Steel structure building dry hanging earthenware brick curtain wall construction method
Through multi-objective optimization model and precise construction technology, the problems of large deformation and weak connection of steel structures in dry-hanging ceramic tiles curtain wall construction are solved, the high stiffness and stability of the curtain wall are achieved, and the construction quality and service life are improved.
Patent Information
- Application Number
- CN202411527323.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-30
- Publication Date
- 2025-02-21
- Estimated Expiration
- 2044-10-30
AI Technical Summary
The existing dry-hanging ceramic tiles curtain wall construction technology has problems such as large deformation of steel structures, weak connections and difficult construction quality control.
The multi-objective optimization model is used for design optimization, and the optimal reinforced rigid rib and surface steel plate layout scheme is determined, and the overall performance of the curtain wall is improved through precise surface treatment, innovative connection structure and scientific masonry technology.
It effectively solves the problems of large deformation and weak connection of steel structures, improves the overall stiffness and stability of the curtain wall, and ensures construction quality and service life.
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Figure CN119491598A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of steel structure buildings, and in particular relates to a construction method for dry-hanging ceramic brick curtain walls of steel structure buildings. Background Art
[0002] Steel structure buildings play a very important role in modern architecture. Compared with traditional brick-concrete or reinforced concrete structures, steel structures have the advantages of light weight, good earthquake resistance, and short construction period. They are widely used in high-rise buildings, factories, stadiums and other fields. In order to further improve the overall performance of steel structure buildings, dry-hanging ceramic brick curtain wall technology has been gradually developed in recent years. Dry-hanging ceramic brick curtain wall is a new type of building exterior wall structure. It uses a steel structure skeleton as a load-bearing system and uses clay bricks as exterior decorative materials on this basis. Compared with traditional heavy brick-concrete exterior walls, this structural form has the advantages of light weight, good thermal insulation performance, and easy maintenance. At the same time, dry-hanging ceramic brick curtain wall can also enrich the shape of the building facade and enhance the aesthetic effect of the building.
[0003] However, there are also some problems with the existing dry-hanging ceramic brick curtain wall construction technology. First, due to the flexibility of the steel structure itself, it is easy to produce large deformation, which requires the rigidity of the steel structure to be strengthened during the design. Secondly, the connection method between the clay bricks and the steel structure directly affects the overall bearing capacity and service life of the curtain wall. Furthermore, how to ensure the quality control of each process during the construction process is also a major challenge. Therefore, there is an urgent need for a new method for the construction of dry-hanging ceramic brick curtain walls for steel structure buildings that can effectively solve the above problems. Summary of the invention
[0004] In view of this, the present invention provides a construction method for dry-hanging ceramic brick curtain walls of steel structure buildings, which solves the drawback that the existing dry-hanging ceramic brick curtain wall construction technology is prone to large deformation.
[0005] The present invention is achieved in that:
[0006] The present invention provides a construction method for dry-hanging ceramic brick curtain walls in a steel structure building, which comprises the following steps:
[0007] S10, establish and solve a multi-objective optimization model for the dry-hanging ceramic brick curtain wall of a steel structure building, and obtain the optimal strengthening rib arrangement scheme and the optimal surface steel plate arrangement scheme;
[0008] S20, cleaning the surface of the steel structure member, removing the surface rust and mortar residue, and ensuring that the base of the steel structure is flat;
[0009] S30, welding the reinforcing stiffener ribs to the surface of the steel structure member according to the optimal reinforcing stiffener rib arrangement scheme, and welding the surface steel plate to the reinforcing stiffener ribs and the steel structure member according to the optimal surface steel plate arrangement scheme;
[0010] S40, welding the channel steel to the surface steel plate, arranging the steel keel between the channel steels and connecting them with bolts by welding;
[0011] S50, welding the fixed angle steel to the steel keel, connecting the connecting angle steel to the fixed angle steel through a bolt group, and welding the connecting angle steel to the steel keel;
[0012] S60, laying a full-length steel plate on the connecting angle steel, and connecting the full-length steel plate to the connecting angle steel by bolts;
[0013] S70, drilling holes in the full-length steel plate, laying clay bricks on the full-length steel plate in standard layers, and aligning the holes inside the clay bricks with the openings on the full-length steel plate;
[0014] S80, placing positioning steel bars in the internal holes of the clay bricks, welding the positioning steel bars to the openings of the full-length steel plates, and filling the internal holes of the clay bricks with cement mortar;
[0015] S90, inspecting the quality of the dry-hanging ceramic tile curtain wall, supplementing and filling the incomplete holes, and cleaning the excess cement mortar.
[0016] The objectives of the multi-objective optimization model include minimizing material cost, minimizing structural weight, minimizing construction period, minimizing structural deformation, optimizing wind pressure resistance, optimizing seismic resistance, and optimizing thermal performance; the constraints of the multi-objective optimization model include: the thickness of the reinforcing rigid ribs and the surface steel plates is not less than 2 mm and not more than 10 mm, the spacing between the reinforcing rigid ribs is not less than 500 mm and not more than 1000 mm, the width of the surface steel plates is not less than 200 mm and not more than 300 mm, the stress of the steel structure members does not exceed 85% of the allowable stress, the weight load of the clay bricks does not exceed 70% of the structural bearing capacity, the overall deformation of the curtain wall does not exceed 1 / 500 of the height, and the design safety factor of all connection nodes is not less than 1.5.
[0017] The objective function of the multi-objective optimization model is specifically expressed as follows:
[0018] 1. Material cost minimization objective function:
[0019]
[0020] In the formula, p i is the unit price of the i-th type of steel (yuan / cubic meter); ci is the material coefficient of the i-th type of steel; v i is the volume of the i-th type of steel (cubic meters); q j is the unit price of the jth type of connector (yuan / piece); d j is the density coefficient of the jth type of connector; w j is the number of the jth type of connectors; η1 is the cost error term; n is the number of steel types; m is the number of connector types.
[0021] 2. Structural weight minimization objective function:
[0022]
[0023] In the formula, ρ i is the density of the i-th type of steel (kg / m3); σ j is the unit weight of the j-th type of connector (kg / piece); η2 is the weight error term.
[0024] 3. Objective function for minimizing construction period:
[0025]
[0026] Where, t k is the standard duration of the kth process (days); α r is the correction coefficient of the rth influencing factor; η3 is the construction period error term; l is the total number of processes; s is the total number of influencing factors.
[0027] 4. Objective function for minimizing structural deformation:
[0028]
[0029] Where w is the structural deflection function; x and y are plane coordinates; λ is the structural characteristic parameter; η4 is the deformation error term.
