Multifunctional tool rest equipment of rice milling emery roll processing machine tool

By designing multi-function tool holder equipment, the sand rollers can be clamped and processed and formed at one time, which solves the problem that existing equipment cannot meet the requirements of high accuracy and improves processing efficiency and accuracy.

CN119501702APending Publication Date: 2025-02-25HUBEI EZHOU TIANYUAN SAND ROLLER CO LTD
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Patent Information

Application Number
CN202510014045.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-06
Publication Date
2025-02-25

AI Technical Summary

Technical Problem

Existing sand roller processing equipment cannot achieve one-time clamping and forming, resulting in eccentricity problems in the finished groove type and outer circle, which cannot meet the high-precision requirements.

Method used

Design a multi-functional tool holder equipment, including bottom plate, mandrel, locking cylinder, tool holder assembly, etc., and drive pulleys and transmission belt ropes through servo motors to realize high-speed rotation and selection of outer circular knife and sharpener, expand the types of tools, and realize one-time clamping and processing.

Benefits of technology

The sand rollers are clamped and processed in one go, which improves the precision of grooves, improves processing efficiency, and reduces turnover, handling cycle and labor.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of emery roll machining, and discloses multifunctional tool rest equipment of a rice milling emery roll machining machine tool, which comprises a bottom plate, a mandrel is fixedly mounted at the top of the bottom plate, a locking nut is in threaded connection with the top of the mandrel, and a locking oil cylinder sleeves the outer side of the mandrel through the locking nut; an electric shock plate is fixedly mounted on the side surface of the top of the locking oil cylinder; the knife rest assembly is rotated through the swing oil cylinder to achieve selection of knife sharpening and outer circular knife, and when the sliding block rotates to the position of the check block, after the sliding block makes contact with the limiting switch, the swing oil cylinder stops working; when the locking oil cylinder rotates to a designated position, after the electric shock plate makes contact with the proximity switch, the locking oil cylinder locks the tool rest assembly and stops working, and finally a corresponding tool is used for machining a product. Therefore, one-time clamping and one-time machining forming are achieved for machining of the emery roll product, the machining precision of the groove profile of the emery roll is greatly improved, the machining efficiency is also improved, the turnover and carrying period is also shortened, and the labor amount is also reduced.
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Description

Technical Field

[0001] The invention relates to the technical field of emery roller processing, in particular to a multifunctional tool holder device of a rice milling emery roller processing machine tool. Background Art

[0002] Due to the characteristics of the sand roller products, after the end face of the sand roller is processed by the end face machine, it is transferred to the external cylindrical machine tool to use the external cylindrical cutter to process the external cylindrical part, and the end face of the sand roller is processed by the grinding cutter. Finally, it is transferred to the grooving machine tool to use the grooving cutter to process the sand roller groove to complete the sand roller processing.

[0003] At the same time, because the processing of emery roller products requires multiple processes, multiple techniques, and multiple processing with multiple tools to realize product processing, the existing equipment for processing emery rollers cannot meet the requirements of one-time clamping and one-time processing of emery rollers, and they need to be transferred between different machine tools. Due to clamping deviation, the finished product groove and outer circle have eccentricity problems, making the product size unable to meet the high-precision requirements of the drawings. Summary of the invention

[0004] 1. Technical issues to be solved

[0005] In view of the shortcomings of the prior art, the present invention provides a multifunctional tool holder equipment for a rice milling sand roller processing machine tool, which has the advantages of one-time clamping and one-time processing and forming, improving the groove processing accuracy, and improving the processing efficiency, reducing the turnover and transportation cycle and labor, and solving the above-mentioned problems.

