Deslagging device and deslagging method for vertical shaft construction
By designing a slag discharge device composed of multiple sets of slag shovel mechanisms and screw conveyors, the problems of discontinuous slag discharge, limited use conditions and high water consumption in vertical shaft construction are solved, and efficient and applicable slag discharge effect is achieved. .
Patent Information
- Application Number
- CN202411809642.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-10
- Publication Date
- 2025-02-18
AI Technical Summary
In the construction of existing vertical shafts, the slag output equipment has problems such as discontinuous slag output, limited use conditions and high water consumption, making it difficult to adapt to different slag characteristics and construction conditions.
A slag discharge device including a sliding support mechanism, a wellhead support mechanism, a rotating disk, a slag shovel mechanism, a lateral conveying mechanism and a screw conveyor are designed. The slag is shoveled simultaneously through multiple sets of slag shovel mechanisms, and the slag is transported using a lateral conveying mechanism and a screw conveying. The machine efficiently transports slag to the outside of the wellhead.
The slag yield efficiency has been significantly improved, and it is not limited by the characteristics and usage conditions of the slag, and the consumption of water resources has been avoided.
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Figure CN119466805A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of shaft construction auxiliary equipment, and in particular to a slag discharge device for shaft construction. Background Art
[0002] A vertical shaft is a vertical well dug downwards by manual or mechanical means, and is mostly used in the fields of construction, transportation, mining, etc. In the process of vertical shaft construction, slag removal is a crucial link. After each drilling construction, the slag needs to be discharged to the outside of the wellhead in time to prevent accumulation and collapse in the well, which may cause safety accidents.
[0003] At present, there are mainly three methods for vertical shaft slag discharge: bucket method, downward slag method, mud slag method, etc. Among them, bucket method is the most common, its structure is simple and easy to operate, but the slag discharge is not continuous; downward slag method requires a slag transport channel to be excavated at the bottom of the pilot hole to transport the slag discharged from the pilot hole, which makes its use conditions very limited; mud slag method requires the slag to be fluid and consumes a lot of water resources. Therefore, it is an urgent problem for technicians in this field to provide a slag discharge device with a wide range of applications and high slag discharge efficiency. Summary of the invention
[0004] The object of the present invention is to provide a slag discharge device for shaft construction, which can improve the slag discharge efficiency and is not limited by the characteristics of slag and the conditions of use.
[0005] The present invention is implemented by the following technical scheme: A slag discharge device for shaft construction, comprising:
[0006] A sliding support mechanism, the sliding support mechanism comprising a support frame, the support frame is slidably arranged in the shaft, and a plurality of groups of abutting members for abutting against the shaft wall are circumferentially distributed on the support frame;
[0007] A wellhead support mechanism, the wellhead support mechanism comprising a support plate and a support ring concentrically arranged outside the support plate, a plurality of support rods are connected between the support ring and the support plate, and a lowering assembly for lowering the sliding support mechanism into the shaft is arranged on the support plate;
[0008] A rotating disk, the rotating disk is rotatably arranged on a side of the support frame facing the bottom of the shaft, and a rotating member for driving the rotating disk to rotate is arranged on the support frame;
[0009] Multiple groups of slag shoveling mechanisms, which are distributed at the bottom of the rotating disk along the circumferential direction of the rotating disk, and the slag shoveling mechanisms include a support seat, which is arranged along the radial direction of the rotating disk, and the support seat is provided with multiple slag shoveling buckets and a turning member for driving the multiple slag shoveling buckets to turn over simultaneously;
[0010] A plurality of sets of transverse conveying mechanisms, which are arranged one by one on one side of the support seat and are used to convey the slag in the shovel bucket toward the center of the rotating ring;
[0011] The longitudinal conveying mechanism comprises a screw conveyor, which is slidably arranged in the wellhead support mechanism along the vertical direction, and the bottom of the screw conveyor is provided with a receiving plate for receiving the debris in the transverse conveying mechanism.
[0012] Furthermore, a mounting shaft is provided at the bottom of the support seat, and a plurality of shovel buckets are spaced apart on the mounting shaft along the length direction of the mounting shaft, and a distance between two adjacent shovel buckets is smaller than a width of the shovel buckets; the flipping member is slidably arranged in the support seat along the length direction of the support seat, and a plurality of toggle members for driving the shovel buckets to slide along the length direction of the mounting shaft are provided at the bottom of the flipping member.
