High-strength steel structural part transportation production line
By designing a high-strength steel structural parts transportation production line, the coordinated cooperation between the transit rail and the transit vehicle is used to realize the recycling of hanging tools, the problem of excessive zinc ions in the pickling tank is solved, the processing cost is reduced, and the production line is increased reliability and efficiency.
Patent Information
- Application Number
- CN202411647127.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-18
- Publication Date
- 2025-02-18
AI Technical Summary
During the pickling and galvanizing process of steel workpieces, the hanging tool used during galvanizing is the same as the one used during pickling, which causes the zinc on the hanging tool to easily react with the acid, causing the zinc ions in the pickling tank to pass through High, high processing cost.
A high-strength steel structural parts transportation production line was designed, using ring truss cranes, pickling chambers, transit rails, transit trucks and galvanized chambers. Through the coordinated cooperation of transit rails and transit trucks, the recycled use of hanging tools is achieved and the hanging tools is avoided. Participate simultaneously in the pickling and galvanizing process to prevent zinc ions from entering the pickling tank.
It effectively solves the problem of excessive zinc ions in the pickling tank, reduces processing costs, and improves the reliability and efficiency of the production line.
Smart Images

Figure CN119461036A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of transportation, and in particular to a high-strength steel structural member transportation production line. Background Art
[0002] At present, steel workpieces are usually treated by pickling and galvanizing to remove surface scale and rust and improve corrosion resistance. Pickling is to remove surface impurities by immersing the workpiece in an acid solution, while galvanizing is to coat a layer of zinc on the surface of the workpiece to enhance corrosion resistance. These two processes are widely used in industrial production, especially in the steel processing industry, and are of great significance for improving product quality and extending service life.
[0003] In the related art, a pickling chamber and a galvanizing chamber are usually arranged under a ring truss. The ring truss hooks a hanger. After the workpiece is hung on the hanger, the ring truss drives the hanger to move back and forth between the pickling chamber and the galvanizing chamber. After the workpiece is generally pickled, the workpiece is moved to the zinc chamber for galvanizing by the truss. The hanger used for galvanizing is the same hanger used for pickling.
[0004] The above-mentioned related technologies have the following defects: the hanger used for galvanizing is the same hanger used for pickling, and is hooked by the gantry crane throughout the process. When the workpiece is galvanized, zinc is also sprayed on the hanger. When the workpiece needs to be hoisted again for pickling, the zinc on the hanger easily reacts chemically with the acid, and the zinc ion in the pickling tank is too high and needs to be treated, which has a high treatment cost. Summary of the invention
[0005] In order to improve the problem of excessive zinc ions in the pickling tank, the present application provides a high-strength steel structure transportation production line.
[0006] The high-strength steel structure transportation production line provided in this application adopts the following technical solution: A high-strength steel structure transportation production line, comprising an annular truss crane, a pickling chamber, a transfer rail, a transfer vehicle and a galvanizing chamber, wherein the annular truss crane comprises a bridge, an annular slide rail, a first suspension arm and a plurality of first limit sliders, wherein the annular slide rail is horizontally mounted on the bridge, and the plurality of first limit sliders are all slidably connected to the annular slide rail; The first suspension arm is arranged below the first limit slider and is installed on a plurality of the first limit sliders in a liftable manner, and is used to pick up the hanger; The pickling chamber is arranged on the side of the annular slide rail; The transfer guide rail is horizontally arranged below the annular slide rail, the first end and the second end of the transfer guide rail are both spaced apart and arranged directly below the annular slide rail, and the middle portion of the transfer guide rail is located in the pickling chamber; The transfer vehicle is slidably connected to the transfer guide rail and is used to carry the hanger; The galvanizing chamber is arranged directly below a portion of the transfer guide rails, and when the first suspension arm is located directly above the galvanizing chamber, it can extend into the galvanizing chamber.
[0007] By adopting the above technical solution, if the workpiece does not need to be re-hanged, multiple transfer carts are set at the first end of the transfer guide rail, and the hanger is placed on the transfer cart at the first end of the transfer guide rail. The workpiece is hung on the hanger. After the transfer cart slides along the transfer guide rail into the pickling chamber, the pickling chamber pickles the workpiece, and the transfer cart carries the hanger back to the first end of the transfer guide rail. Then, the first boom slides to the top of the first end of the transfer guide rail, descends and picks up the hanger from the transfer cart, and then drives the first boom to move the pickled workpiece into the galvanizing chamber. The galvanizing chamber galvanizes the pickled workpiece, and then the first boom slides again to the top of the first end of the transfer guide rail, and the hanger is placed on the transfer cart. The above steps can be repeated according to production needs to realize the recycling of a hanger. If the workpiece needs to be re-hanged, multiple transfer carts are set at both the first and second ends of the transfer guide rail. The workpiece is hung on the hanger at the first end of the transfer rail and moved to the pickling chamber for pickling. After the pickling is completed, the pickled workpiece is moved to the second end of the transfer rail, a new hanger is placed on an idle transfer vehicle at the second end of the rail, and the pickled workpiece is moved to the new hanger to replace the workpiece. Then the first boom moves the new hanger to the galvanizing chamber for galvanizing. When the workpiece needs to be replaced, the hanger only participates in pickling or galvanizing, and does not participate in both pickling and galvanizing. Therefore, the zinc ions on the hanger will not enter the pickling tank, thereby improving the problem of excessive zinc ions in the pickling tank.