[0006] (II) Technical solution

[0007] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a multifunctional tool holder device for a rice milling sand roller processing machine tool, comprising a bottom plate, a mandrel is fixedly installed on the top of the bottom plate, a locking nut is threadedly connected to the top of the mandrel, a locking cylinder is sleeved on the outer side of the mandrel through the locking nut, and an electric shock plate is fixedly installed on the top side of the locking cylinder;

[0008] A tool holder assembly is movably mounted on the outer side of the core shaft through a bearing, an adjustable chassis is slidably mounted on the side of the tool holder assembly, an axle rod is inserted into the interior of the adjustable chassis, an external cylindrical knife is rotatably mounted on one end of the axle rod, a sharpening knife is rotatably mounted on the other end of the axle rod, protective shields are mounted on the outer sides of the external cylindrical knife and the sharpening knife, a discharge nozzle is fixedly mounted on the outer wall of the protective shield, and a power assembly is fixedly mounted on the side of the tool holder assembly away from the adjustable chassis.

[0009] Preferably, the shield is fixedly mounted to the adjustable chassis.

[0010] Preferably, the power assembly is located above the locking cylinder, and the power assembly adopts a servo motor. The output end of the servo motor and one end of the shaft are both fixedly mounted with pulleys, and a transmission belt rope is sleeved on the outer side of the pulley.

[0011] Preferably, two groups of symmetrically arranged blocks and limit switches are respectively provided on the surface of the base plate and in front of the locking cylinder.

[0012] Preferably, a swing cylinder is hinged on the surface of the base plate, a slider is fixedly installed on the other end of the swing cylinder, the slider is fixedly connected to the outer wall of the tool holder assembly, and the slider is located between the two groups of blocks and the limit switch.

[0013] Preferably, a proximity switch is fixedly mounted on the side of the base plate via a bracket, and the proximity switch and the electric shock plate are located corresponding to each other.

[0014] Preferably, the locking cylinder, servo motor, limit switch, swing cylinder and proximity switch are all connected to the PLC controller signal.

[0015] (III) Beneficial effects

[0016] Compared with the prior art, the present invention provides a multifunctional tool holder device for a rice milling sand roller processing machine tool, which has the following beneficial effects:

[0017] The multifunctional tool holder equipment of the rice milling sand roller processing machine tool is fixed on the machine tool through the base plate. The tool holder assembly is fixed on the base plate through the mandrel, locking cylinder and locking nut. The tool holder assembly is installed with the processed external cylindrical knife, sharpening knife, shield and power assembly. When working, the tool holder assembly is rotated by the swing cylinder to realize the selection of sharpening knife and external cylindrical knife. When the slider rotates to the stop block position, the slider contacts the limit switch, and the swing cylinder stops working; when the locking cylinder rotates to the specified position, the electric contact plate contacts the proximity switch, and the locking cylinder locks the tool holder assembly and stops working. Finally, the corresponding tool is used to process the product. This equipment expands the tool, so that the original two tools of the machine tool become three or four tools, realizing the expansion of the machine tool tool, increasing the processing capacity and range, so that the processing of the sand roller product can be achieved by one clamping and one processing. The groove processing accuracy of the sand roller is greatly improved, and the processing efficiency is also improved, and the turnover and handling cycle and labor are reduced. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;

[0019] Figure 2 It is a schematic diagram of the partial cutaway structure of the present invention;

[0020] Figure 3 It is a schematic diagram of the top view of the structure of the external circular cutter of the present invention when it is in working state;

[0021] Figure 4 It is a schematic diagram of the top view of the structure of the present invention in the knife sharpening working state.

[0022] In the figure: 1. Base plate; 2. Tool holder assembly; 3. Adjustable chassis; 4. Shaft; 5. External cylindrical knife; 6. Sharpening knife; 7. Protective cover; 8. Power assembly; 9. Pulley; 10. Driving belt rope; 11. Locking cylinder; 12. Locking nut; 13. Discharge nozzle; 14. Mandrel; 15. Electric shock plate; 16. Block; 17. Limit switch; 18. Swinging cylinder; 19. Slider; 20. Proximity switch. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0024] See also Figure 1-4 A multifunctional tool holder device for a rice milling sand roller processing machine tool includes a base plate 1, a core shaft 14 is fixedly installed on the top of the base plate 1, a locking nut 12 is threadedly connected to the top of the core shaft 14, a locking cylinder 11 is sleeved on the outer side of the core shaft 14 through the locking nut 12, the locking cylinder 11 is installed on the tool holder assembly 2, and an electric shock plate 15 is fixedly installed on the top side of the locking cylinder 11; the core shaft 14 can be locked by the locking cylinder 11 to prevent the core shaft 14 from accidentally touching and rotating.

