Stop valve capable of being mounted at any angle and mounting method thereof

By using the rotating connection between the integrated connecting shaft and the bearing seat in the shut-off valve and the threaded screw movement driven by the servo motor, the precise installation of the shut-off valve at any angle is achieved, and the installation without external power is achieved through the design of the impeller generator. The problem of poor installation accuracy of the shut-off valve and saves energy consumption.

CN119467810APending Publication Date: 2025-02-18ZHEJIANG FLOWTECH MASCH CO LTD
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Patent Information

Application Number
CN202411849273.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-16
Publication Date
2025-02-18

AI Technical Summary

Technical Problem

The existing shut-off valve lacks an effective positioning and mount mechanism during installation, resulting in poor installation accuracy.

Method used

Through the rotating connection between the integrated coupling shaft and the bearing seat, the stainless steel valve body is rotated and adjusted 360 degrees, so that it can be rotated and adjusted to a suitable angle for installation. At the same time, the threaded screw is driven to rotate forward and reversely, and the shut-off valve is driven to lift and lower simultaneously, and the bottom end disc is rotatably connected through the bottom joint shaft, so that the shut-off valve is turned 360 degrees with the track frame as the center.

Benefits of technology

Improve the accuracy of the shut-off valve when installed at any angle, overcome the problem of poor installation accuracy of the existing shut-off valve. Through the design of the impeller generator, the shut-off valve does not require an external power supply when installed at any angle, and uses flow diversion. Fluid power generation, saving energy consumption.

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Abstract

The invention discloses a stop valve capable of being installed at any angle and an installation method of the stop valve, and relates to the technical field of stop valves.The stop valve comprises a stainless steel valve body, the two ends of the stainless steel valve body are communicated with an inlet and an outlet respectively, and the upper end of the stainless steel valve body is connected with a valve deck in a sealed mode; a linkage valve rod is arranged at the central position in the sealing valve cover in a penetrating mode, and a hand wheel is arranged at the top end of the linkage valve rod; the stop valve comprises a stainless steel valve body and further comprises an integrated connecting shaft which is integrally formed on the front end face of the stainless steel valve body, a bearing seat is movably arranged at one end of the integrated connecting shaft in a sleeved mode, and a connecting block is welded to the front end of the bearing seat. However, an effective positioning and erecting mechanism is lacked in the installation process of the valve body, so that the stop valve needs to be manually carried and lifted to be erected and installed in the installation process, and the installation accuracy of the stop valve is poor.
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Description

Technical Field

[0001] The invention relates to the technical field of stop valves, in particular to a stop valve that can be installed at any angle and a mounting method thereof. Background Art

[0002] The stop valve, also known as the gate valve, is a forced sealing valve. Therefore, when the valve is closed, pressure must be applied to the valve disc to force the sealing surface to prevent leakage. The stop valve also has the advantages of good sealing, small operating torque, and small fluid resistance, and is widely used in petroleum, chemical, water treatment and other industries.

[0003] For example, the announcement number is: CN215445068U (named as a piston-type stop valve that can be installed at any angle), which includes a valve body, a valve seat and a valve disc are arranged in the valve body, a valve cover is fixedly installed on the top of the valve body by bolts, a nut is threaded on the bolt, a stuffing box is welded on the top of the valve cover, a stuffing box is bolted to the stuffing box, the outer circle of the valve disc is very complete, and a valve stem is fixedly connected by a cylindrical pin, a handle is fixedly connected to the upper end of the valve stem, the handle vertically penetrates the stuffing box, and a handwheel is installed on the end, the cylindrical pin is mainly used for positioning and connection, can play a role in shear resistance, and should not be disassembled frequently, otherwise it will affect the positioning accuracy and the tightness of the connection. When the stop valve is in use, the valve stem and the valve disc are fixedly connected by a cylindrical pin, so that the two are completely fixed, and at the same time the valve stem drives the valve disc, so that the valve disc is reliably guided in the valve body. The valve stem and valve disc are fixed by the cylindrical pin, which changes the previous piston-type connection between the valve disc and the valve stem, and achieves complete fixation, which can prevent the valve disc and valve stem from falling off during the use of the stop valve; at the same time, the outer circle of the valve disc is very complete, which increases the strength of the valve disc and improves the service life of the valve disc. The retaining spring is a fastener used to limit the axial displacement of the parts and prevent the parts from being offset and loose. The retaining spring set on the outer surface of the valve seat allows the valve to be opened and closed reciprocatingly, thereby increasing the number of times the valve is opened and closed.