[0008] Preferably, the first boom includes a suspension beam and a plurality of suspension hooks, a first lifting member is connected between each of the first limiting sliders and the suspension beam, the plurality of suspension hooks are spaced apart in the length direction of the suspension beam, and are all installed at one end of the suspension beam away from the first limiting slider.
[0009] By adopting the above technical solution, the plurality of first lifting members make the lifting of the hanging beam more stable. The hanging beam can make the plurality of hooks rise and fall synchronously, ensuring that the plurality of hooks can effectively pick up the hanging device.
[0010] Preferably, a main door is provided at one end of the pickling chamber in the length direction, and a side door is provided at one end of the pickling chamber in the width direction; A pickling pool is provided at the bottom of the pickling room along the length direction of the pickling room, and the pickling pool is located between the main door and the side door. A straight truss crane is provided at the top of the pickling room along the length direction of the pickling room, and the straight truss crane is used to pick up and move the hanger; The transfer guide rail is located on the side of the pickling tank, and after the first end passes through the main door, it extends to the bottom of the annular slide rail, and after the second end passes through the side door, it extends to the bottom of the annular slide rail.
[0011] By adopting the above technical solution, the front door and side door of the pickling room facilitate the staff to intuitively distinguish the positions of the first end and the second end of the transfer rail, so that when the workpiece does not need to be replaced or when the workpiece needs to be replaced, the staff can more accurately slide the transfer car to the designated position of the transfer rail. The linear truss crane is used to move the hanger on the transfer car into the pickling tank and put the pickled hanger back on the transfer car.
[0012] Preferably, the transfer guide rails include two first linear guide rails, two second linear guide rails and two third linear guide rails, the two first linear guide rails are arranged at intervals on the outside of the pickling chamber along the width direction of the pickling chamber, and the first ends are located directly below the annular slide rails, and the second ends are arranged opposite to the main door; The first linear guide rail is provided with a first guide groove arranged along the length direction of the first linear guide rail; Two second linear guide rails are arranged in the main door at intervals along the length direction of the pickling chamber, and are respectively installed on the bottom of the pickling chamber on both sides of the pickling tank, and the first ends of the two second linear guide rails intersect with the second ends of the two first linear guide rails; The second linear guide rail is provided with a second guide groove arranged along the length direction of the second linear guide rail, and two of the second guide grooves are connected to the two first guide grooves; The two third linear guide rails are arranged in the side door at intervals along the width direction of the pickling chamber, and the first ends of the two third linear guide rails intersect with the second ends of the two second linear guide rails, and the second ends are located directly below the annular slide rail; The third linear guide rail is provided with a third guide groove arranged along the length direction of the third linear guide rail, and two of the third guide grooves are connected to the two second guide grooves; The first guide groove, the second guide groove and the third guide groove have the same structure; Two slider assemblies are provided at the lower end of the transfer vehicle, and the two slider assemblies are arranged correspondingly to the two first guide grooves, and the two slider assemblies are also arranged correspondingly to the two third guide grooves; The slider assembly includes two balls, which are arranged below the transfer vehicle and are connected to the transfer vehicle by a connecting rod, one end of which is rotatably connected to the balls; The two balls are arranged in the corresponding first guide grooves at intervals, and the two balls are arranged corresponding to the two second guide grooves.
[0013] By adopting the above technical solution, when the transfer car slides on the first end of the transfer guide rail, the two balls of each slider assembly are placed in the corresponding first guide groove. Through the cooperation between the balls and the first guide groove, the transfer car slides directionally on the two first linear guide rails. When the transfer car slides to the second end of the first guide groove, the balls are just at the junction where the two second guide grooves are connected to the two first guide grooves. Since the two balls are arranged correspondingly to the two second guide grooves, at this time, the transfer car is moved to the pickling tank, and the two balls can just enter the corresponding second guide grooves respectively, and the transfer car can just slide along the two second linear guide rails. When the transfer car moves to the position between the main door and the pickling tank, it stops, and the linear truss crane moves the hanger on the transfer car into the pickling tank, and puts the pickled hanger back on the transfer car. If the workpiece does not need to be replaced, the transfer car returns to the first end of the first linear guide rail. If the workpiece needs to be replaced, the transfer car continues to move toward the side door until it moves to the second end of the second linear guide rail. When the transfer vehicle slides to the second end of the second linear guide rail, the ball bearings are just at the junction where the two third guide grooves are connected to the two second guide grooves. At this time, the transfer vehicle is moved to the second end of the third linear guide rail. Since the two slider assemblies are also arranged corresponding to the two third guide grooves, the two ball bearings of each slider assembly just enter the corresponding third guide grooves, and the transfer vehicle slides directionally on the two third linear guide rails. Through the mutual cooperation between the first linear guide rail, the second linear guide rail and the third linear guide rail, the transfer vehicle can move in a directional and stable manner on the transfer guide rail, and the precise limit of the area where the transfer vehicle needs to pause on the transfer guide rail is realized, thereby improving the reliability of the system.
[0014] Preferably, the transfer vehicle comprises a bottom plate, two limit brackets and a plurality of legs, wherein the plurality of legs are arranged below the bottom plate, one end of the legs is rotatably connected to the bottom plate, and the other end is provided with a walking wheel; The two limit brackets are arranged above the bottom plate at intervals, and one end is connected to the bottom plate, and the other end is provided with a slot, and the two slots are used to clamp the two ends of the hanger respectively; The connecting rod is arranged below the bottom plate, and one end of the connecting rod away from the ball is connected to the bottom plate.
