Surface dust removal device and method for producing and processing wave-absorbing material
By designing a surface dust removal device including a dust removal box, the problem of dust on the surface of the wave absorbing material affects performance, effective dust removal and electrostatic dust removal of surfaces of a specific shape or position are achieved, and the cleanliness and performance of the wave absorbing material is improved.
Patent Information
- Application Number
- CN202411790261.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-06
- Publication Date
- 2025-02-25
AI Technical Summary
During the production and processing of wave absorbing materials, the surface is easily contaminated with dust, resulting in reduced wave absorbing effect and changes in electromagnetic parameters. The existing dust removal device cannot effectively remove dust from specific shapes or positions, and cannot accurately predict the position and movement trajectory of the material in the dust removal device.
A surface dust removal device including a dust removal box is designed, and a first square box with a preset angle and a connected second square box are provided in the dust removal box. A dust removal component is provided on the first square box and an electrostatic removal component is provided on the second square box. Through the provided connecting rod and rotating roller, the material position and movement trajectory can be accurately predicted, and comprehensive and uniform dust removal of the surface of the wave absorbing material can be achieved through tilting blowing and electrostatic dust removal.
This device can effectively remove dust from the surface of the absorbent material, improve dust removal effect, and ensure the performance and quality of the absorbent material, especially in areas with extremely high requirements for cleanliness.
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Figure CN119500688A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of absorbing material production, and in particular relates to a surface dust removal device and method for producing and processing absorbing materials. Background Art
[0002] During the production and processing of absorbing materials, the surface is easily contaminated with dust and other impurities. The presence of these dusts will seriously affect the performance of absorbing materials. On the one hand, dust will change the surface roughness of absorbing materials, affect their interaction with electromagnetic waves, and reduce the absorbing effect. On the other hand, dust may affect the electromagnetic parameters of absorbing materials, such as dielectric constant and magnetic permeability, and change the absorbing frequency range and absorption intensity of the materials.
[0003] At present, the surface dust removal structure and method used for the production and processing of absorbing materials cannot be used for tilted blowing. For the surfaces of absorbing materials with certain shapes or positions, the wind source may not be fully covered, resulting in the dust in some areas not being removed by the wind, and the wind effect is poor. In addition, the position and movement trajectory of the material in the dust removal device cannot be accurately predicted, so it is difficult to ensure that the dust removal device can clean the surface of the material comprehensively and evenly.
[0004] At the same time, some fine dust particles often carry static electricity and will firmly adhere to the surface of the absorbing material. It is difficult to completely remove these dust particles with static electricity by traditional methods such as blowing and vacuuming. These residual dust will affect the performance and quality of the absorbing material, especially in areas with extremely high cleanliness requirements. Summary of the invention
[0005] The purpose of the present invention is to provide a surface dust removal structure and a use method for the production and processing of absorbing materials to solve the above-mentioned technical problems.
[0006] In a first aspect, the present application provides a surface dust removal device for producing and processing absorbing materials, the device comprising a dust removal box, the dust removal box comprising:
[0007] A first square box, wherein a preset angle is set between the first square box and a horizontal plane, and an entrance is set at one end of the first square box:
[0008] A second square box connected to the other end of the first square box;
[0009] Wherein, a dust removal component is arranged on the first square box, and a static electricity removal component is arranged on the second square box, and the dust removal component is parallel to the horizontal plane.
[0010] Preferably, the first square box further comprises a sliding assembly, wherein the sliding assembly comprises a connecting rod, a rotating ball and a rotating roller;
[0011] The inner walls of the first square box are all equipped with connecting rods 2 , the inner walls of the connecting rods 2 are all equipped with rotating balls 3 , and one side of the rotating balls 3 is in contact with a rotating roller 4 .
[0012] Preferably, the dust removal assembly includes a positioning rod, a fan, a dustproof frame and a wind collecting head;
[0013] The inner wall of the first square box is fixedly connected with a positioning rod 5, the outer wall of the positioning rod 5 is fixedly connected with a fan 6, a dustproof frame 7 is installed on one side of the fan 6, and a wind focusing head 8 is welded on the other side of the fan 6.
