Steel pipe surface polishing equipment
By using a combination of suction fan, filter device and cleaning device in the steel pipe surface polishing equipment, the problem of failure to collect debris and powder during the polishing process is solved, effective powder collection and filtration is achieved, and the health of staff is protected. Improve work efficiency.
Patent Information
- Application Number
- CN202411847802.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-16
- Publication Date
- 2025-02-18
AI Technical Summary
Existing steel pipe surface polishing equipment fails to effectively collect debris and powder generated during the polishing process, causing metal powder to fly randomly, affecting the health and work efficiency of staff.
A steel pipe surface polishing equipment is designed, using a combination of a suction fan, a filter device and a cleaning device to suck the debris and powder produced by the polishing through the suction fan, and filter and clean it through the filter device and the cleaning device to ensure the sustainability of the filter layer. Clean and efficiently collect.
It effectively avoids the random flight of metal powder, protects the health of staff, improves work efficiency, and extends the service life of the filter device.
Smart Images

Figure CN119458120A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of metal processing, and in particular to a steel pipe surface polishing device. Background Art
[0002] During the processing of steel pipes, the surface of the steel pipes needs to be polished.
[0003] The Chinese invention patent with the publication number of CN118322083A discloses a steel pipe surface polishing machine, which includes a frame, a chassis, a guide rail, a sliding frame, a polishing wheel, a guide wheel and a driving motor, etc. The left and right sides of the guide rail are both slidably connected with the sliding frame, the top of the left sliding frame is rotatably connected with the polishing wheel, the top of the right sliding frame is rotatably connected with the guide wheel, and the sliding frames are both connected with driving motors, the polishing wheel and the output shaft of the left driving motor are driven by a pulley group, and the guide wheel and the output shaft of the right driving motor are driven by a pulley group. The present invention can polish the surface of the steel pipe by rotating the polishing wheel, the steel pipe is sleeved on the support rod, which can prevent debris from floating to the inner wall of the steel pipe and prevent the debris from corroding the inner wall of the steel pipe, and the support rod can support the steel pipe to prevent the steel pipe from deforming.
[0004] In the above structure, the debris and powder generated during the polishing of the steel pipe are not collected, which may cause the problem of metal powder or debris flying around. Summary of the invention
[0005] The purpose of the present invention is to provide a steel pipe surface polishing device. The present invention can collect the debris and powder generated by polishing through a suction fan, a filtering device and a cleaning device.
[0006] The content of this application is used to introduce concepts in a brief form, which will be described in detail in the detailed implementation section below. The content of this application is not intended to identify the key features or essential features of the technical solution claimed for protection, nor is it intended to limit the scope of the technical solution claimed for protection.
[0007] In order to solve the technical problems mentioned in the above background technology section, some embodiments of the present application provide a steel pipe surface polishing device, including:
[0008] Cabinet;
[0009] A pair of sand grinders are mounted on the cabinet and located at the upper end of the cabinet;
[0010] Steel pipe surface polishing equipment also includes:
[0011] A suction fan is arranged in the cabinet;
[0012] A filtering device is arranged in the cabinet;
[0013] A cleaning device, arranged in the cabinet, for cleaning the filter device;
[0014] A drop opening is provided on the cabinet body and is located between a pair of sand grinders; an inlet of the suction fan is connected with the drop opening.
[0015] Furthermore, the filtering device comprises:
[0016] A rotating rod is rotatably arranged in the cabinet and surrounds the suction fan;
[0017] The first winding layer is wound on the rotating rod in sequence;
[0018] The second winding layer is located below the first winding layer and is wound around the rotating rod in sequence;
[0019] The filter layer is disposed on the first winding layer and the second winding layer and is located between the first winding layer and the second winding layer;
[0020] The driving group is arranged on the cabinet and is connected to one of the rotating rods to drive the rotating rod to rotate;
[0021] The first winding layer and the second winding layer are both connected to the rotating rod in a transmission manner, so that the rotating rod rotates to drive the filter layer to rotate around the suction fan.
