Full-automatic center positioning measurement equipment and measurement method
By designing a fully automatic central positioning measurement device, the synergistic effect of the horizontal and longitudinal ranging mechanisms is used to solve the problem that existing circuit board size detection relies on manual operation, and high-precision measurement and accurate detection of circuit board size are achieved.
Patent Information
- Application Number
- CN202411934527.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-24
- Publication Date
- 2025-02-18
AI Technical Summary
The existing circuit board size detection methods mainly rely on manual operation, which is time-consuming and labor-intensive and the accuracy of the detection results is difficult to guarantee, which affects the subsequent production of the circuit board.
A fully automatic central positioning measurement device is designed, including a transverse and longitudinal ranging mechanism, which automatically locates and measures the size of the circuit board through the combined action of the transverse push plate and the longitudinal push block.
It realizes high-precision measurement of circuit board size, ensures the accuracy and consistency of detection results, and provides reliable data support for subsequent production of circuit boards.
Smart Images

Figure CN119468855A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of automation equipment, and more specifically, to a full-automatic center positioning measurement device and a measurement method. Background Art
[0002] A multilayer printed circuit board is a printed circuit board that increases the density and functionality of the board by adding multiple conductive layers inside. The assembly is usually made up of multiple thin circuit board layers stacked together, with each layer separated by an insulating layer. Each layer contains wires and circuit components, and the circuits between layers are connected through holes. Multilayer printed circuit boards are widely used in various fields, including communications, computers, consumer electronics, medical equipment, etc. In printed circuit board production, the manufacturing process of multilayer printed circuit boards usually includes processes such as stacking, drilling, jacking, copper plating, and welding.
[0003] In the current electronic manufacturing industry, circuit boards are the basic components of electronic devices, and their size is directly related to subsequent assembly, connection, and the performance and reliability of the overall equipment. Existing circuit board size detection methods mainly rely on manual operation. Technicians use special measuring tools to measure the size of the circuit board. The detection operation is not only time-consuming and laborious, but also the accuracy of the detection results cannot be guaranteed, which will affect the subsequent production of the circuit board. Summary of the invention
[0004] In order to overcome the problem that the existing circuit board size detection method mainly relies on manual operation, technicians use special measuring tools to measure the size of the circuit board. The detection operation is not only time-consuming and labor-intensive, but the accuracy of the detection result cannot be guaranteed, which will affect the subsequent production of the circuit board. The present invention provides a fully automatic center positioning measurement device and a measurement method.
[0005] The technical solution of the present invention is as follows:
[0006] A fully automatic center positioning measurement device, comprising:
[0007] A frame, wherein the frame is provided with conveying rollers arranged in an array;
[0008] A transverse distance measuring mechanism, the transverse distance measuring mechanism is arranged on the frame, the transverse distance measuring mechanism comprises a transverse push plate and a transverse driving module, the transverse push plate is connected to the transverse driving module, the transverse push plate is used to push the circuit board to move transversely on the conveying roller, the transverse driving module is used to drive the transverse push plate to move transversely, and at the same time measure the distance moved by the transverse push plate;
[0009] A longitudinal distance measuring mechanism is arranged on the frame, and includes a longitudinal push block, a lifting mechanism and a longitudinal drive module. The longitudinal push block is connected to the lifting mechanism and is used to drive the longitudinal push block to move up and down. The longitudinal push block is also connected to the longitudinal drive module. The longitudinal push block is used to push the circuit board to move longitudinally on the conveying roller. The longitudinal drive module is used to drive the longitudinal push block to move longitudinally and measure the distance moved by the longitudinal push block at the same time.
[0010] According to the above scheme of the present invention, the transverse driving module is located below the conveying roller, the transverse push plate is located above the conveying roller, the transverse push plate is connected to the transverse driving module through a connecting unit, and the connecting unit also moves along the transverse track arranged on the frame.
