Garment sterilization process and garment manufacturing process

Abstract

The invention discloses a garment sterilization process and a garment manufacturing process, and relates to the technical field of garments.The preparation stage includes the steps that whether to-be-sterilized garments are intact or not is checked, if damage, stains and the like exist, pretreatment needs to be conducted, the garments need to be thoroughly cleaned, impurities such as stains and oil stains on the surfaces are removed, and in the cleaning process, the garments are cleaned; a proper detergent can be selected according to the fabric characteristics of the clothes, so that the damage to the fabric is avoided, the integration of artistry and technicality is realized, the work of the clothes manufacturing process becomes more full, the artistry and technicality characteristics of the clothes manufacturing process are embodied in the clothes manufacturing process, the design of the contemporary clothes becomes more free, and the design of the contemporary clothes is more flexible. The system is more personalized and can reflect the development condition of the modern society.

Description

Technical Field

[0001] The invention relates to the technical field of clothing, in particular to a clothing sterilization process and a clothing manufacturing process. Background Art

[0002] Fabric is the material used to make clothes. As one of the three elements of clothes, fabric can not only interpret the style and characteristics of clothes, but also directly affect the color and shape of clothes. In the existing technology, there are some problems in the sterilization effect and production process of clothes. Therefore, the present invention proposes a clothing sterilization process and a clothing production process. Summary of the invention

[0003] In view of the above-mentioned shortcomings of the prior art, the object of the present invention is to provide a clothing sterilization process and a clothing manufacturing process.

[0004] To achieve the above object, the present invention provides the following technical solution: a clothing sterilization process, comprising the following steps:

[0005] S1: Preparation stage: Check whether the clothing to be sterilized is intact. If there is damage or stains, pre-treatment is required. The clothing should be thoroughly cleaned to remove surface stains, oil stains and other impurities. During the cleaning process, appropriate detergents can be selected according to the fabric characteristics of the clothing to avoid damage to the fabric;

[0006] S2: Sterilization stage: first add a certain amount of water to the washing machine, add chlorine dioxide at a ratio of 1L water to 65mg chlorine dioxide, stir evenly and set aside. The sterilization time in the sterilization room is 60 minutes, the first 30 minutes is the UV light irradiation time period, and the last 30 minutes is the ozone decomposition time period. Only after the ozone decomposition is completed, employees are allowed to enter the disinfection area;

[0007] S3: Post-processing stage: After ozone sterilization is completed, the low-temperature heating system is started to dry at a lower temperature. Low-temperature drying helps to avoid heat sensitivity to work clothes and clean clothes, while ensuring that the clothes are dry. Then the sterilized work clothes are taken out, classified in the sorting room, and simply stacked before being placed in the sterilized work clothes transfer tool.

[0008] Preferably, the rinsing is carried out at a low water level, the treatment temperature is between 65°C and 70°C, the number of rinsing times is ≥3 times, the time for each rinsing is ≥3 minutes, and a dehydration treatment is required between two rinsings. The water of the last rinsing is neutralized for about 5 minutes at medium or low water levels and 45°C to 55°C. After the clothes are washed, they need to be dried and ironed. Generally, the drying temperature is not lower than 60°C to achieve an ideal drying effect.

[0009] Preferably, the temperature range of ultraviolet disinfection is 20°C to 40°C. Temperatures that are too high or too low will affect the disinfection effect. Usually, the operation can be performed at room temperature. The relative humidity during disinfection should not be too high. If it exceeds 60%, the irradiation time should be appropriately extended.

[0010] Preferably, when the ozone gas disinfection method is used to treat textiles, in order to ensure that the fabrics are evenly and fully disinfected, the clothes are hung vertically or laid flat in the ozone disinfector. The specific placement form depends on the structure of the disinfector. Attention should be paid to the operating specifications and sealed use. Protective measures should be taken and do not stay in a room with excessive ozone concentration for too long. After the disinfection is completed, wait until the ozone is completely decomposed before completely opening the instrument to avoid polluting the environment and causing harm to the human body.

