Cutting device for concrete brick processing
By designing a concrete brick cutting device including a flip mechanism, a clamping mechanism and an improved dust collection system, the problem of cutting in the prior art without fixing function and low dust collection efficiency is solved, and stable fixation and efficient dust collection are achieved effect.
Patent Information
- Application Number
- CN202411797322.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-09
- Publication Date
- 2025-02-18
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing concrete brick cutting devices do not have a fixed function during the cutting process, which leads to the need for auxiliary external devices to fix them, and the vacuum pipe line is prone to blockage, affecting the dust collection efficiency.
A concrete brick cutting device including a base, a cutting table, a flip mechanism, a clamping mechanism and a cutting mechanism is designed. The cutting table secures the concrete bricks through a flip mechanism and clamping mechanism and cuts through a push rod and a cutting wheel. At the same time, a vacuum port and a suction pump are used to collect the dust generated during cutting, and filter and collect it through the barrier net and waste box.
It realizes stable fixation and efficient cutting when cutting concrete bricks, avoids the need for external auxiliary devices, and through an improved dust collection system, the problems of pipeline blockage and dust scattering are avoided, and the safety and convenience of the working environment are improved. sex.
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Figure CN119458637A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of concrete bricks, in particular to a cutting device for processing concrete bricks. Background Art
[0002] Concrete bricks are a common building material, widely used in walls, roads, flower beds and other structures. They are made of a mixture of cement, sand, aggregate and water, and are made through processes such as pouring, vibration, molding and curing. The production of concrete bricks has a certain impact on the environment, especially the production of cement, which produces carbon dioxide emissions. Therefore, in recent years, there have also been developments in more environmentally friendly alternative materials and processes, such as the use of recycled aggregates or industrial by-products. Concrete bricks need to be cut using cutting devices for processing.
[0003] For example, a cutting device for processing concrete bricks disclosed in the authorization announcement number CN217169192U includes a box body, a box door is opened on one side of the box body, a motor is fixedly installed inside the box body, a rotating shaft is fixedly connected to the output end of the motor, a cutting wheel is fixedly installed on the rotating shaft, a bracket is fixedly connected to the bottom wall inside the box body, a vacuum cleaner is placed on the bracket, a vacuum main pipe is fixedly connected to the working end of the vacuum cleaner, and a vacuum support is fixedly connected to one end of the vacuum main pipe. After adopting the above technical solution, the beneficial effects of the utility model are: reducing the scattering of dust, which is beneficial to protecting the air environment and the health of the staff, and the vacuum cleaner can be taken away more conveniently.
[0004] Although the above patent reduces the dispersion of dust, it uses a pipe to collect the flying dust. As the number of uses increases, the inner wall of the pipe will be covered with dust, thereby reducing the inner diameter of the pipe. At the same time, the above device is not convenient for disassembling the pipe; secondly, the above device does not have a fixing function when cutting concrete bricks, so when cutting, an auxiliary external device is required for fixing. Summary of the invention
[0005] The object of the present invention is to provide a cutting device for processing concrete bricks to solve the problems raised in the above-mentioned background technology.
[0006] To achieve the above object, the present invention provides the following technical solutions:
[0007] A cutting device for processing concrete bricks, comprising
[0008] A base, a cutting table is movably mounted on the top of the base, a turning mechanism is arranged between the cutting table and the base, and clamping mechanisms are arranged on both sides of the upper end of the cutting table;
[0009] A back frame is vertically arranged on the outside of one side of the base, an electric push rod 1 is arranged on the top of the back frame, a bracket is arranged on the output shaft end of the electric push rod 1, and a cutting mechanism is arranged below the bracket;
[0010] A shell is arranged below the front of the back frame, a suction pump is arranged below the back of the back frame, a dust suction mechanism is arranged inside the shell, and an opening and closing mechanism matched with the bracket is arranged above the front of the shell.
[0011] Furthermore, the flipping mechanism includes an axle frame 1, which is symmetrically arranged on both sides of the middle top of the base, a movable block movably connected to the axle frame 1 is arranged in the middle of the bottom end of the cutting table, a pair of axle frames 2 are arranged at both ends of the side of the base close to the back frame, an electric push rod 2 is movably installed inside the axle frame 2, the output shaft of the electric push rod 2 is movably connected to the bottom end of the cutting table, and a cushion block is arranged at the upper end of the base and between the axle frames 2 close to both sides.