[0015] By adopting the above technical solution, two limit brackets are used to support the two ends of the hanger, and two clamping grooves are used to clamp the two ends of the hanger respectively to achieve the limit of the hanger. The transfer vehicle is supported by the support legs and the walking wheels, and the transfer vehicle is driven by the walking wheels. One end of the support leg is rotatably connected to the bottom plate, which is convenient for the walking wheel to change direction, and then convenient for adjusting the walking direction of the transfer vehicle.
[0016] Preferably, the connecting rod is mounted on the base plate in a liftable manner.
[0017] By adopting the above technical solution, when the transfer rail is set, in order to ensure the flatness of the factory floor, the transfer rail is embedded in the factory floor. At this time, the ball bearings can enter one of the first guide groove, the second guide groove and the third guide groove by lowering the connecting rod to achieve directional movement of the transfer vehicle. When the transfer vehicle is not needed, the ball bearings can be moved above the factory floor by raising the connecting rod, and the transfer vehicle can move freely in any direction through the running wheels.
[0018] Preferably, the connecting rod is hinged to the base plate.
[0019] By adopting the above technical solution, when the transfer rail is set, in order to ensure the flatness of the factory floor, the transfer rail is embedded in the factory floor. At this time, the ball bearings can enter one of the first guide groove, the second guide groove and the third guide groove by rotating the connecting rod downward to achieve directional movement of the transfer vehicle. When the transfer vehicle is not needed, the ball bearings can be moved above the factory floor by rotating the connecting rod upward, and the transfer vehicle can move freely in any direction through the running wheels.
[0020] Preferably, both ends of the galvanizing chamber in the length direction and the top of the galvanizing chamber have openings, part of the annular slide rail is located directly above the galvanizing chamber, and part of the annular slide rail directly above the galvanizing chamber is arranged along the length direction of the galvanizing chamber; The bottom of the galvanizing chamber is provided with a zinc pot arranged along the length direction of the galvanizing chamber; A lifting door is provided at one end of the galvanizing chamber in the width direction.
[0021] By adopting the above technical solution, the first boom can smoothly pass through the galvanizing chamber. The lifting door is convenient for workers to add zinc liquid and maintain the interior of the galvanizing chamber.
[0022] Preferably, a plurality of driving components are connected between the lifting door and the galvanizing chamber, and the driving components include a pull rod and two second lifting members, the pull rod is arranged above the lifting door, and a hinge is connected between the middle part of the pull rod and the top end of the lifting door; The two second lifting members are both arranged above the pull rod and symmetrically arranged on both sides of the hinge; The first ends of the two second lifting members are respectively connected to the two ends of the pull rod, and the second ends of the two second lifting members are both installed on the galvanizing chamber.
[0023] By adopting the above technical solution, when setting the driving assembly, a single second lifting member has the pulling force to drive the lifting door to rise and fall. Furthermore, the driving assembly composed of two second lifting members and a pull rod has a safety effect. When one of the second lifting members is damaged, the other lifting member still has enough pulling force to drive the lifting door to rise, thereby improving the stability of the lifting door operation.
[0024] In summary, the present application includes at least one of the following beneficial technical effects: 1. In the present application, when the workpiece needs to be replaced, sufficient replacement space is reserved for the workpiece through the coordinated cooperation of the transfer rail and multiple transfer vehicles, so that the hanger only participates in pickling or galvanizing, and does not participate in both pickling and galvanizing, so that the zinc ions on the hanger will not enter the pickling tank, thereby improving the problem of excessive zinc ions in the pickling tank.
[0025] 2. In the present application, the lifting of the hanging beam is made more stable by using multiple first lifting members. Through the hanging beam, multiple hooks can be lifted and lowered synchronously, ensuring that multiple hooks can effectively pick up the hanger.
[0026] 3. The front door and side door of the pickling room in this application facilitate the staff to intuitively distinguish the positions of the first end and the second end of the transfer rail, so that when the workpiece does not need to be re-hung and when the workpiece needs to be re-hung, the staff can more accurately slide the transfer vehicle to the designated position of the transfer rail.
[0027] 4. In the present application, the first linear guide, the second linear guide and the third linear guide cooperate with each other, thereby achieving directional and stable movement of the transfer vehicle on the transfer guide, and precise limitation of the area where the transfer vehicle needs to pause on the transfer guide, thereby improving the reliability of the system.
[0028] 5. In the present application, the connecting rod is installed on the bottom plate in a liftable manner. When the transfer guide rail is set, for the flatness of the factory floor, the transfer guide rail is embedded in the factory floor. At this time, the connecting rod can be lowered to make the ball enter one of the first guide groove, the second guide groove and the third guide groove to achieve directional movement of the transfer vehicle. When the transfer vehicle is not needed, the connecting rod can be raised to move the ball above the factory floor. At this time, the transfer vehicle can move freely in any direction through the walking wheels.
[0029] 6. In the present application, the transfer guide rail is hinged to the base plate through a connecting rod. When the transfer guide rail is set, for the flatness of the factory floor, the transfer guide rail is embedded in the factory floor. At this time, the connecting rod can be rotated downward to make the ball enter one of the first guide groove, the second guide groove and the third guide groove to achieve directional movement of the transfer vehicle. When the transfer vehicle is not needed, the connecting rod can be rotated upward to move the ball above the factory floor. At this time, the transfer vehicle can move freely in any direction through the walking wheels. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0031] Figure 1 This is a schematic diagram of the overall structure of the embodiment of the present application installed on the floor of a factory building; Figure 2 It is a schematic diagram of the overall structure of the embodiment of the present application after removing the factory floor, bridge frame and pickling room wall; Figure 3 It is a schematic diagram of the overall structure when the ring truss crane moves the hanger to the transfer vehicle; Figure 4 It is a schematic diagram of the structure of the transfer guide rail; Figure 5 It is a structural diagram of the galvanizing room.