[0025] See also Figure 1-4 The outer side of the core shaft 14 is movably mounted with a tool holder assembly 2 through a bearing, and an adjustable chassis 3 is slidably mounted on the side of the tool holder assembly 2 for adjusting the up and down position of the tool; a shaft 4 is inserted and installed inside the adjustable chassis 3, an outer circular knife 5 is rotatably mounted on one end of the shaft 4, and a sharpening knife 6 is rotatably mounted on the other end of the shaft 4, and a shield 7 is mounted on the outer side of the outer circular knife 5 and the sharpening knife 6, and the shield 7 is fixedly mounted on the adjustable chassis 3, and a discharge nozzle 13 is fixedly mounted on the outer wall of the shield 7,

[0026] See also Figure 1-4 A power assembly 8 is fixedly installed on one side of the tool holder assembly 2 away from the adjustable chassis 3. The power assembly 8 is located above the locking cylinder 11. The power assembly 8 uses a servo motor. A pulley 9 is fixedly installed on the output end of the servo motor and one end of the shaft 4. A transmission belt rope 10 is sleeved on the outer side of the pulley 9. The servo motor can drive the pulley 9 and the transmission belt rope 10 to rotate, and then the external circular knife 5 and the sharpening knife 6 rotate at a high speed.

[0027] See also Figure 1-4 Two groups of symmetrically arranged blocks 16 and limit switches 17 are respectively arranged on the surface of the bottom plate 1 and in front of the locking cylinder 11. A proximity switch 20 is fixedly installed on the side of the bottom plate 1 through a bracket, and the proximity switch 20 corresponds to the position of the electric shock plate 15. After the locking cylinder 11 is rotated, the electric shock plate 15 contacts the proximity switch 20, and the locking cylinder 11 will lock the core shaft 14.

[0028] See also Figure 1-4 The surface of the bottom plate 1 is hinged with a swing cylinder 18, and a slider 19 is fixedly installed at the other end of the swing cylinder 18. The slider 19 is fixedly connected to the outer wall of the tool holder assembly 2, and the slider 19 is located between the two groups of stoppers 16 and the limit switch 17. The swing cylinder 18 can drive the slider 19 to slide between the two limit switches 17. After the slider 19 contacts the limit switch 17, the swing cylinder 18 stops running.

[0029] See also Figure 1-4 The locking cylinder 11, the servo motor, the limit switch 17, the swing cylinder 18 and the proximity switch 20 are all connected to the PLC controller signal.

[0030] Working principle: When in use, the device is fixed on the machine tool through the base plate 1, and the tool holder assembly 2 is fixed on the base plate 1 through the mandrel 14, the locking cylinder 11 and the locking nut 12. The tool holder assembly 2 is equipped with a processed external circular knife 5, a sharpening knife 6, a protective cover 7 and a power assembly 8;

[0031] During operation, the selection of the sharpening knife 6 and the external circular knife 5 is realized by rotating the tool holder assembly 2 through the swing cylinder 18. When the slide block 19 rotates to the position of the stopper 16 and the slide block 19 contacts the limit switch 17, the swing cylinder 18 stops working.

[0032] When the locking cylinder 11 rotates to a specified position, the electric contact plate 15 contacts the proximity switch 20, and then the locking cylinder 11 locks the tool holder assembly 2 and stops working, and finally the corresponding tool is used to process the product.

[0033] This equipment expands the tool, so that the original two types of tool of the machine tool become three or four types of tool, realizes the expansion of the machine tool tool, and increases the processing capacity and range. Therefore, the processing of the emery roller product can be achieved by one clamping and one processing. The groove processing accuracy of the emery roller is greatly improved, and the processing efficiency is also improved, which also reduces the turnover and handling cycle and labor.