[0013] Furthermore, the flipping member includes a sliding seat, which is slidably arranged in the support seat along the length direction of the support seat, and a driving electric cylinder is arranged at one end of the support seat, and a piston rod of the driving electric cylinder passes through the support seat and is fixedly connected to the sliding seat; a driving rod is rotatably arranged in the sliding seat, and a driving motor for driving the driving rod to rotate is arranged at one end of the sliding seat; a plurality of driving gears are arranged on the driving rod, and a sleeve is arranged on the shovel bucket, and a driven gear meshing with the driving gear is arranged on the sleeve.
[0014] Furthermore, a reinforcement seat is provided on the rotating disk and at the top of each support seat, the transverse conveying mechanism includes a conveying trough and a conveying belt arranged in the conveying trough, connecting rods are provided at both ends of the conveying trough, the connecting rod is an L-shaped rod and the end of the connecting rod away from the conveying trough is slidably provided on the reinforcement seat, and a pressure piece is provided between the conveying trough and the support seat, and the pressure piece is used to make the conveying trough have a tendency to move in a direction close to the shovel bucket to just below the support seat.
[0015] Furthermore, a first touch switch is provided at the corner position of the connecting rod, and when the pressing member drives the conveying trough to move to the bottom of the supporting seat, the first touch switch abuts against the reinforcing seat and turns on the conveying motor of the conveyor belt.
[0016] Furthermore, the shovel bucket is provided with an arc-shaped closing plate at the top opening close to one side of the conveying trough, and the arc-shaped closing plate is hingedly provided on the shovel bucket. Both sides of the shovel bucket are hingedly provided with opening and closing electric cylinders for opening the arc-shaped closing plate. The shovel bucket is provided with a second touch switch, and when the flip member drives the shovel bucket to rotate until it abuts against the support seat, the second touch switch can open the opening and closing electric cylinder.
[0017] Further, the clamping member includes a clamping electric cylinder, the cylinder barrel of the clamping electric cylinder is fixedly arranged on the support frame, a clamping block is arranged on the piston rod of the clamping electric cylinder, and limiting pulleys that abut against the wall of the shaft are arranged on both sides of the clamping electric cylinder; the rotating member includes a rotating motor, a driving gear is coaxially connected to the output shaft of the rotating motor, and the rotating disk is a gear disk meshing with the driving gear.
[0018] Furthermore, there are two groups of lowering components, and the two groups of lowering components are symmetrically arranged on both sides of the support plate. The lowering components include a lifting motor, a mounting seat is arranged on the support plate, and a lifting plate is rotatably arranged on the mounting seat. The lifting motor is arranged at one end of the mounting seat, and the output shaft of the lifting motor is coaxially connected to the lifting plate. A lifting rope is wound around the lifting plate, and the end of the lifting rope away from the lifting plate is fixedly connected to the support frame.
[0019] Furthermore, a climbing conveyor is provided on the wellhead support mechanism, a flexible material guiding channel is provided at the outlet end of the screw conveyor, a sliding seat is provided at the bottom end of the flexible material guiding channel, the sliding seat is slidably connected to the frame of the climbing conveyor, and a tightening bolt is threadedly connected to the sliding seat.
[0020] The present invention also provides a slag discharge method using a slag discharge device constructed in a vertical shaft, comprising the following steps:
[0021] S1. hoist the slag discharge device as a whole into the shaft, and fix the wellhead support mechanism at the wellhead position of the shaft;
[0022] S2, lowering the sliding support mechanism into the shaft through the lowering assembly, and after the lowering is completed, fixing the sliding support mechanism at a specified depth of the shaft through multiple sets of fastening members;
[0023] S3, starting the rotating member to drive the rotating disk to rotate, so that multiple groups of shoveling mechanisms can perform shoveling operations simultaneously, and after each shoveling operation, the shoveling bucket is driven to flip through the flipping member to pour the shovel into the horizontal conveying mechanism;
[0024] S4. The slag is transported to the receiving tray through the lateral transport mechanism, and the screw conveyor transports the slag entering the receiving tray to the outside of the shaft opening in the vertical direction.
[0025] The technical solution of the present invention has at least the following advantages and beneficial effects:
[0026] 1. The present invention shovels the debris at the bottom of the shaft by arranging multiple groups of shoveling mechanisms, and transports the debris toward the center of the rotating ring through a lateral conveying mechanism. The debris falls into a receiving tray at the bottom of the screw conveyor, and the screw conveyor continuously transports the debris in the receiving tray to the outside of the wellhead, thereby greatly improving the slag discharge efficiency.