[0011] According to the above-mentioned scheme of the present invention, the lateral drive module includes a lateral servo motor and a lateral adjustment belt. The lateral servo motor is connected to the lateral adjustment belt, and the lateral adjustment belt is connected to the connecting unit, so that the lateral servo motor drives the lateral push plate on the connecting unit to move laterally through the lateral adjustment belt.
[0012] The present invention according to the above scheme further includes a lateral control module, which is connected to the lateral servo motor. The encoder of the lateral servo motor obtains the rotation number information of the lateral servo motor and transmits the rotation number information to the lateral control module.
[0013] According to the above-mentioned solution of the present invention, the longitudinal distance measuring mechanism is arranged in the middle of the frame, and the surface of the longitudinal distance measuring mechanism is lower than the surface of the conveying roller.
[0014] According to the above-mentioned scheme of the present invention, the longitudinal distance measuring mechanism includes a longitudinal servo motor and a longitudinal adjustment belt, and the longitudinal servo motor and the longitudinal adjustment belt are connected so that the longitudinal servo motor drives the longitudinal push block to move along the longitudinal track arranged on the frame through the longitudinal adjustment belt.
[0015] According to the present invention of the above scheme, the lifting mechanism is a lifting cylinder, the output end of the lifting cylinder is connected to the longitudinal push block, and the lifting cylinder is connected to the slider on the longitudinal track through a mounting plate.
[0016] The present invention according to the above scheme further includes a longitudinal control module, which is connected to the longitudinal servo motor. The encoder of the longitudinal servo motor obtains the rotation number information of the longitudinal servo motor and transmits the rotation number information to the longitudinal control module.
[0017] A fully automatic center positioning measurement method, comprising:
[0018] S1, preset rack longitudinal length c1, horizontal length d1;
[0019] S2. Measure the longitudinal dimension of the circuit board: the longitudinal distance measuring mechanism drives the circuit board to move longitudinally, and records the length c2 of the longitudinal motion track of the longitudinal push block. The longitudinal dimension of the circuit board is c=c1-c2;
[0020] S3. Measure the lateral dimension of the circuit board: the lateral distance measuring mechanism drives the circuit board to move lateraly, and records the length d2 of the lateral motion trajectory of the lateral push plate. The lateral dimension of the circuit board is d=d1-d2.
[0021] According to the present invention of the above scheme, the length of the motion track is calculated by recording the number of rotations of the servo motor;
[0022] In S2: preset the radius r1 of the longitudinal driving wheel, record the number of rotations ω1 of the longitudinal servo motor, and the length of the longitudinal motion trajectory of the longitudinal push block c2=2πr1×ω1;
[0023] In S3: preset the radius r2 of the lateral driving wheel, record the number of rotations ω2 of the lateral servo motor, and the length of the lateral motion trajectory of the lateral push plate d2 = 2πr2×ω2.
[0024] The beneficial effect of the present invention according to the above scheme is that, in a fully automatic center positioning and measuring device of the present invention, the lateral push plate pushes the circuit board to move lateraly, and the longitudinal push block pushes the circuit board to move longitudinally. Under the joint action of the lateral push plate and the longitudinal push block, it is ensured that the circuit board can be automatically straightened, and high-precision positioning of the circuit board is achieved, thereby accurately measuring the lateral and longitudinal dimensions of the circuit board, and providing accurate data support for subsequent circuit board production. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a structural schematic diagram of the present invention;
[0026] Figure 2 It is a partial structural schematic diagram of the present invention;
[0027] Figure 3 for Figure 2 A schematic diagram of the enlarged structure of part A;
[0028] Figure 4 for Figure 2 Schematic diagram of the structure from another perspective.
[0029] In the drawings, the reference numerals are as follows:
[0030] 10. Frame; 11. Conveying roller; 12. Horizontal track; 13. Longitudinal track; 20. Horizontal distance measuring mechanism; 21. Horizontal push plate; 22. Horizontal drive module; 221. Horizontal servo motor; 222. Horizontal adjustment belt; 223. Horizontal driving wheel; 224. Horizontal driven wheel; 23. Connecting unit; 30. Longitudinal distance measuring mechanism; 31. Longitudinal push block; 32. Lifting mechanism; 33. Longitudinal drive module; 331. Longitudinal servo motor; 332. Longitudinal adjustment belt; 333. Longitudinal driving wheel; 334. Longitudinal driven wheel; 34. Mounting plate; 35. Slider. DETAILED DESCRIPTION
[0031] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments.