[0004] The above-mentioned stop valve is convenient for leakage-free installation at any angle by setting up a valve body sealing mechanism, but the valve body lacks an effective positioning and erecting mechanism during the installation process, resulting in the need for manual lifting and erection of the stop valve during the installation process, causing the problem of poor installation accuracy of the stop valve. For this reason, we provide a stop valve that can be installed at any angle and an installation method thereof. Summary of the invention

[0005] The object of the present invention is to provide a stop valve that can be installed at any angle and an installation method thereof, so as to solve the problem that the existing stop valve proposed in the above background technology is convenient for installation at any angle without leakage through the valve body sealing mechanism, but the valve body lacks an effective positioning and erecting mechanism during the installation process, resulting in the need for manual lifting and erection of the stop valve during the installation process, resulting in poor installation accuracy of the stop valve.

[0006] To achieve the above object, the present invention provides the following technical solution: a stop valve that can be installed at any angle, comprising a stainless steel valve body, the two ends of the stainless steel valve body are respectively connected to each other with an inlet and a discharge port, the upper end of the stainless steel valve body is sealed and connected with a valve cover, a linkage valve stem is penetrated and arranged at the inner center position of the sealing valve cover, and a hand wheel is arranged at the top of the linkage valve stem;

[0007] Also includes:

[0008] An integrated coupling shaft is integrally formed and arranged on the front end surface of the stainless steel valve body, and a bearing seat is movably provided at one end of the integrated coupling shaft, a connecting block is welded at the front end of the bearing seat, a lead screw slider is welded at one end of the connecting block, a track frame is arranged outside the lead screw slider, and an outer edge plate is welded on the outer wall of the integrated coupling shaft;

[0009] A mounting seat is arranged at a lower position of the track frame, and a power box is arranged at the upper end of the mounting seat, a bottom plate is arranged on one side of the power box, the bottom plate and the mounting seat are an integrated structure, an inner circular cavity is arranged inside the bottom plate, a bottom connecting shaft is welded at the bottom of the track frame, and the bottom connecting shaft penetrates and extends to the inside of the inner circular cavity;

[0010] A valve seat is arranged at the inner center of the stainless steel valve body, and a valve flap is arranged at the upper end of the valve seat, the valve flap is drivingly connected with the linkage valve stem, an impeller cavity is arranged on one side of the valve flap, and a small impeller is arranged inside the impeller cavity;

[0011] An impeller generator is arranged at the rear end of the stainless steel valve body, and an extension sleeve is integrally formed on the rear end surface of the stainless steel valve body, an impeller coupling is movably arranged inside the extension sleeve, the impeller coupling is mechanically sealed with the extension sleeve, and the impeller coupling is drivingly connected with the linkage shaft of the impeller generator through a coupling;

[0012] The extension plate is arranged at the front end of the track frame, and two connecting rods are welded between the extension plate and the outer edge plate.

[0013] Preferably, an inner slide groove is provided inside the track frame, a threaded screw is provided inside the inner slide groove, and the screw slider is movably connected to the inner slide groove inside the track frame through the threaded screw.

[0014] Preferably, a servo motor is arranged on the top of the track frame, and the output shaft of the servo motor is connected to the threaded screw through a coupling. A first switch is arranged on the upper end of the power box, and the input end of the first switch is electrically connected to the battery inside the power box, and the output end of the first switch is electrically connected to the input end of the servo motor through a connecting wire.