[0027] 2. The present invention provides a sleeve on the shovel bucket and slides the sleeve on the mounting shaft, and provides a toggle member at the bottom of the flip member. The toggle member drives the sleeve to slide along the mounting shaft by moving the flip member, so that the position of the shovel bucket can be changed. The interval between two adjacent shovel buckets is made smaller than the width of the shovel bucket to ensure that the width of the shovel bucket after movement is larger than the width of the annular area where the shovel soil has not been removed, thereby ensuring that the shovel area completely covers the circular area of the bottom surface of the shaft.
[0028] 3. The present invention opens an opening in the shovel bucket and configures an arc-shaped blocking plate, and slides the transverse conveying mechanism on one side of the support seat. When the shovel bucket is flipped to a specified angle, the transverse conveying mechanism moves toward the shovel bucket, and the arc-shaped blocking plate opens at the same time, so that the shovel soil falls onto the conveyor belt in the conveying trough, and is transported to the screw conveyor by the conveyor belt. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] In order to more clearly illustrate the technical solution of the present invention, the accompanying drawings required for use in the present invention will be briefly introduced below. It should be understood that the following accompanying drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these accompanying drawings without paying creative work.
[0030] Figure 1 A schematic diagram of the overall structure of a slag discharge device for shaft construction provided by the present invention;
[0031] Figure 2 It is a structural schematic diagram of the wellhead support mechanism, the screw conveyor and the flexible material guiding channel of the present invention;
[0032] Figure 3 It is a schematic diagram of the structure of the sliding support mechanism, the slag scraping mechanism, the transverse conveying mechanism and the longitudinal conveying mechanism of the present invention;
[0033] Figure 4 It is a schematic diagram of the structure of the slag scraping mechanism, the transverse conveying mechanism, the rotating disk and the sliding support mechanism of the present invention;
[0034] Figure 5 It is a schematic diagram of the structure of a single set of slag scraping mechanism and transverse conveying mechanism on a rotating disk of the present invention;
[0035] Figure 6 It is a schematic diagram of the structure of the slag bucket and the turning member of the present invention;
[0036] Figure 7 It is a schematic diagram of the installation structure of the flexible material guiding channel of the present invention on the climbing conveyor;
[0037] Figure numerals: 1-sliding support mechanism, 11-support frame, 12-tightening member, 121-tightening electric cylinder, 122-tightening block, 123-limiting pulley, 2-wellhead support mechanism, 21-support plate, 22-support ring, 23-support rod, 24-lowering assembly, 241-lifting motor, 242-mounting seat, 243-lifting plate, 244-lifting rope, 25-climbing conveyor, 3-rotating plate, 31-rotating member, 311-rotating motor, 312-driving gear, 4-slag shoveling mechanism, 41-support seat, 411-mounting shaft, 42-slag shoveling bucket, 421-sleeve , 422-driven gear, 423-arc closing plate, 424-opening and closing electric cylinder, 425-second touch switch, 43-flipping member, 431-sliding seat, 432-driving electric cylinder, 433-driving rod, 434-driving motor, 435-driving gear, 44-sliding member, 45-reinforcement seat, 5-lateral conveying mechanism, 51-conveyor trough, 52-conveyor belt, 53-connecting rod, 54-pressing member, 55-first touch switch, 6-longitudinal conveying mechanism, 61-screw conveyor, 62-receiving tray, 7-flexible material guiding channel, 71-sliding seat, 72-tightening bolt. DETAILED DESCRIPTION
[0038] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings here can be arranged and designed in various different configurations.
