Grouting equipment and grouting method thereof
By designing a grouting equipment with a cement slurry mixing mechanism and a pressurized conveying mechanism, the servo motor drives the ring convex plate to drive the rotation of the rocker, and cooperates with the positive and negative pressure switching of the piston block, the mortar inability in the prior art is solved. The problem of fully penetrating into the middle of the gap achieves an efficient gap filling effect.
Patent Information
- Application Number
- CN202411643893.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-18
- Publication Date
- 2025-02-21
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing material grouting equipment for water conservancy projects is not installed with pressurization equipment, which causes the mortar to penetrate completely into the middle of the gap, resulting in incomplete filling of the gap.
A grouting equipment was designed. By setting up a cement slurry mixing mechanism and a cement slurry pressurized conveying mechanism, the servo motor drives the ring convex plate to promote the rotation of the rocker, and cooperates with the positive and negative pressure switching of the piston block to realize automatic pumping of the mortar. and pump out and pressurized injection of the gap.
Automatic pressurized injection of mortar is realized to ensure that the mortar can fully penetrate into the middle of the gap and improve the filling effect of the gap.
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Figure CN119491492A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of water conservancy project construction, and in particular to a grouting device and a grouting method thereof. Background Art
[0002] Water conservancy projects are projects built to control and allocate natural surface water and groundwater to achieve the purpose of eliminating harm and promoting benefits. They are also called water projects. During the construction of water conservancy projects, a certain proportion of cement slurry needs to be poured into the foundation gaps, cracks or cracks of the building itself with appropriate pressure for filling, bonding, anti-seepage or reinforcement. This work process is called grouting.
[0003] For example, Chinese patent publication number (CN111778930B) discloses a material grouting device for water conservancy project construction and its use method, which states: "It includes a mixing tank, a mixing mechanism, a conveying mechanism and a moving mechanism. A material injection port is opened at the left end of the top surface of the mixing tank. A mixing mechanism is installed in the mixing tank, and the conveying mechanism is fixedly connected to the bottom end surface of the mixing tank; when the mixing mechanism is running, the main shaft of the first motor drives the first bevel gear to rotate, and through the transmission of the second bevel gear and the third bevel gear, the second connecting rod and the first mixing rod rotate in opposite directions, so that the rotation direction of the second mixing rod is opposite to that of the first mixing rod. At the same time, the first spiral blade installed on the first mixing rod enables the slurry located at the center of the mixing tank to continuously exchange with the slurry near the outer wall of the mixing tank inside the mixing tank, thereby greatly improving the stirring rate of the device."
[0004] In summary, the device still has the following technical problems: the device only transports cement slurry to the gap through the conveying structure, and a certain pressure needs to be applied when the mortar is transported to the gap, but the device is not equipped with a pressurizing device, which will cause the mortar to fail to completely penetrate into the middle of the gap after flowing out, resulting in incomplete filling of the gap. For this reason, it is necessary to propose a grouting device and a grouting method thereof to provide a new technical solution to solve the technical problems mentioned in the above patents. Summary of the invention
[0005] Based on this, it is necessary to provide a grouting equipment and a grouting method thereof to address the above-mentioned technical problems. By setting a cement slurry mixing mechanism in conjunction with a cement slurry pressurized conveying mechanism, the kinetic energy of the rotation of the servo motor drives the annular convex plate to push the seesaw to rotate, and the positive pressure and negative pressure inside the piston block can be continuously switched, thereby realizing automatic pumping in and out of the mortar, and pressurized injection of the mortar into the gap.
[0006] In order to solve the above technical problems, the present invention adopts the following technical solutions:
[0007] A grouting device and a grouting method thereof are applied to automatic grouting of waterproof cement mortar.
[0008] The grouting equipment and the grouting method thereof specifically include a transfer mechanism for transporting the grouting equipment, a cement slurry mixing mechanism for mixing mortar is arranged at the upper end of the transfer mechanism, a cement slurry pressurizing conveying mechanism for conveying mortar is arranged outside the cement slurry mixing mechanism, and a drilling grouting mechanism for drilling and grouting is arranged at the upper end of the transfer mechanism;
[0009] The transfer mechanism comprises a carrying plate, the bottom of the carrying plate is symmetrically provided with moving wheels, and one end of the top surface of the carrying plate is fixedly provided with an armrest.
