Raw material extrusion device for tire processing
By installing pistons inside the movable chamber of the raw material extrusion device for tire processing, the problem of bubbles in the raw material during the rotation of the spiral blades is solved, and the effect of improving the quality of the raw material is achieved.
Patent Information
- Application Number
- CN202411648136.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-18
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2044-11-18
AI Technical Summary
In tire processing, when the spiral blades drive raw materials to be extruded during rotation, it is easy to carry air into the raw materials, resulting in bubbles in the raw materials, affecting the quality of the extruded strip-shaped raw materials.
A raw material extrusion device for tire processing is designed. By installing a piston inside the movable chamber, the piston pushes the raw material to be squeezed into the extrusion tube, reducing the air content inside the extrusion tube, thereby avoiding bubbles in the raw material.
It effectively reduces the bubble content during raw material extrusion, improves the quality of extruded strip raw materials, avoids product defects, and improves the product quality of tire production raw materials.
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Figure CN119458849A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of tire processing devices, in particular to a raw material extrusion device for tire processing. Background Art
[0002] Automobile tires are one of the important parts of automobiles. They are in direct contact with the road surface and work together with the automobile suspension to mitigate the impact of the car when it is driving, ensuring that the car has good ride comfort and driving smoothness; ensuring good adhesion between the wheels and the road surface; improving the car's traction, braking and passability; bearing the weight of the car, the important role played by tires on the car is increasingly valued by people. The airtight layer of automobile tires needs to extrude the molten rubber material and shape the molten rubber material into long strips. In order to improve the production efficiency of raw materials, extrusion devices are used to assist processing.
[0003] Specifically, in the process of using the spiral blades of the extrusion device to extrude the molten raw material, the spiral blades will drive the raw material to one side during rotation, but the extrusion will drive the raw material to move. During the movement of the raw material, air will be carried to cover the inside of the raw material, thereby causing bubbles to be filled into the raw material. If the raw material contains bubbles and is squeezed out, it will cause defects in the extruded long strips of raw material, affecting the product quality of the raw materials for tire production. So far, we have proposed a raw material extrusion device for tire processing. Summary of the invention
[0004] In view of the shortcomings of the existing raw material extrusion devices for tire processing, the present invention provides a raw material extrusion device for tire processing, which has the advantage that when the spiral blade is rotated to drive the raw material extrusion, a piston is installed inside the movable bin. When the piston pushes the raw material to be extruded into the extrusion tube, the appearance of air in the raw material inside the extrusion tube is reduced, which causes bubbles to appear after the raw material is extruded, thereby solving the problems raised in the above-mentioned background technology.
[0005] The present invention provides the following technical solution: a raw material extrusion device for tire processing comprises a hot melt tank, an upper cover is installed at the upper end of the hot melt tank, a rotating rod is arranged in the middle of the upper cover, a stirring rod is fixedly connected to the lower part of the rotating rod, a first water pipeline is fixedly connected to the outside of the rotating rod, a second water pipeline is fixedly connected to the outside of the first water pipeline, a discharge pipe is installed in the middle of the lower end of the hot melt tank, a movable bin is fixedly connected to the lower part of the discharge pipe, an extrusion pipe is fixedly connected to one side of the movable bin, a piston is movably sleeved inside the extrusion pipe, a push rod is fixedly connected to the end of the piston, a positioning pin is movably sleeved inside the push rod, a rotating disk is fixedly connected to the lower part of the positioning pin, a sealing sleeve is installed at the lower end of the rotating disk, a fan blade is movably sleeved inside the sealing sleeve, a blade is fixedly connected to the outside of the fan blade, and a forming pipe is fixedly connected to the other end of the extrusion pipe.
[0006] Preferably, a feed inlet is provided inside one side of the upper cover, an opening is provided in the middle of the lower end of the hot melt tank, and a discharge pipe is conical.
[0007] Preferably, a sealing gasket is fixedly connected to the interior of the hot melt tank, wherein the sealing gasket is sleeved on the outside of the second water pipeline, and the hot melt tank is in turn equipped with a water inlet pipe, and the water inlet pipe is communicated with the interior of the second water pipeline.