[0015] Preferably, an inner circular cavity is provided inside the bottom plate, an electromagnet disk is fixed inside the inner circular cavity by nail-free glue, a limit shaft disk is movably provided at the upper end of the inner circular cavity, and the limit shaft disk and the bottom connecting shaft are an integrated structure.

[0016] Preferably, a second switch is provided on an outer wall of one side of the power box, the output end of the battery inside the power box is electrically connected to the input end of the second switch, and the output end of the second switch is electrically connected to the input end of the electromagnet disk.

[0017] Preferably, a through hole is provided inside the extension disk, a positioning rod is provided inside the through hole, one end of the positioning rod abuts against the outer edge disk, a handle rod is welded to one end of the positioning rod, and the size of the handle rod is larger than the diameter of the through hole.

[0018] Preferably, an embedded groove is provided at an inner position of one end of the positioning rod, a magnet block is fixed inside the embedded groove by nail-free glue, and the positioning rod is adsorbed and connected to the outer edge disk through the magnet block.

[0019] Preferably, a rectifier is provided on one side outer wall of the impeller generator, the output end of the impeller generator is electrically connected to the input end of the rectifier, and the output end of the rectifier is electrically connected to the battery inside the power box through a connecting wire.

[0020] Preferably, a sealing plug is provided at the abutting position between the valve disc and the valve seat, and the sealing plug is fixedly connected to the outer wall of the valve disc by means of nail-free glue.

[0021] Preferably, the method for installing a stop valve that can be installed at any angle comprises the following steps:

[0022] Step 1: Adjust the inlet and outlet of the stop valve to the corresponding angles and directions according to the positions of the two pipes. Through the rotational connection of the integrated coupling and the bearing seat, the stainless steel valve body is rotated 360 degrees so that the stop valve can be rotated and adjusted to a suitable angle for installation;

[0023] Step 2: After adjusting to the required position, grab the handle rod and insert the positioning rod into the inside of the through hole, so that the positioning rod abuts against the outer edge disk, so that the positioning rod is adsorbed and connected to the outer edge disk through the magnet block, and the stop valve is positioned at the angle after rotation adjustment;

[0024] Step 3: Press the first switch, and the servo motor drives the threaded screw to rotate forward and reverse, so that the screw slider moves up and down along the inner slide groove, and then drives the stop valve to move up and down synchronously, so that the inlet and outlet move to the connection position of the two pipes;

[0025] Step 4: Through the rotation connection between the bottom connecting shaft and the bottom end plate, the stop valve is adjusted 360 degrees with the track frame as the center. After the steering is adjusted in place, press the second switch so that the power box supplies power to the electromagnet disk. After the electromagnet disk is powered, it generates magnetic force to absorb the limit shaft disk and re-position the position after the steering adjustment;

[0026] Step 5: After the azimuth angle is adjusted, the inlet and outlet of the stop valve are sealed and connected to the two pipes through flanges. After the connection is completed, turn the hand wheel to make the valve disc away from the valve seat. The fluid enters from the inlet, passes through the valve seat and enters the impeller cavity, driving the small impeller to rotate, and is discharged through the outlet;

[0027] Step 6: The rotation of the small impeller drives the linkage shaft and the impeller coupling shaft of the impeller generator to rotate, so that the impeller generator generates electricity. The generated electric energy is processed by the rectifier and the DC electricity is charged into the battery in the power box.

[0028] Compared with the prior art, the present invention has the following beneficial effects:

[0029] (1) The present invention uses an integrated coupling shaft and a rotational connection with a bearing seat to adjust the stainless steel valve body by 360 degrees, so that the stop valve can be rotated and adjusted to a suitable angle for installation. The servo motor drives the threaded screw to rotate forward and reverse, so that the screw slider moves up and down along the inner slide groove, thereby driving the stop valve to move synchronously up and down, so that the inlet and outlet move to the connection position of the two pipes. The bottom connecting shaft and the bottom end plate are rotatably connected, so that the stop valve can be adjusted by 360 degrees with the track frame as the center of the circle. Finally, the inlet and outlet of the stop valve after the azimuth angle adjustment are sealed and connected to the two pipes through flanges, thereby improving the accuracy of the stop valve when installed at any angle, and overcoming the problem that the existing stop valve is easy to install at any angle without leakage by setting a valve body sealing mechanism, but the valve body lacks an effective positioning and erecting mechanism during the installation process, resulting in the need for manual lifting and erection of the stop valve during the installation process, resulting in poor installation accuracy of the stop valve.

