Intelligent paving device
Through the intelligent laying device, the laying module is automatically controlled by the laser receiver and control module, the problem of manual real-time care by existing electric laying machines is solved, and the efficient automatic laying of panels is realized.
Patent Information
- Application Number
- CN202411635375.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-15
- Publication Date
- 2025-02-18
AI Technical Summary
Existing electric laying machines require manual real-time care during construction, resulting in low construction efficiency, especially when dealing with large plates, which is time-consuming and labor-intensive.
An intelligent laying device is provided, including a laying module, a laser receiver and a control module. The laser receiver receives the laser light emitted by the laser emitter, and controls the start and stop of the laying module through the control module to realize the function of automatically laying the plate material.
Paving operations can be completed without manual care, saving care time and improving construction efficiency.
Smart Images

Figure CN119466274A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of decoration construction tools, and more specifically, to an intelligent paving device. Background Art
[0002] When laying the slabs, it is often necessary to use a rubber hammer to hammer the slabs to lower them to a specified height. However, repeatedly swinging the rubber hammer can easily make the construction workers tired, which directly affects the construction efficiency.
[0003] In order to reduce the fatigue of construction workers, construction workers often use common electric paving machines on the market to perform paving operations. The existing electric paving machines include a vibration component. During construction, the electric paving machine is placed on the top surface of the board, and the electric paving machine is operated to start vibrating to perform paving operations on the board, and the board to be pasted sinks under the action of the vibration force.
[0004] However, in actual construction, the construction workers need to observe the height of the top surface of the plate to be pasted in real time until the plate is flush with the standard base surface and stop the electric paving machine. Therefore, the construction workers need to control the electric paving machine in real time, which is inefficient. Especially for large plates, the construction workers need to move the electric paving machine from one end of the plate to the other end repeatedly to make it level with the standard base surface, which is time-consuming and laborious. Summary of the invention
[0005] In order to overcome the problems existing in the related art to at least a certain extent, the purpose of this application is to provide an intelligent paving device, which can solve the problem that the existing electric paving machine requires real-time manual supervision during operation and has low construction efficiency. The many technical effects that can be produced by the preferred technical solution among the many technical solutions provided in this application are described in detail below.
[0006] The present application provides an intelligent paving device, comprising:
[0007] The paving module is used to be placed on the board to be laid for paving operations;
[0008] A laser receiver, connected to the paving module, the laser receiver is used to receive the laser emitted by the laser transmitter at a specified height;
[0009] A control module is respectively connected to the laser receiver and the paving module by signals, so that the laser receiver sends a signal to the control module after receiving the laser emitted by the laser transmitter, and the control module controls the paving module to start or stop working.
[0010] Optionally, the paving module includes:
[0011] an outer shell, to which the laser receiver is connected;
[0012] A suction cup is arranged at the bottom of the outer shell, and the bottom surface of the suction cup is used to be adsorbed on the surface of the plate;
[0013] An installation shell is arranged inside the outer shell and connected to the top surface of the suction cup;
[0014] The vibration assembly is mounted on the mounting shell.
[0015] Optionally, the paving module further includes:
[0016] A vacuum air pump is connected to the inside of the outer shell, a penetrating air hole is provided on the suction cup, the vacuum air pump is communicated with the air hole, a soft lip ring is provided on the bottom surface of the suction cup, the air hole is located inside the soft lip ring, and the soft lip ring abuts against the top surface of the plate to form a sealed space.
[0017] Optionally, the paving module further includes:
[0018] A negative pressure chamber is arranged inside the mounting housing, and the vacuum air pump is connected to the negative pressure chamber through a vent pipe;
[0019] A normally open vent valve, wherein the vent hole is connected to the outside atmospheric pressure through the normally open vent valve;
[0020] A normally closed ventilation valve, wherein the ventilation hole is connected to the negative pressure chamber through the normally closed ventilation valve.
[0021] Optionally, the paving module further includes:
[0022] A shock-absorbing ring is connected to the top surface of the suction cup, the inner side wall of the shock-absorbing ring is connected to the outer wall of the mounting shell, and the outer side wall of the shock-absorbing ring is connected to the inner side wall of the outer shell.
[0023] Optionally, the shock-absorbing ring includes a plurality of transverse rings and a plurality of vertical rings, and the plurality of transverse rings and the plurality of vertical rings are staggeredly connected in the vertical direction.
[0024] Optionally, a vibration force conduction partition groove is provided on the suction cup, and the vibration force conduction partition groove is arranged around the outer side of the soft lip ring. A plurality of intermittent arc-shaped convex edges are provided on the outer side of the vibration force conduction partition groove, and a dust sweeping rack fracture is formed between two adjacent arc-shaped convex edges.