[0008] Preferably, a vertical pipe is fixedly connected to the inside of the first water supply pipeline, a rotating base is fixedly connected to the lower part of the vertical pipe, a discharge pipe is fixedly connected to one side of the lower end of the hot melt tank, a water outlet is provided at the upper end of the discharge pipe, a water outlet hole is provided inside the lower end of the rotating base, and the rotating base is maintained in a fit state with the base of the hot melt tank.
[0009] Preferably, a first one-way valve and a second one-way valve are respectively installed inside the discharge pipe and the extrusion pipe and at the connection with the movable bin, the piston is in close contact with the inner wall of the movable bin, and the first one-way valve and the second one-way valve are in the same direction.
[0010] Preferably, a transverse groove is provided inside the push rod, and the positioning pin is movably sleeved inside the transverse groove.
[0011] Preferably, the rotating disk and the fan blades are fixedly connected to each other, and the blades are arranged at equal intervals outside the fan blades.
[0012] Preferably, a first condenser and a second condenser are fixedly connected to both sides of the fan blade, a solidification device is fixedly connected to the outside of the end of the formed pipe, a third condenser is installed inside the solidification device, and the first condenser and the second condenser are connected at both ends of the solidification device.
[0013] Preferably, a spiral blade is installed inside the extrusion tube, and a motor is installed outside the spiral blade.
[0014] Compared with the existing raw material extrusion device for tire processing, the present invention has the following beneficial effects: 1. The raw material extrusion device for tire processing is arranged inside the sealing pad through the second water pipeline to maintain its sealing performance. At the same time, the water inlet pipe drives the raw material to be transported to the inside of the second water pipeline. At the same time, the second water pipeline drives the heating liquid to be transported to the inside of the vertical pipe. At the same time, during the rotation of the vertical pipe, the raw material can be stirred to improve the synchronous heating of the raw material during the stirring process and improve the hot melt stirring efficiency of the raw material.
[0015] 2. The raw material extrusion device for tire processing, when the push rod rotates, the rotating disk rotates, and the rotating disk drives the push rod to move back and forth inside the movable bin, and at the same time, the push rod drives the piston to move inside the movable bin. At the same time, during the circulation of the piston inside the movable bin, the first one-way valve and the second one-way valve can be driven to open, and the raw material inside the hot melt tank is absorbed and transported to the inside of the extrusion tube, thereby increasing the pressure during raw material extrusion, reducing the bubbles in the raw material, which affects the quality of the raw material, and avoiding the backflow of the extruded raw material.
[0016] 3. The raw material extrusion device for tire processing starts the motor to control the synchronous rotation of the rotating disk and the fan blades. The rotating disk rotates to drive the raw material extrusion to provide power, and the fan blades drive the blades to rotate. The blades drive the condensate to circulate and transport to provide power, ensuring that the raw material is automatically condensed and formed during the extrusion process, avoiding the need to cool the raw material through water during subsequent raw material extrusion, which causes water resource pollution. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the main structure of the present invention; Figure 2 It is a schematic diagram of the cross-sectional structure of the main body of the present invention; Figure 3 This is a schematic diagram of the structure of the stirring and heating device of the present invention; Figure 4 It is a schematic diagram of the cross-sectional structure of the condensing device of the present invention; Figure 5 This is an enlarged structural schematic diagram of location A of the present invention; Figure 6 It is a schematic diagram of the enlarged structure of point B of the present invention.