[0022] Further, the rotating rod comprises:
[0023] A first cylinder is rotatably mounted on the cabinet;
[0024] The second cylinder is disposed on the first cylinder and is located above the first cylinder;
[0025] a third cylinder, disposed on the second cylinder and located above the second cylinder;
[0026] Among them, the first cylinder, the second cylinder and the third cylinder are coaxial; the diameters of the first cylinder and the third cylinder are the same; the diameter of the second cylinder is smaller than the diameter of the first cylinder; and the side walls of the first cylinder and the third cylinder are provided with engaging grooves.
[0027] Furthermore, meshing teeth are provided on the inner side walls of the first winding layer and the second winding layer;
[0028] The meshing teeth on the second winding layer mesh with the meshing grooves on the first cylinder;
[0029] The meshing teeth on the first winding layer mesh with the meshing teeth on the third cylinder.
[0030] Furthermore, the cleaning device comprises:
[0031] A bump is provided on the driving group and is used to collide with the filter layer so that debris on the filter layer falls off;
[0032] The collection group is arranged in the cabinet and is used to collect the debris dropped from the filter layer;
[0033] The driving group has a rotating shaft; the convex block is arranged on the rotating shaft.
[0034] Further, the collection group includes:
[0035] A collection box is arranged in the cabinet;
[0036] A ring plate is horizontally slidably arranged in the collection box;
[0037] A dial plate, arranged on the ring plate;
[0038] A guide rod, arranged on the collection box;
[0039] The spring is sleeved on the guide rod, and its two ends are respectively connected to the collection box and the shifting plate;
[0040] The shifting plate is located on the rotation path of the protrusion, so that the rotation of the protrusion drives the shifting plate to slide.
[0041] Furthermore, the steel pipe surface polishing equipment also includes:
[0042] A turntable, arranged on a rotating shaft;
[0043] A pair of protrusions are provided on both sides of the upper end surface of the rotating disk;
[0044] A top rod is provided on the collection box and is located on one side of the collection box;
[0045] A support plate is arranged in the cabinet;
[0046] The lower end of the push rod is in contact with the upper end surface of the rotating disk; and the collecting box is hinged on the supporting plate.
[0047] Furthermore, the protrusion is constructed in a strip shape.
[0048] Further, the projection is located between a pair of projections.
[0049] Compared with the prior art, the present invention has the following beneficial effects:
[0050] 1. The metal powder and other debris during the polishing of the steel pipe are collected by the suction fan to prevent the flying of metal powder from causing respiratory pollution to the workers. The filter device is cleaned by the setting of the cleaning device, which reduces the number of manual disassembly of the filter device and the cleaning of the cleaning device, thereby improving work efficiency.
[0051] 2. The filter layer is driven to rotate by the driving group, so that the filter layer part at the outlet of the suction fan can be replaced with a clean part in time, and the filter layer can be disassembled and assembled during replacement without interfering with the polishing work.
[0052] 3. The drive group drives the protrusion to move the paddle plate, which drives the ring plate to move and separate the ring plate from the filter layer. When the part of the filter layer with metal dust enters the range of the ring plate, the metal dust on the filter layer will not be scraped off by the ring plate. The spring drives the ring plate to reset and close to the filter layer. When the filter layer is moved by the protrusion to drop powder, the metal dust can fall into the collection box in a relatively closed space, which effectively reduces the occurrence of metal dust flying when it falls from the filter layer. BRIEF DESCRIPTION OF THE DRAWINGS
[0053] The drawings constituting a part of this application are used to provide a further understanding of this application, so that other features, purposes and advantages of this application become more obvious. The illustrative embodiment drawings and their descriptions of this application are used to explain this application and do not constitute an improper limitation on this application.
[0054] In addition, throughout the drawings, the same or similar reference numerals represent the same or similar elements. It should be understood that the drawings are schematic and that the components and elements are not necessarily drawn to scale.