[0032] It should be noted that the terms "including" and "having" and any variations thereof in the specification and claims of the present invention are intended to cover non-exclusive inclusions. For example, a process, method, system, product or device that includes a series of steps or units is not limited to the listed steps or units, but may optionally include steps or units that are not listed, or may optionally include other steps or units that are inherent to these processes, methods, products or devices. Terms such as "disposed" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral body; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. The directions or positions indicated by the terms "upper", "lower", "left", "right", "front", "back", "bottom", etc. are based on the directions or positions shown in the drawings, which are only for the convenience of description and cannot be understood as limitations on the present technical solution.
[0033] It should be noted that in the current electronic manufacturing industry, circuit boards are the basic components of electronic devices, and their size is directly related to subsequent assembly, connection, and the performance and reliability of the overall equipment. The existing circuit board size detection method mainly relies on manual operation. Technicians use special measuring tools to measure the size of the circuit board. The detection operation is not only time-consuming and laborious, but also the accuracy of the detection results cannot be guaranteed, which will affect the subsequent production of the circuit board.
[0034] like Figure 1-Figure 4As shown, this embodiment provides a fully automatic center positioning measurement device, in which the lateral push plate 21 pushes the circuit board to move horizontally, and the longitudinal push block 31 pushes the circuit board to move longitudinally. Under the joint action of the lateral push plate 21 and the longitudinal push block 31, it is ensured that the circuit board can be automatically straightened, and high-precision positioning of the circuit board is achieved, thereby accurately measuring the lateral and longitudinal dimensions of the circuit board, and providing accurate data support for subsequent circuit board production.
[0035] Specifically, it includes a frame 10, a transverse distance measuring mechanism 20 and a longitudinal distance measuring mechanism 30. The frame 10 is provided with conveying rollers 11 arranged in an array. The conveying rollers 11 are used to carry and convey the circuit board so that it can move smoothly during the measurement process.
[0036] The transverse distance measuring mechanism 20 is arranged on the frame 10, and the transverse distance measuring mechanism 20 includes a transverse push plate 21 and a transverse driving module 22. The transverse push plate 21 is connected to the transverse driving module 22. The transverse push plate 21 is used to push the circuit board to move transversely on the conveying roller 11, and the transverse driving module 22 is used to drive the transverse push plate 21 to move transversely and measure the distance moved by the transverse push plate 21 at the same time.
[0037] The longitudinal distance measuring mechanism 30 is arranged on the frame 10, and includes a longitudinal push block 31, a lifting mechanism 32 and a longitudinal driving module 33. The longitudinal push block 31 is connected to the lifting mechanism 32, and is used to drive the longitudinal push block 31 to move up and down. Through the adjustment of the lifting mechanism 32, it can be ensured that the longitudinal push block 31 will not prevent the circuit board from being transported to the conveying roller 11 of the frame 10, and it can be ensured that the longitudinal push block 31 can maintain appropriate contact force and position when pushing the circuit board. The longitudinal push block 31 is also connected to the longitudinal driving module 33, and the longitudinal push block 31 is used to push the circuit board to move longitudinally on the conveying roller 11. The longitudinal driving module 33 is used to drive the longitudinal push block 31 to move longitudinally, and at the same time measure the distance moved by the longitudinal push block 31.
[0038] Specifically, the output roller 11 is discontinuous, and a gap is reserved for the clamping plate to clamp the circuit board.