[0030] 5. Optimization objective function of wind pressure resistance performance:
[0031]
[0032] In the formula, β i is the wind pressure coefficient of the ith height zone; h i is the height of the ith height partition (meters); v i is the design wind speed of the ith height zone (m / s); η5 is the wind pressure error term.
[0033] 6. Objective function for optimizing seismic performance:
[0034]
[0035] In the formula, γi is the mass participation coefficient of the i-th mode; ω i is the i-th order natural frequency (Hz); μ i is the i-th order damping ratio; k i is the i-th order stiffness coefficient; η6 is the seismic response error term.
[0036] 7. Thermal performance optimization objective function:
[0037]
[0038] In the formula, ΔT i For the i The temperature difference between the temperature zones (degrees Celsius); R j is the thermal resistance of the jth layer material ((m2·°C) / W); h j is the heat transfer coefficient of the j-th layer material (W / (m2·°C)); η7 is the heat transfer error term.
[0039] Comprehensive objective function:
[0040]
[0041] In the formula, w i is the weight coefficient of the i-th objective function and satisfies
[0042] Constraints:
[0043] 1. Strengthen the thickness constraints of the stiffener ribs and surface steel plates:
[0044] 2≤d i ≤10, (i=1, 2,...,n);
[0045] 2. Strengthen the spacing constraints of stiffener ribs:
[0046] 500≤s i ≤1000, (i=1,2,…,n-1);
[0047] 3. Surface steel plate width constraints:
[0048] 200≤b i ≤300, (i=1, 2,...,m);
[0049] 4. Stress constraint:
[0050] σ max ≤0.85[σ];
[0051] 5. Load constraints:
[0052] G max ≤0.7[G];
[0053] 6. Deformation constraints:
[0054] Δ max ≤H / 500;
[0055] 7. Safety factor constraints:
[0056] K s ≥1.5.
[0057] On the basis of the above technical solution, the method for construction of dry-hanging ceramic brick curtain wall of steel structure building of the present invention can also be improved as follows:
[0058] Wherein, the step S10 specifically includes:
[0059] Step 101, establishing an objective function matrix of a steel structure building dry-hanging ceramic brick curtain wall, including a material cost minimization function, a structure weight minimization function, a construction period minimization function, a structure deformation minimization function, a wind pressure resistance optimization function, a seismic resistance optimization function, and a thermal performance optimization function;
[0060] Step 102, constructing a constraint matrix, including reinforcing rib thickness constraint, surface steel plate thickness constraint, reinforcing rib spacing constraint, surface steel plate width constraint, steel structure member stress constraint, clay brick weight load constraint, curtain wall overall deformation constraint and connection node safety factor constraint;
[0061] Step 103: Establish an objective function weight distribution model, and use the hierarchical analysis method to calculate the weight coefficient of each objective function in the objective function matrix;
[0062] Step 104: Preliminarily solving the objective function based on a particle swarm optimization algorithm to obtain an initial solution set;
[0063] Step 105: Using a non-dominated sorting genetic algorithm to screen the initial solution set for a Pareto optimal solution;
[0064] Step 106, using a fuzzy decision method to select the optimal strengthening stiffener arrangement scheme from the Pareto optimal solution;
[0065] Step 107: Substitute the optimal reinforcing rib arrangement scheme into the finite element analysis model for stress verification to obtain the final surface steel plate arrangement scheme.
[0066] The beneficial effects of adopting the above-mentioned improvement scheme are: the optimal design scheme is determined by mathematical modeling. This helps to improve the overall strength and stability of the curtain wall system, while reducing the amount of materials used, thereby reducing costs. The optimization model may also take into account the influence of external factors such as wind load and seismic load, making the design scheme more reasonable and reliable.
[0067] Furthermore, the step S20 specifically includes:
[0068] Step 201: Use an ultrasonic detector to fully scan the surface of the steel structure component to obtain surface quality data;
[0069] Step 202: using a high-pressure jetting device to remove rust on the surface of the steel structure component, and controlling the jetting pressure to be between 15 MPa and 20 MPa;
[0070] Step 203, removing the mortar residue on the surface of the steel structure member by mechanical grinding, with the grinding depth not exceeding 0.5 mm;
[0071] Step 204: Use a laser flatness detector to measure the flatness of the surface of the steel structure component and record the measurement data;
[0072] Step 205: Establish a surface quality evaluation index system based on the measurement data to quantitatively evaluate the surface treatment effect.
[0073] The beneficial effects of adopting the above-mentioned improvement scheme are: cleaning the surface can remove oxides and other impurities, which helps to improve the quality of subsequent welding, ensure the firmness and flatness of the welding part, and thus avoid structural failure due to surface defects.
[0074] Furthermore, the step S30 specifically includes:
[0075] Step 301, marking welding positions on the surface of the steel structure member according to the optimal reinforcing rib arrangement scheme;
[0076] Step 302, using double-sided fillet welds to weld the reinforcing ribs to the surface of the steel structure member, with the weld specification being 6 mm;
[0077] Step 303, using an ultrasonic flaw detector to detect the quality of the weld to ensure that the first pass rate of the weld reaches more than 95%;
[0078] Step 304: determining the installation position of the surface steel plate according to the surface steel plate arrangement plan;
[0079] Step 305: Use double-sided fillet welds to weld the surface steel plate to the reinforcing stiffener ribs and the steel structure member, with the weld specification being 8 mm.
[0080] The beneficial effects of adopting the above improvement scheme are: the correct installation of the strengthening ribs and the surface steel plate can enhance the bearing capacity of the steel structure and improve its ability to resist external loads. In addition, a reasonable welding process can ensure the strength of the connection and avoid safety hazards caused by poor welding.
[0081] Furthermore, the step S40 specifically includes:
[0082] Step 401, calibrating the welding positioning points of the channel steel according to the surface steel plate layout plan, with a calibration accuracy of no more than 1 mm;
[0083] Step 402, welding the channel steel to the surface steel plate by continuous welding, wherein the length of the weld is not less than 80% of the length of the channel steel;
[0084] Step 403, arranging the steel keels between the channel steels at a standard spacing of 600 mm, and using a laser level to ensure that the vertical deviation of the steel keels does not exceed 2 mm;
[0085] Step 404: Use M12 high-strength bolts to connect the steel keel and the channel steel, with the bolt spacing being no greater than 400 mm;
[0086] Step 405: Strengthen the connection node between the steel keel and the channel steel by welding, with the weld specification being 6 mm.
