Working platform with variable operation area for electric power assembly and use method of working platform
By designing a working platform for power assembly with variable operating area, combined with the use of hydraulic clamps and electromagnets, the problem of mismatch between the workbench size and the assembly size in the prior art is solved, efficient and accurate power assembly is achieved, and the operation space is maximized.
Patent Information
- Application Number
- CN202411904372.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2025-02-25
AI Technical Summary
The existing working platforms for power assembly cannot be adjusted according to the height and area of power assembly, resulting in the mismatch between the workbench size and the assembly size, which increases the difficulty of assembly work and reduces assembly efficiency and accuracy.
A working platform for power assembly with variable operating area is designed. Through the side plate and expansion platform with transverse sliding connection, combined with the use of hydraulic clamps and electromagnets, the clamping of the workpiece and the adjustment of the operating table area is achieved.
Through the variable operating area and clamping structure, the efficiency and accuracy of power assembly are improved, the impact of external dust on assembly is reduced, and the operation space is maximized, avoiding the cumbersomeness of manual handling.
Smart Images

Figure CN119501884A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of electric power assembly work platforms, and in particular to an electric power assembly work platform with a variable operating area and a use method thereof. Background Art
[0002] In the power industry, the main function of the power assembly work platform is to provide a safe and stable working environment, making it convenient for workers to assemble, install, maintain and overhaul power-related equipment on the platform.
[0003] However, the existing work platform for power assembly is basically a fixed structure composed of a platform and legs. When the power accessories are placed on the platform for assembly, the height and area cannot be adjusted according to the power assembly accessories. The mismatch between the workbench size and the power assembly accessories size will cause many inconveniences and increase the difficulty of assembly work. At the same time, during assembly, it may be affected by external dust or debris generated during assembly, which reduces the accuracy and quality of power parts after assembly. The inability to position and adjust the power assembly accessories on the platform will reduce the efficiency of assembly. Therefore, in view of the inconvenience caused by the mismatch between the workbench size and the size of the power assembly parts, and the problem that the single fixed structure workbench greatly affects the efficiency of power component assembly, a power assembly work platform with a variable operating area and its use method can be designed. Summary of the invention
[0004] In view of the deficiencies of the prior art, the present invention provides a work platform for electric power assembly with a variable operating area and a method of using the same, which can be laterally widened and is also convenient for clamping workpieces, thereby improving the efficiency of electric power assembly.
[0005] The present invention is achieved through the following technical scheme: a work platform for electric power assembly with a variable operating area, comprising two side panels that are laterally slidably connected to a back panel, an operating table that is fixed to the back panel and located between the two side panels, and an expansion table that is connected to the side panels and laterally slidably connected to the operating table. The side panels are detachably connected to a clamping structure that is slidably connected to the operating table. The operating table is also provided with a positioning component that drives the two clamping structures to move toward each other to clamp the electric components.
[0006] When this preferred solution is in use, the positioning component drives the two clamping mechanisms to move back and forth, thereby increasing the spacing between the two clamping mechanisms, and at the same time drives the two side panels to move back and forth, so that the distance between the two side panels is increased, and at the same time the expansion table is pulled out from the operating table, thereby increasing the operating area, which is convenient for the placement of the workpiece. After the two clamping mechanisms move a certain distance, the workpiece is placed on the placement table, and then the connection between the clamping structure and the side panel is released, and then the clamping mechanisms are driven to move toward each other, so as to achieve clamping of the workpiece, and the operating table can be widened laterally, so as to facilitate the placement of the workpiece on the expansion table, thereby reducing the time for searching for the workpiece from other places, and at the same time using the clamping mechanism facilitates the clamping of the workpiece, thereby improving the power assembly efficiency, and when the distance of the clamping mechanism is adjusted, the operating area of the expansion table is increased at the same time, killing two birds with one stone, which is convenient for accelerating the installation efficiency.
[0007] Preferably, the clamping structure includes a hydraulic clamping member extending laterally, one end of which is connected to a threaded sleeve sliding on an operating table, and the other end is fixed to an electromagnet. A metal block cooperating with the electromagnet is provided on the side panel, and the positioning assembly drives the threaded sleeve to move laterally.