[0032] Reference numerals: 1. Annular truss crane; 11. Bridge frame; 12. Annular slide rail; 13. The first limit slider; 14. first boom; 141. first lifting member; 142. lifting beam; 143. hook; 2. Pickling room; 21. Pickling tank; 22. Main door; 23. Side door; 24. Linear truss crane; 3. Transfer rails; 31. first linear guide rail; 3101. first guide groove; 32. second linear guide rail; 3201. second guide groove; 33. third linear guide rail; 3301. third guide groove; 4. Transfer vehicle; 41. Bottom plate; 42. Limit bracket; 4201. Card slot; 43. Support foot; 44. Travel wheel; 45. Slider assembly; 451, connecting rod; 452, ball; 5. Galvanizing chamber; 51. Zinc pot; 52. Lifting door; 53. Driving assembly; 531. Pull rod; 532. Hinge; 533. Second lifting part; 6. Hanger; 61. Main beam; 62. Auxiliary beam; 6201. Limit hole; 63. Lifting ring; 7. Factory floor. DETAILED DESCRIPTION
[0033] The following is combined with Figure 1-5 This application is described in further detail.
[0034] The present application embodiment discloses a high-strength steel structure transportation production line. Figure 1 , Figure 2 and Figure 3 A high-strength steel structure transportation production line includes a ring truss crane 1, a pickling chamber 2, a transfer guide rail 3, a transfer car 4 and a galvanizing chamber 5. The ring truss crane 1 includes a bridge frame 11, a ring slide rail 12, a first suspension arm 14 and a plurality of first limit sliders 13. The ring slide rail 12 is horizontally installed on the bridge frame 11, and the plurality of first limit sliders 13 are all slidably connected to the ring slide rail 12. The first suspension arm 14 is arranged below the first limit slider 13 and can be lifted and lowered on the plurality of first limit sliders 13 for picking up a hanger 6. The pickling chamber 2 is arranged below the hook 143 and is also located on the side of the ring slide rail 12. The transfer rail 3 is horizontally arranged below the annular slide rail 12. The transfer rail 3 is used to be horizontally installed on the factory floor 7. In order to ensure the flatness of the factory floor 7, the transfer rail 3 is embedded in the factory floor 7, and the first end and the second end of the transfer rail 3 are both arranged just below the annular slide rail 12 at intervals, and the middle of the transfer rail 3 is located in the pickling chamber 2. The transfer vehicle 4 is slidably connected to the transfer rail 3 and is used to carry the hanger 6. The galvanizing chamber 5 is arranged just below part of the transfer rail 3, and when the first boom 14 is located just above the galvanizing chamber 5, it can extend into the galvanizing chamber 5.
[0035] Reference Figure 1 , Figure 2 and Figure 3In the embodiment of the present application, if the workpiece does not need to be re-hanged, multiple transfer vehicles 4 are set at the first end of the transfer guide rail 3, and the hanger 6 is placed on the transfer vehicle 4 at the first end of the transfer guide rail 3. The workpiece is hung on the hanger 6. After the transfer vehicle 4 slides along the transfer guide rail 3 into the pickling chamber 2, the pickling chamber 2 pickles the workpiece, and the transfer vehicle 4 carries the hanger 6 back to the first end of the transfer guide rail 3. Then, after the first boom 14 slides to the top of the first end of the transfer guide rail 3, it descends and picks up the hanger 6 from the transfer vehicle 4. Then, the first boom 14 is driven to move the pickled workpiece into the galvanizing chamber 5. The galvanizing chamber 5 galvanizes the pickled workpiece. Then, the first boom 14 slides again to the top of the first end of the transfer guide rail 3, and the hanger 6 is placed on the transfer vehicle 4. The above steps can be repeated according to production needs to realize the recycling of a hanger 6. If the workpiece needs to be re-hanged, multiple transfer vehicles 4 are set at both the first and second ends of the transfer guide rail 3. After the workpiece is hung on the hanger 6 at the first end of the transfer guide rail 3 and moved to the pickling chamber 2 for pickling, the pickled workpiece is moved to the second end of the transfer guide rail 3, and a new hanger 6 is placed on the idle transfer vehicle 4 at the second end of the guide rail. The pickled workpiece is moved to the new hanger 6 to replace the workpiece, and then the first boom 14 moves the new hanger 6 to the galvanizing chamber 5 for galvanizing, so that when the workpiece needs to be replaced, the hanger 6 only participates in pickling or galvanizing, and does not participate in both pickling and galvanizing, so that the zinc ions on the hanger 6 will not enter the pickling tank 21, thereby improving the problem of excessive zinc ions in the pickling tank 21.
[0036] Reference Figure 1 , Figure 2 and Figure 3 The first suspension arm 14 includes a suspension beam 142 and a plurality of suspension hooks 143. A first lifting member 141 is connected between each first limiting slider 13 and the suspension beam 142. The plurality of suspension hooks 143 are spaced apart in the length direction of the suspension beam 142 and are all installed at one end of the suspension beam 142 away from the first limiting slider 13. The hanger 6 includes a main beam 61, a plurality of secondary beams 62 and a plurality of suspension rings 63. The main beam 61 is arranged horizontally. The plurality of secondary beams 62 are parallel to each other. The plurality of secondary beams 62 are all installed at the lower end of the main beam 61, located in the middle of the main beam 61, and intersecting with the main beam 61. The side wall of each secondary beam 62 is provided with a plurality of limiting holes 6201, and the plurality of limiting holes 6201 are arranged along the length direction of the secondary beam 62. The workpiece is hung at the limiting hole 6201 by the hook to realize hanging a plurality of workpieces on the hanger 6. A plurality of lifting rings 63 are installed at intervals at one end of the main beam 61 away from the secondary beam 62 . The plurality of lifting rings 63 are arranged correspondingly to the plurality of lifting hooks 143 . Each lifting ring 63 is suspended on a corresponding lifting hook 143 , so that the first lifting arm 14 can pick up the hanger 6 .