[0087] The beneficial effects of adopting the above-mentioned improvement scheme are: the correct installation of the channel steel and the steel keel provides a stable support frame for fixing the subsequent dry hanging system components. The combination of welding and bolt connection can not only ensure the overall stability of the structure, but also facilitate subsequent maintenance or adjustment.
[0088] Furthermore, the step S50 specifically includes:
[0089] Step 501, determining the welding position of the fixed angle steel according to the force analysis result, and marking the positioning line on the surface of the steel keel;
[0090] Step 502, using intermittent welds to weld the fixed angle steel to the steel keel, with the weld spacing being no greater than 300 mm;
[0091] Step 503, align the connecting angle steel with the fixing angle steel, and use two sets of M8 bolts to fix them together;
[0092] Step 504, detecting the verticality of the connecting angle steel and the fixing angle steel to ensure that the verticality error does not exceed 1 degree;
[0093] Step 505: Use continuous welds to weld the connecting angle steel to the steel keel, and the weld thickness is not less than 5 mm.
[0094] The beneficial effects of adopting the above improved solution are: the installation of the fixed angle steel and the connecting angle steel further enhances the stability of the frame, ensuring that the curtain wall system can withstand the expected load. At the same time, the bolt connection facilitates assembly and reduces the difficulty of construction.
[0095] Furthermore, the step S60 specifically includes:
[0096] Step 601, using a total station to measure and lay out to determine the installation reference line of the full-length steel plate;
[0097] Step 602: marking the laying position of the full-length steel plate on the connecting angle steel according to the installation reference line;
[0098] Step 603: Use two people to lay the full-length steel plate on the connecting angle steel to ensure that the edge straightness error does not exceed 2 mm;
[0099] Step 604, drilling bolt connection holes on the full-length steel plate at a spacing of 300 mm, with a hole diameter of 10 mm;
[0100] Step 605: Use M8 high-strength bolts to fasten the full-length steel plate and the connecting angle steel, and the torque value is controlled at 80 Nm.
[0101] The beneficial effect of adopting the above-mentioned improvement scheme is that laying the full-length steel plate and fixing it with bolts can provide a flat and solid foundation for the ceramic tiles, ensuring the correct installation and long-term stable performance of the ceramic tiles.
[0102] Furthermore, the step S70 specifically includes:
[0103] Step 701, drawing a positioning grid on the full-length steel plate according to the specifications of the clay bricks, with a grid size of 240 mm by 115 mm;
[0104] Step 702: using a CNC drilling machine to drill through holes on the full-length steel plate according to the positioning grid, with a hole diameter of 12 mm;
[0105] Step 703, using cement mortar with a ratio of 1:3 to lay a first layer of clay bricks on the full-length steel plate, and the thickness of the bricks is controlled to be 10 mm;
[0106] Step 704: Use a theodolite to detect the verticality of the clay brick to ensure that the verticality error does not exceed 3 mm;
[0107] Step 705, completing the standard layer masonry of the clay bricks layer by layer, and ensuring that the coaxiality deviation between the internal holes of the clay bricks and the opening positions of the full-length steel plates does not exceed 2 mm.
[0108] The beneficial effects of adopting the above-mentioned improvement scheme are as follows: the opening and alignment can ensure a tighter connection between the ceramic brick and the steel plate, and also facilitate the steel bar positioning and mortar filling in the subsequent steps.
[0109] Furthermore, the step S80 specifically includes:
[0110] Step 801: Use Plain round steel bars are used as positioning steel bars, and the length of the steel bars is the thickness of the masonry plus 100 mm;
[0111] Step 802: Pass the positioning steel bar through the inner hole of the clay brick, and keep the protruding lengths of both ends of the steel bar equal;
[0112] Step 803, using spot welding to weld and fix the positioning steel bar to the opening position of the full-length steel plate;
[0113] Step 804, prepare cement mortar with a strength grade not less than M20, and the mixing uniformity is not less than 95%;
[0114] Step 805: Fill the cement mortar into the internal holes of the clay bricks by pressure grouting until the holes are full.
[0115] The beneficial effects of adopting the above improved solution are: the use of positioning steel bars increases the bonding force between the ceramic bricks and the steel plates, improving the integrity and safety of the curtain wall system. Filling cement mortar can fill the gaps and further strengthen the structure.
[0116] Furthermore, the step S90 specifically includes:
[0117] Step 901: Use an infrared thermal imager to fully scan the dry-hanging ceramic brick curtain wall to identify the false filling area;
[0118] Step 902: using an ultrasonic detector to perform sampling inspection on the connection nodes between the clay bricks and the steel structure;
[0119] Step 903, the holes that are not fully filled are repaired by a secondary grouting process, and the grouting pressure is not less than 0.5 MPa;
[0120] Step 904: Use a high-pressure water gun to clean the surface of the dry-hanging ceramic tile curtain wall to remove the cement mortar remaining during the construction process;
[0121] Step 905: Use a digital inspection system to conduct acceptance and assessment of the quality of the engineering entity, record the inspection data and form a quality acceptance report.
[0122] The beneficial effects of adopting the above improvement scheme are: quality inspection is a key step to ensure the quality of the final product. Through inspection and repair, potential problems can be discovered and solved, ensuring the integrity and aesthetics of the curtain wall system. Cleaning up excess mortar maintains the neat appearance of the curtain wall.
[0123] Compared with the prior art, the beneficial effects of the dry-hanging ceramic brick curtain wall construction method of a steel structure building provided by the present invention are:
[0124] 1. Use a multi-objective optimization model to systematically optimize the curtain wall design. The model simultaneously considers multiple objective functions such as material cost, structural weight, construction period, structural deformation, wind pressure resistance, seismic performance and thermal performance, and uses a variety of optimization algorithms to solve the optimal reinforcement rib layout and surface steel plate layout. This method can achieve comprehensive optimization of various performance indicators of steel structure dry-hanging ceramic brick curtain walls;
[0125] 2. Use precise surface treatment technology to improve the quality of the steel structure base. The invention scheme includes multiple surface treatment processes such as ultrasonic testing, high-pressure spray rust removal and mechanical grinding to ensure that the steel structure surface is high in flatness and adhesion, laying a good foundation for subsequent reinforcement measures;
[0126] 3. The innovative arrangement of reinforcing ribs and surface steel plates enhances the overall rigidity of the curtain wall. Welding reinforcing ribs and surface steel plates on the surface of the steel structure effectively improves the deformation resistance of the entire curtain wall system and avoids the problem of large deformation caused by excessive flexibility;
[0127] 4. The optimized connection node design improves the overall stability of the curtain wall. The invention adopts fixed angle steel, connecting angle steel and high-strength bolts and other components, and forms a steel structure frame with strong integrity and excellent bearing performance through fine welding and bolt connection;
[0128] 5. Scientific masonry technology ensures the reliable connection between clay bricks and steel structures. Positioning holes are opened on the full-length steel plate, and the holes inside the clay bricks are aligned with them. Then, the positioning steel bars are welded and fixed, and finally, cement mortar is poured to fill the holes, thus achieving a stable connection between the clay bricks and the steel structure.