[0039] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the invention claimed for protection, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0040] Example 1
[0041] The following reference Figure 1-Figure 7 As shown, combined with a specific embodiment, the present invention further illustrates that a slag discharge device for shaft construction is provided. Figure 1 As shown, it includes a sliding support mechanism 1, a wellhead support mechanism 2, a rotating disk 3, multiple groups of slag scraping mechanisms 4, multiple groups of lateral conveying mechanisms 5, and a longitudinal conveying mechanism 6 vertically arranged at the center of the shaft. Figure 2 , Figure 3As shown, the sliding support mechanism 1 includes a support frame 11, which is slidably installed in the shaft, and a plurality of groups of abutting members 12 for abutting against the shaft wall are circumferentially distributed on the support frame 11; the wellhead support mechanism 2 includes a support plate 21 and a support ring 22 concentrically arranged outside the support plate 21, and a plurality of support rods 23 are connected between the support ring 22 and the support plate 21, and a lowering assembly 24 for lowering the sliding support mechanism 1 into the shaft is arranged on the support plate 21; the rotating plate 3 is rotatably arranged on a side of the support frame 11 facing the bottom of the shaft, and a rotating member 31 for driving the rotating plate 3 to rotate is arranged on the support frame 11. Figure 4 , Figure 5 As shown, multiple groups of shovel mechanisms 4 are distributed at the bottom of the rotating disk 3 along the circumferential direction of the rotating disk 3. The shovel mechanisms 4 include a support seat 41, which is arranged along the radial direction of the rotating disk 3. The support seat 41 is provided with multiple shovel buckets 42 and a flip member 43 for driving the multiple shovel buckets 42 to flip simultaneously; multiple groups of transverse conveying mechanisms 5 are arranged one by one on one side of the support seat 41 and are used to convey the slag in the shovel buckets 42 toward the center of the rotating ring; the longitudinal conveying mechanism 6 includes a screw conveyor 61, which is slidably arranged in the wellhead support mechanism 2 along the vertical direction, and a receiving tray 62 for receiving the slag in the transverse conveying mechanism 5 is arranged at the bottom of the screw conveyor 61. It should be noted that the height of the receiving tray 62 is lower than the height of the shovel bucket 42 and the transverse conveying mechanism 5, so as to ensure that the transverse conveying mechanism 5 can smoothly convey the slag to the receiving tray 62. Therefore, before the shovel operation, it is first necessary to drill a hole at the center of the shaft to leave space for the installation of the receiving tray 62.
[0042] The wellhead support mechanism 2 is installed at the wellhead position of the vertical shaft to support the overall structure. The support frame 11 is lowered to a specified depth in a specified well through the lowering component 24, and then the multiple sets of clamping members 12 on the support frame 11 are started simultaneously, so that the multiple sets of clamping members 12 are pressed against the well wall of the vertical shaft at various positions at the same time to achieve the positioning effect on the support frame 11. The rotating disk 3 is driven to rotate by the rotating member 31, so that the shoveling mechanism 4 scoops up the slag while moving with the rotating disk 3, and then the shoveling bucket 42 is driven to rotate by the flipping member 43 and pours the slag into the horizontal conveying mechanism 5. The horizontal conveying mechanism 5 is started to convey the slag in the direction close to the center of the rotating ring, and the slag falls into the receiving tray 62 at the bottom of the screw conveyor 61. The screw conveyor 61 is started to convey the slag entering the receiving tray 62 vertically upward to the outside of the wellhead. Since multiple groups of slag shoveling mechanisms 4 shovel slag at the same time, multiple shoveling buckets 42 pour the slag into the corresponding horizontal conveying mechanism 5 immediately after shoveling the slag, and multiple groups of horizontal conveying mechanisms 5 convey the slag to the screw conveyor 61 at the same time, and the screw conveyor 61 continuously conveys the slag to the outside of the wellhead. Compared with the slag discharge by the bucket method, the slag discharge efficiency is greatly improved; compared with the slag discharge by the downward falling method, there is no need to excavate a slag transportation channel at the bottom of the shaft in advance; compared with the mud slag discharge, there is no requirement for the fluidity of the slag, and the slag discharge process does not require water resources.
[0043] Reference Figure 3 As shown, the abutting member 12 includes an abutting electric cylinder 121, the cylinder barrel of the abutting electric cylinder 121 is fixedly arranged on the support frame 11, and a abutting block 122 is arranged on the piston rod of the abutting electric cylinder 121. The abutting electric cylinder 121 is started and the piston rod of the abutting electric cylinder 121 is moved out of the cylinder barrel, thereby driving the abutting block 122 to move toward the wall of the shaft. When each abutting block 122 abuts against the side wall of the shaft, the positioning function of the support frame 11 can be achieved. Both sides of the abutting electric cylinder 121 are provided with limiting pulleys 123 that abut against the wall of the shaft. The limiting pulleys 123 can improve the smoothness of the support frame 11 during the descent process on the one hand, and can also play a certain protective role for the abutting electric cylinder 121 on the other hand, to prevent the abutting electric cylinder 121 or the abutting block 122 from colliding with the shaft wall during the descent process.