[0037] Reference Figure 1 , Figure 2 and Figure 3 In the embodiment of the present application, the first lifting member 141 is a first electric hoist. The plurality of first lifting members 141 make the lifting of the hanging beam 142 more stable. The hanging beam 142 enables the plurality of hooks 143 to be lifted synchronously, ensuring that the plurality of hooks 143 can effectively pick up the hanger 6.
[0038] Reference Figure 1 , Figure 2 and Figure 3 , a main door 22 is provided at one end of the pickling chamber 2 in the length direction, and a side door 23 is provided at one end of the pickling chamber 2 in the width direction. A pickling pool 21 is provided at the bottom of the pickling chamber 2 along the length direction of the pickling chamber 2, and the pickling pool 21 is located between the main door 22 and the side door 23. A linear truss 24 is provided at the top of the pickling chamber 2 along the length direction of the pickling chamber 2, and the linear truss 24 is used to pick up and move the hanger 6. The linear truss 24 includes a linear slide rail installed on the top of the pickling chamber 2, and the linear slide rail is horizontally arranged along the length direction of the pickling chamber 2. A plurality of second limit sliders are provided on the linear slide rail, and a second suspension arm is provided below the second limit slider. The second suspension arm has the same structure as the first suspension arm 14, and the second suspension arm can be installed on the plurality of second limit sliders to pick up the hanger 6. The transfer guide rail 3 is located on the side of the pickling tank 21 , and the first end thereof extends to the bottom of the annular slide rail 12 after passing through the main door 22 , and the second end thereof extends to the bottom of the annular slide rail 12 after passing through the side door 23 .
[0039] Reference Figure 1 , Figure 2 and Figure 3 In the embodiment of the present application, the front door 22 and the side door 23 of the pickling chamber 2 facilitate the staff to intuitively distinguish the positions of the first end and the second end of the transfer rail 3, so that when the workpiece does not need to be re-hanged or when the workpiece needs to be re-hanged, the staff can more accurately slide the transfer vehicle 4 to the designated position of the transfer rail 3. The linear truss 24 is used to move the hanger 6 on the transfer vehicle 4 into the pickling tank 21, and put the pickled hanger 6 back on the transfer vehicle 4.
[0040] Reference Figure 1 , Figure 2 and Figure 4The transfer guide rail 3 includes two first linear guide rails 31, two second linear guide rails 32 and two third linear guide rails 33. The two first linear guide rails 31 are arranged at intervals on the outside of the pickling chamber 2 along the width direction of the pickling chamber 2, and the first ends are located directly below the annular slide rail 12, and the second ends are arranged opposite to the main door 22. The first linear guide rail 31 is provided with a first guide groove 3101 arranged along the length direction of the first linear guide rail 31. The two second linear guide rails 32 are arranged in the main door 22 along the length direction of the pickling chamber 2, and are respectively installed on the bottom of the pickling chamber 2 on both sides of the pickling tank 21, and the first ends of the two second linear guide rails 32 intersect with the second ends of the two first linear guide rails 31. The second linear guide rail 32 is provided with a second guide groove 3201 arranged along the length direction of the second linear guide rail 32, and the two second guide grooves 3201 are connected to the two first guide grooves 3101. Two third linear guides 33 are arranged in the side door 23 along the width direction of the pickling chamber 2, and the first ends of the two third linear guides 33 intersect with the second ends of the two second linear guides 32, and the second ends are located directly below the annular slide rail 12. The third linear guide 33 is provided with a third guide groove 3301 arranged along the length direction of the third linear guide 33, and the two third guide grooves 3301 are connected with the two second guide grooves 3201. The first guide groove 3101, the second guide groove 3201 and the third guide groove 3301 have the same structure. Two slider assemblies 45 are arranged at the lower end of the transfer vehicle 4, and the two slider assemblies 45 are arranged corresponding to the two first guide grooves 3101, and the two slider assemblies 45 are also arranged corresponding to the two third guide grooves 3301. The slider assembly 45 includes two balls 452, and the balls 452 are arranged below the transfer vehicle 4, and a connecting rod 451 is connected to the transfer vehicle 4, and one end of the connecting rod 451 is rotatably connected to the balls 452. The two balls 452 are arranged in the corresponding first guide grooves 3101 at intervals, and the two balls 452 are arranged corresponding to the two second guide grooves 3201.