[0055] In the attached picture:
[0056] Figure 1 is an overall schematic diagram according to an embodiment of the present application;
[0057] Figure 2 It is a structural schematic diagram of a part of the embodiment, mainly showing the structure of the filtering device;
[0058] Figure 3 It is a structural schematic diagram of a part of the embodiment, mainly showing the structure of the cleaning device;
[0059] Figure 4 yes Figure 3 A magnified view of part A;
[0060] Figure 5 It is a structural schematic diagram of a part of the embodiment, mainly showing the rotating rod structure;
[0061] Figure 6 It is a structural schematic diagram of a part of the embodiment, mainly showing the turntable structure.
[0062] Reference numerals:
[0063] 101, cabinet body; 101a, drop opening;
[0064] 102. Sand grinder;
[0065] 103. Suction fan;
[0066] 104, filter device; 104a, rotating rod; 104b, first winding layer; 104c, second winding layer; 104d, filter layer; 104e, driving group; 104f, first cylinder; 104g, second cylinder; 104h, third cylinder; 104i, meshing groove; 104j, meshing teeth; 104k, gear; 104l, rotating shaft
[0067] 105, cleaning device; 105a, convex block; 105b, collecting group; 105c, collecting box; 105d, ring plate; 105e, paddle plate; 105f, guide rod; 105g, spring; 105h, slide groove;
[0068] 106. Turntable;
[0069] 107, bulge;
[0070] 108. Ejector;
[0071] 109. Support board. DETAILED DESCRIPTION
[0072] Embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. Although certain embodiments of the present disclosure are shown in the accompanying drawings, it should be understood that the present disclosure can be implemented in various forms and should not be construed as being limited to the embodiments set forth herein. On the contrary, these embodiments are provided to provide a more thorough and complete understanding of the present disclosure. It should be understood that the drawings and embodiments of the present disclosure are only for exemplary purposes and are not intended to limit the scope of protection of the present disclosure.
[0073] It should also be noted that, for ease of description, only the parts related to the invention are shown in the drawings. In the absence of conflict, the embodiments and features in the embodiments of the present disclosure can be combined with each other.
[0074] It should be noted that the concepts such as "first" and "second" mentioned in the present disclosure are only used to distinguish different devices, modules or units, and are not used to limit the order or interdependence of the functions performed by these devices, modules or units.
[0075] It should be noted that the modifications of "one" and "plurality" mentioned in the present disclosure are illustrative rather than restrictive, and those skilled in the art should understand that unless otherwise clearly indicated in the context, it should be understood as "one or more".
[0076] The present disclosure will be described in detail below with reference to the accompanying drawings and in conjunction with embodiments.
[0077] Reference Figure 1-6The steel pipe surface polishing equipment includes: a cabinet 101, a sand grinder 102, a suction fan 103, a filter device 104, and a cleaning device 105; a drop port 101a is opened on the upper surface of the cabinet 101; the sand grinder 102 has a pair of suction fans 103 fixed on the cabinet 101 and located on both sides of the drop port 101a; the suction fan 103 is fixed in the cabinet 101, and the inlet of the suction fan 103 is connected with the drop port 101a, and a mesh plate is laid on the drop port 101a to sieve larger particles; the filter device 104 is arranged in the cabinet 101, and the outlet of the suction fan 103 faces the filter device 104 to filter the inhaled air and metal dust; the cleaning device 105 is arranged on the cabinet 101, and is used to clean the filter device 104.
[0078] When the steel pipe is surface polished, the suction fan 103 is started to suck in the metal powder and other impurities generated by the polishing, and then sprayed on the filter device 104 to separate the air from the powder impurities. The metal powder and other impurities on the filter device 104 are then cleaned by the cleaning device 105 to extend the service life of the filter device 104.