[0008] This preferred solution facilitates the quick connection between the side plate and the clamping mechanism by providing an electromagnet and a metal block. At the same time, after using a hydraulic clamp, the workpiece is clamped by utilizing the extension and retraction of the hydraulic clamp, thereby further accelerating the assembly efficiency.
[0009] Preferably, the positioning assembly includes a placement plate arranged on an operating table, the placement plate having an inner shaft connected to a bidirectional threaded rod extending laterally and threadedly connected to the threaded sleeve, the two sections of thread connected to the two threaded sleeves having opposite rotation directions, and the placement plate is also provided with a driving motor for driving the bidirectional threaded rod to rotate.
[0010] When the preferred solution is in use, the bidirectional threaded rod is driven to rotate by the driving motor, thereby enabling the clamping mechanism to move toward or away from each other.
[0011] Preferably, the placement plate is axially connected to the operating table via a rotating shaft, a worm wheel is connected to the rotating shaft, a worm screw cooperating with the worm wheel is also axially connected to the operating table, an operating handle is fixedly connected to the end of the worm screw away from the back plate, and a plurality of bull's eye bearings arranged along the circumferential direction are connected to the bottom surface of the placement plate.
[0012] This preferred solution facilitates the rotation of the placement plate through the provision of a worm gear, thereby facilitating the adjustment of the angle of the placement plate; and facilitates the rotation of the placement plate on the operating table through the provision of a bull's eye bearing.
[0013] Preferably, a sliding groove is provided in the back panel, a sliding plate is fixedly connected to the side panel and slides transversely in the sliding groove, a limiting groove which can move transversely and is connected to the sliding groove is provided on the back side of the back panel, and a limiting block is fixedly connected to the side panel and slides in the limiting groove.
[0014] This preferred solution provides a guiding function for the side plate when it moves laterally by providing the limiting groove and the sliding groove.
[0015] Preferably, a top plate is connected to the top surface of the back plate, and a dust collection assembly is connected to the top plate, the dust collection assembly includes a dust collection fan fixedly connected to the top plate, a dust collection head connected to the air inlet of the dust collection fan and extending above the workpiece, a processing box that is connected to the air outlet of the vacuum cleaner through a first section of the dust collection pipe and collects debris, a filter is provided on the air outlet of the processing box, and a cleaning brush is provided in the processing box for longitudinally moving to clean dust and debris on the filter, a linear drive structure A for driving the cleaning brush to move, and a guide rod for providing guidance to the cleaning brush, and an inspection door is also provided on the processing box.
[0016] This preferred solution facilitates the cleaning of dust and debris on the operating table by providing a dust suction fan, while a cleaning brush cleans the dust and debris on the filter net and collects dust and debris from the inspection door.
[0017] Preferably, the vacuum head is connected to the vacuum fan via a telescopic tube, and the vacuum head is also connected to an upper clamping plate that is slidably connected to the back plate along the height direction. The back plate is provided with a linear driving structure B that drives the upper clamping plate to move along the height direction.
[0018] When the preferred solution is in use, the workpiece is fixed from above by setting the upper clamping plate, and the height of the dust collector head is adjusted at the same time, so that the dust collection height can be adjusted while the workpiece is tightened.
[0019] Preferably, two bases arranged laterally are connected to the back panel, and universal wheels are provided on the bases. A load-bearing rod is fixed to the operating table, and the two ends of the load-bearing rod are respectively fixed to the top plate and the base. An avoidance groove extending toward the back plate is provided on the side of the operating table away from the back plate, an isolation membrane connected to the top plate is provided on the top surface of the side panel, and an isolation membrane connected to the base is provided on the bottom surface of the bottom side panel.
[0020] In this preferred solution, the base is provided to facilitate the movement of the operating table, and the isolation membrane is provided to define operating spaces above and below.
[0021] Preferably, a storage cabinet with a pulley is provided under the operating table, and a control cylinder group with an upwardly extending end is provided on the base, and a mounting frame is fixedly connected to the extending end of the control cylinder group. A U-shaped slot is provided on the side of the mounting frame away from the side panel, and a block sliding in the slot is fixedly connected to the side of the storage cabinet.