[0030] (2) The fluid enters from the inlet, passes through the valve seat and enters the impeller cavity, driving the small impeller to rotate, and is discharged through the outlet. The rotation of the small impeller drives the linkage shaft and the impeller coupling shaft of the impeller generator to rotate, so that the impeller generator generates electricity. The generated electric energy is processed by the rectifier and the DC power is charged into the battery in the power box, so that the stop valve does not need an external power supply when installed at any angle, and uses the stop valve to guide the fluid to generate electricity, saving energy. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 It is a front view of the stop valve structure that can be installed at any angle according to the present invention;

[0032] Figure 2 It is a rear view of the stop valve structure that can be installed at any angle according to the present invention;

[0033] Figure 3 A top view of the stop valve structure that can be installed at any angle according to the present invention;

[0034] Figure 4 This is a structural diagram of the end face of the stop valve that can be installed at any angle according to the present invention;

[0035] Figure 5 It is a side view of the stop valve structure that can be installed at any angle according to the present invention;

[0036] Figure 6 It is an enlarged schematic diagram of the structure of part A of the present invention;

[0037] Figure 7 This is a schematic diagram of the internal structure of the stainless steel valve body of the present invention;

[0038] Figure 8 It is an enlarged schematic diagram of the structure of part B of the present invention;

[0039] In the figure: 1. Stainless steel valve body; 2. Inlet; 3. Outlet; 4. Valve cover; 5. Linkage valve stem; 6. Hand wheel; 7. Mounting seat; 8. Power supply box; 9. Track frame; 10. Servo motor; 11. Impeller generator; 12. Rectifier; 13. First switch; 14. Extension plate; 15. Outer edge plate; 16. Handle bar; 17. Bottom connecting shaft; 18. Bottom end plate; 19. Extension sleeve; 20. Impeller connecting shaft; 21 , through hole; 22, positioning rod; 23, connecting rod; 24, threaded screw; 25, integrated coupling; 26, bearing seat; 27, second switch; 28, embedded groove; 29, magnet block; 30, inner slide groove; 31, screw slider; 32, connecting block; 33, valve seat; 34, valve disc; 35, sealing plug; 36, impeller cavity; 37, small impeller; 38, inner circular cavity; 39, electromagnet disk; 40, limit shaft disk. DETAILED DESCRIPTION

[0040] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0041] See also Figure 1-8 , an embodiment of the present invention: a stop valve that can be installed at any angle, comprising a stainless steel valve body 1, the two ends of the stainless steel valve body 1 are respectively connected to each other with an inlet 2 and an outlet 3, the upper end of the stainless steel valve body 1 is sealed and connected with a valve cover 4, a linkage valve stem 5 is penetrated and arranged at the inner center position of the sealing valve cover 4, and a hand wheel 6 is arranged at the top of the linkage valve stem 5;

[0042] Also includes:

[0043] The integrated coupling 25 is integrally formed and arranged on the front end surface of the stainless steel valve body 1, and one end of the integrated coupling 25 is sleeved and movably provided with a bearing seat 26, a connecting block 32 is welded at the front end of the bearing seat 26, a lead screw slider 31 is welded at one end of the connecting block 32, a track frame 9 is arranged outside the lead screw slider 31, and an outer edge plate 15 is welded on the outer wall of the integrated coupling 25;

[0044] The mounting seat 7 is arranged at the lower position of the track frame 9, and a power box 8 is arranged at the upper end of the mounting seat 7, a bottom plate 18 is arranged on one side of the power box 8, the bottom plate 18 and the mounting seat 7 are an integral structure, an inner circular cavity 38 is arranged inside the bottom plate 18, and a bottom connecting shaft 17 is welded at the bottom of the track frame 9, and the bottom connecting shaft 17 penetrates and extends to the inside of the inner circular cavity 38;