[0011] To achieve the above object, the present invention provides the following technical solution: a clothing manufacturing process, comprising the following steps:

[0012] S1: Pattern design: According to market demand and fashion trends, combined with customer requirements and the design concept of the garment factory, the garment is designed and finalized. It is necessary to determine the basic elements of the garment, such as style, fabric, color, size, etc., to provide clear guidance for subsequent production;

[0013] S2: Production preparation: According to the design requirements, select high-quality fabrics, and conduct inspections and tests to ensure that the texture, color, and grain of the fabrics meet the requirements. Pre-shrink the fabrics to reduce shrinkage problems in subsequent production;

[0014] S3: Cutting process: Cut the fabric, lining and other materials into garment pieces according to the requirements of layout and pattern marking, including layout, material laying, material calculation, borrowing and cutting of defects in grey fabric, set cutting, cutting, piece inspection, numbering, bundling, etc.

[0015] S4: Sewing process: the process of sewing the cut pieces in a certain order and manner. During the sewing process, professional sewing equipment and tools are used and the operation is carried out according to the prescribed process flow. Attention should be paid to factors such as the quality of the seams, the flatness and firmness of the seams, etc., to ensure that the sewn garments meet the quality requirements;

[0016] S5: Ironing process: Use professional ironing tables and tools to finish and iron the clothes. Through ironing, you can remove the defects of the clothes such as raw edges and wrinkles, making the clothes more beautiful and comfortable.

[0017] Preferably, during the cutting process, attention should be paid to the influence of factors such as the color, thickness, softness and hardness of the fabric on the cutting. According to the clothing design drawings or samples, the use range and purpose of the clothing should be considered first, and the specifications, length and other dimensions of the cutting pieces should be determined before cutting.

[0018] Preferably, the modern technical equipment such as embroidery machines, electronic cutting machines and sewing machines can be used to quickly stitch, sew and iron various patterns; laser cutting machines and plasma cutting machines can be used to quickly cut cloth into cloth of various specifications.

[0019] Compared with the prior art, the present invention has the following beneficial effects:

[0020] The present invention realizes the integration of artistry and technology, making the work of clothing manufacturing process more substantial. In the process of clothing manufacturing, the artistic and technical characteristics of clothing manufacturing process are reflected, making the design of contemporary clothing more free and more personalized, and reflecting the development status of contemporary society.

[0021] Sterilizing clothes through ultraviolet light and ozone decomposition can improve the sterilization effect of clothes. Hang the clothes vertically or lay them flat in the ozone sterilizer. Take protective measures and do not stay in a room with excessive ozone concentration for too long. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 The figure is a flow chart of the garment sterilization process of the present invention;

[0023] Figure 2 It is a flow chart of the garment making process of the present invention. DETAILED DESCRIPTION

[0024] See also Figure 1-2 , the present invention provides a technical solution:

[0025] Embodiment 1:

[0026] A clothing sterilization process comprises the following steps:

[0027] S1: Preparation stage: Check whether the clothing to be sterilized is intact. If there is damage or stains, pre-treatment is required. The clothing should be thoroughly cleaned to remove surface stains, oil stains and other impurities. During the cleaning process, appropriate detergents can be selected according to the fabric characteristics of the clothing to avoid damage to the fabric;

[0028] S2: Sterilization stage: first add a certain amount of water to the washing machine, add chlorine dioxide at a ratio of 1L water to 65mg chlorine dioxide, stir evenly and set aside. The sterilization time in the sterilization room is 60 minutes, the first 30 minutes is the UV light irradiation time period, and the last 30 minutes is the ozone decomposition time period. Only after the ozone decomposition is completed, employees are allowed to enter the disinfection area;

[0029] S3: Post-processing stage: After ozone sterilization is completed, the low-temperature heating system is started to dry at a lower temperature. Low-temperature drying helps to avoid heat sensitivity to work clothes and clean clothes, while ensuring that the clothes are dry. Then the sterilized work clothes are taken out, classified in the sorting room, and simply stacked before being placed in the sterilized work clothes transfer tool.