[0025] Optionally, the vibration component includes:
[0026] A vibration power motor connected to the mounting housing;
[0027] The vibrating eccentric block is connected to the vibrating power motor, and the vibrating power motor can drive the vibrating eccentric block to rotate. The center of the suction cup is located on the vertical symmetry plane of the vibrating power motor.
[0028] Optionally, the paving module further includes:
[0029] A handle is connected to the outer shell, and a vacuum suction button, a vibration button and a general operation button are arranged on the handle. The vacuum suction button, the vibration button and the general operation button are all connected to the control module signal.
[0030] Optionally, it also includes:
[0031] A leveling assembly, the leveling assembly includes a crossbeam, a force arm and a leveling bolt, the crossbeam can be connected to a slot on the outer shell, the first end of the force arm is connected to the crossbeam, a threaded through hole is vertically arranged on the side wall of the second end of the force arm, and the leveling bolt is screwed into the threaded through hole.
[0032] The technical solution provided by this application may have the following beneficial effects:
[0033] The present application provides an intelligent paving device, comprising: a paving module, a laser receiver and a control module, wherein the paving module is used to be placed on a plate to be paved for paving operations; a laser receiver is connected to the paving module, and the laser receiver is used to receive a laser emitted by a laser transmitter at a specified height; a control module, wherein the control module is respectively connected to the laser receiver and the paving module signals, so that the laser receiver receives the laser emitted by the laser transmitter and then sends a signal to the control module, and the control module controls the paving module to start or stop working. The laser transmitter can emit a laser at 360° in a horizontal direction at a certain place. When the plate needs to be paved, first place the laser transmitter and the intelligent paving device on the same standard base surface, adjust the height of the laser transmitter so that the laser emitted by it irradiates the standard scale of the middle 0 point of the laser receiver of the intelligent paving device. Then place the intelligent paving device on the plate to be paved, and suck the intelligent paving device on the plate to be paved by electric vacuum suction, and the laser receiver receives the emitted laser. The intelligent paving device is sensed and started by its internal electric control module to start vibrating and paving the plate. When the height of the plate to be pasted is lowered by vibration, the intelligent paving device placed on the plate to be pasted also drops, and the laser receiver also drops, and the laser line moves up relatively. When the laser line moves to the 0 o'clock scale. At this time, the laser receiver sends a signal to the control module, and the control module immediately controls the electric components of the intelligent paving device to stop working, so as to automatically flatten the plate, and the paving operation can be completed without manual supervision, saving supervision time and improving construction efficiency.
[0034] It should be understood that the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the present application. BRIEF DESCRIPTION OF THE DRAWINGS
[0035] The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the present application and, together with the description, serve to explain the principles of the present application.
[0036] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0037] Figure 1 is a schematic structural diagram of an intelligent paving device according to some exemplary embodiments;
[0038] Figure 2 is a bottom schematic diagram of a paving module according to some exemplary embodiments;
[0039] Figure 3 is a schematic diagram showing a paving module cut at a vibration assembly according to some exemplary embodiments;
[0040] Figure 4 yes Figure 3 An enlarged view of point A of FIG. 1 is a schematic diagram showing the connection of a shock-absorbing ring according to some exemplary embodiments;
[0041] Figure 5 is a schematic structural diagram of a vibration assembly according to some exemplary embodiments;
[0042] Figure 6 is a schematic diagram showing the connection between a vacuum air pump and a negative pressure chamber according to some exemplary embodiments;
[0043] Figure 7 is a bottom view of a smart paving device according to some exemplary embodiments;
[0044] Figure 8 yes Figure 7 Cross-sectional view of AA in the middle;
[0045] Fig. 9 is a schematic structural diagram of a handle according to some exemplary embodiments;
[0046] Fig.10 is a schematic structural diagram of a leveling assembly according to some exemplary embodiments;
[0047] Fig.11This is the electrical control frame diagram of the vibration system;
[0048] Fig.12 It is the block diagram of the laser receiving system;
[0049] Fig.13 This is the electronic control frame diagram of the vacuum system.