[0018] In the figure: 1. hot melt tank; 2. upper cover; 3. feed inlet; 4. rotating rod; 5. stirring rod; 6. first water pipeline; 7. second water pipeline; 8. sealing gasket; 9. water inlet pipe; 10. vertical pipe; 11. rotating base; 12. discharge pipe; 13. water outlet; 14. discharge pipe; 15. movable bin; 16. extrusion tube; 17. piston; 18. first one-way valve; 19. second one-way valve; 20. push rod; 21. rotating disk; 22. positioning pin; 23. sealing sleeve; 24. fan blade; 25. blade; 26. first condenser; 27. second condenser; 28. spiral blade; 29. forming pipeline; 30. solidification device; 31. third condenser. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0020] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6 A raw material extrusion device for tire processing includes a hot melt tank 1, an upper cover 2 is installed at the upper end of the hot melt tank 1, and the upper cover 2 performs sealing treatment on the upper end of the hot melt tank 1, a rotating rod 4 is arranged in the middle of the upper cover 2, and a stirring rod 5 is fixedly connected to the lower part of the rotating rod 4, and a first water pipeline 6 is fixedly connected to the outside of the rotating rod 4, and a high-temperature liquid is transported to the inside of the first water pipeline 6. At the same time, the first water pipeline 6 drives the liquid to heat during the stirring process, thereby improving the heating and hot melting efficiency of the raw materials, and a second water pipeline 7 is fixedly connected to the outside of the first water pipeline 6, and a discharge pipe 14 is installed in the middle of the lower end of the hot melt tank 1, and a movable bin 15 is fixedly connected to the lower part of the discharge pipe 14, and an extrusion pipe 16 is fixedly connected to one side of the movable bin 15 The movable bin 15 and the extrusion tube 16 provide power for extruding the raw materials. The internal movable sleeve of the extrusion tube 16 is connected with a piston 17, and the end of the piston 17 is fixedly connected with a push rod 20. The internal movable sleeve of the push rod 20 is connected with a positioning pin 22, and the lower part of the positioning pin 22 is fixedly connected with a rotating disk 21. When the rotating disk 21 rotates, the positioning pin 22 is controlled to drive the push rod 20 to act in a circular motion. A sealing sleeve 23 is installed at the lower end of the rotating disk 21. The internal movable sleeve of the sealing sleeve 23 is connected with a fan blade 24. The fan blade 24 drives the blade 25 to rotate, and the blade 25 drives the pipeline to discharge. The outside of the fan blade 24 is fixedly connected with the blade 25. The other end of the extrusion tube 16 is fixedly connected with a molding pipe 29, and the raw materials are extruded through the molding pipe 29.
[0021] See also Figure 1 A feed inlet 3 is provided inside one side of the upper cover 2, an opening is provided in the middle of the lower end of the hot melt tank 1, and a discharge pipe 14 is tapered. Raw materials for tire processing can be put into the hot melt tank 1 through the feed inlet 3, and the raw materials are heated, melted and stirred inside the hot melt tank 1. The raw materials are transported to the inside of the discharge pipe 14 after stirring, and then transported to the inside of the extrusion device by the discharge pipe 14. At the same time, the raw materials can be discharged through the extrusion device.
[0022] See also Figure 3A sealing gasket 8 is fixedly connected to the inside of the hot melt tank 1, wherein the sealing gasket 8 is sleeved on the outside of the second water pipeline 7. The hot melt tank 1 is sequentially installed with a water inlet pipe 9, and the water inlet pipe 9 is communicated with the inside of the second water pipeline 7, and is fitted inside the hot melt tank 1 through the second water pipeline 7. At the same time, the sealing gasket 8 is clamped on the outside of the second water pipeline 7, that is, the sealing gasket 8 seals the end of the second water pipeline 7, and the sealing gasket 8 limits the second water pipeline 7 inside the hot melt tank 1 to avoid the position of the second water pipeline 7 being offset after encountering pressure during the stirring process of the raw materials. At the same time, the heated liquid can be transported to the inside of the second water pipeline 7 and the first water pipeline 6 through the water inlet pipe 9, and the first water pipeline 6 and the second water pipeline 7 are used to heat and melt the raw materials accumulated in the middle of the hot melt tank 1, thereby improving the hot melting efficiency of the raw materials.
[0023] See also Figure 3 and Figure 6 A vertical pipe 10 is fixedly connected to the inside of the first water supply pipeline 6, and a rotating base 11 is fixedly connected to the lower part of the vertical pipe 10. A discharge pipe 12 is fixedly connected to one side of the lower end of the hot melt tank 1, and a water outlet 13 is provided at the upper end of the discharge pipe 12. A water outlet hole is provided inside the lower end of the rotating base 11. The rotating base 11 is kept in a fit with the base of the hot melt tank 1 and is installed at the lower end of the hot melt tank 1 through the rotating base 11. The rotating base 11 rotates synchronously with the stirring rod 5 to avoid the fixed position of the rotating base 11, which causes the raw materials to adhere to the outside of the rotating base 11, thereby affecting the stirring efficiency of the raw materials. High-temperature liquid can be transmitted inside the rotating base 11. When the opening at the lower end of the rotating base 11 coincides with the water outlet 13, the heated liquid can be driven to be discharged, and the vertical pipe 10 is arranged inside the hot melt tank 1. The vertical pipe 10 rotates synchronously with the rotation of the stirring rod 5. The vertical pipe 10 can improve the stirring efficiency of the material motor.
