Fastener heat treatment equipment
By designing a fastener heat treatment equipment for material racks with rotation and telescopic functions, the problem of uneven heat treatment of fasteners in existing equipment is solved, and uniform heat treatment of multiple fasteners and tightening of different shapes is achieved. Applicability of the parts.
Patent Information
- Application Number
- CN202411300356.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-18
- Publication Date
- 2025-02-18
AI Technical Summary
现有紧固件热处理设备在批量热处理时,紧固件普遍呈平面堆叠状无序分布,导致单个紧固件的热处理不均匀,效果较差。
A fastener heat treatment device is designed, including a heat treatment box with an opening, a drive mechanism with a material rack and a closure mechanism. The material rack can rotate and telescope, and the workers arrange fasteners in an orderly manner on the material rack, and the material rack rotates to ensure uniform heat treatment.
Through this device, uniform heat treatment of multiple fasteners can be achieved, the heat treatment effect is improved, suitable for fasteners of different shapes, and easy to load and remove.
Smart Images

Figure CN119464660A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of fastener heat treatment, and in particular to a fastener heat treatment device. Background Art
[0002] Fasteners are the most widely used mechanical basic parts. They are usually columnar, such as bolts and nuts. Since fasteners are subjected to tensile and shear forces during use, they are required to have comprehensive mechanical properties such as sufficient tensile strength, yield strength, fatigue strength, and appropriate hardness. The factors that affect the above properties of fastener bolts are material selection and heat treatment process. Using heat treatment equipment to heat treat fasteners can effectively improve the comprehensive mechanical properties of the finished fasteners, so that the fasteners meet the use requirements.
[0003] At present, since the number of fasteners that are heat treated at one time is usually large, when the heat treatment equipment performs heat treatment on the fasteners, the bolts are generally distributed disorderly in a flat stack. Although this stacking method is convenient for batch processing, it causes uneven treatment for individual fasteners and poor treatment effect. Summary of the invention
[0004] In order to ensure uniform heat treatment of multiple fasteners as much as possible, the present application provides a fastener heat treatment device.
[0005] The fastener heat treatment equipment provided in this application adopts the following technical solution: A fastener heat treatment device comprises a heat treatment box with an opening, wherein a material rack is arranged inside the heat treatment box, and the material rack is configured to be able to arrange and place a plurality of fasteners in an orderly manner; the heat treatment box is provided with a driving mechanism connected to the material rack, and the driving mechanism is configured to be able to drive the material rack to rotate and drive the material rack to extend out of the heat treatment box / return into the heat treatment box; the heat treatment box is also provided with a closing mechanism, and the closing mechanism is configured to be able to open / close the opening.
[0006] By adopting the above technical solution, the following uniform heat treatment actions for fasteners can be achieved: first, the drive mechanism is driven to drive the material rack to extend outside the heat treatment box, and then the worker arranges multiple fasteners on the material rack in an orderly manner, and then the drive mechanism is driven to drive the material rack back into the heat treatment box and ensure that the closing mechanism closes the opening, and the heat treatment box is used to heat treat the fasteners while driving the drive mechanism to drive the material rack to rotate, and after the heat treatment is completed, the closing mechanism opens the opening, and the drive mechanism is driven to drive the material rack to extend outside the heat treatment box and collected by the worker. The present application can ensure uniform heat treatment of multiple fasteners as much as possible.
[0007] Preferably, the material rack includes a mounting plate connected to the driving mechanism, and a plurality of supporting rod groups are provided on the mounting plate. The plurality of supporting rod groups are evenly distributed along the circumferential direction of the mounting plate, and each of the supporting rod groups is configured to be able to place a plurality of fasteners in an orderly manner.
[0008] By adopting the above technical solution, a plurality of fasteners can be placed on the supporting rod group in an orderly manner, and the orderly placed fasteners are used to ensure uniform heat treatment.
[0009] Preferably, the material supporting rod group includes a connecting circular plate arranged on the mounting plate, and a plurality of limiting rods are provided at one end of the connecting circular plate away from the mounting plate, and the area surrounded by the plurality of limiting rods is the material storage area.
[0010] By adopting the above technical solution, a plurality of fasteners can be placed in the material storage area in an orderly manner.
[0011] Preferably, three limiting rods are provided, and the three limiting rods are evenly distributed along the circumferential direction of the connecting circular plate.
[0012] By adopting the above technical solution, fasteners of different shapes, such as pins, bolts, and cylindrical nuts, can be conveniently placed between the limiting rods distributed in a triangular shape.
[0013] Preferably, the fastener heat treatment equipment also includes a frame arranged on one side of the heat treatment box, the frame is provided with a reciprocating feed member, the reciprocating feed member is hinged with a mounting rod, the mounting rod is hingedly connected to the heat treatment box, the frame and the heat treatment box are also hingedly connected, and the reciprocating feed member is configured to be able to drive the heat treatment box to bend down or rise up through the mounting rod, thereby driving the material rack to bend down or rise up.