[0050] In the figure: 1. paving module; 101. outer shell; 102. suction cup; 103. vibration assembly; 1031. vibration power motor; 1032. vibration eccentric block; 104. mounting shell; 105. shock absorbing ring; 1051. horizontal ring; 1052. vertical ring; 106. vacuum air pump; 107. negative pressure chamber; 108. normally open ventilation valve; 1081. second channel; 109. normally closed ventilation valve; 1091. first channel; 1 10. Handle; 2. Laser transmitter; 3. Laser receiver; 4. Lever; 5. Air vent; 6. Soft lip ring; 7. Ventilation pipe; 8. Leveling bolt; 9. Vacuum button; 10. Vibration button; 11. General operation button; 12. Crossbeam; 13. Filter cotton; 111. Slot; 112. Arc convex edge; 113. Dust sweeping rack fracture; 114. Protrusion; 1141. Negative pressure zone ventilation belt; 115. Vibration force transmission partition groove. DETAILED DESCRIPTION
[0051] To make the purpose, technical solution and advantages of the present invention clearer, the technical solution of the present invention will be described in detail below. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other implementation methods obtained by ordinary technicians in this field without creative work belong to the scope of protection of the present invention.
[0052] The following is an explanation of the embodiments with reference to the accompanying drawings. In addition, the embodiments shown below do not limit the invention described in the claims. In addition, the entire contents of the configurations shown in the following embodiments are not limited to the solutions required as the invention described in the claims.
[0053] refer to Figure 1-9 This specific embodiment provides an intelligent paving device, including: a paving module 1, a laser receiver 3 and a control module. The intelligent paving device of this embodiment is used in conjunction with an existing laser transmitter.
[0054] The laser receiver 3 is fixedly connected to the paving module 1, and the laser receiver 3 is vertically arranged at this time. The laser receiver 3 includes a fiberglass shell and a plurality of laser tube electronic components arranged in the fiberglass shell, and the plurality of laser tube electronic components are arranged in sequence from top to bottom with an interval of 1 mm. The fiberglass shell is transparent, and a 0 standard point and 20 scales are set on the fiberglass shell, of which 10 scales are located above the 0 standard point, and the other 10 scales are located below the 0 standard point. Each monitoring point of the plurality of laser tube electronic components is 1 mm apart, corresponding to the 20 scales on the fiberglass shell respectively. The control module is arranged in the paving module 1 and is connected to the working part signal of the paving module 1. Specifically, an electronic wire connection can be adopted, so that the control module can control the start and shut down of the working parts of the paving module 1. The laser receiver 3 is connected to the control module signal, and when the laser receiver 3 receives the laser, it sends a signal to the control module. Specifically, the block diagram of the laser receiving system is as follows Fig.12 shown.
[0055] The laser transmitter 2 is an existing product, which can emit a laser beam at a certain position along a horizontal direction of 360°. The laser receiver 3 has a photoelectric tube for receiving the laser beam. The photoelectric tube has a 0 point as the standard base point, and there are positive and negative floating areas above and below the 0 point. The laser beam emitted by the laser transmitter 2 is irradiated onto the laser receiver 3 and received by scale points at different positions, so as to determine the displacement position of the laser receiver 3 compared with the laser transmitter 2.
[0056] When it is necessary to lay the board, first fix the laser transmitter 2 on the standard base surface so that the laser transmitter 2 can emit laser at a 360° horizontal direction at a position at a specified height from the standard base surface. Place the laying module 1 on the board to be laid, and the laser receiver 3 receives the laser emitted by the laser transmitter 2 at the scale position below the 0 standard point. At this time, the scale point irradiated by the laser below the 0 standard point is the height difference between the board and the standard base surface.
[0057] Start the intelligent paving device to vibrate and pave the plate. As the plate gradually sinks due to the vibration, the height of the plate also gradually decreases. When the laser receiver 3 descends and receives the laser at the 0 standard point, the height of the plate is consistent with the standard base surface and is paved. At this time, the laser receiver 3 sends a signal to the control module, and the control module immediately controls the paving module 1 to stop, thereby automatically paving the plate. The paving operation can be completed without manual supervision, saving supervision time. While the intelligent paving device is paving, the construction personnel can prepare for the construction of another plate before paving, greatly improving work efficiency.
[0058] During construction, an intelligent paving device may be respectively arranged at the four corners of a board, so that the four intelligent paving devices can pave the four corners of the board at the same time, resulting in a better paving effect.
[0059] In some embodiments, when the control module is connected to the buzzer signal, when the control module senses that the laser receiver 3 receives the laser emitted by the laser transmitter 2 at the upper scale of the 0 standard point, the laser receiver 3 sends a signal to the control module, and the control module immediately controls the buzzer to sound, immediately reminding the construction personnel of the operation failure, so that the construction personnel can deal with it in time. In addition, this function can be used to find and locate the position of laser irradiation when there is sufficient sunlight and the laser is covered by the sunlight and cannot be seen, which is convenient for field paving and marking construction.