[0010] As a preferred embodiment of the grouting equipment and the grouting method provided by the present invention, the top surface of the bearing plate is fixedly connected to a mud mixing box, the bottom surface of the bearing plate is fixedly connected to a motor positioning frame, a servo motor is fixedly arranged in the middle of the motor positioning frame, and a transmission shaft is arranged at the output end of the servo motor, the transmission shaft passes through the bearing plate and the bottom surface of the mud mixing box and is rotatably arranged in the middle of the mud mixing box, and a stirring rod is fixedly arranged on the surface of the transmission shaft.
[0011] As a preferred embodiment of the grouting equipment and the grouting method provided by the present invention, a top supporting frame is fixedly provided at the top of the mud mixing box, a screw sleeve is rotatably provided in the middle of the top supporting frame, a lifting threaded rod is threadedly connected to the middle of the screw sleeve, a connecting positioning block is fixedly connected to the bottom end of the lifting threaded rod, a first rotating shaft is fixedly connected to both sides of the connecting positioning block, a seesaw is rotatably connected to the surface of the first rotating shaft, and a second shaft is fixedly connected to both ends of the seesaw.
[0012] As a preferred embodiment of the grouting equipment and the grouting method provided by the present invention, a driving gear is fixedly connected to the surface of the transmission shaft, a bidirectional threaded rod is symmetrically rotatably connected to the middle of the bearing plate and the mud mixing box, a driven gear is fixedly connected to the bottom end of the bidirectional threaded rod, the driven gear is meshed with the driving gear, and scrapers are threadedly connected to the surfaces of the two bidirectional threaded rods, and the scrapers are tightly attached to the inner wall of the mud mixing box.
[0013] As a preferred embodiment of the grouting equipment and grouting method provided by the present invention, a first delivery pipe is symmetrically fixedly connected to the surface of the mud mixing box, an end of the first delivery pipe away from the mud mixing box is fixedly connected to a pressure chamber, a piston block is slidably connected to the middle of the pressure chamber, a pressure rod is hingedly connected to the top surface of the piston block, an end of the pressure rod away from the piston block is rotatably connected to the surface of the second shaft rod, a first one-way valve is fixedly connected to the middle of the first delivery pipe, a second delivery pipe is fixedly connected to the bottom surface of the pressure chamber, and a second one-way valve is fixedly connected to the middle of the second delivery pipe.
[0014] As a preferred embodiment of the grouting equipment and grouting method provided by the present invention, an annular convex plate is fixedly connected to one end of the transmission shaft away from the servo motor, the annular convex plate is tightly attached to the bottom surface of the seesaw, and the top surface of the annular convex plate is provided with a peak-shaped protrusion.
[0015] As a preferred embodiment of the grouting equipment and grouting method provided by the present invention, the top surface of the supporting plate is symmetrically fixedly connected with an L-shaped support frame, the middle part of the top end of the L-shaped support frame is rotatably connected with a positioning rod, and the middle part of the positioning rod is fixedly connected with an electric telescopic pump.
[0016] As a preferred embodiment of the grouting equipment and the grouting method provided by the present invention, the output end of the electric telescopic pump is fixedly connected to the drilling motor, the surface of the positioning rod is symmetrically fixedly connected to the arc guide frame, the middle of the arc guide frame is provided with a guide groove, the surface of the drilling motor is symmetrically fixedly connected to the sliding rod, the sliding rod is slidably arranged on the inner wall of the guide groove, and the output end of the drilling motor is transmission-connected to the drill rod.
[0017] As a preferred embodiment of the grouting equipment and the grouting method provided by the present invention, a conveying groove is opened in the middle of the drill rod, and sealed bearings are fixedly connected to the upper and lower sides of the input end of the conveying groove on the surface of the drill rod respectively, and the surfaces of the two sealed bearings are fixedly connected to closed covers, and the surface of the closed cover is fixedly connected to a third conveying pipe, and the end of the third conveying pipe away from the closed cover is fixedly connected to the end of the second conveying pipe away from the pressure chamber.