[0034] refer to Figure 3, the working condition of the external cylindrical cutter 5, the tool holder assembly 2 is pushed to the stopper 16 on the right side by the swing cylinder 18, and contacts the limit switch 17 on the right side through the slider 19, and then the swing cylinder 18 stops running, and the locking cylinder 11 will lock the 2 tool holder assemblies, so that the blade of the external cylindrical cutter 5 is longer than that of the grinder 6, which is convenient for using the external cylindrical cutter 5 to process the workpiece.

[0035] refer to Figure 4 , the working condition of the grinder 6, the tool holder assembly 2 is pushed to the stopper 16 on the left side by the swing cylinder 18, and contacts the limit switch 17 on the left side through the slider 19, and then the swing cylinder 18 stops running, and the locking cylinder 11 will lock the 2 tool holder assemblies. Since the outer diameter φ350 of the grinder 6 is larger than the outer diameter φ300 of the external cylindrical knife 5, the grinder 6 is used to grind the workpiece.

[0036] The two working conditions work alternately, realizing the operation of multiple tools on a single tool holder, indirectly realizing the increase and expansion of machine tool tools, and diversifying the processing of sanding rollers.

[0037] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A multifunctional tool holder device for a rice milling sand roller processing machine tool, comprising a bottom plate (1), characterized in that: A core shaft (14) is fixedly mounted on the top of the base plate (1), a locking nut (12) is threadedly connected to the top of the core shaft (14), a locking cylinder (11) is sleeved on the outer side of the core shaft (14) through the locking nut (12), and an electric shock plate (15) is fixedly mounted on the top side of the locking cylinder (11); A tool holder assembly (2) is movably mounted on the outer side of the core shaft (14) via a bearing, an adjustable chassis (3) is slidably mounted on the side of the tool holder assembly (2), a shaft (4) is inserted and mounted inside the adjustable chassis (3), an external cylindrical knife (5) is rotatably mounted on one end of the shaft (4), a sharpening knife (6) is rotatably mounted on the other end of the shaft (4), a protective cover (7) is mounted on the outer side of the external cylindrical knife (5) and the sharpening knife (6), a discharge nozzle (13) is fixedly mounted on the outer wall of the protective cover (7), and a power assembly (8) is fixedly mounted on the side of the tool holder assembly (2) away from the adjustable chassis (3).

2. The multifunctional tool holder device for a rice milling sand roller processing machine tool according to claim 1 is characterized in that: The protective cover (7) is fixedly mounted on the adjustable chassis (3).

3. The multifunctional tool holder device for a rice milling sand roller processing machine tool according to claim 1 is characterized in that: The power assembly (8) is located above the locking cylinder (11). The power assembly (8) adopts a servo motor. The output end of the servo motor and one end of the shaft (4) are both fixedly mounted with a pulley (9). The outer side of the pulley (9) is sleeved with a transmission belt rope (10).

4. The multifunctional tool holder device for a rice milling sand roller processing machine tool according to claim 3 is characterized in that: Two groups of symmetrically arranged stoppers (16) and limit switches (17) are respectively arranged on the surface of the base plate (1) and in front of the locking oil cylinder (11).

5. The multifunctional tool holder device for a rice milling sand roller processing machine tool according to claim 4, characterized in that: A swing cylinder (18) is hingedly connected to the surface of the base plate (1), a slider (19) is fixedly mounted on the other end of the swing cylinder (18), the slider (19) is fixedly connected to the outer wall of the tool holder assembly (2), and the slider (19) is located between the two groups of blocks (16) and the limit switch (17).

6. The multifunctional tool holder device for a rice milling sand roller processing machine tool according to claim 5, characterized in that: A proximity switch (20) is fixedly mounted on the side surface of the base plate (1) via a bracket, and the proximity switch (20) and the electric shock plate (15) are located correspondingly to each other.

7. The multifunctional tool holder device for a rice milling sand roller processing machine tool according to claim 6, characterized in that: The locking oil cylinder (11), servo motor, limit switch (17), swing oil cylinder (18) and proximity switch (20) are all connected to the PLC controller signal.