[0060] When the intelligent paving device of this embodiment is used, the laser transmitter 2 is placed on the standard base surface, which can be a flattened plate next to the plate to be laid. The laser beam emitted by the laser transmitter 2 scans on the laser receiver 3 of this device. a. The 0 scale on the laser receiver 3 is the standard base surface benchmark scale. When the laser receiver 3 senses the laser beam at the 0 scale, it generates an electric signal and transmits it to the control module. The control module regards it as receiving a shutdown command and stops all the electric control actions of this setting, that is, it is shut down. b. The scale above the 0 scale on the laser receiver 3 is a negative scale, that is, a scale below the standard base surface. When the laser receiver receives the laser beam in this scale area and sends a signal to the control module, the control module regards it as an accident and alarms the user to make corrections. c. The scale below the 0 scale on the laser receiver 3 is a positive scale, that is, a scale above the standard base surface. When the laser receiver receives the laser beam in this scale area and sends a signal to the control module, the control module regards it as normal and starts all electric control instructions. The device starts working until the laser beam reaches the 0 scale and switches to the action of a.
[0061] As an optional embodiment, the paving module 1 includes: an outer shell 101, a suction cup 102, a mounting shell 104 and a vibration assembly 103. The laser receiver 3 is vertically arranged on the outer shell 101, and its bottom is fixedly connected to the top of the outer shell 101. Specifically, the bottom of the laser receiver 3 is connected to the top of the outer shell 101 through a threaded shock-absorbing rubber part to reduce the vibration of the laser receiver 3.
[0062] The connection of the suction cup 102 is set at the bottom of the outer shell 101. The vibration component 103 is installed on the installation shell 104, and the installation shell 104 is connected to the inside of the outer shell 101, so that the installation shell 104 is connected to the top surface of the suction cup 102. The vibration component 103 is connected to the control module signal, so that the control module can control the start and stop of the vibration component 103. After the suction cup 102 is adsorbed on the plate, the control module controls the vibration component 103 to start and start vibrating. The vibration is transmitted to the installation shell 104 and then to the suction cup 102, so that the suction cup 102 vibrates the plate to perform the paving operation. After the plate is paved, the laser is received at the 0 standard point of the laser receiver 3 and a signal is sent to the control module. The control module controls the vibration component 103 to stop and stop vibrating, thereby stopping the operation.
[0063] In some embodiments, the paving module 1 further includes a vacuum air pump 106. The vacuum air pump 106 is mounted on the mounting housing 104 so that the vacuum air pump 106 is located inside the outer housing 101, and the vacuum air pump 106 is connected to the control module signal so that the control module can control the vacuum air pump 106 to start and stop.
[0064] The suction cup 102 is provided with a through-hole 5, and a plurality of the air holes 5 are gathered and arranged on the bottom surface of the suction cup 102 to form a cavity structure. A soft lip ring 6 is integrally provided on the bottom surface of the suction cup 102, so that the air holes 5 are located inside the soft lip ring 6. After the suction cup 102 is attached to the plate, the soft lip ring 6 is pressed against the top surface of the plate, so that a sealed suction area is formed inside the soft lip ring 6. The vacuum air pump 106 is connected to the air holes 5. Specifically, the bottom end of the soft lip ring 6 is extended outward to form a trumpet-shaped soft lip, so that the suction between the suction cup 102 and the plate is more secure. The suction cup 102 can be made of rubber.
[0065] After the control module controls the vacuum air pump 106 to start, the vacuum air pump 106 evacuates the sealed space inside the soft lip ring 6, so that the suction cup 102 is sucked onto the sheet, and then the control module controls the vibration component 103 to start and perform the paving operation. This prevents the suction cup 102 from detaching from the sheet during the paving process. After the paving operation is completed, the control module controls the vibration component 103 to stop, and then controls the vacuum air pump 106 to stop. At this time, the suction cup 102 can be removed from the sheet, and the operation is more convenient.
[0066] In some embodiments, a plurality of protrusions 114 are integrally provided on the bottom surface of the suction cup 102, and the protrusions 114 are located inside the soft lip ring 6, so that the plurality of protrusions 114 are connected and form a negative pressure zone ventilation belt 1141 inside. When the suction cup 102 is adsorbed on the plate, the protrusions 114 are pressed against the top surface of the plate, making the adsorption more stable.
[0067] In some embodiments. The paving module 1 also includes: a shock-absorbing ring 105. The shock-absorbing ring 105 is fixedly connected to the top surface of the suction cup 102, and the shock-absorbing ring 105 and the suction cup 102 are an integrated structure. The first side of the shock-absorbing ring 105 is connected to the inner wall of the outer shell 101, and the second side of the shock-absorbing ring 105 is connected to the outer wall of the mounting shell 104. In this arrangement, when the mounting shell 104 and the suction cup 102 vibrate, the shock-absorbing ring 105 acts as a buffer to reduce the vibration transmitted to the outer shell 101. When the construction personnel hold the handle 110 to operate the paving module 1, the vibration on the palm of the construction personnel is reduced, so that the construction personnel have a better control experience.