[0018] A grouting method comprises at least the following steps:
[0019] S: Place the mortar dry material and water in the middle of the load-bearing plate, turn on the servo motor to drive the stirring rod to fully mix the water and dry material;
[0020] S: The servo motor drives the scraper to move up and down on the inner wall of the mud mixing box through the driving gear and the driven gear in conjunction with the bidirectional threaded rod, and scrapes off the mortar attached to the inner wall of the mud mixing box;
[0021] S: The transmission shaft rotates while driving the annular convex plate to rotate. The annular convex plate rotates while driving the seesaw plate to flip up and down with the first rotating shaft as the axis. The pressure rod drives the piston block to move upward to form a negative pressure inside the pressure chamber. The mortar enters the pressure chamber through the first delivery pipe.
[0022] S: Turn on the electric telescopic pump and the drilling motor. The drilling motor cooperates with the drill rod to drill holes at the grouting position. The electric telescopic pump pushes the drill rod to move and drill holes at the grouting position.
[0023] S: The piston block is pressed downward to transport the mortar inside the pressure chamber to the inside of the closed cover through the second delivery pipe and the third delivery pipe. The mortar enters the delivery groove through the closed cover and can be grouted to the drilling position.
[0024] Compared with the prior art, the present invention has the following beneficial effects:
[0025] The grouting equipment and grouting method provided by the present invention, by setting a cement slurry mixing mechanism in conjunction with a cement slurry pressurized conveying mechanism, drive the annular convex plate to push the seesaw plate to rotate through the kinetic energy of the rotation of the servo motor, and can cooperate with the positive pressure and negative pressure inside the piston block to continuously switch, thereby realizing automatic pumping in and out of the mortar, and realizing pressurized injection of the mortar into the gap.
[0026] The grouting equipment and grouting method provided by the present invention, by setting a drilling grouting mechanism, an electric telescopic pump can be rotated in the middle of an L-shaped support frame to adjust the angle of the drill rod, thereby realizing drilling of top plates, bottom plates and wall plates. At the same time, the drilling depth can be adjusted by the electric telescopic pump, and grouting at different positions can be realized in conjunction with a cement slurry pressurized conveying mechanism.
[0027] The grouting equipment and the grouting method provided by the present invention are characterized in that a bidirectional threaded rod and a scraper are arranged, and the driving shaft rotates while driving the bidirectional threaded rod to rotate through the driving gear and the driven gear. The bidirectional threaded rod rotates while the scraper moves up and down inside the mud mixing box, thereby scraping off the mortar inside the mud mixing box. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] In order to more clearly illustrate the scheme of the present invention, a brief introduction is given below to the drawings required for use in the description of the embodiments. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0029] Figure 1 A schematic diagram of the overall structure of the grouting equipment and the grouting method provided by the present invention;
[0030] Figure 2A schematic diagram of the front plan structure of the grouting equipment and the grouting method provided by the present invention;
[0031] Figure 3 Grouting equipment and grouting method provided by the present invention Figure 2 Schematic diagram of the cross-sectional structure at AA in the middle;
[0032] Figure 4 A schematic diagram of the connection structure of the cement slurry mixing mechanism, the cement slurry pressurizing and conveying mechanism and the drilling and grouting mechanism of the grouting equipment and grouting method provided by the present invention;
[0033] Figure 5 A schematic diagram of the internal structure of a mud mixing box of a grouting device and a grouting method provided by the present invention;
[0034] Figure 6 A schematic diagram of the connection structure between the drive shaft and the annular convex plate of the grouting equipment and grouting method provided by the present invention;
[0035] Figure 7 A schematic diagram of the structure of the drilling and grouting mechanism of the grouting equipment and grouting method provided by the present invention;
[0036] Figure 8 A schematic diagram of the internal structure of a drill rod of the grouting equipment and grouting method provided by the present invention;
[0037] Fig. 9 Grouting equipment and grouting method provided by the present invention Figure 8 Schematic diagram of the enlarged structure at point A in the middle.