[0044] Reference Figure 4 As shown, the rotating member 31 includes a rotating motor 311, and a driving gear 312 is coaxially connected to the output shaft of the rotating motor 311, and the rotating disk 3 is a geared disk meshing with the driving gear 312. The rotating motor 311 is started to drive the driving gear 312 to rotate, that is, the rotating disk 3 can be driven to rotate, and when the rotating disk 3 rotates, the multiple support seats 41 can be driven to rotate at the same time, so that the multiple shovel buckets 42 installed on the support seats 41 move synchronously to shovel the slag.
[0045] Reference Figure 5As shown, a mounting shaft 411 is welded to the bottom of the support seat 41, and a plurality of shovel buckets 42 are spaced apart on the mounting shaft 411 along the length direction of the mounting shaft 411, and the spacing between two adjacent shovel buckets 42 is smaller than the width of the shovel buckets 42; a flip member 43 is slidably arranged in the support seat 41 along the length direction of the support seat 41, and a plurality of groups of toggle members 44 are arranged at the bottom of the flip member 43 for driving the shovel buckets 42 to slide along the length direction of the mounting shaft 411. After the rotating disk 3 drives the support seat 41 to rotate a specified angle, the shovel bucket 42 is driven to flip through the flip member 43, so that the shovel can be poured into the transverse conveying mechanism 5. When the sum of the rotation angles of the plurality of support seats 41 is 360°, a full cycle of shovel operation is completed. For example, in this embodiment, there are 4 support seats 41, and each support seat 41 rotates 90° to complete a circumference of shovel operation; in other embodiments, the support seats 41 are set to 3, and each support seat 41 rotates 120° to complete a circumference of shovel operation. The moving paths of the shovel buckets 42 at corresponding positions on the support seat 41 together form an annular area, and the moving paths of the shovel buckets 42 at all positions on the support seat 41 form multiple annular areas. The shovel buckets 42 remove the slag in multiple annular areas during their movement. At this time, the shovel buckets 42 between two adjacent annular areas from which the shovel has been removed have not yet been removed. The multiple shovel buckets 42 are driven to move a specified distance at the same time by the moving flip member 43, so that the shovel operation can be performed on the shovel in the annular area that has not yet been removed. By making the distance between two adjacent shovel buckets 42 smaller than the width of the shovel buckets 42, it is ensured that the width of the shovel bucket 42 after movement can be greater than the width of the annular area from which the shovel has not yet been removed, thereby ensuring that the shovel range can cover the annular area that has not yet been removed.
[0046] Reference Figure 5 , Figure 6 As shown, the flipping member 43 includes a sliding seat 431, which is slidably installed in the support seat 41 along the length direction of the support seat 41, and a driving electric cylinder 432 is provided at one end of the support seat 41, and the piston rod of the driving electric cylinder 432 passes through the support seat 41 and is fixedly connected to the sliding seat 431; the toggle member 44 includes two U-shaped toggle plates, which are welded to the bottom of the sliding seat 431 and are respectively located on both sides of the shovel bucket 42. When the sliding seat 431 slides in one direction in the support seat 41, the U-shaped toggle plate can drive the shovel bucket 42 to move along the length direction of the mounting shaft 411; starting the driving electric cylinder 432 drives the sliding seat 431 to slide a specified distance along the length direction of the support seat 41, and the U-shaped toggle plate located at the bottom of the support seat 41 can drive the shovel bucket 42 to move the same distance. Since the relative position between the sliding seat 431 and the shovel bucket 42 remains unchanged, the shovel bucket 42 can still be driven to flip after the movement.
[0047] Reference Figure 6As shown, a driving rod 433 is rotatably arranged in the sliding seat 431, and a driving motor 434 for driving the driving rod 433 to rotate is arranged at one end of the sliding seat 431; a plurality of driving gears 435 are arranged on the driving rod 433, and a sleeve 421 is arranged on the shovel bucket 42, and a driven gear 422 meshing with the driving gear 435 is arranged on the sleeve 421. When the driving motor 434 is started and the output shaft of the driving motor 434 drives the driving rod 433 to rotate, the driving gear 435 installed on the driving rod 433 rotates synchronously, thereby driving the plurality of driven gears 422 to rotate synchronously, so that the sleeve 421 drives the shovel bucket 42 to flip, so as to pour the shovel bucket 42 into the horizontal conveying mechanism 5.