[0014] Preferably, the static electricity removal assembly includes a limit rod, an electrostatic generator, a wire, a first dust removal felt, a second dust removal felt, a spring and a rotating plate;
[0015] The inner wall of the second square box is fixedly connected to a limit rod 9, the outer wall of the limit rod 9 is fixedly connected to an electrostatic generator 10, one side of the electrostatic generator 10 is electrically connected to a wire 11, and one end of the wire 11 is connected to a first dust removal felt 12;
[0016] The inner wall of the second square box is welded with a spring 13 , one end of the spring 13 is welded with a rotating plate 14 , and one side of the rotating plate 14 is installed with a second dust removal felt 15 .
[0017] Preferably, the first square box is snap-connected with the connecting rod 2 , and the inner wall of the first square box is of slotted design; the connecting rod 2 is movably connected with the rotating roller 4 , and the outer wall diameter of the connecting rod 2 is smaller than the inner wall diameter of the rotating roller 4 .
[0018] Preferably, the fan 6 is engaged with the dustproof frame 7 , and the dustproof frame 7 is arranged at equal intervals on one side of the fan 6 .
[0019] Preferably, the outer wall of the rotating plate 14 is tightly fitted with the outer wall of the second dust-removing felt 15 , and the length of the outer wall of the rotating plate 14 is the same as the length of the outer wall of the second dust-removing felt 15 .
[0020] In a second aspect, the present application also provides a surface dust removal method for producing and processing absorbing materials, the method comprising the following steps:
[0021] Place the device at the designated position, then movably install the connecting rod 2 to the rotating roller 4, snap-fit the connecting rod 2 to the rotating bead 3, press the connecting rod 2 to the grooves on the inner wall of the first square box, and snap-fit the first square box to the connecting rod 2;
[0022] Align the fan 6 with the first square box, screw the positioning rod 5 to the fan 6, and then snap the fan 6 to the dustproof frame 7, align the electrostatic generator 10 with the second square box, screw the limiting rod 9 to the electrostatic generator 10, and then connect the wire 11 to the first dust removal felt 12;
[0023] The fan 6 is turned on to drive the fan 6 to blow air, and the wind focusing head 8 gathers and strengthens the wind force. The electrostatic generator 10 is turned on to attach static electricity to the first dust removal felt 12 and the second dust removal felt 15;
[0024] The absorbing material is put into the inclined opening at one end of the first square box, the protrusion on the surface of the rotating roller 4 is used to limit the movement of the absorbing material, the wind direction is tilted to blow the absorbing material, the surface of the absorbing material is dusted, the first dust-removing felt 12 and the second dust-removing felt 15 are attached to the absorbing material, and the dust with static electricity is adsorbed and removed.
[0025] The beneficial effects of the present invention are:
[0026] 1. The dust removal box is set up to play a role in locking and fixing the connecting rod. When using the device, the grooved structure on the inner wall of the dust removal box can press and install the connecting rod more quickly. At the same time, the connecting rod plays a movable role on the rotating roller. The protruding structure on the outer wall of the rotating roller can accurately predict the position and movement trajectory of the material in the dust removal device, ensuring that the dust removal device can comprehensively and evenly clean the surface of the material.
[0027] 2. The dust removal box is set up to fix the positioning rod with threads. After the fan is connected to the dust removal box, the inclined setting of the dust removal box can be used for inclined blowing. For the surface of some absorbing materials with specific shapes or positions, the wind source can be fully covered and can be removed by wind force. At the same time, the limit rod fixes the electrostatic generator, which can attach static electricity to the first and second dust removal felts, and can further electrostatically remove the materials, which will greatly improve the dust removal effect. Some fine dust particles often carry static electricity and will be adsorbed and removed. These dust particles with static electricity can be completely removed. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 It is a schematic diagram of a front elevation structure of a surface dust removal structure and a method of use for producing and processing absorbing materials according to the present invention;
[0029] Figure 2 It is a schematic diagram of a surface dust removal structure and a method of using the present invention for producing and processing absorbing materials in a vertical and top view;
[0030] Figure 3It is a schematic diagram of the combined structure of the fan and wind focusing head parts of a surface dust removal structure and a method of using the invention for producing and processing absorbing materials;
[0031] Figure 4 It is a schematic diagram of the combined structure of the connecting rod and the rotating bead parts of a surface dust removal structure and a method of using the invention for producing and processing absorbing materials;
[0032] Figure 5 The present invention is a surface dust removal structure and use method for producing and processing absorbing materials Figure 2 Schematic diagram of the enlarged structure of the middle A part
[0033] Figure 6 The present invention is a surface dust removal structure and use method for producing and processing absorbing materials Figure 1 The enlarged structural diagram of the middle B part;