[0039] In one embodiment, the transverse driving module 22 is located below the conveying roller 11, the transverse push plate 21 is located above the conveying roller 11, and the transverse push plate 21 is connected to the transverse driving module 22 through a connecting unit 23, and the connecting unit 23 also moves along the transverse track 12 arranged on the frame 10. The connecting unit 23 not only plays a role in transmitting power, but also enables the transverse push plate 21 to move smoothly along the transverse track 12 arranged on the frame 10. Specifically, the initial position of the transverse push plate 21 is close to the first side of the frame 10. Driven by the transverse driving module 22, the connecting unit 23 moves along the transverse track 12, driving the transverse push plate 21 to move from the first side of the frame 10 to the second side of the frame 10.
[0040] In this embodiment, the lateral drive module 22 includes a lateral servo motor 221 and a lateral adjustment belt 222. The lateral servo motor 221 is connected to the lateral adjustment belt 222, and the lateral adjustment belt 222 is connected to the connecting unit 23, so that the lateral servo motor 221 drives the lateral push plate 21 on the connecting unit 23 to move laterally through the lateral adjustment belt 222.
[0041] Specifically, the output end of the transverse servo motor 221 is connected to the transverse driving wheel 223, and the transverse driving wheel 223 is connected to the transverse driven wheel 224 through the transverse adjustment belt 222, thereby forming a complete transverse drive module 22. When the transverse servo motor 221 is started, it will drive the transverse driving wheel 223 to rotate, and then transmit power to the transverse driven wheel 224 through the transverse adjustment belt 222. In this way, a complete drive chain is formed, which can stably and accurately push the connecting unit 23 and the transverse push plate 21 to move along the transverse track 12.
[0042] In this embodiment, a lateral control module is also included, which is connected to the lateral servo motor 221. The encoder of the lateral servo motor 221 obtains the rotation number information of the lateral servo motor 221 and transmits this rotation number information to the lateral control module for accurately calculating the distance moved by the lateral push plate 21, thereby realizing accurate measurement of the lateral size of the circuit board.
[0043] In one embodiment, the longitudinal distance measuring mechanism 30 is arranged in the middle of the frame 10, and the surface of the longitudinal distance measuring mechanism 30 is lower than the surface of the conveying roller 11. The purpose of the setting is to ensure that the overall setting of the longitudinal distance measuring mechanism 30 will not affect the circuit board being input to the conveying roller 11 of the frame 10.
[0044] The longitudinal distance measuring mechanism 30 includes a longitudinal servo motor 331 and a longitudinal adjustment belt 332 , which are connected so that the longitudinal servo motor 331 drives the longitudinal push block 31 to move along the longitudinal track 13 arranged on the frame 10 through the longitudinal adjustment belt 332 .
[0045] Specifically, the output end of the longitudinal servo motor 331 is connected to the longitudinal driving wheel 333, and the longitudinal driving wheel 333 is connected to the longitudinal driven wheel 334 through the longitudinal adjustment belt 332, thereby forming a complete longitudinal drive module 33. When the longitudinal servo motor 331 is started, it will drive the longitudinal driving wheel 333 to rotate, and then transmit power to the longitudinal driven wheel 334 through the longitudinal adjustment belt 332. In this way, a complete drive chain is formed, which can stably and accurately push the longitudinal push block 31 to move along the longitudinal track 13.
[0046] In this embodiment, the lifting mechanism 32 is a lifting cylinder, the output end of which is connected to the longitudinal push block 31, and the lifting cylinder is connected to the slider 35 on the longitudinal track 13 through the mounting plate 34. By adjusting the lifting cylinder, it can be ensured that the longitudinal push block 31 does not prevent the circuit board from being transported to the conveying roller 11 of the frame 10, and it can be ensured that the longitudinal push block 31 can maintain appropriate contact force and position when pushing the circuit board.
[0047] In this embodiment, a longitudinal control module is also included, and the longitudinal control module is connected to the longitudinal servo motor 331. The encoder of the longitudinal servo motor 331 obtains the rotation number information of the longitudinal servo motor 331, and transmits this rotation number information to the longitudinal control module for accurately calculating the distance moved by the longitudinal push block 31, thereby realizing accurate measurement of the lateral size of the circuit board.