[0030] Rinsing adopts low water level method, the treatment temperature is between 65℃ and 70℃, the number of rinsing times is ≥3 times, each time is ≥3min, and a dehydration treatment is required between two rinsings. The water of the last rinse is neutralized for about 5 minutes at medium and low water levels and 45℃ to 55℃. After washing, the clothes need to be dried and ironed. Generally, the drying temperature is not lower than 60℃ to achieve the ideal drying effect. The temperature range of ultraviolet disinfection is 20℃ to 40℃. Too high or too low temperature will affect the disinfection effect. Usually, it can be operated at room temperature. The relative humidity during disinfection should not be too high. If it exceeds 60%, the irradiation time should be appropriately extended. When using ozone gas disinfection to treat textiles, in order to make the fabrics evenly and fully disinfected, the clothes should be hung vertically or laid flat in the ozone disinfector. The specific placement form depends on the structure of the disinfector. Attention should be paid to the sealed use of the operating specifications, protective measures should be taken and do not stay in the room with excessive ozone concentration for too long. After the disinfection is completed, wait until the ozone is completely decomposed before completely opening the instrument to avoid polluting the environment and causing harm to the human body.

[0031] Embodiment 2:

[0032] A clothing manufacturing process comprises the following steps:

[0033] S1: Pattern design: According to market demand and fashion trends, combined with customer requirements and the design concept of the garment factory, the garment is designed and finalized. It is necessary to determine the basic elements of the garment, such as style, fabric, color, size, etc., to provide clear guidance for subsequent production;

[0034] S2: Production preparation: According to the design requirements, select high-quality fabrics, and conduct inspections and tests to ensure that the texture, color, and grain of the fabrics meet the requirements. Pre-shrink the fabrics to reduce shrinkage problems in subsequent production;

[0035] S3: Cutting process: Cut the fabric, lining and other materials into garment pieces according to the requirements of layout and pattern marking, including layout, material laying, material calculation, borrowing and cutting of defects in grey fabric, set cutting, cutting, piece inspection, numbering, bundling, etc.

[0036] S4: Sewing process: the process of sewing the cut pieces in a certain order and manner. During the sewing process, professional sewing equipment and tools are used and the operation is carried out according to the prescribed process flow. Attention should be paid to factors such as the quality of the seams, the flatness and firmness of the seams, etc., to ensure that the sewn garments meet the quality requirements;

[0037] S5: Ironing process: Use professional ironing tables and tools to finish and iron the clothes. Through ironing, you can remove the defects of the clothes such as raw edges and wrinkles, making the clothes more beautiful and comfortable.

[0038] During the cutting process, attention should be paid to the influence of factors such as the color, thickness, softness and hardness of the fabric on cutting. According to the clothing design drawings or samples, first consider the scope and purpose of the clothing, determine the specifications, length and other dimensions of the cutting pieces, and then start cutting. Using modern technical equipment such as embroidery machines, electronic cutting machines and sewing machines, various patterns can be quickly stitched, sewn, ironed, etc.; laser cutting machines and plasma cutting machines can be used to quickly cut cloth into cloth of various specifications.

Claims

1. A clothing sterilization process and a clothing manufacturing process, characterized in that: The following steps are involved: S1: Preparation stage: Check whether the clothing to be sterilized is intact. If there is damage or stains, pre-treatment is required. The clothing should be thoroughly cleaned to remove surface stains, oil stains and other impurities. During the cleaning process, appropriate detergents can be selected according to the fabric characteristics of the clothing to avoid damage to the fabric; S2: Sterilization stage: first add a certain amount of water to the washing machine, add chlorine dioxide at a ratio of 1L water to 65mg chlorine dioxide, stir evenly and set aside. The sterilization time in the sterilization room is 60 minutes, the first 30 minutes is the UV light irradiation time period, and the last 30 minutes is the ozone decomposition time period. Only after the ozone decomposition is completed, employees are allowed to enter the disinfection area; S3: Post-processing stage: After ozone sterilization is completed, the low-temperature heating system is started to dry at a lower temperature. Low-temperature drying helps to avoid heat sensitivity to work clothes and clean clothes, while ensuring that the clothes are dry. Then the sterilized work clothes are taken out, classified in the sorting room, and simply stacked before being placed in the sterilized work clothes transfer tool.