[0014] By adopting the above technical solution, after the fasteners are placed on the material rack, the reciprocating feed member is driven to cause the heat treatment box to slightly tilt up to ensure that the fasteners will not fall off. After the heat treatment is completed, the driving mechanism drives the material rack to extend out of the heat treatment box, and then the reciprocating feed member is driven to drive the heat treatment box to bend down to pour out the fasteners on the material rack.
[0015] Preferably, the closing mechanism comprises a fixing frame arranged on the heat treatment box, the fixing frame is provided with a power member, the power member is connected to a closing door, and the power member is used to drive the closing door to move so as to open / close the opening.
[0016] By adopting the above technical solution, the driving power member can drive the closed door to move to open or close the opening.
[0017] Preferably, the driving mechanism includes a frame arranged on the heat treatment box, the frame is provided with a driving member, and the driving member is connected to a linkage rod; the heat treatment box has a connecting hole, the linkage rod is passed through the connecting hole and connected to the material rack, and the driving member is configured to drive the linkage rod to rotate and extend, thereby driving the material rack to rotate and move.
[0018] By adopting the above technical solution, the driving member can drive the material rack to rotate and move through the linkage rod.
[0019] Preferably, the driving member is a telescopic rotary cylinder.
[0020] In summary, the present invention includes at least one of the following beneficial technical effects: 1. The following uniform heat treatment actions for fasteners can be achieved: first, the drive mechanism is driven to drive the material rack to extend outside the heat treatment box, and then the workers arrange multiple fasteners on the material rack in an orderly manner, and then the drive mechanism is driven to drive the material rack back into the heat treatment box and ensure that the closing mechanism closes the opening, and the heat treatment box is used to heat treat the fasteners while the drive mechanism is driven to drive the material rack to rotate, and after the heat treatment is completed, the closing mechanism opens the opening, and the drive mechanism is driven to drive the material rack to extend outside the heat treatment box and collected by the workers. This application can ensure uniform heat treatment of multiple fasteners as much as possible; 2. Fasteners of different shapes such as pins, bolts, and cylindrical nuts that are heat-treated can be placed between the three limit rods in this application. This application is applicable to a wide variety of fasteners that are heat-treated; 3. After placing the fasteners on the rack, drive the reciprocating feed member to cause the heat treatment box to slightly tilt up to ensure that the fasteners will not fall off. After the heat treatment is completed, drive the driving mechanism to extend the rack out of the heat treatment box, and then drive the reciprocating feed member to drive the heat treatment box to bend down to pour out the fasteners on the rack. This application can facilitate the loading and unloading of fasteners. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a fastener heat treatment equipment in the embodiment of the present application; Figure 2 is a cross-sectional view of a fastener heat treatment apparatus; Figure 3 It is a structural diagram used to reflect the rack from one of the perspectives; Figure 4 It is a structural diagram used to reflect the rack from another perspective; Figure 5 This is a schematic diagram after the fasteners are installed on the rack.
[0022] Markings in the accompanying drawings: 1. heat treatment box; 11. connecting hole; 2. material rack; 21. mounting plate; 22. material supporting rod group; 221. connecting circular plate; 222. limit rod one; 223. limit rod two; 224. limit rod three; 23. material storage area; 3. driving mechanism; 31. frame; 32. driving member; 33. linkage rod; 4. closing mechanism; 41. fixed frame; 42. power member; 43. closing door; 5. frame; 51. reciprocating feed member; 52. mounting rod. DETAILED DESCRIPTION
[0023] The present invention is further described in detail below in conjunction with the accompanying drawings.
[0024] In the description of the present invention, it should be understood that descriptions involving orientations, such as up, down, front, back, left, right, etc., and orientations or positional relationships indicated are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0025] The embodiment of the present application discloses a fastener heat treatment device, which is used to ensure that the heat treatment of multiple fasteners is as uniform as possible.
[0026] Reference Figure 1 and Figure 2 A fastener heat treatment equipment includes a heat treatment box 1 with an opening at the right end. A material rack 2 is provided in the heat treatment box 1. The material rack 2 can arrange a plurality of fasteners in an orderly manner. The heat treatment box 1 can perform heat treatment on the parts inside. The specific structure of the heat treatment box 1 is prior art and will not be described here. The heat treatment box 1 is provided with a driving mechanism 3 connected to the material rack 2. The driving mechanism 3 can drive the material rack 2 to rotate and drive the material rack 2 to extend out of the heat treatment box 1 / return to the heat treatment box 1. In order to ensure the heat treatment effect on the fasteners, the heat treatment box 1 is also provided with a closing mechanism 4, which can open / close the opening.