[0048] Reference Figure 5 , Figure 6 As shown, the top opening of the scrap bucket 42 near the conveying trough 51 is provided with an arc-shaped closing plate 423, which is hingedly provided on the scrap bucket 42, and both sides of the scrap bucket 42 are hingedly provided with an opening and closing electric cylinder 424 for opening the arc-shaped closing plate 423. In the initial state, the arc-shaped closing plate 423 on the scrap bucket 42 is located at a position obliquely above the scrap bucket 42; when the flip member 43 drives the scrap bucket 42 to rotate a specified angle in a direction away from the horizontal conveying mechanism 5, the arc-shaped closing plate 423 is located at a position obliquely below the scrap bucket 42, and at this time, opening the arc-shaped closing plate 423 can allow the material to fall out of the slag.
[0049] Furthermore, a reinforcement seat 45 is welded on the rotating disk 3 and on the top of each support seat 41. The transverse conveying mechanism 5 includes a conveying trough 51 and a conveying belt 52 arranged in the conveying trough 51. Connecting rods 53 are provided at both ends of the conveying trough 51. The connecting rod 53 is an L-shaped rod and the end of the connecting rod 53 away from the conveying trough 51 is slidably arranged on the reinforcement seat 45. A pressure piece 54 is provided between the conveying trough 51 and the support seat 41. The pressure piece 54 is used to make the conveying trough 51 have a tendency to move in a direction close to the shovel bucket 42 to just below the support seat 41. In the initial state, the conveying trough 51 is located on the bottom side of the support seat 41 under the abutment of the shovel bucket 42. When the shovel bucket 42 flips upward at a specified angle away from the conveying trough 51, the conveying trough 51 moves toward the direction close to the shovel bucket 42 under the action of the pressure piece 54 and finally moves to the bottom of the support seat 41. At this time, the opening originally located obliquely above the shovel bucket 42 is tilted downward and aligned with the conveying trough 51. Opening the arc-shaped closing plate 423 can allow the slag to fall onto the conveyor belt 52 in the conveying trough 51, and be transported by the conveyor belt 52 to the screw conveyor 61.
[0050] Reference Figure 5 , Figure 6As shown, a first touch switch 55 for starting the conveyor belt 52 is provided at the corner position of the connecting rod 53, and a second touch switch 425 for starting the opening and closing electric cylinder 424 is provided on the shovel bucket 42. When the flip member 43 drives the shovel bucket 42 to rotate to abut against the support seat 41, the pressing member 54 synchronously drives the conveying trough 51 to move to the right below the support seat 41. At this time, the first touch switch 55 turns on the conveying motor of the conveyor belt 52, and the second touch switch 425 turns on the opening and closing electric cylinder 424 to open the arc-shaped closing plate 423, and the slag falls from the opening of the shovel bucket 42 onto the conveyor belt 52, and the conveyor belt 52 continuously conveys the slag to the screw conveyor 61.
[0051] Reference Figure 1 , Figure 2 As shown, there are two groups of lowering components 24, and the two groups of lowering components 24 are symmetrically arranged on both sides of the support plate 21. The lowering components 24 include a lifting motor 241, a mounting seat 242 is arranged on the support plate 21, and a lifting plate 243 is rotatably arranged on the mounting seat 242. The lifting motor 241 is arranged at one end of the mounting seat 242, and the output shaft of the lifting motor 241 is coaxially connected with the lifting plate 243. A lifting rope 244 is wound around the lifting plate 243, and one end of the lifting rope 244 away from the lifting plate 243 is fixedly connected to the support frame 11. Starting the lifting motor 241 drives the lifting plate 243 to rotate and unwinds the lifting rope 244, that is, the support frame 11 can be moved downward in the shaft as a whole.
[0052] Reference Figure 2 , Figure 7 As shown, a climbing conveyor 25 is provided on the wellhead support mechanism 2, the lowest end of the climbing conveyor 25 is located on the support plate 21, and the highest end of the climbing conveyor 25 is located outside the vertical shaft, so as to further convey the slag output from the outlet end of the screw conveyor 61. The slag transport vehicle is driven to the bottom of the highest end of the climbing conveyor 25, so that the slag can be conveniently collected and transported. A flexible material guide channel 7 is provided at the outlet end of the screw conveyor 61, so as to smoothly guide the slag into the climbing conveyor 25 to avoid spillage. A sliding seat 71 is provided at the bottom end of the flexible material guide channel 7, and the sliding seat 71 is slidably connected to the frame of the climbing conveyor 25, and a tightening bolt 72 is threadedly connected to the sliding seat 71. When the depth of the shaft changes and slag discharge operations need to be performed at different depths, the height of the top of the screw conveyor 61 will change. By changing the position of the sliding seat 71 on the frame of the climbing conveyor 25, the flexible material guiding channel 7 of the same length can adapt to the change in the height of the outlet end of the screw conveyor 61 within a certain range.
