one side of the installation frame (6), a rotating disk (14) is installed at the output end of the first driving motor (18), a connecting rod (17) is rotatably connected to the rotating disk (14) at a position away from the center of the circle, and one end of the connecting rod (17) away from the rotating disk (14) is rotatably connected to the middle of the adjacent swing rod (16).
8. The magnesium alloy part trimming and deburring equipment according to claim 6, characterized in that: The inner wall of the square tube (7) and the surface of the clamping plate (26) are both provided with anti-skid pads made of rubber material.
9. The magnesium alloy part trimming and deburring equipment according to claim 1, characterized in that: The grinding needle is made of magnetic conductive material.
10. A method for using the magnesium alloy part trimming and deburring device according to any one of claims 1 to 9, characterized in that: The steps include: Step 1, when working, first add appropriate polishing liquid into the liquid box (3), then put in the required grinding needle, and then put the magnesium alloy workpiece into the square tube (7). After putting in, the first electric cylinder (5) drives the clamping plate (26) to move to clamp and fix the workpiece, and then the first servo motor (11) drives the motor gear (10) to rotate, and the rotation of the motor gear (10) drives the driving gear (9) to rotate, and the rotation of the driving gear (9) drives the flip shaft (8) to rotate 180 degrees, thereby realizing the interchange of the positions of the two installation frames (6), and then the second electric cylinder (24) drives the sliding top frame (12) to descend, and the magnesium alloy workpiece is inserted into the liquid box (3); Step 2, the third driving motor (31) drives the rotating disk (34) to rotate, and the rotation of the rotating disk (34) drives the magnetic block (35) to rotate, and the rotation of the magnetic block (35) can drive the grinding needle inside the liquid box (3) to move, and at the same time the second driving motor (27) drives the driving shaft (28) to rotate, and the rotation of the driving shaft (28) drives the cam (32) to move, and the movement of the cam (32) can move the lever (30), and the movement of the lever (30) can drive the sliding plate (33) to move back and forth along the sliding rod (29), and then drive the magnetic block (35) to move back and forth, thereby increasing the movement range of the grinding needle, so that the grinding needle can collide with the workpiece in different directions, thereby achieving the removal of magnesium alloy cutting burrs.
Citation Information
Patent Citations
Deburring device for aluminum magnesium alloy die casting
CN220921790U