[0034] In the figure: 1. dust removal box; 2. connecting rod; 3. rotating ball; 4. rotating roller; 5. positioning rod; 6. fan; 7. dustproof frame; 8. wind focusing head; 9. limit rod; 10. electrostatic generator; 11. wire; 12. first dust removal felt; 13. spring; 14. rotating plate; 15. second dust removal felt. DETAILED DESCRIPTION
[0035] The present application provides a surface dust removal device and method for producing and processing absorbing materials, comprising a dust removal box, wherein the inner wall of the dust removal box is installed with connecting rods. When in use, the connecting rods are pressed and fixed to the grooves of the inner wall of the dust removal box, the positioning rods are threadedly fixed to the fan, the limiting rods are threadedly fixed to the electrostatic generator, and then the first dust removal felt is connected with the wire, the wind focusing head is used to gather and enhance the wind force, the electrostatic generator is used to attach static electricity to the first dust removal felt and the second dust removal felt, and finally the protrusions on the surface of the rotating roller are used to limit the movement of the absorbing material, the wind direction is used to tilt the absorbing material, the surface of the absorbing material is dusted, the first dust removal felt and the second dust removal felt are attached to the absorbing material, and the dust with static electricity is adsorbed and removed, thereby realizing a surface dust removal structure and a use method for producing and processing absorbing materials.
[0036] See also Figure 1-Figure 6 The present invention provides a surface dust removal structure and a use method technical solution for the production and processing of absorbing materials:
[0037] The present application provides a surface dust removal structure for the production and processing of absorbing materials, including a dust removal box 1, wherein the dust removal box 1 includes a first square box and a second square box, wherein a preset angle is set between the first square box and a horizontal plane and an inlet is set at one end, and the second square box is connected to the other end of the first square box. The inner wall of the first square box is installed with a connecting rod 2, and the inner wall of the connecting rod 2 is installed with a rotating ball 3, one side of the rotating ball 3 is in contact with a rotating roller 4, the inner wall of the first square box is fixedly connected with a positioning rod 5, the outer wall of the positioning rod 5 is fixedly connected with a fan 6, one side of the fan 6 is installed with a dustproof frame 7, and the other side of the fan 6 is welded with a wind collecting head 8, the inner wall of the second square box is fixedly connected with a limiting rod 9, the outer wall of the limiting rod 9 is fixedly connected with an electrostatic generator 10, one side of the electrostatic generator 10 is electrically connected with a wire 11, one end of the wire 11 is connected to a first dust removal felt 12, the inner wall of the second square box is welded with a spring 13, one end of the spring 13 is welded with a rotating plate 14, and one side of the rotating plate 14 is installed with a second dust removal felt 15.
[0038] The first square box is engaged and connected with the connecting rod 2, and the inner wall of the first square box is of slotted design.
[0039] The connecting rod 2 is movably connected to the rotating roller 4 , and the outer wall diameter of the connecting rod 2 is smaller than the inner wall diameter of the rotating roller 4 .
[0040] The positioning rod 5 is threadedly connected to the first square box, and the first square box is arranged at an oblique angle.
[0041] The fan 6 is engaged with the dustproof frame 7 , and the dustproof frame 7 is arranged at an equal interval on one side of the fan 6 .
[0042] The outer wall of the rotating plate 14 is tightly fitted with the outer wall of the second dust-removing felt 15 , and the length of the outer wall of the rotating plate 14 is the same as the length of the outer wall of the second dust-removing felt 15 .
[0043] In other embodiments of the present application, the present application provides a surface dust removal structure for producing and processing absorbing materials and a method for using the structure, including the following steps:
[0044] S1, take out the device and place it at the designated position, then movably install the connecting rod 2 to the rotating roller 4, snap-fit the connecting rod 2 to the rotating bead 3, press the connecting rod 2 to the grooves on the inner wall of the first square box respectively, and snap-fit the first square box to the connecting rod 2;
[0045] S2, align the fan 6 with the first square box, screw the positioning rod 5 to the fan 6, and then snap the fan 6 to the dustproof frame 7, align the electrostatic generator 10 with the second square box, screw the limiting rod 9 to the electrostatic generator 10, and then connect the wire 11 to the first dust removal felt 12;
[0046] S3, turning on the fan 6, driving the fan 6 to blow air, focusing the wind head 8 to gather and enhance the wind force, turning on the electrostatic generator 10, and attaching static electricity to the first dust removal felt 12 and the second dust removal felt 15 by the electrostatic generator 10;
[0047] S4. Finally, put the absorbing material into the inclined opening at one end of the first square box, move the absorbing material to a limited position with the protrusion on the surface of the rotating roller 4, tilt the wind direction to blow the absorbing material, remove dust from the surface of the absorbing material, fit the first dust removal felt 12 and the second dust removal felt 15 to the absorbing material, and absorb and remove dust with static electricity.
