Adjustable large blister production line positioning process

Abstract

According to the adjustable large plastic uptake production line positioning technology, material conveying rows are arranged among a heating part taking and plastic uptake mold assembly, a discharging and cutting assembly and a finished product discharging table in a penetrating mode, the material conveying rows are double-row mirror image type independent material conveying rows, and a plurality of material row supporting assemblies are arranged on the outer sides of the material conveying rows; the material row supporting assembly is longitudinally arranged between the double-row material conveying rows, through the adjustable raw material conveying rows and the discharging and cutting assembly, adjustment can be conveniently carried out according to the size of a blister part needing to be produced, different widths of various raw material rollers and different finished product distances after blister are completed are adapted, and the production efficiency is improved. And it is guaranteed that the discharging and cutting assembly can be matched with the displacement amount of a blister finished product, so that the complete blister production process can be matched with various blister parts of different sizes, adjustment is convenient, the degree of freedom is high, and the blister production process can be matched with various forms.

Description

Technical Field

[0001] This article belongs to the technical field of blister production line, specifically relates to an adjustable large-scale blister production line positioning process Background Art

[0002] Blistering is a plastic processing technology. The main principle is to plasticize and extrude the plastic raw materials through high-temperature heating to form a soft sheet. The sheet is sent to the mold part of the blister production line through a conveyor belt, and is vacuum-adsorbed on the mold surface and then cooled and formed. The semi-finished product is then transported to the die-cutting part via a conveyor belt to be cut into a finished product.

[0003] The blister production line is mainly composed of a feeding mechanism, a heating mechanism, a mold mechanism, a cutting mechanism and a discharging mechanism. These mechanisms are connected in series through an overall conveying mechanism to form a complete automated blister production line.

[0004] The heating mechanism is huge in size to achieve high-speed heating of the plastic plate material. It is one of the main mechanisms of the entire blister automation processing. Other components are arranged through the two main mechanisms of the overall conveying mechanism and the heating mechanism.

[0005] However, since the blister production line itself is an integrated process production line that combines multiple mechanisms and devices, the main purpose of the production line process is to be able to operate these mechanisms and devices reasonably. However, due to the product form of the blister itself, in order to consider the production economy, the mold mechanism and cutting mechanism will be replaced on the existing production line for products of different forms, so as to achieve the production of multiple products on one production line.

[0006] However, due to the high-precision demand for the production line, position deviation is very likely to occur when replacing the feeding mechanism and the cutting mechanism, and different feeding mechanisms and cutting mechanisms will have certain differences in size and size. Most of the existing blister production processes can only replace molds with similar discharge sizes. Therefore, an adjustable blister production line is needed to meet the replacement needs of different products in production. Summary of the invention

[0007] In order to solve the above problems, this paper proposes an adjustable large-scale blister production line positioning process. The blister production line is equipped with a feed roller, a heating pick-up, a blister mold assembly, a blanking and cutting assembly, a finished product discharge table and a discharge roller in sequence from entry to exit. A feed row is connected between the feed roller and the discharge roller. The feed row is arranged between the heating pick-up, the blister mold assembly, the blanking and cutting assembly and the finished product discharge table. The feed row is a double-row mirror-type independent feed row. A plurality of feed row support assemblies are arranged on the outside of the feed row. The feed row support assembly is longitudinally arranged between the double-row feed rows. The feed row support assembly includes a longitudinal guide rail seat and a connecting support seat. The two ends of the top surface of the longitudinal guide rail seat are symmetrically provided with connecting support seats. The bottom of the connecting support seat is longitudinally movable and connected to the longitudinal guide rail seat. The inner surface of the connecting support seat is fixedly connected to the outer side of the feed row, and the bottom of the blister mold assembly and the finished product discharge platform are connected in a lateral displacement track, and a blanking and cutting assembly is laterally movable above the lateral displacement track, thereby improving the blister processing technology that was originally connected as one and fixed to each other into an adjustable process. Through the adjustable raw material conveying row and blanking and cutting assembly, it can be conveniently adjusted according to the size of the blister parts to be produced, so as to adapt to the different widths of various raw material rollers and the different finished product spacings after the blister is completed, so as to ensure that the blanking and cutting assembly can adapt to the displacement of the blister product, thereby realizing a complete set of blister production technology that can adapt to blister parts of various sizes, and is easy to adjust, has a high degree of freedom, and can adapt to a variety of forms.