[0045] The valve seat 33 is arranged at the inner center of the stainless steel valve body 1, and a valve flap 34 is arranged at the upper end of the valve seat 33, and the valve flap 34 is transmission-connected with the linkage valve stem 5, and an impeller cavity 36 is arranged on one side of the valve flap 34, and a small impeller 37 is arranged inside the impeller cavity 36;

[0046] The impeller generator 11 is arranged at the rear end of the stainless steel valve body 1, and an extension sleeve 19 is integrally formed on the rear end surface of the stainless steel valve body 1, and an impeller coupling 20 is movably arranged inside the extension sleeve 19, and the impeller coupling 20 is mechanically sealed with the extension sleeve 19, and the impeller coupling 20 is drivingly connected with the linkage shaft of the impeller generator 11 through a coupling;

[0047] The extension plate 14 is arranged at the front end of the track frame 9 , and two connecting rods 23 are welded between the extension plate 14 and the outer edge plate 15 .

[0048] See also Figure 6The track frame 9 is provided with an inner slide groove 30, and a threaded screw 24 is provided inside the inner slide groove 30. The screw slider 31 is connected with the inner slide groove 30 inside the track frame 9 through the threaded screw 24. The inner slide groove 30 provided inside the track frame 9 facilitates the screw slider 31 to move along the inner slide groove 30 on the track frame 9. Please refer to Figure 1 and Figure 6 A servo motor 10 is arranged on the top of the track frame 9, and the output shaft of the servo motor 10 is connected to the threaded screw 24 through a coupling. A first switch 13 is arranged on the upper end of the power box 8, and the input end of the first switch 13 is electrically connected to the battery inside the power box 8. The output end of the first switch 13 is electrically connected to the input end of the servo motor 10 through a connecting wire. The servo motor 10 arranged on the top of the track frame 9 plays a role in driving the threaded screw 24 to rotate forward and reverse. Please refer to Figure 8 The bottom plate 18 is provided with an inner circular cavity 38, and an electromagnet disk 39 is fixedly provided inside the inner circular cavity 38 by nail-free glue. A limit shaft disk 40 is movably provided at the upper end of the inner circular cavity 38. The limit shaft disk 40 and the bottom connecting shaft 17 are an integral structure. The inner circular cavity 38 provided inside the bottom plate 18 plays a role in carrying the electromagnet disk 39. The limit shaft disk 40 is fixedly connected to the bottom plate 18 by adsorption through the electromagnet disk 39, so as to locate the position of the track frame 9 after rotation and adjustment. Please refer to Figure 4 and Figure 8 A second switch 27 is provided on one side outer wall of the power box 8. The output end of the battery inside the power box 8 is electrically connected to the input end of the second switch 27. The output end of the second switch 27 is electrically connected to the input end of the electromagnet disk 39. The second switch 27 provided on one side outer wall of the power box 8 plays a role in controlling the start and stop of the electromagnet disk 39. Please refer to Figure 2 The extension plate 14 is provided with a through hole 21 inside, and a positioning rod 22 is provided inside the through hole 21. One end of the positioning rod 22 abuts against the outer edge plate 15. A grip rod 16 is welded to one end of the positioning rod 22. The size of the grip rod 16 is larger than the diameter of the through hole 21. The through hole 21 provided inside the extension plate 14 facilitates the through installation of the positioning rod 22. Please refer to Figure 5 An embedded groove 28 is provided at the inner position of one end of the positioning rod 22, and a magnet block 29 is fixed inside the embedded groove 28 by nail-free glue. The positioning rod 22 is adsorbed and connected to the outer edge disk 15 through the magnet block 29. The embedded groove 28 provided at the inner position of one end of the positioning rod 22 plays the role of carrying the magnet block 29, so that the positioning rod 22 can be adsorbed and connected to the outer edge disk 15 through the magnet block 29 to locate the corner position of the stainless steel valve body 1. Please refer to Figure 1A rectifier 12 is provided on one side outer wall of the impeller generator 11. The output end of the impeller generator 11 is electrically connected to the input end of the rectifier 12. The output end of the rectifier 12 is electrically connected to the battery inside the power box 8 through a connecting wire. The rectifier 12 provided on one side outer wall of the impeller generator 11 plays a role in converting the alternating current of the impeller generator 11 into direct current and charging it into the battery inside the power box 8. Please refer to Figure 7 A sealing plug 35 is provided at the abutting position between the valve disc 34 and the valve seat 33. The sealing plug 35 is fixedly connected to the outer wall of the valve disc 34 by means of nail-free glue. The sealing plug 35 provided at the abutting position between the valve disc 34 and the valve seat 33 plays a role in enhancing the sealing performance of the valve disc 34 and the valve seat 33, thereby improving the flow cutoff effect of the stop valve.