[0012] Furthermore, the clamping mechanism includes a clamping cylinder, which is arranged outside on both sides of the cutting table, and the output shaft of the clamping cylinder passes through the cutting table and is fixedly connected to a clamping plate.
[0013] Furthermore, the cutting mechanism includes a hanger, which is arranged at the bottom end of the bracket, a motor is arranged outside the left bottom end of the bracket, a cutting wheel is movably installed in the middle of the hanger, the output shaft of the motor is fixedly connected to the cutting wheel, and a cutting groove is arranged downward in the middle of the cutting table.
[0014] Furthermore, guide sleeves are symmetrically arranged on both sides of the top of the back frame, and guide rods movably connected to the guide sleeves are arranged on the tops of both sides of the bracket.
[0015] Furthermore, the dust suction mechanism includes a dust suction port, which is arranged on the upper end of the front side of the shell, an inner groove is arranged inside the shell, a baffle is arranged on the side of the shell away from the dust suction port, and the suction end of the suction pump passes through the back frame and is located on the back side of the baffle.
[0016] Furthermore, a placement groove connected to the inner groove is also provided at the lower left side of the shell, a waste box is movably installed between the placement groove and the inner groove, and a handle is provided on the outer side of the middle part of the waste box.
[0017] Furthermore, guide rails are provided at both ends of the outer side of the dust suction port of the shell, a baffle is movably installed between the inner sides of the guide rails, pressure rods are provided on both sides of the top of the baffle, a T-shaped frame is provided at the top of the pressure rod, and the right side of the T-shaped frame is fixedly connected to the bracket.
[0018] Furthermore, clamping claws are provided below both sides of the front side of the hanger.
[0019] Furthermore, an inclined plate is further provided on the outer wall of the base at one side away from the back frame.
[0020] Compared with the prior art, the present invention has the following beneficial effects:
[0021] 1. During processing, the present invention places the concrete brick to be cut on the cutting table, and the front side of the concrete brick is abutted against the inner side of the back side of the cutting table, and then the clamping cylinder is started, the clamping cylinder drives the clamping plate to clamp the concrete brick, and then the electric push rod 1 is started, the electric push rod 1 drives the bracket to descend, the bracket drives the hanger to descend, and the hanger drives the clamping claws to clamp and fix the front sides of the concrete brick while descending, and the motor is started, the motor drives the cutting wheel to rotate at high speed, and the concrete brick is cut after the rotating cutting wheel descends. After cutting, the cutting wheel is lifted and reset by the electric push rod 1, and then the electric push rod 2 is started, the electric push rod 2 drives the right side of the cutting table to flip down toward the inclined plate, and the clamping plate is retracted by the clamping cylinder, so that the cut concrete brick slides quickly along the inclined plate, and the processed concrete brick is unloaded, and then the cutting table is controlled to reset, and the processing is cyclically performed in sequence, so that it is convenient to fix during processing and convenient to unload after processing;
[0022] 2. In the process of cutting concrete bricks, the bracket descends and drives the T-frame to descend. After the T-frame descends, the pressure rod is driven to be pressed down, and the pressure rod drives the baffle to slide down between the two guide rails, thereby opening the dust suction port on the front of the shell. The debris generated by the cutting wheel during cutting splashes toward the position of the dust suction port, and the suction pump is started at the same time. After the suction pump is started, the dust is sucked from the dust suction port and falls into the waste box below through the obstruction of the baffle net. In this way, when collecting dust, it will not cause pipeline blockage, and it is also very convenient to take out the collected dust. The opening and closing of the baffle does not need to be driven separately, and can be linked with the bracket, thereby achieving the purpose of energy saving. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a schematic diagram of the overall front view structure of a cutting device for processing concrete bricks of the present invention;
[0024] Figure 2 This is a schematic diagram of the installation structure of a cutting table of a cutting device for processing concrete bricks according to the present invention;
[0025] Figure 3 Schematic diagram of the installation structure of a waste box of a cutting device for concrete brick processing according to the present invention
[0026] Figure 4 A cutting device for processing concrete bricks according to the present invention Figure 1 An enlarged schematic diagram of A in FIG.