[0041] Reference Figure 1 , Figure 2 and Figure 4In the embodiment of the present application, when the transfer vehicle 4 slides on the first end of the transfer guide rail 3, the two balls 452 of each slider assembly 45 are placed in the corresponding first guide groove 3101. Through the cooperation between the balls 452 and the first guide groove 3101, the transfer vehicle 4 slides in a directional manner on the two first linear guide rails 31. When the transfer vehicle 4 slides to the second end of the first guide groove 3101, the ball 452 is just at the junction where the two second guide grooves 3201 are connected to the two first guide grooves 3101. Since the two ball 452 is arranged corresponding to the two second guide grooves 3201, at this time, the transfer vehicle 4 is moved toward the pickling tank 21, and the two ball 452 can just enter the corresponding second guide grooves 3201 respectively, and the transfer vehicle 4 can just slide along the two second linear guide rails 32. When the transfer vehicle 4 moves to the position between the main door 22 and the pickling tank 21, it stops, and the linear truss 24 moves the hanger 6 on the transfer vehicle 4 into the pickling tank 21, and puts the pickled hanger 6 back on the transfer vehicle 4. If the workpiece does not need to be replaced, the transfer vehicle 4 returns to the first end of the first linear guide rail 31. If the workpiece needs to be replaced, the transfer vehicle 4 continues to move toward the side door 23 until it moves to the second end of the second linear guide rail 32. When the transfer vehicle 4 slides to the second end of the second linear guide rail 32, the ball bearings 452 are just at the junction where the two third guide grooves 3301 are connected to the two second guide grooves 3201. At this time, the transfer vehicle 4 is moved to the second end of the third linear guide rail 33. Since the two slider assemblies 45 are also arranged corresponding to the two third guide grooves 3301, the two ball bearings 452 of each slider assembly 45 just enter the corresponding third guide groove 3301, and the transfer vehicle 4 slides directionally on the two third linear guide rails 33. Through the mutual cooperation between the first linear guide rail 31, the second linear guide rail 32 and the third linear guide rail 33, the directional and stable movement of the transfer vehicle 4 on the transfer guide rail 3 and the precise limit of the area where the transfer vehicle 4 needs to pause on the transfer guide rail 3 are realized, thereby improving the reliability of the system.
[0042] Reference Figure 1 , Figure 2 and Figure 3 The transfer vehicle 4 includes a bottom plate 41, two limit brackets 42 and a plurality of legs 43. The plurality of legs 43 are arranged below the bottom plate 41, and one end of the legs is rotatably connected to the bottom plate 41, and the other end is provided with a walking wheel 44. The two limit brackets 42 are arranged above the bottom plate 41 at intervals, and one end is connected to the bottom plate 41, and the other end is provided with a clamping groove 4201, and the two clamping grooves 4201 are respectively used to clamp the two ends of the hanger 6. The connecting rod 451 is arranged below the bottom plate 41, and the end away from the ball 452 is connected to the bottom plate 41.
[0043] Reference Figure 1 , Figure 2 and Figure 3In the embodiment of the present application, two limit brackets 42 are used to support the two ends of the hanger 6, and two clamping grooves 4201 are used to clamp the two ends of the hanger 6 respectively to achieve the limit of the hanger 6. The transfer vehicle 4 is supported by the support legs 43 and the running wheels 44, and the transfer vehicle 4 is driven by the running wheels 44. One end of the support leg 43 is rotatably connected to the bottom plate 41, which facilitates the reversal of the running wheels 44, and then facilitates the adjustment of the running direction of the transfer vehicle 4.
[0044] Reference Figure 1 , Figure 2 and Figure 3 , the connecting rod 451 is installed on the bottom plate 41 in a liftable manner. In the embodiment of the present application, when the transfer guide rail 3 is set, in order to ensure the flatness of the factory floor 7, the transfer guide rail 3 is embedded in the floor of the factory. At this time, the ball 452 can enter one of the first guide groove 3101, the second guide groove 3201 and the third guide groove 3301 by lowering the connecting rod 451 to achieve directional movement of the transfer vehicle 4. When the transfer vehicle 4 is not needed, the ball 452 can be moved above the floor of the factory by raising the connecting rod 451. At this time, the transfer vehicle 4 can move freely in any direction through the walking wheels 44.
[0045] Reference Figure 1 , Figure 2 and Figure 3 , the connecting rod 451 is hinged to the bottom plate 41. In the embodiment of the present application, when the transfer guide rail 3 is set, in order to ensure the flatness of the factory floor 7, the transfer guide rail 3 is embedded in the floor of the factory. At this time, the ball 452 can enter one of the first guide groove 3101, the second guide groove 3201 and the third guide groove 3301 by rotating the connecting rod 451 downward to achieve directional movement of the transfer vehicle 4. When the transfer vehicle 4 is not needed, the ball 452 can be moved above the floor of the factory by rotating the connecting rod 451 upward. At this time, the transfer vehicle 4 can move freely in any direction through the walking wheels 44.
[0046] Reference Figure 1 , Figure 2 and Figure 5 Both ends of the galvanizing chamber 5 in the length direction and the top of the galvanizing chamber 5 have openings, a portion of the annular slide rail 12 is located directly above the galvanizing chamber 5, and a portion of the annular slide rail 12 directly above the galvanizing chamber 5 is arranged along the length direction of the galvanizing chamber 5.
[0047] The bottom of the galvanizing chamber 5 is provided with a zinc pot 51 arranged along the length direction of the galvanizing chamber 5. A lifting door 52 is provided at one end of the galvanizing chamber 5 in the width direction.
[0048] Reference Figure 1 , Figure 2 and Figure 5In the embodiment of the present application, the first boom 14 can smoothly pass through the galvanizing chamber 5. The lifting door 52 is convenient for workers to add zinc liquid and maintain the interior of the galvanizing chamber 5.