[0027] First, the closing mechanism 4 is driven to open the opening, and then the driving mechanism 3 is driven to drive the material rack 2 to extend out of the heat treatment box 1. After that, the workers arrange multiple fasteners on the material rack 2 in an orderly manner. Then, the driving mechanism 3 is driven to drive the material rack 2 back to the heat treatment box 1 and ensure that the closing mechanism 4 closes the opening. The fasteners are heat treated in the heat treatment box 1 and the driving mechanism 3 is driven to drive the material rack 2 to rotate. After the heat treatment is completed, the closing mechanism 4 opens the opening, and the driving mechanism 3 is driven to drive the material rack 2 to extend out of the heat treatment box 1 and is collected by the workers.
[0028] The orderly arranged fasteners can initially ensure uniform heat treatment, and the driving mechanism 3 drives the material rack 2 to rotate to drive the fasteners to rotate, which can further ensure uniform heat treatment.
[0029] Reference Figure 1 and Figure 2 The driving mechanism 3 includes a frame 31 arranged at the left end of the heat treatment box 1, and a driving member 32 is arranged on the frame 31. The driving member 32 is a telescopic rotating cylinder. The driving member 32 is connected to a linkage rod 33, and the linkage rod 33 is made of heat insulation material; the heat treatment box 1 is provided with a connecting hole 11, the linkage rod 33 is passed through the connecting hole 11 and is connected to the material rack 2, and the driving member 32 can drive the linkage rod 33 to rotate and extend, thereby driving the material rack 2 to rotate and move.
[0030] Reference Figure 2 and Figure 3 The rack 2 includes a mounting plate 21 connected to the linkage rod 33. The mounting plate 21 is located at the right end of the mounting plate 21. A plurality of supporting rod groups 22 are provided. Figure 4 The plurality of support rod groups 22 are evenly distributed along the circumferential direction of the mounting plate 21, and each support rod group 22 can place a plurality of fasteners in an orderly manner in the transverse direction. Specifically, the support rod group 22 includes a connecting circular plate 221 disposed on the mounting plate 21, and a plurality of limiting rods are disposed at one end of the connecting circular plate 221 away from the mounting plate 21, and the area surrounded by the plurality of limiting rods is a storage area 23 for placing a plurality of fasteners.
[0031] In this embodiment, there are three limit rods, and the three limit rods are evenly distributed along the circumferential direction of the connecting circular plate 221, that is, distributed in an equilateral triangle shape; in other embodiments, the limit rods can also be four, five or more, as long as a storage area 23 for placing fasteners can be formed between the multiple limit rods.
[0032] Reference Figure 5 In this embodiment, the limiting rods distributed in a triangular shape can facilitate the placement of fasteners of different shapes, such as pins, bolts, cylindrical nuts, etc. In order to improve the feeding efficiency, the fasteners can also be automatically fed by a robot in this application.
[0033] Reference Figure 4 In the heat treatment process, if part of the surface of the fastener to be treated is covered, the heat treatment effect of the fastener may be uneven or poor. In the present application, the surface of the fastener can be fully exposed: taking the three limit rods around one of the storage areas 23 as an example, the three limit rods are limit rod 1 222, limit rod 223 and limit rod 3 224. When the driving member 32 drives the three limit rods to rotate to different positions, the fastener located in the storage area 23 will contact different limit rods. For example, when the fastener reaches the highest position, the fastener will contact the limit rod 1 222 and the limit rod 223. When the fastener reaches the lowest position, the fastener will contact the limit rod 3 224. Figure 2That is, when the driving member 32 drives the mounting plate 21 to rotate one circle, all surfaces of the fastener can be exposed.
[0034] Reference Figure 2 The closing mechanism 4 includes a fixing frame 41 arranged on the heat treatment box 1, and a power member 42 is arranged on the fixing frame 41. The power member 42 is preferably a cylinder, and the power member 42 is connected to a closing door 43. The power member 42 is used to drive the closing door 43 to move so as to open / close the opening.
[0035] Reference Figure 2 A fastener heat treatment equipment also includes a frame 5 arranged on one side of the heat treatment box 1, and a reciprocating feed member 51 is arranged on the frame 5 above the heat treatment box 1. The reciprocating feed member 51 is preferably a cylinder, and the reciprocating feed member 51 is hinged with a mounting rod 52. The mounting rod 52 is hingedly connected to the heat treatment box 1, and the frame 5 and the heat treatment box 1 are also hingedly connected. The reciprocating feed member 51 can drive the heat treatment box 1 to bend down or look up through the mounting rod 52, thereby driving the material rack 2 to bend down or look up.