[0022] This preferred solution facilitates the storage of workpieces through the provision of a storage cabinet, facilitates the storage cabinet to enter under the operating table for guidance through the provision of a card slot and a card block, and facilitates the adaptation to storage cabinets of different heights by controlling the provision of a cylinder group.
[0023] A method for using a power assembly work platform with a variable operating area comprises the following steps: Step 1: The staff stands at the avoidance position of the operating table to prepare for assembly, places the power parts to be assembled on the upper end of the placement plate in the positioning assembly, starts the drive motor to control the bidirectional threaded rod to start running, and the bidirectional threaded rod drives the two threaded sleeves to move outward and backward synchronously, and the linkage hydraulic clamp also moves outward; At the same time, the electromagnet at one end of the hydraulic clamp is attracted to the metal block of the side plate, and the side plate is pushed outward, causing the sliding plate at the rear end to slide horizontally in the sliding groove, and cooperate with the upper and lower isolation membranes to expand the isolation range. The side plate also drives the expansion platform to slide horizontally, thereby realizing the expansion platform to expand to both sides. After expanding to a suitable operating space according to the size of the assembled power component, the power component is placed on the placement plate, and then the adsorption of the electromagnet and the metal block is released, and then the bidirectional threaded rod is driven in the reverse direction, so that the two hydraulic clamps move toward each other to stably clamp the power component to be assembled; The linear drive structure B at the rear end of the electric component to be assembled drives the upper clamp plate to move downward, pressing the upper part of the electric component to be assembled, further ensuring the stability of the electric component to be assembled. Since a connecting plate is installed between the upper clamp plate and the dust collector head, when the upper clamp plate moves downward, the dust collector head is driven to move downward and maintains a safe distance from the electric component to be assembled. The gap between the dust collector head and the electric component to be assembled is maintained at 50 cm, realizing the precise positioning of the dust collector port and improving the accuracy of capturing dust and debris. Step 2: During assembly, the remaining accessories can be placed on the operating table. If there are too many accessories, they can be placed on the expansion table to expand the area on both sides of the operating table to accommodate more accessories and improve the convenience of power assembly work; The processed electrical parts can also be stored in the storage cabinet at the bottom of the operating table. When the storage cabinet is full, the staff controls the cylinder group to drive the storage cabinet downward. After the pulley of the storage cabinet touches the ground, the storage cabinet is pulled out and replaced with an empty storage cabinet. This operation can maximize the use of the operating space and avoid the tedious manual handling. Step 3: When vacuuming, start the vacuum fan to absorb the dust and debris generated during the power assembly in the lower assembly space. The airflow with dust and debris enters the processing box along the first section of the vacuum pipe, passes through the filter to block the dust and debris before entering the second section of the vacuum pipe, and then is discharged. Under the action of the linear drive structure A and the guide rod, the cleaning brush moves back and forth to clean the dust and debris on the surface of the filter and drop it to the bottom of the processing box. The inspection door can be opened later to clean the dust and debris stored inside. Step 4: If the electric component needs to be turned during the assembly process, first turn off the electromagnet and release the connection between the electromagnet and the metal block. Then, turn the operating handle at the front end of the worm gear, and the worm gear will rotate in conjunction with the worm gear to adjust the placement plate at the upper end of the rotating shaft to rotate. A support foot with a ball bearing is installed at the lower end of the placement plate, and an annular groove is provided at the upper end of the operating table. When the placement plate rotates, the support foot with the ball bearing slides in the annular groove, ensuring the smoothness and stability of the rotation of the placement plate. This design allows the electric component to be assembled at the optimal angle, making the assembly process faster. The beneficial effects of the present invention are as follows: compared with the traditional single fixed structure work platform, the present invention can stably clamp the power assembly parts and perform stable and smooth steering through the clamping mechanism, and when operating the positioning component, the side plates at both ends can be linked with the expansion platform to expand in both directions, and expand to a suitable operating space according to the size of the assembled power