[0049] Reference Figure 1 , Figure 2 and Figure 3 A plurality of driving components 53 are connected between the lifting door 52 and the galvanizing chamber 5. The driving components 53 include a pull rod 531 and two second lifting members 533. The pull rod 531 is arranged above the lifting door 52. A hinge 532 is connected between the middle of the pull rod 531 and the top of the lifting door 52. The two second lifting members 533 are both arranged above the pull rod 531 and symmetrically arranged on both sides of the hinge 532. The first ends of the two second lifting members 533 are respectively connected to the two ends of the pull rod 531, and the second ends of the two second lifting members 533 are both installed on the galvanizing chamber 5.
[0050] Reference Figure 1 , Figure 2 and Figure 3 In the embodiment of the present application, the second lifting member 533 is a second electric hoist. When the driving assembly 53 is set, a single second lifting member 533 has a pulling force to drive the lifting door 52 to rise and fall. Furthermore, the driving assembly 53 composed of two second lifting members 533 and the pull rod 531 has a double insurance effect. When one of the second lifting members 533 is damaged, the other lifting member still has enough pulling force to drive the lifting door 52 to rise, thereby improving the stability of the operation of the lifting door 52.
[0051] The implementation principle of a high-strength steel structure transportation production line in the embodiment of the present application is: If the workpiece does not need to be re-hanged, multiple transfer carts 4 are set at the first end of the transfer guide rail 3, and the hanger 6 is placed on the transfer cart 4 at the first end of the transfer guide rail 3, and the workpiece is hung on the hanger 6. After the transfer cart 4 slides along the transfer guide rail 3 into the pickling chamber 2, the linear truss crane 24 moves the hanger 6 into the pickling tank 21. After the pickling tank 21 pickles the workpiece, the linear truss crane 24 resets the hanger 6, and the transfer cart 4 carries the hanger 6 back to the first end of the transfer guide rail 3 along the original route. Then, the first lifting arm 14 slides to above the first end of the transfer guide rail 3, descends and picks up the hanger 6 from the transfer cart 4, and then drives the first lifting arm 14 to move the pickled workpiece into the galvanizing chamber 5. The galvanizing chamber 5 galvanizes the pickled workpiece, and then the first lifting arm 14 slides to above the first end of the transfer guide rail 3 again, and places the hanger 6 on the transfer cart 4. The above steps can be repeated according to production needs to achieve the recycling of a hanger 6.
[0052] If the workpiece needs to be re-mounted, a plurality of transfer vehicles 4 are provided at the first end and the second end of the transfer guide rail 3 . The workpiece is hung on the hanger 6 at the first end of the transfer guide rail 3. After the transfer vehicle 4 carries the workpiece and slides along the transfer guide rail 3 into the pickling chamber 2, the linear truss crane 24 moves the hanger 6 into the pickling tank 21. After the pickling tank 21 pickles the workpiece, the linear truss crane 24 resets the hanger 6, and the transfer vehicle 4 carries the pickled workpiece to the second end of the transfer guide rail 3. A new hanger 6 is placed on the idle transfer vehicle 4 at the second end of the guide rail, and the pickled workpiece is moved to the new hanger 6 to achieve the replacement of the workpiece. Then, the first crane arm 14 moves the new hanger 6 into the galvanizing chamber 5 for galvanizing, so that when the workpiece needs to be replaced, the hanger 6 only participates in pickling or galvanizing, and does not participate in both pickling and galvanizing, so that the zinc ions on the hanger 6 will not enter the pickling tank 21, thereby improving the problem of excessive zinc ions in the pickling tank 21.
[0053] Unless otherwise defined, the technical terms or scientific terms used in this application should be understood by people with ordinary skills in the field to which this application belongs. The words "first", "second", "third" and similar words used in the specification and claims of this application do not indicate any order, quantity or importance, but are only used to distinguish different components. "One" or "one" and similar words do not indicate a quantitative limit, but indicate that there is at least one. "Include" or "comprise" and similar words mean that the elements or objects appearing before "include" or "comprise" include the elements or objects listed after "include" or "comprise" and their equivalents, and do not exclude other elements or objects. "Up", "down", "left", "right" and the like are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.
[0054] The above are all optional embodiments of the present application, and are not intended to limit the protection scope of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A high-strength steel structure transportation production line, characterized by: The invention comprises an annular truss crane (1), a pickling chamber (2), a transfer guide rail (3), a transfer vehicle (4) and a galvanizing chamber (5), wherein the annular truss crane (1) comprises a bridge frame (11), an annular slide rail (12), a first suspension arm (14) and a plurality of first limit slide blocks (13), wherein the annular slide rail (12) is horizontally mounted on the bridge frame (11), and the plurality of first limit slide blocks (13) are all slidably connected to the annular slide rail (12); The first suspension arm (14) is disposed below the first limiting slide block (13) and is mounted on a plurality of the first limiting slide blocks (13) in a liftable manner, and is used to pick up the hanger (6); The pickling chamber (2) is arranged on the side of the annular slide rail (12); The transfer guide rail (3) is horizontally arranged below the annular slide rail (12); the first end and the second end of the transfer guide rail (3) are both arranged directly below the annular slide rail (12) at intervals; and the middle portion of the transfer guide rail (3) is located in the pickling chamber (2); The transfer vehicle (4) is slidably connected to the transfer guide rail (3) and is used to carry the hanger (6); The galvanizing chamber (5) is arranged directly below a portion of the transfer guide rail (3), and when the first suspension arm (14) is located directly above the galvanizing chamber (5), it can extend into the galvanizing chamber (5).