[0048] This embodiment provides a fully automatic center positioning measurement method, including:
[0049] S1, preset the longitudinal length c1 and the transverse length d1 of the rack 10;
[0050] S2. Measure the longitudinal dimension of the circuit board: the longitudinal distance measuring mechanism 30 drives the circuit board to move longitudinally, and records the longitudinal motion track length c2 of the longitudinal push block 31. The longitudinal dimension of the circuit board is c=c1-c2;
[0051] S3, measuring the lateral dimension of the circuit board: the lateral distance measuring mechanism 20 drives the circuit board to move lateraly, and records the length d2 of the lateral motion track of the lateral push plate 21. The lateral dimension of the circuit board is d=d1-d2;
[0052] Specifically, the frame 10 has an opposite head end and a tail end, and the total length of the head end and the tail end minus the thickness of the longitudinal push block 31 is obtained to obtain the longitudinal length c1 of the preset frame 10. The frame 10 also has an opposite first side and a second side, and the total length of the first side and the second side minus the thickness of the transverse push plate 21 is obtained to obtain the transverse length d1 of the preset frame 10.
[0053] The longitudinal driving module 33 drives the longitudinal push block 31 to move the circuit board longitudinally to the rear end of the rack 10, and records the longitudinal motion track length c2 of the longitudinal push block 31. The longitudinal dimension of the circuit board is c=c1-c2;
[0054] The transverse driving module 22 drives the transverse push plate 21 to move the circuit board transversely to the second side of the frame 10 , and records the transverse motion track length d2 of the transverse push plate 21 . The transverse dimension of the circuit board is d=d1-d2.
[0055] Specifically, the length of the motion trajectory is calculated by recording the number of rotations of the servo motor;
[0056] In S2: the radius r1 of the longitudinal driving wheel 333 is preset, the number of rotations ω1 of the longitudinal servo motor 331 is recorded, and the length of the longitudinal motion track of the longitudinal push block 31 is c2=2πr1×ω1;
[0057] In S3: preset the radius r2 of the lateral driving wheel 223, record the number of rotations ω2 of the lateral servo motor 221, and the length of the lateral motion track of the lateral push plate 21 d2=2πr2×ω2;
[0058] The specific working principle is:
[0059] The circuit board is conveyed onto the conveying roller 11 of the frame 10;
[0060] The lateral driving module 22 drives the lateral push plate 21 to move lateral from the first side of the frame 10 to the second side of the frame 10 , driving the circuit board to move lateral to contact with the second side of the frame 10 ;
[0061] At the same time, the lifting mechanism 32 drives the longitudinal push block 31 to move upward and extend out of the surface of the conveying roller 11, and the longitudinal driving module 33 drives the longitudinal push block 31 to move longitudinally toward the rear end of the frame 10, pushing the circuit board to move longitudinally until it contacts the rear end of the frame 10;
[0062] The transverse servo motor 221 transmits the rotation number information obtained to the transverse control module, and calculates the motion track length d2 of the transverse push plate 21; the longitudinal servo motor 331 transmits the rotation number information obtained to the longitudinal control module, and obtains the motion track length c2 of the longitudinal push block 31;
[0063] The transverse control module and the longitudinal control module both transmit the obtained data to the general control module, and the general control module integrates the data to obtain the longitudinal length c of the circuit board and the transverse length d of the circuit board.
[0064] It should be understood that those skilled in the art can make improvements or changes based on the above description, and all these improvements and changes should fall within the scope of protection of the appended claims of the present invention.
[0065] The above is an exemplary description of the present invention in conjunction with the accompanying drawings. It is obvious that the implementation of the present invention is not limited to the above-mentioned method. As long as various improvements are made by adopting the method concept and technical solution of the present invention, or the concept and technical solution of the present invention are directly applied to other occasions without improvement, they are all within the protection scope of the present invention.