[0027] Figure 5 A cutting device for processing concrete bricks according to the present invention Figure 2 An enlarged schematic diagram of point B in FIG.
[0028] Figure 6A cutting device for processing concrete bricks according to the present invention Figure 2 An enlarged schematic diagram of C in FIG.
[0029] Figure 7 A cutting device for processing concrete bricks according to the present invention Figure 3 An enlarged schematic diagram of point D in FIG.
[0030] In the figure: 1. base; 2. cutting table; 3. back frame; 4. electric push rod 1; 5. bracket; 6. shell; 7. suction pump; 8. shaft frame 1; 9. movable block; 10. shaft frame 2; 11. electric push rod 2; 12. cushion block; 13. clamping cylinder; 14. clamping plate; 15. hanger; 16. motor; 17. cutting wheel; 18. cutting groove; 19. guide sleeve; 20. guide rod; 21. dust suction port; 22. inner groove; 23. baffle; 24. placement groove; 25. waste box; 26. handle; 27. guide rail; 28. baffle; 29. pressure rod; 30. T-frame; 31. clamping claw; 32. inclined plate. DETAILED DESCRIPTION
[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0032] like Figure 1-7 As shown, the present invention provides a technical solution:
[0033] A cutting device for processing concrete bricks, comprising a base 1, a cutting table 2 is movably installed at the top of the base 1, a flip mechanism is arranged between the cutting table 2 and the base 1, the flip mechanism comprises an axle frame 8, the axle frames 8 are symmetrically arranged on both sides of the middle top of the base 1, a movable block 9 movably connected to the axle frame 8 is arranged in the middle of the bottom end of the cutting table 2, a pair of axle frames 10 are arranged at both ends of the side of the base 1 close to the back frame 3, an electric push rod 11 is movably installed inside the axle frame 10, the output shaft of the electric push rod 11 is movably connected to the bottom end of the cutting table 2, a cushion block 12 is arranged at the upper end of the base 1 and between the axle frames 10 on both sides, a clamping mechanism is arranged on both sides of the upper end of the cutting table 2, the clamping mechanism comprises a clamping cylinder 13, the clamping cylinder 13 is arranged outside the two sides of the cutting table 2, the output shaft of the clamping cylinder 13 passes through A clamping plate 14 is fixedly connected to the cutting table 2, and clamping claws 31 are also arranged at the lower sides of the front of the hanger 15. A back frame 3 is vertically arranged on the outside of one side of the base 1, an electric push rod 4 is arranged at the top of the back frame 3, and a bracket 5 is arranged at the output shaft end of the electric push rod 4. A cutting mechanism is arranged below the bracket 5, and the cutting mechanism includes a hanger 15, a hanger 15 is arranged at the bottom end of the bracket 5, a motor 16 is arranged on the outside of the left bottom end of the bracket 5, a cutting wheel 17 is movably installed in the middle of the hanger 15, and the output shaft of the motor 16 is fixedly connected to the cutting wheel 17, and a cutting groove 18 is arranged downward in the middle of the cutting table 2, guide sleeves 19 are symmetrically arranged on both sides of the top of the back frame 3, and guide rods 20 movably connected to the guide sleeves 19 are arranged at the tops of both sides of the bracket 5. An inclined plate 32 is further arranged on the outer wall of the side of the base 1 away from the back frame 3;
[0034] In this embodiment, during processing, the concrete brick to be cut is placed on the cutting table 2, and the front side of the concrete brick is abutted against the inner side of the back side of the cutting table 2, and then the clamping cylinder 13 is started, and the clamping cylinder 13 drives the clamping plate 14 to clamp the concrete brick, and then the electric push rod 14 is started, and the electric push rod 14 drives the bracket 5 to descend, and the bracket 5 drives the hanger 15 to descend. When the hanger 15 descends, it drives the clamping claw 31 to clamp and fix the two sides of the front side of the concrete brick, and the motor 16 is started, and the motor 16 drives the cutting wheel 17 to rotate at a high speed. After the rotating cutting wheel 17 descends, the concrete brick is cut. After cutting, the cutting wheel 17 is lifted and reset by the electric push rod 1 4, and then the electric push rod 2 11 is started. The electric push rod 2 11 drives the right side of the cutting table 2 to flip down toward the inclined plate 32. At the same time, the clamping cylinder 13 retracts the clamping plate 14, so that the cut concrete brick slides quickly along the inclined plate 32. After the processed concrete brick is unloaded, the cutting table 2 is controlled to reset, and the processing is cyclically performed in sequence. In this way, it is convenient to fix during processing and convenient to unload after processing.