parts. This design enables the power parts to be assembled at the best angle, making the assembly process faster. The workbench surface area can be expanded according to the assembly requirements through the expansion component to achieve the purpose of accommodating more accessories and improve the convenience of power assembly work. At the same time, the isolation membrane can be expanded synchronously with the expansion component to expand the isolation range. , reducing the impact of external dust on assembly work. During assembly work, since a connecting plate is installed between the upper clamping plate and the dust suction head, the dust suction head is driven to move downward when the upper clamping plate moves downward, and maintains a safe distance from the electrical parts to be assembled, thereby achieving precise positioning of the dust suction port and improving the accuracy of capturing dust and debris. At the same time, the dust suction component is started to absorb the dust and debris generated during the electrical assembly in the assembly space, reducing the impact of the debris generated during assembly, and greatly improving the accuracy and quality of the electrical parts after assembly. A detachable storage cabinet is installed in the free area at the lower end of the operating table, which can maximize the use of the operating space and avoid the tedious process of manual handling of electrical parts. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention; Figure 2 It is a schematic diagram of the three-dimensional structure of the storage cabinet of the present invention after being disassembled; Figure 3 It is a three-dimensional structure schematic diagram of another angle of the present invention; Figure 4 This is a schematic diagram of the three-dimensional structure of the expansion platform of the present invention after being extended and expanded; Figure 5 This is a schematic diagram of the operating table surface of the present invention; Figure 6 This is a schematic diagram of the operating table of the present invention; Figure 7 This is a schematic diagram of the internal structure of the dust collection component of the present invention; Figure 8 This is an enlarged structural schematic diagram of the dust collector head of the present invention.
[0025] Description of reference numerals: 1. Operation table; 2. Top plate; 3. Base; 5. Extension table; 601. Dust suction fan; 602. First section of dust suction pipe; 603. Processing box; 604. Second section of dust suction pipe; 605. Filter; 606. Cleaning brush; 607. Linear drive structure A; 608. Guide rod; 609. Inspection door; 610. Dust suction head; 611. Position limiting telescopic member; 701. Back plate; 702. Side plate; 703. Sliding slot; 704. Sliding plate; 70 5. Limit block; 706. Limit groove; 801. Placement plate; 802. Rotating shaft; 803. Worm gear; 804. Worm; 805. Drive motor; 806. Bidirectional threaded rod; 807. Threaded sleeve; 808. Hydraulic clamp; 9. Avoidance groove; 10. Load-bearing rod; 12. Electromagnet; 13. Metal block; 14. Mounting frame; 15. Control cylinder group; 16. Storage cabinet; 17. Linear drive structure B; 18. Upper clamping plate; 19. Connecting plate. DETAILED DESCRIPTION
[0026] In order to clearly illustrate the technical features of this solution, this solution is described below through a specific implementation method.
[0027] Refer to the attached pictures Figure 1-8 The present invention provides a work platform for electric power assembly with a variable operating area, comprising an operating table 1, a top plate 2, a base 3, an expansion table 5, a dust collection component, a partition component and a positioning component; the top plate 2 is arranged directly above the operating table 1; the base 3 with universal wheels is arranged directly below the operating table 1; the expansion table 5 for expanding the operating area to both sides is provided with a limited sliding inside the operating table 1; a dust collection component for timely absorbing dust and debris generated during electric power assembly is installed on the upper end of the top plate 2; the partition component for preventing dust from overflowing is fixedly connected to the rear ends of the top plate 2 and the base 3; a positioning component for stably positioning and steering the electric power assembly parts is installed in the middle position of the upper end of the operating table 1.
[0028] The positioning assembly includes a placement plate 801, a rotating shaft 802, a worm wheel 803, a worm 804, a driving motor 805, a bidirectional threaded rod 806, a threaded sleeve 807 and a hydraulic clamp 808; the placement plate 801 is located at the upper end of the operating sleeve, and a rotating shaft 802 connected to the operating table 1 bearing is fixedly connected to the placement plate 801, and a plurality of bull's eye bearings arranged along the circumferential direction are fixedly connected to the bottom surface of the placement plate, and the balls of the bull's eye bearings are rollingly connected to the top surface of the operating table; a worm wheel 803 located below the operating table is installed on the rotating shaft 802; a worm 804 is meshingly connected to the side of the worm wheel 803; the worm shaft is connected to the operating table, and a rotating handle is also connected to the worm.