Claims
1. A fully automatic center positioning measurement device, characterized in that: include: A frame, wherein the frame is provided with conveying rollers arranged in an array; A transverse distance measuring mechanism, the transverse distance measuring mechanism is arranged on the frame, the transverse distance measuring mechanism comprises a transverse push plate and a transverse driving module, the transverse push plate is connected to the transverse driving module, the transverse push plate is used to push the circuit board to move transversely on the conveying roller, the transverse driving module is used to drive the transverse push plate to move transversely, and at the same time measure the distance moved by the transverse push plate; A longitudinal distance measuring mechanism is arranged on the frame, and includes a longitudinal push block, a lifting mechanism and a longitudinal drive module. The longitudinal push block is connected to the lifting mechanism and is used to drive the longitudinal push block to move up and down. The longitudinal push block is also connected to the longitudinal drive module. The longitudinal push block is used to push the circuit board to move longitudinally on the conveying roller. The longitudinal drive module is used to drive the longitudinal push block to move longitudinally and measure the distance moved by the longitudinal push block at the same time.
2. The fully automatic center positioning measurement device according to claim 1, characterized in that: The transverse driving module is located below the conveying roller, the transverse pushing plate is located above the conveying roller, the transverse pushing plate is connected to the transverse driving module via a connecting unit, and the connecting unit also moves along a transverse track arranged on the frame.
3. The fully automatic center positioning measurement device according to claim 2, characterized in that: The transverse driving module includes a transverse servo motor and a transverse adjustment belt. The transverse servo motor is connected to the transverse adjustment belt, and the transverse adjustment belt is connected to the connecting unit, so that the transverse servo motor drives the transverse push plate on the connecting unit to move laterally through the transverse adjustment belt.
4. The fully automatic center positioning measurement device according to claim 3, characterized in that: It also includes a lateral control module, which is connected to the lateral servo motor. The encoder of the lateral servo motor obtains the rotation number information of the lateral servo motor and transmits the rotation number information to the lateral control module.
5. The fully automatic center positioning measurement device according to claim 1, characterized in that: The longitudinal distance measuring mechanism is arranged in the middle of the frame, and the surface of the longitudinal distance measuring mechanism is lower than the surface of the conveying roller.
6. The fully automatic center positioning measurement device according to claim 5, characterized in that: The longitudinal distance measuring mechanism includes a longitudinal servo motor and a longitudinal adjustment belt, and the longitudinal servo motor and the longitudinal adjustment belt are connected so that the longitudinal servo motor drives the longitudinal push block to move along the longitudinal track arranged on the frame through the longitudinal adjustment belt.
7. The fully automatic center positioning measurement device according to claim 6, characterized in that: The lifting mechanism is a lifting cylinder, the output end of the lifting cylinder is connected to the longitudinal push block, and the lifting cylinder is connected to the slider on the longitudinal track through a mounting plate.
8. The fully automatic center positioning measurement device according to claim 7, characterized in that: It also includes a longitudinal control module, which is connected to the longitudinal servo motor. The encoder of the longitudinal servo motor obtains the rotation number information of the longitudinal servo motor and transmits the rotation number information to the longitudinal control module.
9. A fully automatic center positioning measurement method, characterized in that: include: S1, preset rack longitudinal length c1, horizontal length d1; S2. Measure the longitudinal dimension of the circuit board: the longitudinal distance measuring mechanism drives the circuit board to move longitudinally, and records the length c2 of the longitudinal motion track of the longitudinal push block. The longitudinal dimension of the circuit board is c=c1-c2; S3. Measure the lateral dimension of the circuit board: The lateral distance measuring mechanism drives the circuit board to move lateraly, and records the length d2 of the lateral motion trajectory of the lateral push plate. The lateral dimension of the circuit board is d=d1-d2.
10. A fully automatic center positioning measurement method according to claim 9, characterized in that: The length of the motion trajectory is calculated by recording the number of revolutions of the servo motor; In S2: preset the radius r1 of the longitudinal driving wheel, record the number of rotations ω1 of the longitudinal servo motor, and the length of the longitudinal motion trajectory of the longitudinal push block c2=2πr1×ω1; In S3: preset the radius r2 of the lateral driving wheel, record the number of rotations ω2 of the lateral servo motor, and the length of the lateral motion trajectory of the lateral push plate d2=2πr2×ω2.