[0035] like Figure 3 , Figure 5 and Figure 7As shown, a shell 6 is arranged below the front of the back frame 3, a suction pump 7 is arranged below the back of the back frame 3, a dust suction mechanism is arranged inside the shell 6, and the dust suction mechanism includes a dust suction port 21. The dust suction port 21 is arranged at the upper end of the front of the shell 6, an inner groove 22 is arranged inside the shell 6, and a baffle 23 is arranged on the side of the shell 6 away from the dust suction port 21. The suction end of the suction pump 7 passes through the back frame 3 and is located on the back of the baffle 23. The outer ends of the shell 6 located on the outside of the dust suction port 21 are provided with guide rails 27. A baffle 28 is movably installed between the inner sides of the guide rail 27, and pressure rods 29 are provided on both sides of the top of the baffle 28. A T-shaped frame 30 is provided at the top of the pressure rod 29. The right side of the T-shaped frame 30 is fixedly connected to the bracket 5. A placement groove 24 connected to the inner groove 22 is also provided at the lower left side of the shell 6. A waste box 25 is movably installed between the placement groove 24 and the inner groove 22. A handle 26 is provided on the outer side of the middle part of the waste box 25. An opening and closing mechanism that cooperates with the bracket 5 is provided above the front of the shell 6;
[0036] In this embodiment, during the process of cutting concrete bricks, the bracket 5 descends and drives the T-frame 30 to descend. After the T-frame 30 descends, the pressure rod 29 is driven to press down. The pressure rod 29 drives the baffle 28 to slide down between the two guide rails 27, thereby opening the dust suction port 21 on the front of the shell 6. The debris generated by the cutting wheel 17 during cutting splashes toward the position of the dust suction port 21, and the suction pump 7 is started at the same time. After the suction pump 7 is started, the dust is sucked from the dust suction port 21 and falls into the waste box 25 below through the obstruction of the baffle 23. In this way, when collecting dust, it will not cause pipeline blockage, and it is also very convenient to take out the collected dust. The opening and closing of the baffle 28 does not need to be driven separately, and can be linked with the bracket 5, thereby achieving the purpose of energy saving.
[0037] Working principle: During processing, the concrete brick to be cut is placed on the cutting table 2, and the front of the concrete brick is abutted against the inner side of the back of the cutting table 2, and then the clamping cylinder 13 is started, and the clamping cylinder 13 drives the clamping plate 14 to clamp the concrete brick, and then the electric push rod 4 is started, and the electric push rod 4 drives the bracket 5 to descend, and the bracket 5 drives the hanger 15 to descend. While the hanger 15 descends, it drives the clamping claw 31 to clamp and fix the two sides of the front of the concrete brick, and starts the motor 16, and the motor 16 drives the cutting wheel 17 to rotate at high speed. After the rotating cutting wheel 17 descends, the concrete brick is cut. In the process of cutting the concrete brick, the bracket 5 descends and drives the T-frame 30 to descend. After the T-frame 30 descends, it drives the pressure rod 29 to press down. The pressure rod 29 drives the baffle plate 28 to slide down between the two guide rails 27, thereby opening the dust suction port 21 on the front side of the shell 6. The debris generated by the cutting wheel 17 during cutting splashes toward the position of the dust suction port 21, and the suction pump 7 is started at the same time. After the suction pump 7 is started, the dust is sucked into the dust suction port 21, and the dust falls into the waste box 25 below after being blocked by the baffle 23. After cutting, the cutting wheel 17 is lifted and reset by the electric push rod 1 4, and then the electric push rod 2 11 is started. The electric push rod 2 11 drives the right side of the cutting table 2 to flip down toward the inclined plate 32, and at the same time, the clamping cylinder 13 retracts the clamping plate 14, so that the cut concrete bricks slide quickly along the inclined plate 32. After the processed concrete bricks are unloaded, the cutting table 2 is controlled to reset.