[0036] After the fasteners are placed on the rack 2, the reciprocating feed member 51 is driven to cause the heat treatment box 1 to slightly tilt up to ensure that the fasteners do not fall off. After the heat treatment is completed, the driving mechanism 3 is driven to cause the rack 2 to extend out of the heat treatment box 1, and then the reciprocating feed member 51 is driven to drive the heat treatment box 1 to bend down to pour out the fasteners on the rack 2. Of course, if the fasteners are not completely poured out, they are assisted by workers to unload them. The present application can facilitate the loading and unloading of fasteners.
[0037] The implementation principle of a fastener heat treatment device in the embodiment of the present application is: First, the power member 42 is driven to drive the closed door 43 to move and open the opening, and then the driving member 32 is driven to drive the material rack 2 to move right and extend outside the heat treatment box 1. After that, the worker arranges multiple fasteners in multiple material storage areas 23 in an orderly manner, and then drives the driving member 32 to drive the material rack 2 back to the heat treatment box 1 and ensures that the power member 42 drives the closed door 43 to move to close the opening, drives the reciprocating feed member 51 to drive the heat treatment box 1 to slightly tilt up, and uses the heat treatment box 1 to heat treat the fasteners while driving the driving member 32 to drive the material rack 2 to rotate. After the heat treatment is completed, the power member 42 starts to open the opening, drives the driving member 32 to drive the material rack 2 to extend outside the heat treatment box 1, drives the reciprocating feed member 51 to drive the heat treatment box 1 to bend down to pour out the fasteners on the material rack 2, and finally the worker collects the fasteners. The present application can ensure uniform heat treatment of multiple fasteners as much as possible.
[0038] The embodiments of this specific implementation method are all preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention. Therefore, any equivalent changes made based on the structure, shape, and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. A fastener heat treatment equipment, characterized in that: The invention comprises a heat treatment box (1) having an opening, wherein a material rack (2) is arranged inside the heat treatment box (1), and the material rack (2) is configured to be able to arrange and place a plurality of fasteners in an orderly manner; the heat treatment box (1) is provided with a driving mechanism (3) connected to the material rack (2), and the driving mechanism (3) is configured to be able to drive the material rack (2) to rotate and drive the material rack (2) to extend out of the heat treatment box (1) / return into the heat treatment box (1); the heat treatment box (1) is also provided with a closing mechanism (4), and the closing mechanism (4) is configured to be able to open / close the opening.
2. A fastener heat treatment equipment according to claim 1, characterized in that: The material rack (2) comprises a mounting plate (21) connected to a driving mechanism (3), a plurality of material supporting rod groups (22) being provided on the mounting plate (21), the plurality of material supporting rod groups (22) being evenly distributed along the circumferential direction of the mounting plate (21), and each of the material supporting rod groups (22) being configured to be able to place a plurality of fasteners in an orderly manner.
3. A fastener heat treatment equipment according to claim 2, characterized in that: The material supporting rod group (22) comprises a connecting circular plate (221) arranged on the mounting plate (21); a plurality of limiting rods are arranged at one end of the connecting circular plate (221) away from the mounting plate (21); and an area surrounded by the plurality of limiting rods is a material storage area (23).
4. A fastener heat treatment equipment according to claim 3, characterized in that: There are three limit rods, and the three limit rods are evenly distributed along the circumferential direction of the connecting circular plate (221).
5. The fastener heat treatment equipment according to claim 1, characterized in that: The fastener heat treatment equipment further comprises a frame (5) arranged on one side of the heat treatment box (1), a reciprocating feed member (51) being arranged on the frame (5), the reciprocating feed member (51) being hingedly connected to a mounting rod (52), the mounting rod (52) being hingedly connected to the heat treatment box (1), the frame (5) and the heat treatment box (1) being also hingedly connected, the reciprocating feed member (51) being configured to be able to drive the heat treatment box (1) to bend down or rise up through the mounting rod (52), thereby driving the material rack (2) to bend down or rise up.
6. The fastener heat treatment equipment according to claim 1, characterized in that: The closing mechanism (4) comprises a fixing frame (41) arranged on the heat treatment box (1), a power member (42) is arranged on the fixing frame (41), the power member (42) is connected to a closing door (43), and the power member (42) is used to drive the closing door (43) to move so as to open / close the opening.
7. The fastener heat treatment equipment according to claim 1, characterized in that: The driving mechanism (3) comprises a frame (31) arranged on the heat treatment box (1), a driving member (32) is arranged on the frame (31), and the driving member (32) is connected to a linkage rod (33); the heat treatment box (1) is provided with a connecting hole (11), the linkage rod (33) is passed through the connecting hole (11) and is connected to the material rack (2), and the driving member (32) is configured to be able to drive the linkage rod (33) to rotate and extend, thereby driving the material rack (2) to rotate and move.
8. The fastener heat treatment equipment according to claim 7, characterized in that: The driving member (32) is a telescopic rotating cylinder.