[0048] It should be noted that the present invention is a surface dust removal structure and a method of use for producing and processing absorbing materials. When in use, the connecting rod 2 is pressed against the grooves on the inner wall of the first square box, the first square box is clamped and fixed to the connecting rod 2, the positioning rod 5 is threadedly fixed to the fan 6, and then the fan 6 is clamped and fixed to the dustproof frame 7, the limit rod 9 is threadedly fixed to the electrostatic generator 10, and then the wire 11 is connected to the first dust removal felt 12, and then the fan 6 is turned on, the wind gathering head 8 is used to gather and enhance the wind force, and the electrostatic generator 10 is connected to the fan 6. Open it, use the electrostatic generator 10 to attach static electricity to the first dust-removing felt 12 and the second dust-removing felt 15, finally put the absorbing material into the inclined opening at one end of the first square box, use the protrusion on the surface of the rotating roller 4 to limit the movement of the absorbing material, tilt the wind direction to blow the absorbing material, remove dust from the surface of the absorbing material, then pull out the absorbing material, fit the first dust-removing felt 12 and the second dust-removing felt 15 to the absorbing material, and adsorb and remove dust with static electricity. In this way, a surface dust removal structure and method for use for the production and processing of absorbing materials are completed.
[0049] In other embodiments of the present application, the present application provides a surface dust removal structure and a method for using it for producing and processing absorbing materials, including a dust removal box, the dust removal box including a first square box and a second square box, the first square box is provided with a preset angle with the horizontal plane and an inlet is provided at one end, and the second square box is connected to the other end of the first square box. The inner wall of the first square box is installed with a connecting rod, the inner wall of the connecting rod is installed with a rotating bead, and one side of the rotating bead abuts against a rotating roller. The inner wall of the first square box is fixedly connected with a positioning rod, the outer wall of the positioning rod is fixedly connected with a fan, one side of the fan is installed with a dustproof frame, and the other side of the fan is welded with a wind collecting head. The inner wall of the second square box is fixedly connected with a limit rod, the outer wall of the limit rod is fixedly connected with an electrostatic generator, one side of the electrostatic generator is electrically connected with a wire, and one end of the wire is connected with a first dust removal felt. The inner wall of the second square box is welded with a spring, one end of the spring is welded with a rotating plate, and one side of the rotating plate is installed with a second dust removal felt.
[0050] Preferably, the first square box is snap-connected with the connecting rod, and the inner wall of the first square box is of slotted design.
[0051] Preferably, the connecting rod is movably connected to the rotating roller, and the outer wall diameter of the connecting rod is smaller than the inner wall diameter of the rotating roller.
[0052] Preferably, the positioning rod is threadedly connected to the first square box, and the first square box is arranged at an oblique angle.
[0053] Preferably, the fan is snap-connected with the dustproof frame, and the dustproof frame is arranged at equal intervals on one side of the fan.
[0054] Preferably, the outer wall of the rotating plate is tightly fitted with the outer wall of the second dust-removing felt, and the length of the outer wall of the rotating plate is the same as the length of the outer wall of the second dust-removing felt.
[0055] In other embodiments of the present application, a surface dust removal structure and a method for using the surface dust removal structure for producing and processing absorbing materials are provided, including the following steps:
[0056] S1. Take out the device and place it at a designated location, then movably install the rotating roller with the connecting rod, clamp and install the rotating bead with the connecting rod, press the connecting rod against the grooves on the inner wall of the first square box respectively, and clamp and fix the first square box to the connecting rod;
[0057] S2, aligning the fan with the first square box, threading the positioning rod to fix the fan, and then snapping and fixing the fan to the dustproof frame, aligning the electrostatic generator with the dust removal box, threading the limit rod to fix the electrostatic generator, and then connecting the wire to the first dust removal felt;
[0058] S3, turning on the fan again, driving the fan to blow air, focusing the wind head to gather and enhance the wind force, turning on the electrostatic generator, and attaching static electricity to the first dust removal felt and the second dust removal felt;
[0059] S4. Finally, put the absorbing material into the inclined opening at one end of the first square box, use the protrusion on the surface of the rotating roller to limit the movement of the absorbing material, tilt the wind direction to blow the absorbing material, remove dust from the surface of the absorbing material, fit the first dust removal felt and the second dust removal felt onto the absorbing material, and absorb and remove dust with static electricity.