[0049] See also Figure 1-6 , a method for installing a stop valve that can be installed at any angle, comprising the following steps:

[0050] Step 1: Adjust the inlet 2 and outlet 3 of the stop valve to the corresponding angles and orientations according to the positions of the two pipelines, and rotate the stainless steel valve body 1 360 degrees through the rotation connection of the integrated coupling 25 and the bearing seat 26, so that the stop valve can be rotated and adjusted to a suitable angle for installation;

[0051] Step 2: After adjusting to the required position, grab the handle rod 16 and insert the positioning rod 22 into the inside of the through hole 21, so that the positioning rod 22 abuts against the outer edge disk 15, so that the positioning rod 22 is adsorbed and connected with the outer edge disk 15 through the magnet block 29, and the stop valve is positioned at the angle after rotation adjustment;

[0052] Step 3: Press the first switch 13, and the servo motor 10 drives the threaded screw 24 to rotate forward and reverse, so that the screw slider 31 moves up and down along the inner slide groove 30, thereby driving the stop valve to move up and down synchronously, so that the inlet 2 and the outlet 3 move to the connection position of the two pipes;

[0053] Step 4: Through the rotation connection between the bottom connecting shaft 17 and the bottom end plate 18, the stop valve is adjusted to 360 degrees with the track frame 9 as the center. After the steering is adjusted to the right position, the second switch 27 is pressed, so that the power box 8 supplies power to the electromagnet plate 39. After the electromagnet plate 39 is powered, it generates magnetic force to attract the limit shaft plate 40, and re-positions the position after the steering adjustment;

[0054] Step 5: After the azimuth angle is adjusted, the inlet 2 and outlet 3 of the stop valve are sealed and connected to two pipes through flanges. After the connection is completed, the hand wheel 6 is turned to make the valve disc 34 away from the valve seat 33. The fluid enters from the inlet 2, passes through the valve seat 33 and enters the impeller cavity 36, driving the small impeller 37 to rotate, and is discharged through the outlet 3;

[0055] Step 6: The small impeller 37 rotates to drive the linkage shaft of the impeller generator 11 and the impeller connecting shaft 20 to rotate, so that the impeller generator 11 generates electricity. The generated electric energy is processed by the rectifier 12 and the DC power is charged into the battery in the power box 8.

[0056] The valve seat and the stainless steel valve body are connected by threads, and a cone seal is used between the two. The sealing surface width of the valve body cone is controlled at 1-3mm, and the valve seat cone width is three times the cone width of the valve body.

[0057] (1) Line sealing can be achieved, that is, the initial design width of the valve seat cone surface is 0.5-1mm. The sealing pressure of the line seal is smaller than that of the plane or other forms of sealing surface, which is easy to meet the designed sealing requirements. The operating torque of the line seal is also the smallest.

[0058] (2) The conical sealing surface can realize the function of "automatic alignment", that is, when the valve disc cannot fall smoothly on the valve seat sealing surface due to factors such as the flow medium or the installation position, the conical surfaces can automatically match and find the appropriate sealing position as quickly as possible.