[0129] 6. Comprehensive quality inspection and defect-filling measures ensure the quality of curtain wall construction. The invention scheme uses advanced means such as infrared thermal imaging and ultrasonic testing to conduct comprehensive scanning and sampling inspection of the curtain wall, and timely supplementary grouting treatment for existing quality problems to ensure the overall construction quality;
[0130] In summary, the new method for construction of dry-hanging ceramic brick curtain walls in steel structure buildings proposed in the present invention gives full play to the advantages of technical means such as multi-objective optimization design, precise surface treatment, innovative connection structure and scientific masonry technology, effectively solves the problems existing in existing construction technologies, and significantly improves the overall performance and service life of such curtain wall structures. BRIEF DESCRIPTION OF THE DRAWINGS
[0131] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for use in the description of the embodiments of the present invention will be briefly introduced below. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative labor.
[0132] Figure 1 This is a flow chart of a construction method for dry-hanging ceramic brick curtain wall in a steel structure building;
[0133] Figure 2 This is an example diagram of the skeleton structure of a steel structure building dry-hanging ceramic brick curtain wall construction method. DETAILED DESCRIPTION
[0134] In order to make the purpose, technical solution and advantages of the embodiments of the present invention more clear, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0135] Embodiment 1:
[0136] like Figure 2 As shown, a specific implementation scenario of the present invention is a 50-story steel structure super high-rise office building in the center of a city. The building adopts a dry-hanging ceramic brick curtain wall, and it is necessary to solve the problems of overall performance optimization of the curtain wall and construction quality control. According to the new method for construction of dry-hanging ceramic brick curtain wall of steel structure building proposed by the present invention, the specific implementation process is as follows:
[0137] Firstly, a multi-objective optimization model for the dry-hanging ceramic brick curtain wall of the steel structure building is established. The objective function matrix includes 7 objective functions:
[0138] 1. Material cost minimization objective function f1:
[0139] The building uses three types of steel (Q345B, Q235B and 16Mn) and four types of connectors (high-strength bolts, welding rods, clips and rivets). Based on the actual usage, the material cost minimization objective function can be expressed as:
[0140] f1=2.15×10 5 c1v1+1.85×10 5 c2v2+2.35×10 5 c3v3+25d1w1+35d2w2+18d3w3+22d4w4+η1;
[0141] 2. Structural weight minimization objective function f2:
[0142] According to the material density parameters, the objective function of minimizing the structural weight can be expressed as:
[0143] f2=7.85×10 3 v1+7.80×10 3 v2+7.90×10 3 v3+0.45σ1w1+0.52σ2w2+0.41σ3w3+0.48σ4w4+η2;
[0144] 3. Objective function f3 for minimizing construction period:
[0145] According to the influencing factors of the project (such as temperature, humidity, wind speed, etc.), the objective function of minimizing the construction period can be expressed as:
[0146] f3=45t1×0.95×0.90×0.88+35t2×0.92×0.85×0.92+25t3×0.88×0.90×0.86+30t4×0.91×0.92×0.89+η3;
[0147] 4. Structural deformation minimization objective function f4:
[0148] According to the building height and structural characteristic parameters, the objective function of minimizing structural deformation can be expressed as:
[0149]
[0150] 5. Wind pressure resistance optimization objective function f5:
[0151] According to the wind pressure characteristics of the area, the optimization objective function of wind pressure resistance can be expressed as:
[0152]
[0153] 6. Anti-seismic performance optimization objective function f6:
[0154] According to the characteristic parameters of earthquake motion, the objective function of seismic performance optimization can be expressed as:
[0155]
[0156] 7. Thermal performance optimization objective function f7:
[0157] According to the thermal performance parameters of curtain wall materials, the thermal performance optimization objective function can be expressed as:
[0158]
[0159] The comprehensive objective function is:
[0160] F=0.16f1+0.14f2+0.12f3+0.15f4+0.13f5+0.14f6+0.16f7;
[0161] Among them, w i is the weight coefficient of each objective function.
[0162] The constraints include:
[0163] 1. Reinforcement rib and surface steel plate thickness constraint: 2≤d i ≤10, (i=1, 2, 3);
[0164] 2. Strengthen rib spacing constraint: 600≤s i ≤900, (i=1, 2, 3, 4, 5);
[0165] 3. Surface steel plate width constraint: 220≤b i ≤280, (i=1, 2, 3);
[0166] 4. Stress constraint: σ max ≤0.85×345;
[0167] 5. Load constraint: G max ≤0.7×1200;
[0168] 6. Deformation constraint: Δ max ≤50 / 500;
[0169] 7. Safety factor constraint: K s ≥1.5;
[0170] By solving the above multi-objective optimization model, the optimal reinforcement rib arrangement scheme and surface steel plate arrangement scheme are obtained. The details are as follows:
[0171] Reinforcement rib arrangement scheme:
[0172] The steel material used is Q345B, with thicknesses of d1=6mm, d2=8mm, d3=8mm, and the spacings are s1=700mm, s2=750mm, s3=800mm, s4=850mm, s5=900mm respectively.
[0173] Surface steel plate layout plan:
[0174] The steel material used is Q235B, with widths b1=240mm, b2=260mm, b3=260m, and thicknesses d4=6mm.
[0175] After determining the optimal component layout plan, the specific construction process begins.
[0176] First, the surface of the steel structure components was precisely cleaned. An ultrasonic detector was used to scan the entire surface, and a small amount of rust and mortar residue was found. A high-pressure jet device (jet pressure of 18MPa) was used to remove the rust, and then mechanical grinding was used to remove the mortar residue (grinding depth not exceeding 0.3mm). Finally, the surface flatness was measured using a laser flatness detector, and the results showed that the flatness error was controlled within 1.5mm, which met the requirements.
[0177] Secondly, according to the optimization plan, the reinforcement ribs and surface steel plates are welded on the surface of the steel structure. First, the surface of the component is positioned, and then the reinforcement ribs are welded and fixed using double-sided fillet welds (weld size 6mm). The weld quality inspection pass rate reaches 98%. Then, the surface steel plate is welded to the reinforcement ribs and steel components using double-sided fillet welds (weld size 8mm).