[0029] A transversely extending long groove is provided on the top surface of the placement disk 801, and a driving motor 805 located at the left end of the long groove is installed on the placement disk 801; the right end of the output shaft of the driving motor 805 is connected to a bidirectional threaded rod 806 axially connected to the placement disk, and the bidirectional screw extends transversely and is located in the long groove; two symmetrically arranged threaded sleeves 807 are threadedly connected to the bidirectional threaded rod 806; the two sections of the thread connected to the two threaded sleeves are in opposite directions, and the upper end of the threaded sleeve 807 is connected to a hydraulic clamping member 808 for clamping a workpiece, and the hydraulic clamping member includes a hydraulic cylinder, and the cylinder body of the hydraulic clamping member is fixedly connected to the threaded sleeve, and the telescopic axis of the hydraulic clamping member extends toward the workpiece.
[0030] In the top view, the operating platform 1 adopts a "concave"-shaped structure; a relief groove 9 is arranged at the front end of the operating platform 1 for workers to stand conveniently.
[0031] See also Figure 2 In this embodiment, a load-bearing rod 10 is fixedly connected between the top plate 2 and the base 3; the load-bearing rod 10 is fixedly connected to the operating table 1; a mounting frame 14 is provided at the upper end of the base 3; the two mounting frames are arranged opposite to each other, and U-shaped card slots are opened on the opposite sides of the mounting frames. The mounting frame 14 and the corresponding base 3 are installed and connected through a control cylinder group 15, and the control cylinder group includes two cylinders arranged in the longitudinal direction, the protruding ends of the cylinders are fixedly connected to the bottom surface of the mounting frame, and the cylinder bodies of the cylinders are fixedly connected to the base; a storage cabinet 16 is provided between the two mounting frames, and a card block sliding in the card slot is fixed on the side of the storage cabinet 16, and the storage cabinet is installed on the mounting frame by sliding the card block in the card slot.
[0032] See also Figure 4 In this embodiment, the left-right direction is the horizontal direction, and the partition assembly includes a back plate 701, a side plate 702, a sliding groove 703, a sliding plate 704, a limit block 705 and a limit groove 706; The mounting platform, base and top plate are all fixedly connected to the back plate, and sliding grooves 703 are provided at both ends of the back plate 701; a sliding plate 704 is slidably connected to the inner side of the sliding groove 703; the front end of the sliding plate 704 is fixedly connected to the side plate 702; an "L"-shaped structure is formed between the side plate 702 and the sliding plate 704; the rear end of the sliding plate 704 is fixedly connected to the limiting block 705; a limiting groove 706 is provided at the rear end of the back plate 701; the limiting block 705 is slidably connected in the limiting groove 706, and the side plate 702 of the partition assembly is fixedly connected to the corresponding expansion platform 5; an electromagnet 12 is installed on the hydraulic clamping member 808 close to the side plate 702; a metal block 13 matching the position of the electromagnet 12 is fixedly connected to the inner side of the side plate 702.