[0038] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0039] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A cutting device for concrete brick processing, characterized in that: include A base (1), a cutting table (2) is movably mounted on the top of the base (1), a turning mechanism is provided between the cutting table (2) and the base (1), and clamping mechanisms are provided on both sides of the upper end of the cutting table (2); A back frame (3) is vertically arranged on the outside of one side of the base (1), an electric push rod (4) is arranged at the top of the back frame (3), a bracket (5) is arranged at the output shaft end of the electric push rod (4), and a cutting mechanism is arranged below the bracket (5); A shell (6) is arranged below the front face of the back frame (3), a suction pump (7) is arranged below the back face of the back frame (3), a dust suction mechanism is arranged inside the shell (6), and an opening and closing mechanism cooperating with the bracket (5) is arranged above the front face of the shell (6).
2. A cutting device for processing concrete bricks according to claim 1, characterized in that: The flip mechanism comprises an axle frame (8) which is symmetrically arranged on both sides of the top middle portion of the base (1); a movable block (9) movably connected to the axle frame (8) is arranged in the middle of the bottom end of the cutting table (2); a pair of axle frames (10) are arranged at both ends of one side of the base (1) close to the back frame (3); an electric push rod (11) is movably installed inside the axle frame (10); the output shaft of the electric push rod (11) is movably connected to the bottom end of the cutting table (2); and a cushion block (12) is arranged at the upper end of the base (1) and between the axle frames (10) close to both sides.
3. A cutting device for processing concrete bricks according to claim 1, characterized in that: The clamping mechanism comprises a clamping cylinder (13), which is arranged outside the two sides of the cutting table (2), and the output shaft of the clamping cylinder (13) passes through the cutting table (2) and is fixedly connected to a clamping plate (14).
4. A cutting device for processing concrete bricks according to claim 1, characterized in that: The cutting mechanism comprises a hanger (15), the hanger (15) is arranged at the bottom end of the bracket (5), a motor (16) is arranged outside the left bottom end of the bracket (5), a cutting wheel (17) is movably installed in the middle of the hanger (15), the output shaft of the motor (16) is fixedly connected to the cutting wheel (17), and a cutting groove (18) is arranged downward in the middle of the cutting table (2).
5. A cutting device for processing concrete bricks according to claim 1, characterized in that: Guide sleeves (19) are symmetrically arranged on both sides of the top of the back frame (3), and guide rods (20) movably connected to the guide sleeves (19) are arranged on both sides of the top of the bracket (5).
6. A cutting device for processing concrete bricks according to claim 1, characterized in that: The dust suction mechanism comprises a dust suction port (21), the dust suction port (21) is arranged at the upper front end of the outer shell (6), an inner groove (22) is arranged inside the outer shell (6), a blocking net (23) is arranged on the side of the outer shell (6) away from the dust suction port (21), and the suction end of the suction pump (7) passes through the back frame (3) and is located on the back side of the blocking net (23).
7. A cutting device for processing concrete bricks according to claim 6, characterized in that: A placement groove (24) connected to the inner groove (22) is also provided at the lower left side of the outer shell (6), a waste box (25) is movably installed between the placement groove (24) and the inner groove (22), and a handle (26) is provided on the outer side of the middle part of the waste box (25).
8. A cutting device for processing concrete bricks according to claim 6, characterized in that: Guide rails (27) are provided at both ends of the outer side of the dust suction port (21) of the shell (6); a baffle (28) is movably installed between the inner sides of the guide rails (27); pressure rods (29) are provided on both sides of the top of the baffle (28); a T-shaped frame (30) is provided at the top of the pressure rod (29); and the right side of the T-shaped frame (30) is fixedly connected to the bracket (5).
9. A cutting device for processing concrete bricks according to claim 4, characterized in that: Clamping claws (31) are also provided below the two sides of the front side of the hanger (15).
10. A cutting device for processing concrete bricks according to claim 1, characterized in that: An inclined plate (32) is further provided on the outer wall of one side of the base (1) away from the back frame (3).
Citation Information
Patent Citations
Cutting device for concrete brick processing
CN217169192U