Water mist cleaning method for return section of coal conveying belt
By combining water mist spraying and electric roller brushes, the return section of the coal conveying belt is cleaned, solving the problems of dust accumulation and dust during the return trip of the belt conveying coal, achieving a more efficient cleaning effect.
Patent Information
- Application Number
- CN202411970024.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-02-21
AI Technical Summary
When the belt coal is transported back, a large amount of fine dust is attached to the working surface, resulting in premature wear of dust and belt machine components, and the cleaning effect of the existing technology is not good.
The water mist cleaning method is used to spray water mist out through the nozzle to flush the working surface of the belt backhaul end, and combine the electric roller brush and scraper for deep cleaning to ensure a comprehensive cleaning.
Effectively remove dust and residual coal from the belt, reduce dust, extend the service life of the belt conveyor assembly, and improve cleaning effect.
Smart Images

Figure CN119490045A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a water mist cleaning method for a return section of a coal conveyor belt. Background Art
[0002] When the belt conveyor is transporting coal on the return journey, a large amount of fine dust adheres to the working surface. When it passes through the return rollers and various guide rollers, or when the load changes and the tensioning force changes during the operation of the belt, the belt vibrates, causing a large amount of dust. As the dust accumulates, the belt conveyor components wear out prematurely.
[0003] The existing belt cleaner can only use a scraper to simply clean the remaining coal carried by the return end of the belt. Since the coal contains moisture, it will stick to the belt. If it is not cleaned, it will continue to fall after colliding with the return roller during the operation of the belt, causing dust to float. Summary of the invention
[0004] The purpose of the present invention is to solve the above-mentioned technical problems and to provide a water mist cleaning method for the return section of a coal conveyor belt.
[0005] In order to achieve the above object, the present invention adopts the following technical solutions: A method for cleaning a return section of a coal conveyor belt with water mist, the method comprising the following steps: (1) The return section of the coal conveyor belt is cleaned through three steps. The valve on each branch pipe is opened, and the external high-pressure water enters through the main water pipe and then enters each branch pipe, and then enters the nozzle, and sprays water mist through the nozzle on the nozzle. The nozzle passes through the through hole on the side plate of the bracket. The diameter of the through hole is slightly larger than the diameter of the nozzle, so that the nozzle can be effectively supported without affecting the adjustment of the nozzle angle; (2) Start the driving motor, the two ends of the roller brush shaft are connected to the side plates of the bracket through bearings, the roller brush is fixed on the roller brush shaft, and the working surface of the return end of the belt is sprayed and flushed through the nozzle on the nozzle pipe located at the front end, and then cleaned through the front scraper; (3) The second step is to spray and flush the working surface of the return end of the belt through the nozzle on another nozzle, and then use the electric roller brush to deeply clean the belt after flushing; (4) The third rear scraper performs the final water removal on the belt working surface, which can ensure the comprehensive cleaning of the return section of the coal conveyor belt and ensure the cleaning effect.
[0006] The water mist cleaning method for the return section of a coal conveyor belt, wherein the bracket is connected with a water mist spraying device, an electric roller brush and two scrapers in sequence from front to back; The water mist spraying device comprises a main water pipe, the main water pipe is connected to a tee, the two outlet ends of the tee are respectively connected to branch pipes, each branch pipe is fixed to the spray pipe by a flange, and the spray pipe has a plurality of nozzles in the length direction; The electric roller brush comprises a driving motor, the output shaft of the driving motor is fixed to the roller brush shaft, and a roller brush is fixed on the roller brush shaft.
[0007] The described method for cleaning the return section of a coal conveyor belt with water mist, the described bracket comprises two side plates, and the two side plates are fixedly connected by a connecting rod.
[0008] The water mist cleaning method for the return section of a coal conveyor belt, wherein the scraper is a polyurethane scraper.