[0008] The feed row is an independent internal chain circulating feed row, and a guide moving groove is provided in a U-shaped manner in the inner center of the feed row. The inside and the outer sides of the bottom of the guide moving groove are provided with claw chain machines in a circulating manner. The claw chain machine is fixedly pressed on the top surface of the guide moving groove and circulates. The claw chain machine in the feed row circulates with one end inward and the other end outward. The inward rotating end of the feed row is connected to the feed roller, and the outward rotating end of the feed row is connected to the discharge roller. Through the independently driven feed row, the feed rows on both sides can be controlled to move at a spacing, so as to achieve perfect adaptation of the material belt when the width is different and the mold is different. It can be achieved by simply adjusting the spacing, and the internally arranged claw chain machine can ensure the perfect grabbing, fixing and transportation of the material belt.

[0009] Both the feed roller and the discharging roller are active rotating rollers, and are longitudinally parallel to the ends of the feed row, and are linked and controlled electrically with the feed row. The feed rollers and the discharging rollers at both ends can actively perform the two steps of feeding and winding, thereby realizing efficient displacement of the material row of the blister, and the form of the rollers can also adapt to various widths of material rows, so as to facilitate the production of different sizes.

[0010] The material row support assembly is a movable and adjustable support frame, and the shape of the longitudinal guide rail seat is an integrated base, and the bottom of the longitudinal guide rail seat is provided with a door-type avoidance groove, and the top surface of the longitudinal guide rail seat is longitudinally conductively provided with a fixed guide rail, and the two ends of the upper outer side of the fixed guide rail are connected to the connecting support seat in a movable guiding manner. The connecting support seat is shaped like a vertical strip seat, and the inner side of the upper end of the connecting support seat is fixedly connected to the outer side of the feed row by bolts, and the bottom end of the connecting support seat is connected to the fixed guide rail in a guiding manner. The material row support assembly can realize the support and fixation of the symmetrical and parallel feed rows on both sides, and the displacement of the feed rows on both sides can be realized through the mutual cooperation of the longitudinal guide rail seat and the connecting support seat, realizing a convenient, efficient and stable adjustable range, so as to adapt to various material row functions of different widths.

[0011] The blanking and cutting component is a downward pressure punching press. The bottom of the blanking and cutting component is adjustable and movable left and right above the lateral displacement guide rail. The blanking and cutting component is laterally movable and arranged on the blister mold component and the finished product discharge table. Through the adjustable blanking and cutting component, the cutting control of molds with different widths and different spacings after discharge can be achieved, and the cutting can be completed, ensuring that the displacement of the feed row can not only match the finished product quantity of the mold, but also can achieve the matching of the cutting component, which can effectively reduce the generation of waste edges and waste materials and improve production efficiency.

[0012] The finished product discharging platform is a longitudinal self-moving conveyor belt. The finished product discharging platform is arranged horizontally between the unloading and cutting components and the discharging roller. The finished blister products after cutting can be discharged and removed through the automated discharging platform, which is convenient for manual collection and transportation.

[0013] Beneficial effects:

[0014] The original integrated and fixed blister processing technology is improved into an adjustable process. Through the adjustable raw material conveying row and blanking and cutting components, it can be conveniently adjusted according to the size of the blister parts to be produced, so as to adapt to the different widths of various raw material rollers and the different finished product spacings after the blister is completed, so as to ensure that the blanking and cutting components can adapt to the displacement of the blister products, thereby realizing a complete set of blister production processes that can adapt to blister parts of various sizes, and are easy to adjust, have a high degree of freedom, and can adapt to a variety of forms.

[0015] Through the independently driven feeder row, the feeder rows on both sides can control the spacing movement separately, so that the material belts with different widths and different molds can be perfectly adapted. It can be achieved by simply adjusting the spacing, and the internal hook chain machine can ensure the perfect grabbing, fixing and transportation of the material belts.

[0016] The feeding roller and the discharging roller at both ends can actively carry out the two steps of feeding and winding, so as to realize the efficient displacement of the material row of the blister, and the form of the roller can also adapt to various widths of material rows, so as to facilitate the production of different sizes.