[0038] The markings in the figure are as follows:
[0039] 1. Transfer mechanism; 2. Cement slurry mixing mechanism; 3. Cement slurry pressurized conveying mechanism; 4. Drilling and grouting mechanism; 5. Carrying plate; 6. Moving wheel; 7. Handrail; 8. Mud mixing box; 9. Motor positioning frame; 10. Servo motor; 11. Transmission shaft; 12. Stirring rod; 13. Top bearing frame; 14. Screw sleeve; 15. Lifting threaded rod; 16. Connecting positioning block; 17. First rotating shaft; 18. Rocker; 19. Second shaft; 20. Driving gear; 21. Bidirectional threaded rod; 22 , driven gear; 23, scraper; 24, first delivery pipe; 25, pressure chamber; 26, pressure rod; 27, piston block; 28, first one-way valve; 29, second delivery pipe; 30, second one-way valve; 31, annular convex plate; 32, L-shaped support frame; 33, positioning rod; 34, electric telescopic pump; 35, arc-shaped guide frame; 36, guide groove; 37, drilling motor; 38, slide rod; 39, drill rod; 40, delivery trough; 41, sealed bearing; 42, closing cover; 43, third delivery pipe. DETAILED DESCRIPTION
[0040] In order to enable those skilled in the art to better understand the scheme of the present invention, the technical scheme in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present invention.
[0041] As described in the background technology, the device only transports cement slurry to the gap through the conveying structure. A certain pressure needs to be applied when the mortar is transported to the gap, but the device is not equipped with a pressurizing device, which will cause the mortar to fail to completely penetrate into the middle of the gap after flowing out, resulting in incomplete filling of the gap.
[0042] In order to solve this technical problem, the present invention provides a grouting device and a grouting method thereof, which are applied to automatic grouting of waterproof cement mortar.
[0043] Specifically, please refer to Figure 1-Figure 3 The grouting equipment and the grouting method thereof specifically include a transfer mechanism 1 for transporting the grouting equipment, a cement slurry mixing mechanism 2 for mixing mortar is arranged at the upper end of the transfer mechanism 1, a cement slurry pressurizing conveying mechanism 3 for conveying mortar is arranged on the outer side of the cement slurry mixing mechanism 2, and a drilling grouting mechanism 4 for drilling and grouting is arranged at the upper end of the transfer mechanism 1.
[0044] The grouting equipment and grouting method provided by the present invention, by setting a cement slurry mixing mechanism 2 in conjunction with a cement slurry pressurized conveying mechanism 3, the kinetic energy of the rotation of the servo motor 10 drives the annular convex plate 31 to push the seesaw 18 to rotate, and can cooperate with the positive pressure and negative pressure inside the piston block 27 to continuously switch, thereby realizing automatic pumping in and out of the mortar, and realizing pressurized injection of the mortar into the gap.
[0045] In order to enable those skilled in the art to better understand the solutions of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings.
[0046] Embodiment 1:
[0047] Please refer to Figure 3-Figure 9 A grouting device and a grouting method thereof, wherein a transfer mechanism 1 comprises a bearing plate 5, a moving wheel 6 is symmetrically arranged at the bottom of the bearing plate 5, and a handrail 7 is fixedly arranged at one end of the top surface of the bearing plate 5.
[0048] Specifically, the top surface of the supporting plate 5 is fixedly connected to the mud mixing box 8, the bottom surface of the supporting plate 5 is fixedly connected to the motor positioning frame 9, the middle part of the motor positioning frame 9 is fixedly provided with a servo motor 10, the output end of the servo motor 10 is provided with a transmission shaft 11, the transmission shaft 11 passes through the supporting plate 5 and the bottom surface of the mud mixing box 8 and is rotatably provided in the middle part of the mud mixing box 8, and a stirring rod 12 is fixedly provided on the surface of the transmission shaft 11.
[0049] Specifically, a top supporting frame 13 is fixedly provided at the top of the mud mixing box 8, a screwing sleeve 14 is rotatably provided in the middle of the top supporting frame 13, a lifting threaded rod 15 is threadedly connected to the middle of the screwing sleeve 14, a connecting positioning block 16 is fixedly connected to the bottom end of the lifting threaded rod 15, a first rotating shaft 17 is fixedly connected to both sides of the connecting positioning block 16, a seesaw 18 is rotatably connected to the surface of the first rotating shaft 17, and a second shaft 19 is fixedly connected to both ends of the seesaw 18.
[0050] Specifically, a driving gear 20 is fixedly connected to the surface of the transmission shaft 11, a bidirectional threaded rod 21 is symmetrically rotatably connected to the middle of the bearing plate 5 and the mud mixing box 8, a driven gear 22 is fixedly connected to the bottom end of the bidirectional threaded rod 21, the driven gear 22 is meshed with the driving gear 20, and a scraper 23 is threadedly connected to the surface of the two bidirectional threaded rods 21, and the scraper 23 is in close contact with the inner wall of the mud mixing box 8.