[0079] The filtering device 104 includes: a rotating rod 104a, a first winding layer 104b, a second winding layer 104c, a filtering layer 104d, and a driving group 104e; the rotating rods 104a have four, which are rotatably arranged at the four corners of the cabinet 101; the first winding layer 104b surrounds the four rotating rods 104a; the second winding layer 104c surrounds the four rotating rods 104a and is located below the first winding layer 104b; the filtering layer 104d surrounds the four rotating rods 104a, and its upper and lower ends are respectively connected to the first winding layer 104b and the second winding layer 104c; the driving group 104e is arranged on the cabinet 101, and is transmission-connected to one of the rotating rods 104a to drive the rotating rod 104a to rotate.
[0080] The rotating rod 104a is composed of a first cylinder 104f, a second cylinder 104g and a third cylinder 104h. The first cylinder 104f is rotatably arranged on the cabinet 101; the second cylinder 104g is integrally formed on the first cylinder 104f and is located at the upper end of the first cylinder 104f; the third cylinder 104h is integrally formed on the second cylinder 104g and is located at the upper end of the second cylinder 104g; the first cylinder 104f, the second cylinder 104g and the third cylinder 104h are coaxial; the circumferential surfaces of the first cylinder 104f and the third cylinder 104h are both provided with meshing grooves 104i; the first winding layer 104b and the second winding layer 104h are connected to each other. 04c has meshing teeth 104j on its inner wall; the meshing teeth 104j on the first winding layer 104b mesh with the meshing groove 104i on the third cylinder 104h; the meshing teeth 104j on the second winding layer 104c mesh with the meshing groove 104i on the first cylinder 104f; the diameter of the first cylinder 104f is the same as the diameter of the third cylinder 104h, and the diameter of the first cylinder 104f is larger than the diameter of the second cylinder 104g, forming a groove so that the inner wall of the filter layer 104d will not contact the second cylinder 104g, thereby preventing the second cylinder 104g from contacting the filter layer 104d and causing metal dust to fall directly.
[0081] The driving group 104e has two output ends, one of which is a gear 104k meshing with the meshing groove 104i of the first cylinder 104f, and the other output end is a rotating shaft 104l.
[0082] After long-term dust collection and filtration, a lot of metal dust and the like adhere to the filter layer 104d. At this time, the driving group 104e is started to drive the rotating rod 104a connected to the driving group 104e to rotate. The rotating rod 104a drives the filter layer 104d to rotate around the four rotating rods 104a, and the filter layer 104d at the air outlet is partially transferred to the position of the cleaning device 105 to clean the filter layer 104d.
[0083] The cleaning device 105 includes: a convex block 105a and a collecting group 105b; the convex block 105a is constructed in the shape of an elliptical plate and is fixed on the rotating shaft 104l. When the convex block 105a rotates, it collides with the filtering layer 104d; the collecting group 105b is arranged in the cabinet 101.
[0084] The collecting group 105b includes: a collecting box 105c, a ring plate 105d, a dial plate 105e, a guide rod 105f, and a spring 105g; the collecting box 105c is arranged on a side of the cabinet 101 close to the filter layer 104d, and the opening of the collecting box 105c faces the filter layer 104d; the ring plate 105d is horizontally slidably arranged on the collecting box 105c, and the ring plate 105d surrounds the opening of the collecting box 105c and is closely attached to the filter layer 104d; there is a slide groove 105d on the side wall of the collecting box 105c 05h, the dial plate 105e is slidably arranged in the slide groove 105h, and the dial plate 105e is fixedly connected to the ring plate 105d; the guide rod 105f is penetrated by the dial plate 105e, and the dial plate 105e is slidably connected to the guide rod 105f, and the guide rod 105f is placed horizontally; the spring 105g is sleeved on the guide rod 105f, and the two ends of the spring 105g are respectively abutted against the collection box 105c and the dial plate 105e, so as to push the dial plate 105e to slide toward the opening direction of the collection box 105c.
[0085] When the protrusion 105a rotates, it will hit the dial plate 105e, driving the dial plate 105e to move away from the opening of the collection box 105c, driving the ring plate 105d to separate from the filter layer 104d. When the protrusion 105a continues to rotate, the protrusion 105a is separated from the dial plate 105e, and the spring 105g drives the dial plate 105e and the ring plate 105d to reset, and the ring plate 105d is tightly attached to the filter layer 104d again. At this time, the gear 104k of the driving group 104e still drives the rotating rod 104a to rotate, driving the filter layer 104d to move.