[0068] In some embodiments, the shock absorbing ring 105 includes a plurality of transverse rings 1051 and a plurality of vertical rings 1052, and the plurality of transverse rings are staggered and connected with the plurality of vertical rings in the vertical direction. Specifically, a shock absorbing ring 105 having an H-shaped cross section is formed between the transverse ring 1051 and the vertical ring 1052. The outer wall of the mounting shell 104 and the inner wall of the outer shell 101 are adapted to the shape of the shock absorbing ring 105, so that an interlocking connection is formed between the outer wall of the mounting shell 104, the shock absorbing ring 105, and the inner wall of the outer shell 101, which restrain and lift each other, and are firmly connected. The mounting shell 104 and the outer shell 101 are isolated from contact by the shock absorbing ring 105, forming a shock absorbing effect, and further reducing the influence of the vibration of the mounting shell 104 on the outer shell 101.
[0069] The shock-absorbing ring 105 can isolate and damp the vibration component 103 from the outer shell 101, so that the laser receiver 3 installed on the outer shell remains stable, and indirectly makes it easier for the operator to hold and control the product by hand with damping.
[0070] Preferably, a plurality of shock absorbing holes are arranged on the shock absorbing ring 105 , and the shock absorbing holes can be arranged along the circumferential direction of the horizontal ring 1051 and the vertical ring 1052 , or can be arranged along the transverse direction thereof, so as to further improve the shock absorbing effect.
[0071] Preferably, a vibration-conducting isolating groove 115 is provided on the suction cup 102 , and the vibration-conducting isolating groove 115 is arranged around the outer side of the soft lip ring 6 . The vibration-conducting isolating groove 115 can isolate the vibration between the inner soft lip ring 6 and the outer side of the suction cup 102 .
[0072] A plurality of discontinuous arc-shaped convex edges 112 are arranged outside the vibration force conduction partition groove 115, and dust sweeping rack fractures 113 are formed between two adjacent arc-shaped convex edges 112. An air release channel is formed between the plurality of dust sweeping rack fractures 113 to prevent the outer edge of the suction cup 102 from self-adsorbing on the plate, and the outer shell is connected to the upper side of the outer edge of the suction cup 102 to reduce the impact on the outer shell during vibration.
[0073] The suction cup 102 and the shock absorbing ring 105 in this embodiment are soft or porous sponge structures, and the negative pressure zone ventilation belt 1141 and the soft lip ring 6 are sealed with the plate surface. The vacuum air pump 106 sucks air to form negative pressure, and the suction cup 102 is adsorbed on the plate, so that the vibration component is adsorbed on the plate to be laid through the interlocking cooperation between the H-shaped multi-ring structure on the shock absorbing ring 105 and the outer shell. Due to the setting of the vibration force conduction partition groove 115 on the suction cup 102, the outer shell and the vibration component are further separated, and because the suction cup 102 is provided with a plurality of dust sweeping rack fractures 113 on the periphery to form a venting groove, the suction cup 102 on the lower side of the outer shell will not be adsorbed on the plate due to the self-formed negative pressure, thereby reducing the impact of the vibration force on the outer shell 101.
[0074] In some embodiments, the paving module 1 further includes: a negative pressure chamber 107, a normally open vent valve 108, and a normally closed vent valve 109. Figure 8 As shown, the negative pressure chamber 107 is opened inside the mounting housing 104, and the vacuum air pump 106 is connected to the negative pressure chamber 107 through the ventilation pipe 7. The air vent 5 is connected to the outside atmospheric pressure through the normally open ventilation valve 108. The air vent 5 is connected to the negative pressure chamber 107 through the normally closed ventilation valve 109. The normally open ventilation valve 108 and the normally closed ventilation valve 109 are both connected to the control module signal. A filter cotton 13 is arranged on the side of the negative pressure chamber close to the ventilation pipe 7. A pressure monitoring sensor is arranged on the side of the negative pressure chamber 107 away from the ventilation pipe 7.