[0051] Specifically, the surface of the mud mixing box 8 is symmetrically fixedly connected with a first delivery pipe 24, the end of the first delivery pipe 24 away from the mud mixing box 8 is fixedly connected with a pressure chamber 25, the middle of the pressure chamber 25 is slidably connected with a piston block 27, the top surface of the piston block 27 is hingedly connected with a pressure rod 26, the end of the pressure rod 26 away from the piston block 27 is rotatably connected to the surface of the second shaft rod 19, the middle of the first delivery pipe 24 is fixedly connected with a first one-way valve 28, the bottom surface of the pressure chamber 25 is fixedly connected with a second delivery pipe 29, and the middle of the second delivery pipe 29 is fixedly connected with a second one-way valve 30.
[0052] Specifically, an annular convex plate 31 is fixedly connected to one end of the transmission shaft 11 away from the servo motor 10 . The annular convex plate 31 is in close contact with the bottom surface of the rocker plate 18 , and a peak-shaped protrusion is provided on the top surface of the annular convex plate 31 .
[0053] Specifically, an L-shaped support frame 32 is symmetrically fixedly connected to the top surface of the bearing plate 5 , a positioning rod 33 is rotatably connected to the middle of the top of the L-shaped support frame 32 , and an electric telescopic pump 34 is fixedly connected to the middle of the positioning rod 33 .
[0054] Specifically, the output end of the electric telescopic pump 34 is fixedly connected to the drilling motor 37, the surface of the positioning rod 33 is symmetrically fixedly connected to the arc guide frame 35, the middle of the arc guide frame 35 is provided with a guide groove 36, the surface of the drilling motor 37 is symmetrically fixedly connected to the sliding rod 38, the sliding rod 38 is slidably set on the inner wall of the guide groove 36, and the output end of the drilling motor 37 is transmission-connected to the drill rod 39.
[0055] Specifically, a conveying groove 40 is opened in the middle of the drill rod 39, and sealed bearings 41 are fixedly connected to the upper and lower sides of the input end of the conveying groove 40 on the surface of the drill rod 39 respectively, and the surfaces of the two sealed bearings 41 are fixedly connected to the closed covers 42, and the surface of the closed cover 42 is fixedly connected to the third conveying pipe 43, and the end of the third conveying pipe 43 away from the closed cover 42 is fixedly connected to the end of the second conveying pipe 29 away from the pressure chamber 25.
[0056] Through the above structural design, when the device is used, the device is first moved as a whole to a suitable position. After completion, the positioning rod 33 of Zhai Dong causes the electric telescopic pump 34 to rotate in the middle of the L-shaped support frame 32. The position of the drill rod 39 can be adjusted while the electric telescopic pump 34 rotates. After the position adjustment of the drill rod 39 is completed, the drilling motor 37 is turned on, and the drilling motor 37 drives the drill rod 39 to rotate. The electric telescopic pump 34 is turned on to push the drilling motor 37 and the drill rod 39 to move to the positioning position for drilling. After the drill rod 39 is drilled to the appropriate position, the drilling motor 37 and the electric telescopic pump 34 are not turned off smoothly. At this time, the end of the drill rod 39 stays at the drilling position. After completion, the dry material is added to the inside of the mud mixing box 8 with a suitable amount of water. After completion, the servo motor 10 is turned on, and the servo motor 10 drives the transmission shaft 11 to rotate. The transmission shaft 11 drives the stirring rod 12 to rotate to fully mix the dry material and water inside the mud mixing box 8. The rotation of the transmission shaft 11 drives the annular convex plate 31 to rotate, and the rotation of the annular convex plate 31 drives one end of the seesaw 18 The seesaw 18 at one end of the rise pulls the pressure rod 26 up through the second shaft 19. The pressure rod 26 rises while driving the piston block 27 and the middle of the pressure chamber 25 to rise and form a negative pressure inside the pressure chamber 25. At this time, the pressure chamber 25 sucks the mixed mortar inside the mud mixing box 8 into the interior through the first delivery pipe 24. The annular convex plate 31 continues to rotate and pushes the other end of the seesaw 18 to rise and generates a negative pressure inside the pressure chamber 25 by pulling the pressure rod 26 and the piston block 27. The mortar inside the mud mixing box 8 is sucked in, and at this time, the other end of the seesaw 18 drops to squeeze and transport the internal mortar into the second delivery pipe 29, and the mortar is transported to the third delivery pipe 43 through the second delivery pipe 29. The mortar enters the interior of the closed cover 42 through the third delivery pipe 43, and is grouted to the pre-drilled holes through the delivery groove 40 in the middle of the drill rod 39, thereby realizing automatic grouting of the cracks. After the crack grouting is completed, clean water is added to the mud mixing box 8, so that the pipelines inside the device can be cleaned.