2. A clothing sterilization process according to claim 1, characterized in that: The rinsing adopts a low water level method, the processing temperature is between 65°C and 70°C, the number of rinsing times is ≥3 times, the time of each rinsing is ≥3 minutes, and a dehydration treatment is required between two rinsings. The water of the last rinsing is neutralized for about 5 minutes at medium and low water levels and 45°C to 55°C. After the clothes are washed, they need to be subsequently dried and ironed. Generally, the drying temperature is not lower than 60°C to achieve an ideal drying effect.

3. A clothing sterilization process according to claim 1, characterized in that: The temperature range of ultraviolet disinfection is 20°C to 40°C. Temperatures that are too high or too low will affect the disinfection effect. It is usually sufficient to operate at room temperature. The relative humidity during disinfection should not be too high. If it exceeds 60%, the irradiation time should be appropriately extended.

4. A clothing sterilization process according to claim 1, characterized in that: When the ozone gas disinfection method is used to treat textiles, in order to ensure that the fabrics are evenly and fully disinfected, the clothes should be hung vertically or laid flat in the ozone disinfector. The specific placement form depends on the structure of the disinfector. Attention should be paid to the operating specifications and sealed use. Protective measures should be taken and do not stay in a room with excessive ozone concentration for too long. After the disinfection is completed, wait until the ozone is completely decomposed before completely opening the instrument to avoid polluting the environment and causing harm to the human body.

5. A clothing manufacturing process, characterized in that: The following steps are involved: S1: Pattern design: According to market demand and fashion trends, combined with customer requirements and the design concept of the garment factory, the garment is designed and finalized. It is necessary to determine the basic elements of the garment, such as style, fabric, color, size, etc., to provide clear guidance for subsequent production; S2: Production preparation: According to the design requirements, select high-quality fabrics, and conduct inspections and tests to ensure that the texture, color, and grain of the fabrics meet the requirements. Pre-shrink the fabrics to reduce shrinkage problems in subsequent production; S3: Cutting process: Cut the fabric, lining and other materials into garment pieces according to the requirements of layout and pattern marking, including layout, material laying, material calculation, borrowing and cutting of defects in grey fabric, set cutting, cutting, piece inspection, numbering, bundling, etc. S4: Sewing process: the process of sewing the cut pieces in a certain order and manner. During the sewing process, professional sewing equipment and tools are used and the operation is carried out according to the prescribed process flow. Attention should be paid to factors such as the quality of the seams, the flatness and firmness of the seams, etc., to ensure that the sewn garments meet the quality requirements; S5: Ironing process: Use professional ironing tables and tools to finish and iron the clothes. Through ironing, you can remove the defects of the clothes such as raw edges and wrinkles, making the clothes more beautiful and comfortable.

6. A garment manufacturing process according to claim 5, characterized in that: During the cutting process, attention should be paid to the influence of factors such as fabric color, thickness, softness and hardness on cutting. According to the clothing design drawings or samples, the scope of use and purpose of the clothing should be considered first, and the specifications, length and other dimensions of the cutting pieces should be determined before cutting.

7. A garment manufacturing process according to claim 5, characterized in that: The modern technical equipment such as embroidery machines, electronic cutting machines and sewing machines can be used to quickly stitch, sew and iron various patterns; laser cutting machines and plasma cutting machines can be used to quickly cut cloth into cloth of various specifications.

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