2. A high-strength steel structure transportation production line according to claim 1, characterized in that: The first suspension arm (14) comprises a suspension beam (142) and a plurality of suspension hooks (143); a first lifting member (141) is connected between each of the first limit sliders (13) and the suspension beam (142); the plurality of suspension hooks (143) are distributed at intervals in the length direction of the suspension beam (142) and are all installed at one end of the suspension beam (142) away from the first limit slider (13).
3. A high-strength steel structure transportation production line according to claim 2, characterized in that: A main door (22) is provided at one end in the length direction of the pickling chamber (2), and a side door (23) is provided at one end in the width direction of the pickling chamber (2); The bottom of the pickling chamber (2) is provided with a pickling pool (21) arranged along the length direction of the pickling chamber (2), the pickling pool (21) is located between the main door (22) and the side door (23), and the top of the pickling chamber (2) is provided with a linear gantry (24) arranged along the length direction of the pickling chamber (2), the linear gantry (24) is used to pick up and move the hanger (6); The transfer guide rail (3) is located on the side of the pickling tank (21), and the first end thereof extends to directly below the annular slide rail (12) after passing through the main door (22), and the second end thereof extends to directly below the annular slide rail (12) after passing through the side door (23).
4. The high-strength steel structure transportation production line according to claim 3 is characterized in that: The transfer guide rail (3) comprises two first linear guide rails (31), two second linear guide rails (32) and two third linear guide rails (33), the two first linear guide rails (31) being arranged at intervals on the outside of the pickling chamber (2) along the width direction of the pickling chamber (2), and the first ends of the two first linear guide rails are located directly below the annular slide rail (12), and the second ends of the two first linear guide rails are arranged opposite to the main door (22); The first linear guide rail (31) is provided with a first guide groove (3101) arranged along the length direction of the first linear guide rail (31); Two second linear guide rails (32) are arranged in the main door (22) at intervals along the length direction of the pickling chamber (2), and are respectively installed on the chamber bottom of the pickling chamber (2) on both sides of the pickling tank (21), and the first ends of the two second linear guide rails (32) intersect with the second ends of the two first linear guide rails (31); The second linear guide rail (32) is provided with a second guide groove (3201) arranged along the length direction of the second linear guide rail (32), and the two second guide grooves (3201) are both connected to the two first guide grooves (3101); The two third linear guide rails (33) are arranged in the side door (23) at intervals along the width direction of the pickling chamber (2), and the first ends of the two third linear guide rails (33) intersect with the second ends of the two second linear guide rails (32), and the second ends are located directly below the annular slide rail (12); The third linear guide rail (33) is provided with a third guide groove (3301) arranged along the length direction of the third linear guide rail (33), and the two third guide grooves (3301) are both connected to the two second guide grooves (3201); The first guide groove (3101), the second guide groove (3201) and the third guide groove (3301) have the same structure; Two slider assemblies (45) are provided at the lower end of the transfer vehicle (4), the two slider assemblies (45) are arranged corresponding to the two first guide grooves (3101), and the two slider assemblies (45) are also arranged corresponding to the two third guide grooves (3301); The slider assembly (45) comprises two balls (452), the balls (452) being arranged below the transfer vehicle (4) and connected to the transfer vehicle (4) via a connecting rod (451), one end of the connecting rod (451) being rotatably connected to the balls (452); The two rolling balls (452) are arranged in the corresponding first guide grooves (3101) at intervals, and the two rolling balls (452) are arranged corresponding to the two second guide grooves (3201).
5. The high-strength steel structure transportation production line according to claim 4 is characterized in that: The transfer vehicle (4) comprises a bottom plate (41), two limit brackets (42) and a plurality of supporting legs (43); the plurality of supporting legs (43) are all arranged below the bottom plate (41), one end of the supporting legs is rotatably connected to the bottom plate (41), and the other end is provided with a walking wheel (44); The two limit brackets (42) are arranged above the bottom plate (41) at intervals, and one end is connected to the bottom plate (41), and the other end is provided with a clamping groove (4201), and the two clamping grooves (4201) are respectively used to clamp the two ends of the hanger (6); The connecting rod (451) is disposed below the bottom plate (41), and one end away from the ball (452) is connected to the bottom plate (41).
6. A high-strength steel structure transportation production line according to claim 5, characterized in that: The connecting rod (451) is mounted on the bottom plate (41) in a liftable manner.
7. The high-strength steel structure transportation production line according to claim 5 is characterized by: The connecting rod (451) is hinged to the bottom plate (41).
8. The high-strength steel structure transportation production line according to claim 1 is characterized by: Both ends of the galvanizing chamber (5) in the length direction and the top of the galvanizing chamber (5) have openings, part of the annular slide rail (12) is located directly above the galvanizing chamber (5), and part of the annular slide rail (12) directly above the galvanizing chamber (5) is arranged along the length direction of the galvanizing chamber (5); The bottom of the galvanizing chamber (5) is provided with a zinc pot (51) arranged along the length direction of the galvanizing chamber (5); A lifting door (52) is provided at one end of the galvanizing chamber (5) in the width direction.
9. A high-strength steel structure transportation production line according to claim 8, characterized in that: A plurality of drive components (53) are connected between the lifting door (52) and the galvanizing chamber (5), and the drive components (53) include a pull rod (531) and two second lifting members (533). The pull rod (531) is arranged above the lifting door (52), and a hinge (532) is connected between the middle of the pull rod (531) and the top of the lifting door (52). The two second lifting members (533) are both arranged above the pull rod (531) and symmetrically arranged on both sides of the hinge (532); The first ends of the two second lifting members (533) are respectively connected to the two ends of the pull rod (531), and the second ends of the two second lifting members (533) are both installed on the galvanizing chamber (5).