[0178] Secondly, channel steel is welded on the surface steel plate with a spacing of 600mm, and steel keels are arranged between the channel steels. M12 high-strength bolts (spacing no more than 400mm) are used to connect the steel keels to the channel steels, and welding reinforcement is used at key nodes (weld size 6mm).
[0179] Then, the fixed angle steel is welded on the steel keel (weld spacing 300mm), and the connecting angle steel is connected to it through M8 bolts, and the verticality error is tested to be within 1 degree. Finally, the connecting angle steel is welded to the steel keel with a continuous weld (weld thickness not less than 5mm).
[0180] After the skeleton structure is completed, the full-length steel plate is laid. First, the installation reference line is determined by measurement and setting out, and then the steel plate is laid along the reference line, with the edge straightness controlled within 2mm. Then, bolt connection holes (hole diameter 10mm) are opened on the steel plate at a spacing of 300mm, and the steel plate is fixed to the connecting angle steel with M8 high-strength bolts (torque controlled at 80N·m).
[0181] Next is the standard layer laying process of clay bricks. First, draw a 240mm×115mm positioning grid on the full-length steel plate, and use a CNC drill to open a 12mm diameter through hole according to the grid. Use a 1:3 ratio of cement mortar to lay the first layer of clay bricks on the steel plate with a masonry thickness of 10mm. The theodolite detection found that the verticality error was controlled within 2mm. Then lay the clay bricks layer by layer to ensure that the coaxial deviation between the internal holes and the steel plate openings is less than 1.5mm.
[0182] The last step is to pour cement mortar into the holes inside the clay bricks. Round steel bars are used as positioning steel bars and are welded and fixed to the openings of the steel plates. Then cement mortar with a strength grade not less than M20 is prepared and pressure grouting (grouting pressure 0.6MPa) is used to fill the holes inside the clay bricks until they are completely full.
[0183] We took comprehensive quality inspection measures throughout the construction process. In key processes such as surface treatment, welding, and bolt connection, ultrasonic flaw detection, infrared thermal imaging, and digital measurement were used for real-time monitoring and sampling inspection. For quality problems found, such as defects in welds, loose bolt connections, and incomplete mortar pouring, repairs were carried out in a timely manner. Finally, through comprehensive evaluation, the quality acceptance rate of the curtain wall project reached more than 98%, meeting the use requirements.
[0184] In general, the new method for dry-hanging ceramic brick curtain wall construction of steel structure buildings proposed by the present invention has been well verified in practice in this project. Through the application of a series of measures such as multi-objective optimization design, precise surface treatment, innovative connection structure and reliable masonry technology, the problems existing in the existing construction technology are effectively solved, which not only ensures the overall performance of the curtain wall structure, but also improves the level of construction quality control, providing experience for reference for the development of similar projects in the future.
[0185] Embodiment 2:
[0186] like Figure 1 As shown, it is a second embodiment of a steel structure building dry hanging ceramic brick curtain wall construction method provided by the present invention. In this embodiment, the following steps are included:
[0187] S10, establish and solve a multi-objective optimization model for the dry-hanging ceramic brick curtain wall of a steel structure building, and obtain the optimal strengthening rib arrangement scheme and the optimal surface steel plate arrangement scheme;
[0188] S20. Clean the surface of steel structure components, remove surface rust and mortar residue, and ensure that the base of the steel structure is flat;
[0189] S30, welding the reinforcing stiffener ribs to the surface of the steel structure member according to the optimal reinforcing stiffener rib arrangement scheme, and welding the surface steel plate to the reinforcing stiffener ribs and the steel structure member according to the optimal surface steel plate arrangement scheme;
[0190] S40, welding the channel steel to the surface steel plate, arranging the steel keel between the channel steels and connecting them with bolts by welding;
[0191] S50, welding the fixed angle steel to the steel keel, connecting the connecting angle steel and the fixed angle steel through a bolt group, and welding the connecting angle steel to the steel keel;
[0192] S60, laying a full-length steel plate on the connecting angle steel, and connecting the full-length steel plate and the connecting angle steel by bolts;
[0193] S70, drilling holes in the full-length steel plate, laying clay bricks on the full-length steel plate in standard layers, and aligning the holes inside the clay bricks with the openings of the full-length steel plate;
[0194] S80, placing the positioning steel bars in the inner holes of the clay bricks, welding the positioning steel bars to the openings of the full-length steel plates, and filling the inner holes of the clay bricks with cement mortar;
[0195] S90. Carry out quality inspection on dry-hanging ceramic tile curtain walls, fill in incomplete holes, and clean up excess cement mortar.
[0196] Among them, in the above technical solution, step S10 specifically includes:
[0197] Step 101, establishing an objective function matrix of a steel structure building dry-hanging ceramic brick curtain wall, including a material cost minimization function, a structure weight minimization function, a construction period minimization function, a structure deformation minimization function, a wind pressure resistance optimization function, a seismic resistance optimization function, and a thermal performance optimization function;
[0198] Step 102, constructing a constraint matrix, including reinforcing rib thickness constraint, surface steel plate thickness constraint, reinforcing rib spacing constraint, surface steel plate width constraint, steel structure member stress constraint, clay brick weight load constraint, curtain wall overall deformation constraint and connection node safety factor constraint;
[0199] Step 103: Establish an objective function weight distribution model, and use the hierarchical analysis method to calculate the weight coefficient of each objective function in the objective function matrix;
[0200] Step 104: Preliminarily solving the objective function based on the particle swarm optimization algorithm to obtain an initial solution set;
[0201] Step 105, using a non-dominated sorting genetic algorithm to screen the initial solution set for a Pareto optimal solution;
[0202] Step 106, using a fuzzy decision method to select the optimal strengthening stiffener arrangement scheme from the Pareto optimal solution;
[0203] Step 107: Substitute the optimal strengthening stiffener rib arrangement scheme into the finite element analysis model for stress verification to obtain the final surface steel plate arrangement scheme.
[0204] First, step S10 is to establish and solve a multi-objective optimization model for a steel structure building dry-hanging ceramic brick curtain wall to obtain an optimal strengthening rib arrangement scheme and an optimal surface steel plate arrangement scheme. The specific implementation method is as follows:
[0205] Step 101, establish an objective function matrix of steel structure building dry hanging ceramic brick curtain wall. The matrix includes 7 objective functions, namely material cost minimization function f1, structure weight minimization function f2, construction period minimization function f3, structure deformation minimization function f4, wind pressure resistance optimization function f5, earthquake resistance optimization function f6 and thermal performance optimization function f7. These objective functions comprehensively consider various factors such as materials, structural performance and construction, aiming to seek the optimal design scheme of steel structure dry hanging ceramic brick curtain wall in terms of cost, weight, construction period, deformation, wind pressure resistance, earthquake resistance and thermal performance.