[0024] See also Figure 5 The first one-way valve 18 and the second one-way valve 19 are respectively installed inside the discharge pipe 14 and the extrusion pipe 16 and at the connection with the movable bin 15. The piston 17 is in close contact with the inner wall of the movable bin 15. At the same time, the first one-way valve 18 and the second one-way valve 19 are in the same direction. The first one-way valve 18 and the second one-way valve 19 are installed inside the discharge pipe 14 and the extrusion pipe 16. When the piston 17 is moved toward the rear end, the first one-way valve 18 opens and the second one-way valve 19 is sealed. The raw materials processed inside the hot melt tank 1 can be transported to the inside of the movable bin 15. At the same time, when the piston 17 is pushed to move toward the front end, the second one-way valve 19 opens and the first one-way valve 18 is sealed. That is, the raw materials are squeezed into the inside of the extrusion pipe 16 under the action of pressure, thereby improving the tightness of the pressing when the raw materials are extruded.
[0025] See also Figure 2A transverse groove is provided inside the push rod 20, and the positioning pin 22 is movably sleeved inside the transverse groove. When the rotating disk 21 rotates, the rotating disk 21 drives the positioning pin 22 to push the push rod 20 to rotate, and the push rod 20 drives the piston 17 to reciprocate in the movable chamber 15.
[0026] See also Figure 2 The rotating disk 21 and the fan blades 24 are fixedly connected to each other, and the blades 25 are arranged at equal intervals outside the fan blades 24. The rotating disk 21 and the fan blades 24 are fixedly connected to each other, that is, when the fan blades 24 rotate, the rotating disk 21 can be driven to rotate synchronously. At the same time, the blades 25 are installed on the outside of the fan blades 24. When the fan blades 24 drive the blades 25 to rotate, the blades 25 can push the condensed liquid to circulate and transport.
[0027] See also Figure 1 The first condenser 26 and the second condenser 27 are fixedly connected to both sides of the fan blade 24, the outside of the end of the forming pipe 29 is fixedly connected to the solidification device 30, and the third condenser 31 is installed inside the solidification device 30. The first condenser 26 and the second condenser 27 are connected to both ends of the solidification device 30, and the first condenser 26 and the second condenser 27 are installed at both ends of the solidification device 30. At the same time, the blade 25 rotates to drive the liquid to flow. The liquid can be transported to the inside of the solidification device 30 through the first condenser 26 and the second condenser 27. At the same time, the solidification device 30 can condense the raw materials passing through the inside of the forming pipe 29 to avoid the need for the raw materials to solidify in water after being extruded, which leads to pollution of water resources.
[0028] See also Figure 1 A spiral blade 28 is installed inside the extrusion tube 16, and a motor is installed outside the spiral blade 28. By starting the motor installed on one side of the spiral blade 28, the motor controls the rotation of the spiral blade 28, and the spiral blade 28 drives the raw material to provide power when extruding.
[0029] Working principle: When in use, the raw materials are transported to the inside of the hot melt tank 1 through the feed port 3, the heating device installed inside the hot melt tank 1 is started and high-temperature liquid is injected from the inside of the water inlet pipe 9, so that the raw materials passing through can be heated and melted, and when the rotating rod 4 rotates, the rotating rod 4 drives the stirring rod 5 to stir the raw materials, and the rotating rod 4 simultaneously drives the first water pipeline 6 and the second water pipeline 7 to rotate, and the heated raw materials are transported to the inside of the stirring rod 5, the first water pipeline 6 and the vertical pipe 10 in turn, so as to improve the heating efficiency of the raw materials inside the hot melt tank 1, and the heated liquid is discharged through the discharge pipe 12, and the fan blades 24 are started at the same time. The fan blades 24 drive the push rod 20 to rotate. During the rotation of the push rod 20, the piston 17 can be driven to move back and forth inside the movable chamber 15. At the same time, when the piston 17 moves, it drives the first one-way valve 18 or the second one-way valve 19 to open, so that the raw materials inside the hot melt tank 1 can be absorbed and squeezed into the extrusion tube 16, thereby increasing the pressure when the raw materials are extruded and reducing the gaps between the raw materials. The fan blades 24 rotate to drive the condensed liquid to circulate and be transported to the inside of the third condensation tube 31. At the same time, the water outlet 13 can condense the raw materials passing through the inside of the forming pipe 29 to avoid the need for condensation of the raw materials in water after extrusion, which leads to pollution of water resources.