[0086] The rotation ratio of the driving group 104e can be set to adjust the protrusion 105a to drive the ring plate 105d to move, so that when the ring plate 105d is separated from the filter layer 104d, the part of the filter layer 104d that was originally at the air outlet of the suction fan 103 on the filter layer 104d enters the ring plate 105d, and after the protrusion 105a rotates and hits the filter layer 104d, the filter layer 104d vibrates, and the metal dust on the filter layer 104d is shaken off into the collection box 105c. When the protrusion 105a continues to rotate, the protrusion 105a pushes the dial plate 105e and the ring plate 105d to move again, and the ring plate 105d is separated from the filter layer 104d, and the part of the filter layer 104d that was originally in the ring plate 105d is drawn out of the range of the ring plate 105d.
[0087] A turntable 106 is also fixed on the rotating shaft 104l, and the turntable 106 is located above the protrusion 105a. A pair of protrusions 107 are provided on the upper end surface of the turntable 106, and the pair of protrusions 107 are located on both sides of the turntable 106. The protrusions 107 are located on both sides of the long axis of the protrusion 105a; a push rod 108 is fixed on one side of the collection box 105c, and the lower end surface of the push rod 108 is hemispherical and abuts against the upper end surface of the turntable 106. When the turntable 106 rotates, the protrusion 107 will push up the push rod 108; a support plate 109 is fixed in the cabinet 101, and the collection box 105c is hinged to the support plate 109.
[0088] When the rotating shaft 104l rotates, it drives the turntable 106 to rotate, so that the protrusion 107 lifts the push rod 108. After the push rod 108 moves up, it drives the collecting box 105c to shake. After the shaking, the collecting box 105c shakes the dust on the inner wall of the collecting box 105c to the bottom of the collecting box 105c, which is convenient for collection and sorting, so as to avoid excessive metal dust adhering to the inner wall of the collecting box 105c and overflowing. At the same time, a magnet can be installed at the bottom of the collecting box 105c to adsorb the metal dust on the bottom of the collecting box 105c.
[0089] By arranging the protrusions 107 on both sides of the long axis of the protrusion 105a, when the protrusion 107 pushes up the push rod 108, the protrusion 105a drives the shift plate 105e to move so that the ring plate 105d is separated from the filter layer 104d, so that when the collection box 105c shakes, the ring plate 105d is separated from the filter layer 104d, thereby avoiding the problem of the ring plate 105d and the filter layer 104d being tightly attached to each other when the collection box 105c shakes, thereby protecting the filter layer 104d and extending the service life of the filter layer 104d.
[0090] The above descriptions are only some preferred embodiments of the present disclosure and an explanation of the technical principles used. Those skilled in the art should understand that the scope of the invention involved in the embodiments of the present disclosure is not limited to the technical solutions formed by a specific combination of the above-mentioned technical features, but should also cover other technical solutions formed by any combination of the above-mentioned technical features or their equivalent features without departing from the above-mentioned inventive concept. For example, the above-mentioned features are replaced with the technical features with similar functions disclosed in the embodiments of the present disclosure (but not limited to) and the technical solutions formed.
Claims
1. A steel pipe surface polishing device, comprising: Cabinet (101); A pair of sand grinders (102) are arranged on the cabinet (101) and located at the upper end of the cabinet (101); Features: The steel pipe surface polishing equipment also includes: A suction fan (103) is arranged in the cabinet (101); A filtering device (104) is arranged in the cabinet (101); A cleaning device (105), disposed in the cabinet (101), and used for cleaning the filter device (104); The cabinet (101) is provided with a drop opening (101a) located between the pair of sand grinders (102); and the inlet of the suction fan (103) is connected to the drop opening (101a).