[0009] In the water mist cleaning method for the return section of a coal conveyor belt, slots are respectively provided on the flange of the nozzle and the flange on the branch pipe, and sealing rings are installed in the slots. Beneficial Effects
[0010] 1. The present invention uses three steps to complete the cleaning of the return section of the coal conveyor belt. The first step is to spray and flush the working surface of the return end of the belt through the nozzle on the nozzle pipe, and then clean it through the front scraper; the second step is to spray and flush the working surface of the return end of the belt through the nozzle on another nozzle, and after flushing, the belt is deeply cleaned by an electric roller brush; the third step is to finally remove water from the working surface of the belt, which can ensure the comprehensive cleaning of the return section of the coal conveyor belt and ensure the cleaning effect.
[0011] 2. The branch pipe of the present invention is connected to the nozzle via a flange. The nozzle can be rotated to make the fixing holes on the flange correspond to the bolt holes at different positions on the flange of the branch pipe, so that the angle of the nozzle can be adjusted to adjust the direction of the spray. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Attached Figure 1 is a top view of the present invention; Attached Figure 2 It is a front view of the present invention; Attached Figure 3 Yes Figure 1 AA section view; Attached Figure 4 Yes Figure 1 A magnified view of part B; In the figure: 1. rear scraper; 2. roller brush; 3. front scraper; 4. bracket; 5. nozzle; 6. nozzle; 7. valve; 8. main water pipe; 9. branch pipe; 10. tee; 11. coal conveyor belt; 12. sealing ring; 13. notch; 14. flange; 15. fixing bolt; 16. roller brush shaft; 17. driving motor; 18. connecting rod; 19. side plate; 20. arc-shaped notch. DETAILED DESCRIPTION
[0013] Reference Figure 1-Figure 4 , a method for cleaning the return section of a coal conveyor belt with water mist, the method comprising the following steps: (1) The return section of the coal conveyor belt is cleaned through three steps. The valve on each branch pipe is opened, and the external high-pressure water enters through the main water pipe and then enters each branch pipe, and then enters the nozzle, and sprays water mist through the nozzle on the nozzle. The nozzle passes through the through hole on the side plate of the bracket. The diameter of the through hole is slightly larger than the diameter of the nozzle, so that the nozzle can be effectively supported without affecting the adjustment of the nozzle angle; (2) Start the driving motor, the two ends of the roller brush shaft are connected to the side plates of the bracket through bearings, the roller brush is fixed on the roller brush shaft, and the working surface of the return end of the belt is sprayed and flushed through the nozzle on the nozzle pipe located at the front end, and then cleaned through the front scraper; (3) The second step is to spray and flush the working surface of the return end of the belt through the nozzle on another nozzle, and then use the electric roller brush to deeply clean the belt after flushing; (4) The third rear scraper performs the final water removal on the belt working surface, which can ensure the comprehensive cleaning of the return section of the coal conveyor belt and ensure the cleaning effect.
[0014] A method for cleaning the return section of a coal conveyor belt with water mist, comprising a bracket 4, on which a water mist spraying device, an electric roller brush and two scrapers are connected in sequence from front to back, and the scrapers are polyurethane scrapers; The return section of the coal conveyor belt is cleaned through three steps. The first step is to spray and flush the working surface of the return end of the belt through the nozzle on the front end nozzle, and then clean it through the front scraper 3; the second step is to spray and flush the working surface of the return end of the belt through the nozzle on another nozzle, and after flushing, the belt is deeply cleaned by an electric roller brush; the third step is to remove water from the working surface of the belt by the rear scraper, which can ensure the comprehensive cleaning of the return section of the coal conveyor belt and ensure the cleaning effect.
[0015] The water mist spraying device includes a main water pipe 8, which is connected to a tee 10. The two outlet ends of the tee are respectively connected to branch pipes 9. Each branch pipe is fixed to a nozzle 5 by a flange 14. The nozzle has multiple nozzles 6 in the length direction. The nozzle passes through a through hole on the side panel of the bracket. The diameter of the through hole is slightly larger than the diameter of the nozzle. In this way, the nozzle can be effectively supported without affecting the adjustment of the nozzle angle.
[0016] The flange of the nozzle and the flange of the branch pipe are respectively provided with slots 13, and sealing rings 12 are installed in the slots; A valve 7 is installed on each branch pipe. The flange of the nozzle and the flange on the branch pipe respectively have four arc-shaped notches 20 arranged in a circle. The fixing bolts pass through the arc-shaped notches to fix the two flanges. When the angle of the nozzle needs to be adjusted, the fixing bolts need to be loosened, and then the nozzle is rotated to change the direction of the nozzle. After adjustment, the fixing bolts can be tightened.