[0057] Embodiment 2:
[0058] The grouting equipment and grouting method provided in Example 1 are further optimized. Specifically, Figure 4-Figure 5 As shown, a top supporting frame 13 is fixedly provided at the top of the mud mixing box 8, a screwing sleeve 14 is rotatably provided in the middle of the top supporting frame 13, a lifting threaded rod 15 is threadedly connected to the middle of the screwing sleeve 14, a connecting positioning block 16 is fixedly connected to the bottom end of the lifting threaded rod 15, a first rotating shaft 17 is fixedly connected to both sides of the connecting positioning block 16, a seesaw 18 is rotatably connected to the surface of the first rotating shaft 17, and a second shaft 19 is fixedly connected to both ends of the seesaw 18.
[0059] Through the above-mentioned structural design, the lifting threaded rod 15 can be driven to rise or fall by rotating the screw sleeve 14. The lifting threaded rod 15 can rise and drive the seesaw 18 to rise by connecting the positioning block 16. After the seesaw 18 rises, the piston block 27 can be driven to rise by the pressure rods 26 at both ends. In this way, the contact angle between the annular convex plate 31 and the seesaw 18 can be reduced, and the extrusion stroke of the piston block 27 can be effectively reduced, thereby reducing the mortar pouring speed. On the contrary, the descent of the seesaw 18 can increase the contact stroke between the annular convex plate 31 and the seesaw 18, thereby increasing the grouting speed.
Claims
1. A grouting device, characterized in that; It comprises a transfer mechanism (1) for transporting grouting equipment, a cement slurry mixing mechanism (2) for mixing mortar is arranged at the upper end of the transfer mechanism (1), a cement slurry pressurizing conveying mechanism (3) for conveying mortar is arranged outside the cement slurry mixing mechanism (2), and a drilling and grouting mechanism (4) for drilling and grouting is arranged at the upper end of the transfer mechanism (1); The transfer mechanism (1) comprises a carrying plate (5), the bottom of the carrying plate (5) is symmetrically provided with moving wheels (6), and one end of the top surface of the carrying plate (5) is fixedly provided with a handrail (7).
2. The grouting equipment according to claim 1, characterized in that: The top surface of the supporting plate (5) is fixedly connected to a mud mixing box (8), the bottom surface of the supporting plate (5) is fixedly connected to a motor positioning frame (9), a servo motor (10) is fixedly arranged in the middle of the motor positioning frame (9), an output end of the servo motor (10) is provided with a transmission shaft (11), the transmission shaft (11) penetrates the supporting plate (5) and the bottom surface of the mud mixing box (8) and is rotatably arranged in the middle of the mud mixing box (8), and a stirring rod (12) is fixedly arranged on the surface of the transmission shaft (11).
3. The grouting equipment according to claim 2, characterized in that: A top supporting frame (13) is fixedly provided at the top of the mud mixing box (8), a screw sleeve (14) is rotatably provided in the middle of the top supporting frame (13), a lifting threaded rod (15) is threadedly connected in the middle of the screw sleeve (14), a connecting positioning block (16) is fixedly connected at the bottom end of the lifting threaded rod (15), a first rotating shaft (17) is fixedly connected at both sides of the connecting positioning block (16), a seesaw (18) is rotatably connected to the surface of the first rotating shaft (17), and second shafts (19) are fixedly connected at both ends of the seesaw (18).
4. The grouting equipment according to claim 3, characterized in that: A driving gear (20) is fixedly connected to the surface of the transmission shaft (11); a bidirectional threaded rod (21) is symmetrically rotatably connected to the middle of the bearing plate (5) and the mud mixing box (8); a driven gear (22) is fixedly connected to the bottom end of the bidirectional threaded rod (21); the driven gear (22) is meshed with the driving gear (20); scrapers (23) are threadedly connected to the surfaces of the two bidirectional threaded rods (21); and the scrapers (23) are in close contact with the inner wall of the mud mixing box (8).