2. The steel pipe surface polishing equipment according to claim 1, characterized in that: The filtering device (104) comprises: A rotating rod (104a) is rotatably disposed in the cabinet (101) and surrounds the suction fan (103); A first winding layer (104b) is sequentially wound around the rotating rod (104a); A second winding layer (104c), located below the first winding layer (104b), and sequentially wound around the rotating rod (104a); A filter layer (104d) is provided on the first winding layer (104b) and the second winding layer (104c), and is located between the first winding layer (104b) and the second winding layer (104c); A driving group (104e) is disposed on the cabinet (101) and is drivingly connected to one of the rotating rods (104a) to drive the rotating rod (104a) to rotate; The first winding layer (104b) and the second winding layer (104c) are both in transmission connection with the rotating rod (104a), so that the rotating rod (104a) rotates to drive the filter layer (104d) to rotate around the suction fan (103).
3. The steel pipe surface polishing equipment according to claim 2, characterized in that: The rotating rod (104a) comprises: A first cylinder (104f) is rotatably mounted on the cabinet (101); A second cylinder (104g) is disposed on the first cylinder (104f) and is located above the first cylinder (104f); A third cylinder (104h) is disposed on the second cylinder (104g) and is located above the second cylinder (104g); Among them, the first cylinder (104f), the second cylinder (104g) and the third cylinder (104h) are coaxial; the diameters of the first cylinder (104f) and the third cylinder (104h) are the same; the diameter of the second cylinder (104g) is smaller than the diameter of the first cylinder (104f); and the side walls of the first cylinder (104f) and the third cylinder (104h) are provided with engaging grooves (104i).
4. The steel pipe surface polishing equipment according to claim 3, characterized in that: The inner side walls of the first winding layer (104b) and the second winding layer (104c) are both provided with meshing teeth (104j); The meshing teeth (104j) on the second winding layer (104c) mesh with the meshing grooves (104i) on the first cylinder (104f); The meshing teeth (104j) on the first winding layer (104b) mesh with the meshing teeth (104j) on the third cylinder (104h).
5. The steel pipe surface polishing equipment according to claim 4, characterized in that: The cleaning device (105) comprises: A convex block (105a) is provided on the driving group (104e) and is used to collide with the filter layer (104d) so as to cause debris on the filter layer (104d) to fall off; A collection group (105b) is disposed in the cabinet (101) and is used to collect debris dropped from the filter layer (104d); Wherein, the driving group (104e) has a rotating shaft (104l); and the protrusion (105a) is arranged on the rotating shaft (104l).
6. The steel pipe surface polishing equipment according to claim 5, characterized in that: The collection group (105b) includes: A collection box (105c) is arranged in the cabinet (101); A ring plate (105d) is horizontally slidably disposed in the collection box (105c); A dial plate (105e), arranged on the ring plate (105d); A guide rod (105f) is arranged on the collection box (105c); A spring (105g) is sleeved on the guide rod (105f), and two ends of the spring are respectively connected to the collection box (105c) and the shifting plate (105e); The shifting plate (105e) is located on the rotation path of the protrusion (105a), so that the rotation of the protrusion (105a) drives the shifting plate (105e) to slide.
7. The steel pipe surface polishing equipment according to claim 6, characterized in that: The steel pipe surface polishing equipment also includes: A rotating disk (106) is disposed on the rotating shaft (1041); A pair of protrusions (107) are provided on both sides of the upper end surface of the rotating disk (106); A top rod (108) is provided on the collection box (105c) and is located on one side of the collection box (105c); A support plate (109) is arranged in the cabinet (101); The lower end of the push rod (108) is in contact with the upper end surface of the rotating disk (106); and the collecting box (105c) is hinged on the supporting plate (109).
8. The steel pipe surface polishing equipment according to claim 7, characterized in that: The protrusion (105a) is constructed in the shape of a long strip.
9. The steel pipe surface polishing equipment according to claim 8, characterized in that: The convex block (105a) is located between a pair of the protrusions (107).
Citation Information
Patent Citations
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