[0053] The present invention also provides a slag discharge method using a slag discharge device constructed in a vertical shaft, comprising the following steps:
[0054] S1, hoisting the slag discharge device as a whole into the shaft, and fixing the wellhead support mechanism 2 at the wellhead position of the shaft;
[0055] S2, lowering the sliding support mechanism 1 into the shaft through the lowering assembly 24, and after the lowering is completed, fixing the sliding support mechanism 1 at a specified depth of the shaft through multiple sets of fastening members 12;
[0056] S3, start the rotating member 31 to drive the rotating disk 3 to rotate, so that the multiple slag shoveling mechanisms 4 can perform slag shoveling operations at the same time, and after each shoveling operation, the shoveling bucket 42 is driven to turn over by the turning member 43 to pour the slag into the horizontal conveying mechanism 5;
[0057] S4. The slag is transported to the receiving tray 62 through the lateral transport mechanism 5, and the screw conveyor 61 transports the slag entering the receiving tray 62 to the outside of the shaft opening in the vertical direction.
[0058] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A slag discharge device for shaft construction, characterized in that: include: A sliding support mechanism (1), the sliding support mechanism (1) comprising a support frame (11), the support frame (11) being slidably arranged in a vertical shaft, and a plurality of groups of abutting members (12) for abutting against a shaft wall of the vertical shaft being distributed circumferentially on the support frame (11); A wellhead support mechanism (2), the wellhead support mechanism (2) comprising a support plate (21) and a support ring (22) arranged concentrically outside the support plate (21), a plurality of support rods (23) being connected between the support ring (22) and the support plate (21), and a lowering assembly (24) for lowering the sliding support mechanism (1) into the vertical shaft being arranged on the support plate (21); A rotating disk (3), the rotating disk (3) being rotatably arranged on a side of a support frame (11) facing the bottom of the shaft, and a rotating member (31) for driving the rotating disk (3) to rotate is arranged on the support frame (11); A plurality of groups of slag shoveling mechanisms (4), the plurality of groups of the slag shoveling mechanisms (4) being distributed at the bottom of the rotating disk (3) along the circumferential direction of the rotating disk (3), the slag shoveling mechanisms (4) comprising a support seat (41), the support seat (41) being arranged along the radial direction of the rotating disk (3), the support seat (41) being provided with a plurality of slag shoveling buckets (42) and a turning member (43) for driving the plurality of slag shoveling buckets (42) to turn over simultaneously; A plurality of sets of transverse conveying mechanisms (5), the plurality of sets of transverse conveying mechanisms (5) being arranged one by one on one side of the support seat (41) and used for conveying the slag in the shovel bucket (42) toward the direction close to the center of the rotating ring; A longitudinal conveying mechanism (6), the longitudinal conveying mechanism (6) comprising a screw conveyor (61), the screw conveyor (61) being slidably arranged in a vertical direction in a wellhead support mechanism (2), and a receiving plate (62) for receiving the debris in the transverse conveying mechanism (5) being arranged at the bottom of the screw conveyor (61).
2. The slag discharge device for shaft construction according to claim 1, characterized in that: The bottom of the support seat (41) is provided with a mounting shaft (411); a plurality of shovel buckets (42) are spaced apart on the mounting shaft (411) along the length direction of the mounting shaft (411); the spacing between two adjacent shovel buckets (42) is smaller than the width of the shovel buckets (42); the flip member (43) is slidably arranged in the support seat (41) along the length direction of the support seat (41); a plurality of groups of toggle members (44) for driving the shovel buckets (42) to slide along the length direction of the mounting shaft (411) are provided at the bottom of the flip member (43).
3. The slag discharge device for shaft construction according to claim 2, characterized in that: The flip member (43) comprises a sliding seat (431), the sliding seat (431) is slidably arranged in the support seat (41) along the length direction of the support seat (41), a driving electric cylinder (432) is arranged at one end of the support seat (41), and the piston rod of the driving electric cylinder (432) passes through the support seat (41) and is fixedly connected to the sliding seat (431); a driving rod (433) is rotatably arranged in the sliding seat (431), and a driving motor (434) for driving the driving rod (433) to rotate is arranged at one end of the sliding seat (431); a plurality of driving gears (435) are arranged on the driving rod (433), and a sleeve (421) is arranged on the shovel bucket (42), and a driven gear (422) meshing with the driving gear (435) is arranged on the sleeve (421).