[0059] (3) When the valve is used for a long time, the conical surface of the valve seat will be squeezed or worn by the conical surface of the valve disc, and the width of the conical surface will gradually widen. At this time, the valve sealing can be easily achieved by increasing the closing torque without causing the valve sealing to fail.

[0060] (4) When the valve disc is separated from the valve seat sealing surface, the separation time of the conical seal pair is the shortest, thus avoiding the long-term relative friction movement between the seal pairs, which may cause rapid wear or abrasion failure of the seal pair.

[0061] In summary, the stop valve can ensure sealing performance when installed at any angle.

[0062] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

Claims

1. A stop valve that can be installed at any angle, comprising a stainless steel valve body (1), wherein the two ends of the stainless steel valve body (1) are respectively connected with an inlet (2) and an outlet (3), a valve cover (4) is provided at the upper end of the stainless steel valve body (1) in a sealing connection, a linkage valve stem (5) is provided at the inner center of the sealing valve cover (4), and a hand wheel (6) is provided at the top end of the linkage valve stem (5); Features: Also includes: An integrated coupling (25) is integrally formed and arranged on the front end surface of the stainless steel valve body (1), and one end of the integrated coupling (25) is sleeved and movably provided with a bearing seat (26), a connecting block (32) is welded at the front end of the bearing seat (26), a lead screw slider (31) is welded at one end of the connecting block (32), a track frame (9) is arranged outside the lead screw slider (31), and an outer edge plate (15) is welded on the outer wall of the integrated coupling (25); A mounting seat (7) is arranged below the track frame (9), and a power supply box (8) is arranged at the upper end of the mounting seat (7), a bottom plate (18) is arranged on one side of the power supply box (8), the bottom plate (18) and the mounting seat (7) are an integrated structure, an inner circular cavity (38) is arranged inside the bottom plate (18), and a bottom connecting shaft (17) is welded at the bottom of the track frame (9), and the bottom connecting shaft (17) passes through and extends to the inside of the inner circular cavity (38); A valve seat (33) is arranged at the inner center position of the stainless steel valve body (1), and a valve flap (34) is arranged at the upper end of the valve seat (33), the valve flap (34) is drivingly connected to the linkage valve stem (5), an impeller cavity (36) is arranged on one side of the valve flap (34), and a small impeller (37) is arranged inside the impeller cavity (36); An impeller generator (11) is arranged at the rear end of the stainless steel valve body (1), and an extension sleeve (19) is integrally formed on the rear end surface of the stainless steel valve body (1), an impeller coupling shaft (20) is movably provided inside the extension sleeve (19), the impeller coupling shaft (20) is mechanically sealedly connected to the extension sleeve (19), and the impeller coupling shaft (20) is drivingly connected to the linkage shaft of the impeller generator (11) through a coupling; The extension plate (14) is arranged at the front end of the track frame (9), and two connecting rods (23) are welded between the extension plate (14) and the outer edge plate (15).

2. A stop valve that can be installed at any angle according to claim 1, characterized in that: The track frame (9) is provided with an inner slide groove (30), a threaded screw (24) is provided inside the inner slide groove (30), and the screw slider (31) is movably connected to the inner slide groove (30) inside the track frame (9) through the threaded screw (24).

3. A stop valve that can be installed at any angle according to claim 2, characterized in that: A servo motor (10) is arranged on the top of the track frame (9), and the output shaft of the servo motor (10) is transmission-connected to the threaded screw (24) through a coupling. A first switch (13) is arranged on the upper end of the power box (8), and the input end of the first switch (13) is electrically connected to the battery inside the power box (8), and the output end of the first switch (13) is electrically connected to the input end of the servo motor (10) through a connecting wire.

4. A stop valve that can be installed at any angle according to claim 3, characterized in that: An inner circular cavity (38) is arranged inside the bottom disk (18), an electromagnet disk (39) is fixed inside the inner circular cavity (38) by means of nail-free glue, a limit shaft disk (40) is movably arranged at the upper end of the inner circular cavity (38), and the limit shaft disk (40) and the bottom connecting shaft (17) are an integral structure.