[0030] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A raw material extrusion device for tire processing, comprising a hot melt tank (1), an upper cover (2) being installed at the upper end of the hot melt tank (1), a rotating rod (4) being arranged in the middle of the upper cover (2), a stirring rod (5) being fixedly connected to the lower part of the rotating rod (4), and a first water delivery pipeline (6) being fixedly connected to the outside of the rotating rod (4), characterized in that: The outside of the first water supply pipeline (6) is fixedly connected to the second water supply pipeline (7); a discharge pipe (14) is installed in the middle of the lower end of the hot melt tank (1); the lower part of the discharge pipe (14) is fixedly connected to a movable bin (15); one side of the movable bin (15) is fixedly connected to an extrusion tube (16); the inside of the extrusion tube (16) is movably sleeved with a piston (17); the end of the piston (17) is fixedly connected to a push rod (20); the inside of the push rod (20) is movably sleeved with a positioning pin (22); the lower part of the positioning pin (22) is fixedly connected to a rotating disk (21); a sealing sleeve (23) is installed at the lower end of the rotating disk (21); the inside of the sealing sleeve (23) is movably sleeved with a fan blade (24); the outside of the fan blade (24) is fixedly connected to a blade (25); the other end of the extrusion tube (16) is fixedly connected to a forming pipeline (29).
2. A raw material extrusion device for tire processing according to claim 1, characterized in that: An inlet (3) is provided inside one side of the upper cover (2), an opening is provided in the middle of the lower end of the hot melt tank (1), and a discharge pipe (14) is conical.
3. A raw material extrusion device for tire processing according to claim 1, characterized in that: A sealing gasket (8) is fixedly connected to the interior of the hot melt tank (1), wherein the sealing gasket (8) is sleeved on the outside of the second water supply pipeline (7), and a water inlet pipe (9) is installed in the hot melt tank (1), and the water inlet pipe (9) is connected to the interior of the second water supply pipeline (7).
4. A raw material extrusion device for tire processing according to claim 1, characterized in that: A vertical pipe (10) is fixedly connected to the interior of the first water supply pipeline (6), a rotating base (11) is fixedly connected to the lower part of the vertical pipe (10), a discharge pipe (12) is fixedly connected to one side of the lower end of the hot melt tank (1), a water outlet (13) is provided at the upper end of the discharge pipe (12), a water outlet hole is provided inside the lower end of the rotating base (11), and the rotating base (11) is kept in a state of being in contact with the base of the hot melt tank (1).
5. A raw material extrusion device for tire processing according to claim 1, characterized in that: A first one-way valve (18) and a second one-way valve (19) are respectively installed inside the discharge pipe (14) and the extrusion pipe (16) and at the connection with the movable chamber (15); the piston (17) is in close contact with the inner wall of the movable chamber (15); and the first one-way valve (18) and the second one-way valve (19) are oriented in the same direction.
6. A raw material extrusion device for tire processing according to claim 1, characterized in that: A transverse groove is provided inside the push rod (20), and the positioning pin (22) is movably sleeved inside the transverse groove.
7. A raw material extrusion device for tire processing according to claim 1, characterized in that: The rotating disk (21) and the fan blade (24) are fixedly connected to each other, and the blades (25) are arranged at equal intervals outside the fan blade (24).
8. The raw material extrusion device for tire processing according to claim 1, characterized in that: The first condenser (26) and the second condenser (27) are fixedly connected to both sides of the fan blade (24); the outside of the end of the forming pipe (29) is fixedly connected to a solidification device (30); a third condenser (31) is installed inside the solidification device (30); and the first condenser (26) and the second condenser (27) are connected to both ends of the solidification device (30).
9. A raw material extrusion device for tire processing according to claim 1, characterized in that: A spiral blade (28) is installed inside the extrusion tube (16), and a motor is installed outside the spiral blade (28).
Citation Information
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