4. The slag discharge device for shaft construction according to claim 1, characterized in that: A reinforcing seat (45) is provided on the rotating disk (3) and at the top of each supporting seat (41); the transverse conveying mechanism (5) comprises a conveying trough (51) and a conveying belt (52) arranged in the conveying trough (51); connecting rods (53) are provided at both ends of the conveying trough (51); the connecting rod (53) is an L-shaped rod, and the end of the connecting rod (53) away from the conveying trough (51) is slidably arranged on the reinforcing seat (45); a pressing member (54) is provided between the conveying trough (51) and the supporting seat (41); the pressing member (54) is used to make the conveying trough (51) have a tendency to move in a direction close to the shovel bucket (42) to directly below the supporting seat (41).
5. The slag discharge device for shaft construction according to claim 4, characterized in that: A first touch switch (55) is provided at the corner position of the connecting rod (53); when the pressing member (54) drives the conveying groove (51) to move to the position directly below the supporting seat (41), the first touch switch (55) contacts the reinforcing seat (45) and turns on the conveying motor of the conveying belt (52).
6. The slag discharge device for shaft construction according to claim 4, characterized in that: The shovel bucket (42) is provided with a top opening on one side close to the conveying trough (51) and is provided with an arc-shaped closing plate (423). The arc-shaped closing plate (423) is hingedly provided on the shovel bucket (42). Both sides of the shovel bucket (42) are hingedly provided with an opening and closing electric cylinder (424) for opening the arc-shaped closing plate (423). The shovel bucket (42) is provided with a second touch switch (425). When the flip member (43) drives the shovel bucket (42) to rotate until it abuts against the support seat (41), the second touch switch (425) can open the opening and closing electric cylinder (424).
7. The slag discharge device for shaft construction according to claim 1, characterized in that: The abutting member (12) comprises an abutting electric cylinder (121), the cylinder barrel of the abutting electric cylinder (121) is fixedly arranged on the support frame (11), abutting blocks (122) are arranged on the piston rod of the abutting electric cylinder (121), and limiting pulleys (123) abutting against the wall of the shaft are arranged on both sides of the abutting electric cylinder (121); the rotating member (31) comprises a rotating motor (311), a driving gear (312) is coaxially connected to the output shaft of the rotating motor (311), and the rotating disk (3) is a toothed disk meshing with the driving gear (312).
8. The slag discharge device for shaft construction according to claim 1, characterized in that: The lowering components (24) are provided in two groups, and the two groups of the lowering components (24) are symmetrically arranged on both sides of the support plate (21). The lowering components (24) include a lifting motor (241). A mounting seat (242) is provided on the support plate (21). A lifting plate (243) is rotatably arranged on the mounting seat (242). The lifting motor (241) is arranged at one end of the mounting seat (242). The output shaft of the lifting motor (241) is coaxially connected to the lifting plate (243). A lifting rope (244) is wound around the lifting plate (243). One end of the lifting rope (244) away from the lifting plate (243) is fixedly connected to the support frame (11).
9. The slag discharge device for shaft construction according to claim 1, characterized in that: The wellhead support mechanism (2) is provided with a climbing conveyor (25), the outlet end of the screw conveyor (61) is provided with a flexible material guiding channel (7), the bottom end of the flexible material guiding channel (7) is provided with a sliding seat (71), the sliding seat (71) is slidably connected to the frame of the climbing conveyor (25), and a tightening bolt (72) is threadedly connected to the sliding seat (71).
10. A slag discharge method using the slag discharge device for shaft construction according to any one of claims 1 to 9, characterized in that: The following steps are involved: S1, hoisting the slag discharge device as a whole into the shaft, and fixing the shaft support mechanism (2) at the shaft head position of the shaft; S2, lowering the sliding support mechanism (1) into the shaft by means of a lowering assembly (24), and after the lowering is completed, fixing the sliding support mechanism (1) at a specified depth of the shaft by means of a plurality of sets of fastening members (12); S3, starting the rotating member (31) to drive the rotating disk (3) to rotate, so that the multiple groups of slag shoveling mechanisms (4) can simultaneously perform slag shoveling operations, and after each slag shoveling operation, the slag shoveling bucket (42) is driven to flip through the flipping member (43) to pour the slag into the transverse conveying mechanism (5); S4. The slag is transported to the receiving tray (62) through the transverse transport mechanism (5), and the screw conveyor (61) transports the slag in the receiving tray (62) to the outside of the shaft opening in the vertical direction.
Citation Information
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