[0017] The electric roller brush comprises a driving motor 17, the output shaft of the driving motor is fixed to a roller brush shaft 16, and a roller brush 2 is fixed to the roller brush shaft.
[0018] In the method for cleaning the return section of a coal conveyor belt with water mist, the bracket comprises two side plates 19 , and the two side plates are fixedly connected by a connecting rod 18 .
[0019] In the water mist cleaning method for the return section of a coal conveyor belt, the flange of the nozzle and the flange on the branch pipe are respectively provided with slots 13, and sealing rings 12 are installed in the slots.
[0020] The return section of the coal conveyor belt is cleaned through three steps. The valve on each branch pipe is opened, and the external high-pressure water enters through the main water pipe and then enters each branch pipe, and then enters the nozzle. Water mist is sprayed out through the nozzle on the nozzle. The drive motor is started, and the two ends of the roller brush shaft are connected to the side plates of the bracket through bearings. The roller brush is fixed on the roller brush shaft. Figure 2 The return section of the coal conveyor belt shown moves from left to right, and the rotation direction of the roller brush is counterclockwise, so the return section of the coal conveyor belt can be cleaned. The first part uses the nozzle on the nozzle located at the front end to spray and flush the working surface of the belt return end, and then cleans it through the front scraper 3; the second part uses the nozzle on another nozzle to spray and flush the working surface of the belt return end, and after flushing, the belt is deeply cleaned by the electric roller brush; the third part uses the rear scraper to perform the final dewatering on the belt working surface, which can ensure the comprehensive cleaning of the return section of the coal conveyor belt and ensure the cleaning effect.
Claims
1. A method for cleaning the return section of a coal conveyor belt with water mist, characterized in that: The method comprises the following steps: (1) The return section of the coal conveyor belt is cleaned through three steps. The valve on each branch pipe is opened, and the external high-pressure water enters through the main water pipe and then enters each branch pipe, and then enters the nozzle, and sprays water mist through the nozzle on the nozzle. The nozzle passes through the through hole on the side plate of the bracket. The diameter of the through hole is slightly larger than the diameter of the nozzle, so that the nozzle can be effectively supported without affecting the adjustment of the nozzle angle; (2) Start the driving motor, the two ends of the roller brush shaft are connected to the side plates of the bracket through bearings, the roller brush is fixed on the roller brush shaft, and the working surface of the return end of the belt is sprayed and flushed through the nozzle on the nozzle pipe located at the front end, and then cleaned through the front scraper; (3) The second step is to spray and flush the working surface of the return end of the belt through the nozzle on another nozzle, and then use the electric roller brush to deeply clean the belt after flushing; (4) The third rear scraper performs the final water removal on the belt working surface, which can ensure the comprehensive cleaning of the return section of the coal conveyor belt and ensure the cleaning effect.
2. A method for cleaning the return section of a coal conveyor belt with water mist according to claim 1, characterized in that: The bracket is connected with a water mist spraying device, an electric roller brush and two scrapers in sequence from front to back; The water mist spraying device comprises a main water pipe, the main water pipe is connected to a tee, the two outlet ends of the tee are respectively connected to branch pipes, each branch pipe is fixed to the spray pipe by a flange, and the spray pipe has a plurality of nozzles in the length direction; The electric roller brush comprises a driving motor, the output shaft of the driving motor is fixed to the roller brush shaft, and a roller brush is fixed on the roller brush shaft.
3. A method for cleaning the return section of a coal conveyor belt with water mist according to claim 2, characterized in that: The bracket comprises two side plates, and the two side plates are fixedly connected by a connecting rod.
4. A method for cleaning the return section of a coal conveyor belt with water mist according to claim 3, characterized in that: The scraper is a polyurethane scraper.
5. A method for cleaning the return section of a coal conveyor belt with water mist according to claim 4, characterized in that: The flange of the nozzle and the flange on the branch pipe are respectively provided with slots, and sealing rings are installed in the slots.