[0017] The material row support assembly is used to support and fix the symmetrical and parallel material rows on both sides, and the displacement of the material rows on both sides can be achieved through the mutual cooperation of the longitudinal guide seat and the connecting support seat, realizing a convenient, efficient and stable adjustable range, so as to adapt to various material row functions of different widths.

[0018] Through the adjustable material cutting component, it is possible to control the cutting of molds with different widths and spacings after discharge, and to complete the cutting, ensuring that the displacement of the feed row can not only match the finished product volume of the mold, but also achieve the matching of the cutting components, which can effectively reduce the generation of waste edges and waste materials and improve production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a front-end schematic diagram of an adjustable large-scale blister production line positioning process;

[0020] Figure 2 It is a schematic diagram of the back-end of an adjustable large-scale blister production line positioning process;

[0021] In the figure; 1. feed roller, 2. feed row, 3. row support assembly, 4. heating assembly, 5. blister mold assembly, 6. blanking and cutting assembly, 7. lateral displacement track, 8. finished product discharge table, 9. discharge roller. DETAILED DESCRIPTION

[0022] In order to deepen the understanding of the present invention, the present invention will be further described in detail below with reference to embodiments and drawings. The embodiments are only used to explain the present invention and do not constitute a limitation on the protection scope of the present invention.

[0023] Feed roller 1, feed row 2, row support assembly 3, heating assembly 4, blister mold assembly 5, blanking and cutting assembly 6, lateral displacement track 7, finished product discharge platform 8, discharge roller 9.

[0024] like Figure 1 , 2 As shown;

[0025] An adjustable large-scale blister production line positioning process, the blister production line is provided with a feed roller 1, a heating and taking-up component, a blister mold assembly 5, a blanking and cutting assembly 6, a finished product discharge table 8 and a discharge roller 9 in sequence from entry to exit, a feed row 2 is connected between the feed roller 1 and the discharge roller 9, the feed row 2 is arranged through the heating and taking-up component, the blister mold assembly 5, the blanking and cutting assembly 6 and the finished product discharge table 8, the feed row 2 is a double-row mirror-image feed row 2 that is independent of each other, a plurality of feed row support assemblies 3 are arranged on the outside of the feed row 2, the feed row support assembly 3 is longitudinally arranged between the double-row feed rows 2, the feed row support assembly 3 includes a longitudinal guide rail seat and a connecting support seat, the Both ends of the top surface of the longitudinal guide rail seat are symmetrically provided with connecting support seats, the bottom of the connecting support seat is longitudinally movably connected to the longitudinal guide rail seat, the inner surface of the connecting support seat is fixedly connected to the outer side of the feed row 2, the bottom of the blister mold assembly 5 and the finished product discharge table 8 are connected and provided with a lateral displacement track 7, and the upper part of the lateral displacement track 7 is provided with a blanking and cutting assembly 6 for transverse movement. The feed row 2 is an independent inner chain circulation feed row 2, and the inner center of the feed row 2 is laterally U-shaped and provided with a guide moving groove, and the inner and outer sides of the bottom of the guide moving groove are circulated and provided with a hook chain machine, and the hook chain machine is fixedly pressed on the guide moving groove The top surface of the movable groove circulates, the hook chain machine in the feed row 2 circulates with one end inward and the other end outward, the inward rotating end of the feed row 2 is connected to the feed roller 1, and the outward rotating end of the feed row 2 is connected to the discharge roller 9, the feed roller 1 and the discharge roller 9 are both active rotating rollers, the feed roller 1 and the discharge roller 9 are longitudinally parallel to the end of the feed row 2, the feed roller 1 and the discharge roller 9 are interlockingly controlled and electrically linked to the feed row 2, the material row support assembly 3 is a movable and adjustable support frame, the shape of the longitudinal guide rail seat is an integrated base, the bottom of the longitudinal guide rail seat is provided with a door-type avoidance slot, the top surface of the longitudinal guide rail seat is longitudinally conductive and provided with a fixed Guide rails, the two ends of the upper outer side of the fixed guide rails are connected to the connecting support seat in a movable guiding manner, the connecting support seat is in the shape of a vertical strip seat, the inner side of the upper end of the connecting support seat is fixedly connected to the outer side of the feed row 2 by bolts, and the bottom end of the connecting support seat is connected to the fixed guide rail in a guiding manner. The blanking and cutting component 6 is a downward pressure punching press, and the bottom of the blanking and cutting component 6 is adjustable and movable left and right above the lateral displacement guide rail. The blanking and cutting component 6 is laterally movably arranged between the blister mold component 5 and the finished product discharge table 8. The finished product discharge table 8 is a longitudinal self-moving conveyor belt, and the finished product discharge table 8 is longitudinally and horizontally arranged between the blanking and cutting component 6 and the discharge roller 9.