5. The grouting equipment according to claim 4, characterized in that: The surface of the mud mixing box (8) is symmetrically fixedly connected with a first delivery pipe (24); one end of the first delivery pipe (24) away from the mud mixing box (8) is fixedly connected with a pressure chamber (25); the middle of the pressure chamber (25) is slidably connected with a piston block (27); the top surface of the piston block (27) is hingedly connected with a pressure rod (26); one end of the pressure rod (26) away from the piston block (27) is rotatably connected to the surface of the second shaft rod (19); the middle of the first delivery pipe (24) is fixedly connected with a first one-way valve (28); the bottom surface of the pressure chamber (25) is fixedly connected with a second delivery pipe (29); and the middle of the second delivery pipe (29) is fixedly connected with a second one-way valve (30).
6. The grouting equipment according to claim 5, characterized in that: An annular convex plate (31) is fixedly connected to one end of the transmission shaft (11) away from the servo motor (10), the annular convex plate (31) is in close contact with the bottom surface of the seesaw (18), and a peak-shaped protrusion is provided on the top surface of the annular convex plate (31).
7. The grouting equipment according to claim 6, characterized in that: An L-shaped support frame (32) is symmetrically and fixedly connected to the top surface of the bearing plate (5); a positioning rod (33) is rotatably connected to the middle of the top of the L-shaped support frame (32); and an electric telescopic pump (34) is fixedly connected to the middle of the positioning rod (33).
8. The grouting equipment according to claim 7, characterized in that: The output end of the electric telescopic pump (34) is fixedly connected to a drilling motor (37); the surface of the positioning rod (33) is symmetrically fixedly connected to an arc-shaped guide frame (35); a guide groove (36) is provided in the middle of the arc-shaped guide frame (35); the surface of the drilling motor (37) is symmetrically fixedly connected to a slide rod (38); the slide rod (38) is slidably arranged on the inner wall of the guide groove (36); and the output end of the drilling motor (37) is drivingly connected to a drilling rod (39).
9. The grouting equipment according to claim 8, characterized in that: A conveying groove (40) is provided in the middle of the drill rod (39), and sealing bearings (41) are fixedly connected to the upper and lower sides of the input end of the conveying groove (40) on the surface of the drill rod (39), respectively, and a sealing cover (42) is fixedly connected to the surface of the two sealing bearings (41), and a third conveying pipe (43) is fixedly connected to the surface of the sealing cover (42), and one end of the third conveying pipe (43) away from the sealing cover (42) is fixedly connected to one end of the second conveying pipe (29) away from the pressure chamber (25).
10. A grouting method, used for a grouting device according to any one of claims 1 to 9, characterized in that: At least the following steps are included: S1: placing mortar dry material and water in the middle of the carrier plate (5), turning on the servo motor (10) to drive the stirring rod (12) to fully mix the water and dry material; S2: The servo motor (10) drives the scraper (23) to move up and down on the inner wall of the mud mixing box (8) through the driving gear (20) and the driven gear (22) in cooperation with the bidirectional threaded rod (21), so as to scrape off the mortar attached to the inner wall of the mud mixing box (8); S3: The transmission shaft (11) rotates and drives the annular convex plate (31) to rotate. The annular convex plate (31) rotates and drives the seesaw (18) to flip up and down with the first rotating shaft (17) as the axis. The pressure rod (26) drives the piston block (27) to move upward to form a negative pressure inside the pressure chamber (25). The mortar enters the pressure chamber (25) through the first delivery pipe (24). S4: turning on the electric telescopic pump (34) and the drilling motor (37), the drilling motor (37) cooperates with the drill rod (39) to drill a hole at the grouting position, and the electric telescopic pump (34) pushes the drill rod (39) to move and drill a hole at the grouting position; S5: The piston block (27) is pressed downward to transport the mortar in the pressure chamber (25) to the inside of the closed cover (42) through the second delivery pipe (29) and the third delivery pipe (43). The mortar enters the delivery groove (40) through the closed cover (42) and can be grouted to the drilling position.
Citation Information
Patent Citations
Material grouting device for water conservancy project construction and use method thereof
CN111778930B