Claims
1. A surface dust removal device for producing and processing absorbing materials, characterized in that: The device comprises a dust removal box, and the dust removal box comprises: A first square box, wherein a preset angle is set between the first square box and a horizontal plane, and an entrance is set at one end of the first square box: A second square box connected to the other end of the first square box; Wherein, a dust removal component is arranged on the first square box, and a static electricity removal component is arranged on the second square box, and the dust removal component is parallel to the horizontal plane.
2. The device according to claim 1, characterized in that The first square box also includes a sliding assembly, which includes a connecting rod, a rotating ball and a rotating roller; The inner walls of the first square box are all equipped with connecting rods (2), the inner walls of the connecting rods (2) are all equipped with rotating beads (3), and one side of the rotating beads (3) is in contact with a rotating roller (4).
3. The device according to claim 1, characterized in that The dust removal assembly includes a positioning rod, a fan, a dustproof frame and a wind collecting head; The inner wall of the first square box is fixedly connected to a positioning rod (5), the outer wall of the positioning rod (5) is fixedly connected to a fan (6), a dustproof frame (7) is installed on one side of the fan (6), and a wind focusing head (8) is welded on the other side of the fan (6).
4. The device according to claim 1, characterized in that The static electricity removal assembly includes a limit rod, an static electricity generator, a wire, a first dust removal felt, a second dust removal felt, a spring and a rotating plate; The inner wall of the second square box is fixedly connected to a limit rod (9), the outer wall of the limit rod (9) is fixedly connected to an electrostatic generator (10), one side of the electrostatic generator (10) is electrically connected to a wire (11), and one end of the wire (11) is connected to a first dust removal felt (12); The inner wall of the second square box is welded with a spring (13), one end of the spring (13) is welded with a rotating plate (14), and one side of the rotating plate (14) is installed with a second dust removal felt (15).
5. The device according to claim 2, characterized in that The first square box is snap-connected to the connecting rod (2), and the inner wall of the first square box is of slotted design; the connecting rod (2) is movably connected to the rotating roller (4), and the outer wall diameter of the connecting rod (2) is smaller than the inner wall diameter of the rotating roller (4).
6. The device according to claim 3, characterized in that The fan (6) is snap-connected with the dustproof frame (7), and the dustproof frame (7) is arranged at equal intervals on one side of the fan (6).
7. The device according to claim 4, characterized in that The outer wall of the rotating plate (14) is tightly fitted with the outer wall of the second dust removal felt (15), and the length of the outer wall of the rotating plate (14) is the same as the length of the outer wall of the second dust removal felt (15).
8. A method for removing dust from the surface of an absorbing material for production and processing, characterized in that: The method comprises the following steps: The device is placed at a designated position, and the connecting rod (2) is movably mounted on the rotating roller (4), the connecting rod (2) is clamped and mounted on the rotating bead (3), and the connecting rod (2) is pressed against the grooves on the inner wall of the first square box, and the first square box is clamped and fixed on the connecting rod (2); The fan (6) is aligned with the first square box, the positioning rod (5) is threadedly fixed to the fan (6), and the fan (6) is then snap-fitted to the dustproof frame (7), the electrostatic generator (10) is aligned with the second square box, the limiting rod (9) is threadedly fixed to the electrostatic generator (10), and the wire (11) is connected to the first dust removal felt (12); The fan (6) is turned on, the fan (6) is driven to blow air, the wind focusing head (8) gathers and strengthens the wind force, the electrostatic generator (10) is turned on, and the electrostatic generator (10) attaches static electricity to the first dust removal felt (12) and the second dust removal felt (15); The absorbing material is placed into the inclined opening at one end of the first square box, the convex surface of the rotating roller (4) is used to limit the movement of the absorbing material, the wind direction is tilted to blow the absorbing material, the surface of the absorbing material is dusted, and the first dust removal felt (12) and the second dust removal felt (15) are attached to the absorbing material to absorb and remove dust with static electricity.
Citation Information
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