[0026] Implementation examples;

[0027] Before use, the mold inside the blister mold assembly 5 is adjusted according to the size and dimensions of the required mold for blister molding, and pads are set on the axial ends of the feed roller 1 and the discharge roller 9 to adjust the left and right positions of the material rolls. The spacing of the feed row 2 is adjusted through the material row support assembly 3. Finally, the position of the blanking and cutting assembly 6 on the lateral displacement track 7 is adjusted according to the moving speed of the feed row 2 and the size of the blister molded parts to ensure the cutting accuracy.

[0028] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. An adjustable large-scale blister production line positioning process, the blister production line is provided with a feed roller, a heating take-up, a blister mold assembly, a blanking and cutting assembly, a finished product discharge table and a discharge roller in sequence from the inlet to the outlet, a feed row is connected between the feed roller and the discharge roller, and the feed row is arranged between the heating take-up, the blister mold assembly, the blanking and cutting assembly and the finished product discharge table, characterized in that: The feed row is a double-row, mirror-image-type, independent feed row, and a plurality of feed row support assemblies are provided on the outer side of the feed row. The feed row support assembly is longitudinally arranged between the double-row feed rows, and the feed row support assembly includes a longitudinal guide rail seat and a connecting support seat. Both ends of the top surface of the longitudinal guide rail seat are symmetrically provided with connecting support seats, the bottom of the connecting support seat is longitudinally movably connected to the longitudinal guide rail seat, and the inner surface of the connecting support seat is fixedly connected to the outer side of the feed row, and the bottom of the blister mold assembly and the finished product discharge platform are connected in a lateral displacement track, and a blanking and cutting assembly is laterally movably provided above the lateral displacement track.

2. According to claim 1, an adjustable large-scale blister production line positioning process is characterized in that: The feed row is an independent inner chain circulating feed row, and a guide moving groove is provided in a U-shaped manner in the inner center of the feed row. The inside of the guide moving groove and the outer sides of the bottom are provided with claw chain machines in a circulating manner. The claw chain machine is pressed against the top surface of the guide moving groove and circulates. The claw chain machine in the feed row circulates with one end inward and the other end outward. The inward rotating end of the feed row is connected to the feed roller, and the outward rotating end of the feed row is connected to the discharge roller.

3. According to claim 1, an adjustable large-scale blister production line positioning process is characterized in that: The feed roller and the discharge roller are both active rotating rollers, and are longitudinally parallel to the ends of the feed row, and are linked and controlled to be electrically linked to the feed row.

4. The adjustable large-scale blister production line positioning process according to claim 1 is characterized in that: The material row support assembly is a movable and adjustable support frame, and the longitudinal guide rail seat is in the shape of an integrated base. The bottom of the longitudinal guide rail seat is provided with a door-type avoidance groove, and the top surface of the longitudinal guide rail seat is longitudinally conductively provided with a fixed guide rail. The two ends of the upper outer side of the fixed guide rail are connected to the connecting support seat in a movable guiding manner. The connecting support seat is in the shape of a vertical strip seat. The inner side of the upper end of the connecting support seat is fixedly connected to the outer side of the material feed row by bolts, and the bottom end of the connecting support seat is connected to the fixed guide rail in a guiding manner.

5. The adjustable large-scale blister production line positioning process according to claim 1 is characterized in that: The blanking and cutting assembly is a downward pressure punching press, the bottom of which is adjustable and movable left and right above the lateral displacement guide rail, and is laterally movable and arranged between the blister mold assembly and the finished product discharge table.

6. The adjustable large-scale blister production line positioning process according to claim 1 is characterized in that: The finished product discharging platform is a longitudinal self-moving conveyor belt, and the finished product discharging platform is longitudinally and horizontally arranged between the unloading and cutting component and the discharging roller.

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