[0206] Step 102, construct a constraint matrix. The matrix includes the constraint 2≤d i ≤10, surface steel plate thickness constraint 2≤d i ≤10, Strengthen the rigid rib spacing constraint 500≤s i ≤1000, surface steel plate width constraint 200≤b i ≤300, Stress constraint of steel structure components σ max ≤0.85[σ], clay brick weight load constraint G max ≤0.7[G], curtain wall overall deformation constraint Δ max ≤H / 500 and connection node safety factor constraint K s ≥1.5. These constraints ensure that the steel structure dry-hanging ceramic brick curtain wall can meet the design requirements in all aspects of performance indicators.
[0207] Step 103: Establish an objective function weight distribution model. Use the analytic hierarchy process to calculate the weight coefficient w of each objective function in the objective function matrix. i , to reflect the importance of each objective function in the comprehensive objective function. This weight allocation method can better reflect the preferences and actual needs of decision makers.
[0208] Step 104, preliminarily solving the objective function based on the particle swarm optimization algorithm. The particle swarm optimization algorithm is a group intelligence optimization algorithm that simulates the behavior principle of bird flocks foraging to find the global optimal solution. The algorithm has the advantages of fast convergence speed and easy implementation, and is suitable for solving complex multi-objective optimization problems. Through the preliminary solution of the algorithm, an initial solution set can be obtained.
[0209] Step 105, use the non-dominated sorting genetic algorithm to screen the initial solution set for the Pareto optimal solution. The non-dominated sorting genetic algorithm is a classic multi-objective optimization algorithm that can effectively find the Pareto optimal solution set with conflicts between objective functions. The algorithm obtains the optimal solution set that satisfies each objective function by non-dominated sorting and congestion calculation.
[0210] Step 106, using a fuzzy decision method to select the optimal strengthening stiffener arrangement scheme from the Pareto optimal solution. The fuzzy decision method uses fuzzy mathematical theory to deal with uncertain factors, and by constructing a fuzzy comprehensive evaluation model and combining the decision maker's preference information, the final optimal strengthening stiffener arrangement scheme is selected from the Pareto solution.
[0211] Step 107, the optimal strengthening rib arrangement scheme is substituted into the finite element analysis model for stress verification, thereby obtaining the final surface steel plate arrangement scheme. Finite element analysis can more accurately simulate the stress distribution of the steel structure dry-hanging ceramic tile curtain wall under various loads, ensuring that the surface steel plate arrangement scheme meets the structural safety requirements.
[0212] Furthermore, in the above technical solution, step S20 specifically includes:
[0213] Step 201: Use an ultrasonic detector to comprehensively scan the surface of the steel structure component to obtain surface quality data;
[0214] Step 202, using a high-pressure jetting device to remove rust on the surface of the steel structure component, and controlling the jetting pressure to be between 15 MPa and 20 MPa;
[0215] Step 203, using mechanical grinding to remove mortar residues on the surface of the steel structure component, with the grinding depth not exceeding 0.5 mm;
[0216] Step 204: Use a laser flatness detector to measure the flatness of the surface of the steel structure component and record the measurement data;
[0217] Step 205: Establish a surface quality evaluation index system based on the measurement data to quantitatively evaluate the surface treatment effect.
[0218] Furthermore, in the above technical solution, step S30 specifically includes:
[0219] Step 301, marking welding positions on the surface of the steel structure member according to the optimal strengthening rib arrangement scheme;
[0220] Step 302, using double-sided fillet welds to weld the reinforcing ribs to the surface of the steel structure member, with the weld specification being 6 mm;
[0221] Step 303: Use an ultrasonic flaw detector to detect the quality of the weld to ensure that the first pass rate of the weld reaches more than 95%;
[0222] Step 304, determining the installation position of the surface steel plate according to the surface steel plate arrangement plan;
[0223] Step 305: Use double-sided fillet welds to weld the surface steel plate to the reinforcing stiffener ribs and the steel structure components, and the weld specification is 8 mm.
[0224] Furthermore, in the above technical solution, step S40 specifically includes:
[0225] Step 401, calibrate the welding positioning points of the channel steel according to the surface steel plate layout plan, with the calibration accuracy not greater than 1 mm;
[0226] Step 402, welding the channel steel to the surface steel plate by continuous welding, with the length of the weld being no less than 80% of the length of the channel steel;
[0227] Step 403, arranging steel keels between channel steels at a standard spacing of 600 mm, and using a laser level to ensure that the vertical deviation of the steel keels does not exceed 2 mm;
[0228] Step 404: Use M12 high-strength bolts to connect the steel keel and the channel steel, with the bolt spacing being no greater than 400 mm;
[0229] Step 405: Use welding to strengthen the connection node between the steel keel and the channel steel, and the weld specification is 6 mm.
[0230] Furthermore, in the above technical solution, step S50 specifically includes:
[0231] Step 501, determine the welding position of the fixed angle steel according to the force analysis result, and mark the positioning line on the surface of the steel keel;
[0232] Step 502, using intermittent welds to weld the fixed angle steel to the steel keel, with the weld spacing being no greater than 300 mm;
[0233] Step 503, align the connecting angle steel with the fixed angle steel, and use two sets of M8 bolts to fix them together;
[0234] Step 504, check the verticality of the connecting angle steel and the fixed angle steel to ensure that the verticality error does not exceed 1 degree;
[0235] Step 505: Use continuous welds to weld the connecting angle steel to the steel keel, and the weld thickness is not less than 5 mm.
[0236] Furthermore, in the above technical solution, step S60 specifically includes:
[0237] Step 601, using a total station to measure and lay out to determine the installation reference line of the full-length steel plate;
[0238] Step 602: Mark the laying position of the full-length steel plate on the connecting angle steel according to the installation reference line;
[0239] Step 603: Use two people to lay the full-length steel plate on the connecting angle steel, ensuring that the edge straightness error does not exceed 2 mm;
[0240] Step 604, drilling bolt connection holes on the full-length steel plate at a spacing of 300 mm, with a hole diameter of 10 mm;
[0241] Step 605: Use M8 high-strength bolts to fasten the full-length steel plate and the connecting angle steel, and the torque value is controlled at 80 Nm.