[0075] Specifically, a first channel 1091 and a second channel 1081 are provided on the upper side of the air vent 5, one end of the normally closed vent valve 109 is connected to the first channel 1091 and the other end is connected to the negative pressure chamber 107. The normally open vent valve 108 is installed on the second channel 1081, one end of the second channel 1081 is connected to the air vent 5 and the other end extends to the outside of the mounting shell 104. The second channel 1081 is relatively independent and isolated from the negative pressure chamber 107. In the non-vacuum state, the second channel 1081 is in a connected state, so that the air vent 5 is connected to the outside of the mounting shell 104, and the suction area at the bottom of the suction cup 102 is equal to the external atmospheric pressure. When the vacuum state is in operation, the normally open vent valve 108 is closed to make the second channel 1081 in a cut-off state, and the normally closed vent valve 109 is opened to make the negative pressure chamber 107 communicate with the vent hole 5 through the first channel 1091. The air pressure in the suction area at the bottom of the suction cup 102 is lower than the external atmospheric pressure, and the suction cup 102 can be adsorbed on the plate when it is attached to the plate. The control module controls the vacuum air pump 106 to evacuate the negative pressure chamber 107. Since the normally closed vent valve 109 is closed, a negative pressure can be formed in the negative pressure chamber 107. When the suction cup needs to be adsorbed on the plate, the control module controls the normally open vent valve 108 to close and controls the normally closed vent valve 109 to open. At this time, the negative pressure chamber 107 is connected to the vent hole 5, and the air in the sealed space surrounded by the soft lip ring 6 enters the negative pressure chamber 107, so that the sealed space surrounded by the soft lip ring 6 forms a negative pressure, and the suction cup 102 is adsorbed on the plate. When the suction cup 102 needs to be removed, the control module controls the normally open vent valve 108 to resume opening, so that the vent hole 5 is connected to the outside air and the outside air enters the sealed space inside the soft lip ring 6. At this time, the negative pressure in the sealed space inside the soft lip ring 6 disappears, and the suction cup 102 can be removed from the plate. Specifically, the electronic control frame diagram of the vacuum system is shown in FIG. Fig.13 shown.
[0076] In this embodiment, the negative pressure chamber 107 is provided so that a certain negative pressure can be stored in advance, thereby ensuring that the suction cup shortens the suction time when sucking the plate and shortens the waiting time of the operator.
[0077] As an optional embodiment, the vibration assembly 103 includes: a vibration power motor 1031 and a vibration eccentric block 1032. The vibration power motor 1031 is installed on the mounting shell 104. The two motor shafts of the vibration power motor 1031 are respectively located on both sides, and a vibration eccentric block 1032 is respectively installed on the motor shafts on both sides of the vibration power motor 1031, so that the vibration eccentric block 1032 is connected to the vibration power motor 1031. At this time, the two vibration eccentric blocks 1032 are symmetrical about the vertical symmetry plane of the vibration power motor 1031, and the center of the suction cup 102 is located on the vertical symmetry plane of the vibration power motor 1031. With this arrangement, when the vibration eccentric block 1032 rotates to generate vibration, the final point of action is located at the center of the suction cup 102, making the vibration effect more stable and smooth.
[0078] Specifically, a mounting groove for mounting the vibration assembly 103 is provided on the upper side of the mounting housing 104, and the two ends of the motor shaft are connected to the two sides of the mounting groove through bearings. The vibration power motor 1031 is installed in the middle of the mounting groove, and the vibration power motor 1031 is a DC motor. Fig.11 shown.
[0079] The electronic control is realized through the chip program: there are two modes: continuous vibration and intermittent vibration, and the vibration force in the two vibration modes can also be realized.
[0080] The vibration component 103 and the outer shell 101 in this embodiment are symmetrically arranged on the same vertical plane, ensuring that the vibration force released by the vibration component 103 is evenly propagated around the disc, ensuring that the overall movement of the product is relatively stable, and ensuring that the hand-held force is minimal and easy to control. This solves the problem of uneven vibration force propagation caused by the offset design of the traditional motor center giving way and the rubber disc center pull rod on the market. As an optional implementation, the paving module 1 also includes: a handle 110, and the two handles 110 are respectively connected to the top sides of the outer shell 101. A vacuum suction button 9, a vibration button 10 and a total operation button 11 are set on the handle 110, and the vacuum suction button 9, the vibration button 10 and the total operation button 11 are respectively connected to the control module signal.
[0081] The control buttons in this embodiment are arranged on both the left and right handles, which is more in line with the application of human mechanics. When grasping the handle 110, the thumb can click the desired button to obtain the desired setting function and achieve the desired paving effect.
[0082] Working principle of the intelligent paving device of this embodiment:
[0083] First, start the main operation button 11. All electronic control systems enter the standby state. At this time, the vacuum air pump 106 works first to evacuate the negative pressure chamber 107 through the connected ventilation pipe 7. When the pressure monitoring sensor connected to the negative pressure chamber 107 detects a preset pressure value, the vacuum pump enters the standby state.