5. A stop valve that can be installed at any angle according to claim 4, characterized in that: A second switch (27) is provided on an outer wall of one side of the power box (8); the output end of the storage battery inside the power box (8) is electrically connected to the input end of the second switch (27); and the output end of the second switch (27) is electrically connected to the input end of the electromagnet disk (39).

6. A stop valve that can be installed at any angle according to claim 5, characterized in that: The extension plate (14) is provided with a through hole (21) inside, a positioning rod (22) is provided inside the through hole (21), one end of the positioning rod (22) is mutually abutted with the outer edge plate (15), and a gripping rod (16) is welded to one end of the positioning rod (22), and the size of the gripping rod (16) is larger than the diameter of the through hole (21).

7. A stop valve that can be installed at any angle according to claim 6, characterized in that: An embedded groove (28) is provided at an inner position of one end of the positioning rod (22), a magnet block (29) is fixedly provided inside the embedded groove (28) by means of nail-free glue, and the positioning rod (22) is adsorbed and connected to the outer edge disk (15) via the magnet block (29).

8. A stop valve that can be installed at any angle according to claim 7, characterized in that: A rectifier (12) is provided on one side outer wall of the impeller generator (11); the output end of the impeller generator (11) is electrically connected to the input end of the rectifier (12); and the output end of the rectifier (12) is electrically connected to a storage battery inside the power box (8) via a connecting wire.

9. A stop valve that can be installed at any angle according to claim 8, characterized in that: A sealing plug (35) is provided at the abutting position between the valve flap (34) and the valve seat (33), and the sealing plug (35) is fixedly connected to the outer wall of the valve flap (34) by means of nail-free glue.

10. The method for installing a stop valve that can be installed at any angle according to claim 9, characterized in that: The following steps are involved: Step 1: According to the positions of the two pipelines, the inlet (2) and outlet (3) of the stop valve are adjusted to corresponding angles and orientations, and the stainless steel valve body (1) is rotated 360 degrees through the rotation connection of the integrated coupling (25) and the bearing seat (26), so that the stop valve can be rotated and adjusted to a suitable angle for installation; Step 2: After adjusting to the required position, grab the handle rod (16) and insert the positioning rod (22) into the inside of the through hole (21), so that the positioning rod (22) abuts against the outer edge disk (15), so that the positioning rod (22) is adsorbed and connected with the outer edge disk (15) through the magnet block (29), and the stop valve is positioned at the angle after rotation adjustment; Step 3: Press the first switch (13), and the servo motor (10) drives the threaded screw (24) to rotate forward and reverse, so that the screw slider (31) moves up and down along the inner slide groove (30), thereby driving the stop valve to move up and down synchronously, so that the inlet (2) and the outlet (3) move to the connection position of the two pipes; Step 4: The bottom connecting shaft (17) is connected to the bottom end plate (18) by rotation, so that the stop valve can be adjusted 360 degrees with the track frame (9) as the center. After the steering is adjusted to the right position, the second switch (27) is pressed, so that the power box (8) supplies power to the electromagnet plate (39). After the electromagnet plate (39) is powered, it generates magnetic force to attract the limit shaft plate (40) to re-position the position after the steering adjustment. Step 5: After the azimuth angle adjustment is completed, the inlet (2) and outlet (3) of the stop valve are sealed and connected to two pipes through flanges. After the connection is completed, the hand wheel (6) is turned to make the valve disc (34) away from the valve seat (33). The fluid enters from the inlet (2), passes through the valve seat (33) and enters the impeller chamber (36), drives the small impeller (37) to rotate, and is discharged through the outlet (3); Step 6: The small impeller (37) rotates to drive the linkage shaft of the impeller generator (11) and the impeller connecting shaft (20) to rotate, so that the impeller generator (11) generates electricity. The generated electric energy is processed by the rectifier (12) and the direct current is charged into the battery in the power box (8).

Citation Information

Patent Citations

  • Piston type stop valve capable of being installed at any angle

    CN215445068U