[0242] Furthermore, in the above technical solution, step S70 specifically includes:
[0243] Step 701, draw a positioning grid on the full-length steel plate according to the specifications of the clay bricks, and the grid size is 240 mm by 115 mm;
[0244] Step 702: Use a CNC drilling machine to open through holes on the full-length steel plate according to the positioning grid, with a hole diameter of 12 mm;
[0245] Step 703: Use cement mortar with a ratio of 1:3 to lay the first layer of clay bricks on the full-length steel plate, and control the thickness of the masonry to be 10 mm;
[0246] Step 704: Use a theodolite to detect the verticality of the clay bricks to ensure that the verticality error does not exceed 3 mm;
[0247] Step 705, complete the standard layer masonry of clay bricks layer by layer, and ensure that the coaxiality deviation between the internal holes of the clay bricks and the opening positions of the full-length steel plates does not exceed 2 mm.
[0248] Furthermore, in the above technical solution, step S80 specifically includes:
[0249] Step 801: Use Plain round steel bars are used as positioning steel bars, and the length of the steel bars is the thickness of the masonry plus 100 mm;
[0250] Step 802: Pass the positioning steel bars through the holes inside the clay bricks, keeping the two ends of the steel bars extending to the same length;
[0251] Step 803, spot welding is used to weld and fix the positioning steel bars to the opening positions of the full-length steel plates;
[0252] Step 804, prepare cement mortar with a strength grade not less than M20, and the mixing uniformity is not less than 95%;
[0253] Step 805: Fill the internal holes of the clay bricks with cement mortar by pressure grouting until the holes are full.
[0254] Furthermore, in the above technical solution, step S90 specifically includes:
[0255] Step 901: Use an infrared thermal imager to fully scan the dry-hanging ceramic tile curtain wall to identify the false filling area;
[0256] Step 902: Use an ultrasonic detector to perform sampling inspection on the connection nodes between the clay bricks and the steel structure;
[0257] Step 903, the holes that are not fully filled are repaired by a secondary grouting process, and the grouting pressure is not less than 0.5 MPa;
[0258] Step 904: Use a high-pressure water gun to clean the surface of the dry-hanging ceramic tile curtain wall to remove the cement mortar remaining during the construction process;
[0259] Step 905: Use a digital inspection system to conduct acceptance and assessment of the quality of the engineering entity, record the inspection data and form a quality acceptance report.
[0260] Specifically, the principle of the present invention is: the core of the new method for construction of dry-hanging ceramic brick curtain wall of steel structure building of the present invention is to establish a multi-objective optimization model and determine the best layout of the curtain wall structure by means of system optimization design:
[0261] First, the objective function matrix includes seven objective functions, including minimizing material cost, minimizing structural weight, minimizing construction period, minimizing structural deformation, optimizing wind pressure resistance, optimizing seismic performance, and optimizing thermal performance. These objective functions fully consider the performance requirements of steel structure dry-hanging ceramic brick curtain wall in all aspects;
[0262] Secondly, multiple constraints were set in the constraint matrix, including the thickness of the reinforcing ribs and the surface steel plate, the spacing between the reinforcing ribs, the width of the surface steel plate, the stress of the steel structure, the load of clay bricks, the deformation of the curtain wall, and the safety factor of the connection nodes. These constraints ensure that the optimized design scheme meets the requirements of the specification in all indicators;
[0263] Then, the analytic hierarchy process is used to calculate the weight coefficients of each objective function, reflecting the decision maker's relative preference for these objective functions. On this basis, the particle swarm optimization algorithm is used to solve the initial solution set to obtain a set of Pareto optimal solutions. Finally, the fuzzy decision method is used to select the final optimal reinforcement rib arrangement scheme from the Pareto solution set, and it is substituted into the finite element analysis model for further verification to obtain the optimal surface steel plate arrangement scheme;
[0264] This design method based on multi-objective optimization fully considers the optimal balance of various performance indicators of steel structure dry-hanging ceramic brick curtain wall, overcoming the possible limitations of single indicator optimization. At the same time, a variety of constraints are introduced into the optimization model to ensure the feasibility and reliability of the optimization design scheme in practical application;
[0265] In addition, the invention innovatively adopts precise surface treatment technology, optimized reinforcement rib and surface steel plate layout, scientific connection node design and reliable masonry technology. These measures effectively improve the overall stiffness, stability and connection performance of the curtain wall, and help solve the problems of excessive deformation and weak connection in existing construction technology.
Claims
1. A method for constructing a steel structure building dry-hanging ceramic brick curtain wall, characterized in that: The following steps are involved: S10, establish and solve a multi-objective optimization model for the dry-hanging ceramic brick curtain wall of a steel structure building, and obtain the optimal strengthening rib arrangement scheme and the optimal surface steel plate arrangement scheme; S20, cleaning the surface of the steel structure member, removing the surface rust and mortar residue, and ensuring that the base of the steel structure is flat; S30, welding the reinforcing stiffener ribs to the surface of the steel structure member according to the optimal reinforcing stiffener rib arrangement scheme, and welding the surface steel plate to the reinforcing stiffener ribs and the steel structure member according to the optimal surface steel plate arrangement scheme; S40, welding the channel steel to the surface steel plate, arranging the steel keel between the channel steels and connecting them with bolts by welding; S50, welding the fixed angle steel to the steel keel, connecting the connecting angle steel to the fixed angle steel through a bolt group, and welding the connecting angle steel to the steel keel; S60, laying a full-length steel plate on the connecting angle steel, and connecting the full-length steel plate to the connecting angle steel by bolts; S70, drilling holes in the full-length steel plate, laying clay bricks on the full-length steel plate in standard layers, and aligning the holes inside the clay bricks with the openings on the full-length steel plate; S80, placing positioning steel bars in the internal holes of the clay bricks, welding the positioning steel bars to the openings of the full-length steel plates, and filling the internal holes of the clay bricks with cement mortar; S90, inspecting the quality of the dry-hanging ceramic tile curtain wall, supplementing and filling the incomplete holes, and cleaning the excess cement mortar.
2. A method for constructing a steel structure building dry-hanging ceramic brick curtain wall according to claim 1, characterized in that: The step S10 specifically includes: Step 101, establishing an objective function matrix of a steel structure building dry-hanging ceramic brick curtain wall, including a material cost minimization function, a structure weight minimization function, a construction period minimization function, a structure deformation minimization function, a wind pressure resistance optimization function, a seismic resistance optimization function, and a thermal performance optimization function; Step 102, constructing a constraint matrix, including reinforcing rib thickness constraint, surface steel plate thickness constraint, reinforcing rib spacing constraint, surface steel plate width constraint, steel structure member stress constraint, clay brick weight load constraint, curtain wall overall deformation constraint and connection node safety factor constraint; Step 103: Establish an objective function weight distribution model, and use the hierarchical analysis method to calculate the weight coefficient of each objective function in the objective function matrix; Step 104: Preliminarily solving the objective function based on a particle swarm optimization algorithm to obtain an initial solution set; Step 105: Using a non-dominated sorting genetic algorithm to screen the initial solution set for a Pareto optimal solution; Step 106, selecting the optimal arrangement scheme of the reinforcing stiffeners from the Pareto optimal solution by using a fuzzy decision method; Step 107: Substitute the optimal reinforcing rib arrangement scheme into the finite element analysis model for stress verification to obtain the final surface steel plate arrangement scheme.