[0084] Then start the vacuum suction button 9 switch. The normally open vent valve 108 is closed to cut off the connection between the suction area of the suction cup and the outside. The normally closed vent valve 109 is opened to connect the negative pressure chamber and the suction area of the suction cup, so that the space formed between the suction area and the surface of the plate forms a negative pressure instantly. The external atmospheric pressure presses the suction cup and the plate into one, which enables the suction cup to suck the plate and lift the plate. All components of this device are firmly fixed on the plate body. At this time, when the pressure monitoring sensor detects that the pressure value in the negative pressure chamber is lower than the preset value, the vacuum pump starts to work to ensure that the suction cup sucks the plate for a long time.
[0085] Then start the vibration button 10 switch. The eccentric block vibration component starts to work, and the device starts to vibrate. The vibration force is transmitted to the sucked plate through the suction cup. The plate transmits the vibration force to the fluid adhesive material, causing it to flow, expel air, and sink and fill. As the plate sinks, the laser receiver 3 moves down in conjunction. The scale mark on the laser receiver 3 moves down so that the laser line emitted by the stationary laser transmitter 2 is relatively upward and close to the standard "0" scale. When the 0 scale is reached, the laser receiver 3 sends a command to the control module to control the stop of the vibration component.
[0086] Of course, the vibration system, vacuum system, and laser receiving system of this device can work independently and in coordination with each other. For example: A. The vibration system can artificially vibrate a certain place alone when the suction cup does not absorb the plate and the laser component does not receive the laser line. B. The vacuum system can absorb the plate alone to move it when the vibration component does not work and the laser component does not receive the laser line. C. The laser system can detect the position of the object illuminated by the laser line emitted by the laser alone when the vibration system and vacuum system do not work, such as when the laser line cannot be seen in the sun.
[0087] As an optional implementation, the intelligent paving device of this embodiment also includes: a leveling component. The leveling component includes a crossbeam 12, a lever arm 4 and a leveling bolt 8. A slot 111 is provided on the outer shell 101, and the crossbeam 12 can be connected to the slot 111 on the outer shell 101. The slot 111 is provided on the support frame of the handle. The first end of the lever arm 4 is connected to the middle part of the crossbeam 12, and a threaded through hole is vertically provided on the side wall of the second end of the lever arm 4, and the leveling bolt 8 is screwed into the threaded through hole. In this way, after the crossbeam 12 is horizontally inserted into the slot 111 on the outer shell 101, the leveling bolt 8 is vertically arranged at this time. The leveling bolt 8 is rotated to make the leveling bolt 8 descend until the leveling bolt 8 is pressed against the standard base surface to achieve a leveling effect.
[0088] In actual applications, various plates will have different curvatures relative to flatness. This arrangement is useful for sucking a plate, the crossbeam 12 penetrates into the slot 111 on the handle support frame, the force arm penetrates into the crossbeam hole to form force transmission, the knob pressure leveling bolt 8 presses against the highest point of the curvature, and the weight of the absorbed plate can press the curvature straight to achieve a flattening effect.
[0089] When four or more devices are working at the same time, multiple devices simultaneously receive the same reference horizontal laser beam emitted by a laser transmitter 2. After one device reaches the 0 standard scale point, it automatically stops vibrating, and the device that has not reached the 0 standard scale point continues to work until all devices reach the 0 standard scale point and stop working, which means that the paved board is consistent with the base board and the standard paving task is completed.
[0090] The intelligent paving device of this embodiment is placed on the pre-laid board, intelligently adjusts the suction force to adsorb on the pre-laid board, monitors and adjusts the board at multiple angles to always keep it at the same level, and adjusts the pressure and vibration force of the board at multiple points to make the board evenly pressed down and laid. The intelligent monitoring board automatically stops the above-mentioned machine action when it sinks to the height of the standard base surface, ensuring that the pre-laid board sinks evenly and the pasting material is evenly squeezed and filled, ensuring that the internal structural stress of the decoration material is uniform, and ensuring that the decoration material is 100% consistent with the board and the base surface and is close and tight. Converting manual actions into mechanical equipment actions realizes mechanical paving operations without manual supervision, freeing up labor and improving construction efficiency.
[0091] It should be noted that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", etc. used herein to indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third", etc. are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
[0092] In the description of this article, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.
[0093] Although the embodiments of the present application have been shown and described above, it is understood that the above embodiments are exemplary and cannot be construed as limitations of the present application. A person of ordinary skill in the art may change, modify, replace and modify the above embodiments within the scope of the present application. It is understood that the same or similar parts in the above embodiments may refer to each other, and the contents not described in detail in some embodiments may refer to the same or similar contents in other embodiments. The multiple schemes provided in the present application include the basic schemes themselves, which are independent of each other and do not restrict each other, but they may also be combined with each other without conflict to achieve a plurality of effects to be realized together.
Claims
1. An intelligent paving device, characterized in that: include: A paving module (1) is used for being placed on the board to be laid to perform paving operations; A laser receiver (3) connected to the paving module (1), the laser receiver (3) being used to receive laser light emitted by the laser transmitter (2) at a specified height; A control module, wherein the control module is respectively connected to the laser receiver (3) and the paving module (1) by signals, so that the laser receiver (3) sends a signal to the control module after receiving the laser emitted by the laser transmitter (2), and the control module controls the paving module (1) to start or stop working.
2. The intelligent paving device according to claim 1, characterized in that: The paving module (1) comprises: An outer shell (101), a laser receiver (3) being connected to the outer shell (101); A suction cup (102) is arranged at the bottom of the outer shell (101), and the bottom surface of the suction cup (102) is used to be adsorbed on the surface of the plate; An installation shell (104) is arranged inside the outer shell (101) and connected to the top surface of the suction cup (102); The vibration assembly (103) is mounted on the mounting housing (104).
3. The intelligent paving device according to claim 2, characterized in that: The paving module (1) further comprises: A vacuum air pump (106) is connected to the inside of the outer shell (101); a penetrating air hole (5) is provided on the suction cup (102); the vacuum air pump (106) is indirectly connected to the air hole (5); a soft lip ring (6) is provided on the bottom surface of the suction cup (102); the air hole (5) is located inside the soft lip ring (6); the soft lip ring (6) abuts against the top surface of the plate to form a sealed space.
4. The intelligent paving device according to claim 3, characterized in that: The paving module (1) further comprises: A negative pressure chamber (107) is arranged inside the mounting housing (104), and the vacuum air pump (106) is connected to the negative pressure chamber (107) through a ventilation pipe (7); A normally open vent valve (108), wherein the vent hole (5) is connected to the external atmospheric pressure through the normally open vent valve (108); A normally closed ventilation valve (109), wherein the ventilation hole (5) is connected to the negative pressure chamber (107) via the normally closed ventilation valve (109).
5. The intelligent paving device according to claim 2, characterized in that: The paving module (1) further comprises: A shock absorbing ring (105) is connected to the top surface of the suction cup (102), the inner side wall of the shock absorbing ring (105) is connected to the outer wall of the mounting shell (104), and the outer side wall of the shock absorbing ring (105) is connected to the inner side wall of the outer shell (101).
6. The intelligent paving device according to claim 5, characterized in that: The shock-absorbing ring (105) comprises a plurality of transverse rings (1051) and a plurality of vertical rings (1052), and the plurality of transverse rings and the plurality of vertical rings are staggeredly connected in the vertical direction.
7. The intelligent paving device according to claim 3, characterized in that: A vibration force conduction partition groove (115) is provided on the suction cup (102), and the vibration force conduction partition groove (115) is arranged around the outer side of the soft lip ring (6). A plurality of discontinuous arc-shaped convex edges (112) are provided on the outer side of the vibration force conduction partition groove (115), and a dust sweeping rack fracture (113) is formed between two adjacent arc-shaped convex edges (112).
8. The intelligent paving device according to claim 2, characterized in that: The vibration component (103) comprises: A vibration power motor (1031) connected to the mounting housing (104); The vibrating eccentric block (1032) is connected to the power output shaft of the vibrating power motor (1031), and the vibrating power motor (1031) can drive the vibrating eccentric block (1032) to rotate. The center of the suction cup (102) is located on the vertical symmetry plane of the vibrating power motor (1031).
9. The intelligent paving device according to claim 3, characterized in that: The paving module (1) further comprises: A handle (110) is connected to the outer shell (101), and a vacuum suction button (9), a vibration button (10) and a general operation button (11) are provided on the handle (110), and the vacuum suction button (9), the vibration button (10) and the general operation button (11) are all connected to the control module signal.
10. The intelligent paving device according to claim 2, characterized in that: Also includes: A leveling assembly, the leveling assembly comprising a crossbeam (12), a force arm (4) and a leveling bolt (8), the crossbeam (12) being connectable to a slot on the outer shell (101), the first end of the force arm (4) being connected to the crossbeam (12), a threaded through hole being vertically arranged on the side wall of the second end of the force arm (4), and the leveling bolt (8) being screwed into the threaded through hole.