3. A method for constructing a steel structure building dry-hanging ceramic brick curtain wall according to claim 2, characterized in that: The step S20 specifically includes: Step 201: Use an ultrasonic detector to fully scan the surface of the steel structure component to obtain surface quality data; Step 202: using a high-pressure jetting device to remove rust on the surface of the steel structure component, and controlling the jetting pressure to be between 15 MPa and 20 MPa; Step 203, removing the mortar residue on the surface of the steel structure member by mechanical grinding, with the grinding depth not exceeding 0.5 mm; Step 204: Use a laser flatness detector to measure the flatness of the surface of the steel structure component and record the measurement data; Step 205: Establish a surface quality evaluation index system based on the measurement data to quantitatively evaluate the surface treatment effect.
4. A method for constructing a steel structure building dry-hanging ceramic brick curtain wall according to claim 3, characterized in that: The step S30 specifically includes: Step 301, marking welding positions on the surface of the steel structure member according to the optimal reinforcing rib arrangement scheme; Step 302, using double-sided fillet welds to weld the reinforcing ribs to the surface of the steel structure member, with the weld specification being 6 mm; Step 303, using an ultrasonic flaw detector to detect the quality of the weld to ensure that the first pass rate of the weld reaches more than 95%; Step 304: determining the installation position of the surface steel plate according to the surface steel plate arrangement plan; Step 305: Use double-sided fillet welds to weld the surface steel plate to the reinforcing stiffener ribs and the steel structure member, with the weld specification being 8 mm.
5. A method for constructing a steel structure building dry-hanging ceramic brick curtain wall according to claim 4, characterized in that: The step S40 specifically includes: Step 401, calibrating the welding positioning points of the channel steel according to the surface steel plate layout plan, with a calibration accuracy of no more than 1 mm; Step 402, welding the channel steel to the surface steel plate by continuous welding, wherein the length of the weld is not less than 80% of the length of the channel steel; Step 403, arranging the steel keels between the channel steels at a standard spacing of 600 mm, and using a laser level to ensure that the vertical deviation of the steel keels does not exceed 2 mm; Step 404: Use M12 high-strength bolts to connect the steel keel and the channel steel, with the bolt spacing being no greater than 400 mm; Step 405: Strengthen the connection node between the steel keel and the channel steel by welding, with the weld specification being 6 mm.
6. A method for constructing a steel structure building dry-hanging ceramic brick curtain wall according to claim 5, characterized in that: The step S50 specifically includes: Step 501, determining the welding position of the fixed angle steel according to the force analysis result, and marking the positioning line on the surface of the steel keel; Step 502, using intermittent welds to weld the fixed angle steel to the steel keel, with the weld spacing being no greater than 300 mm; Step 503, align the connecting angle steel with the fixing angle steel, and use two sets of M8 bolts to fix them together; Step 504, detecting the verticality of the connecting angle steel and the fixing angle steel to ensure that the verticality error does not exceed 1 degree; Step 505: Use continuous welds to weld the connecting angle steel to the steel keel, and the weld thickness is not less than 5 mm.
7. A method for constructing a steel structure building dry-hanging ceramic brick curtain wall according to claim 6, characterized in that: The step S60 specifically includes: Step 601, using a total station to measure and lay out to determine the installation reference line of the full-length steel plate; Step 602: marking the laying position of the full-length steel plate on the connecting angle steel according to the installation reference line; Step 603: Use two people to lay the full-length steel plate on the connecting angle steel to ensure that the edge straightness error does not exceed 2 mm; Step 604, drilling bolt connection holes on the full-length steel plate at a spacing of 300 mm, with a hole diameter of 10 mm; Step 605: Use M8 high-strength bolts to fasten the full-length steel plate and the connecting angle steel, and the torque value is controlled at 80 Nm.
8. A method for constructing a steel structure building dry-hanging ceramic brick curtain wall according to claim 7, characterized in that: The step S70 specifically includes: Step 701, drawing a positioning grid on the full-length steel plate according to the specifications of the clay bricks, with a grid size of 240 mm by 115 mm; Step 702: using a CNC drilling machine to drill through holes on the full-length steel plate according to the positioning grid, with a hole diameter of 12 mm; Step 703, using cement mortar with a ratio of 1:3 to lay a first layer of clay bricks on the full-length steel plate, and the thickness of the bricks is controlled to be 10 mm; Step 704: Use a theodolite to detect the verticality of the clay brick to ensure that the verticality error does not exceed 3 mm; Step 705, completing the standard layer masonry of the clay bricks layer by layer, and ensuring that the coaxiality deviation between the internal holes of the clay bricks and the opening positions of the full-length steel plates does not exceed 2 mm.
9. A method for constructing a steel structure building dry-hanging ceramic brick curtain wall according to claim 8, characterized in that: The step S80 specifically includes: Step 801, using φ10 round steel bars as positioning steel bars, the length of which is the thickness of the masonry plus 100 mm; Step 802: Pass the positioning steel bar through the inner hole of the clay brick, and keep the protruding lengths of both ends of the steel bar equal; Step 803, spot welding the positioning steel bars to the openings of the full-length steel plate; Step 804, prepare cement mortar with a strength grade not less than M20, and the mixing uniformity is not less than 95%; Step 805: Fill the cement mortar into the internal holes of the clay bricks by pressure grouting until the holes are full.
10. A method for constructing a steel structure building dry-hanging ceramic brick curtain wall according to claim 9, characterized in that: The step S90 specifically includes: Step 901: Use an infrared thermal imager to fully scan the dry-hanging ceramic brick curtain wall to identify the false filling area; Step 902: using an ultrasonic detector to perform sampling inspection on the connection nodes between the clay bricks and the steel structure; Step 903, the holes that are not fully filled are repaired by a secondary grouting process, and the grouting pressure is not less than 0.5 MPa; Step 904: Use a high-pressure water gun to clean the surface of the dry-hanging ceramic tile curtain wall to remove the cement mortar remaining during the construction process; Step 905: Use a digital inspection system to conduct acceptance and assessment of the quality of the engineering entity, record the inspection data and form a quality acceptance report.
Citation Information
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