[0033] See also Figure 1 , 7 8. In the present embodiment, the dust collection assembly includes a dust collection fan 601, a first section of the dust collection pipe 602, a processing box 603, a second section of the dust collection pipe 604, a filter 605, a cleaning brush 606, a linear drive structure A607, a guide rod 608, an inspection door 609, a dust collection head 610 and a limiting telescopic member 611; the first section of the dust collection pipe 602 is fixedly connected to the upper end of the dust collection fan 601; the second section of the dust collection pipe 604 is provided at the left end of the first section of the dust collection pipe 602; the processing box 603 is fixedly connected between the second section of the dust collection pipe 604 and the second section of the dust collection pipe 604; a filter 605 for blocking dust and debris is installed at the connection between the processing box 603 and the second section of the dust collection pipe 604; a cleaning brush 606 for cleaning the filter 605 is provided in the processing box, and a linear drive is installed on the upper end of the cleaning brush 606 Dynamic structure A607; the linear drive structure A includes a first lead screw extending radially along the filter screen and axially connected to the side wall of the processing box, and a first motor that drives the first lead screw to rotate, the cleaning brush is threadedly connected to the first lead screw, and a guide rod 608 is provided at the lower end of the cleaning brush 606, and the guide rod passes through the cleaning brush along the extension direction of the first lead screw; the front end of the processing box 603 is hinged with an inspection door 609 for later cleaning of dust and debris stored inside; a dust suction head 610 is installed at the lower end of the air duct of the dust suction fan 601; a limiting telescopic member 611 for limiting the moving path of the dust suction head 610 is provided between the dust suction head 610 and the top plate 2, and the limiting telescopic member 611 is a parallelogram connecting rod mechanism, one end of the limiting telescopic member 611 is connected to the top plate, and the other end is connected to the dust suction head, and the limiting telescopic member is a prior art.
[0034] A linear drive structure B17 located between the vacuum head and the back plate is installed on the back plate; the linear drive structure B includes a second lead screw extending in the height direction and axially connected to the back plate, and a second motor driving the second lead screw to rotate. An upper clamping plate 18 is threadedly connected to the second lead screw. The rotation of the second lead screw drives the upper clamping plate 18 to move in the height direction, thereby realizing the downward movement of the upper clamping plate to tighten the workpiece. The upper clamping plate 18 is fixedly connected to the vacuum head 610 via a connecting plate 19.
[0035] A method for using a power assembly work platform with a variable operating area, the steps of which are as follows: Step 1: The staff stands at the avoidance position 9 of the operating table 1 to prepare for assembly, places the power parts to be assembled on the upper end of the placement plate 801 in the positioning assembly, starts the driving motor 805 to control the bidirectional threaded rod 806 to start running, and the bidirectional threaded rod 806 drives the two threaded sleeves 807 to move outward and backward synchronously, and the linkage hydraulic clamping member 808 also moves outward; At the same time, the electromagnet 12 at one end of the hydraulic clamp 808 is attracted to the metal block 13 of the side plate 702, and the side plate 702 is pushed outward, causing the sliding plate 704 at the rear end to slide horizontally in the sliding groove 703, and cooperate with the upper and lower isolation membranes to expand the isolation range. The side plate 702 also drives the expansion platform 5 to slide horizontally, thereby realizing the expansion of the expansion platform to both sides. After expanding to a suitable operating space according to the size of the assembled power component, the power component is placed on the placement plate, and then the extension shaft of the hydraulic clamp is driven to extend, so that the clamping heads located on the extended ends of the two hydraulic clamps move toward each other to stably clamp the power component to be assembled; The linear drive structure B17 at the rear end of the electric component to be assembled drives the upper clamping plate 18 to move downward, pressing the upper part of the electric component to be assembled, further ensuring the stability of the electric component to be assembled. Since a connecting plate 19 is installed between the upper clamping plate 18 and the dust collector head 610, when the upper clamping plate 18 moves downward, the dust collector head 610 is driven to move downward and maintains a safe distance from the electric component to be assembled. The gap between the dust collector head 610 and the electric component to be assembled is maintained at 50 cm, realizing the precise positioning of the dust collector port and improving the accuracy of capturing dust and debris. Step 2: During assembly, the remaining accessories can be placed on the operating table 1. If there are too many accessories, they can be placed on the expansion table 5 to expand the area on both sides of the operating table 1 to accommodate more accessories and improve the convenience of power assembly work; Moreover, the processed electrical parts can be stored in the storage cabinet 16 at the lower end of the operating table 1. When the storage cabinet 16 is full, the staff controls the cylinder group 15 to drive the storage cabinet 16 to move downward. After the pulley of the storage cabinet 16 contacts the ground, the storage cabinet 16 is pulled out and replaced with an empty storage cabinet 16. This operation can maximize the use of the operating space and avoid the tedious manual handling. Step 3: When vacuuming, start the vacuum fan 601 to absorb the dust and debris generated during the power assembly in the lower assembly space. The airflow with dust and debris enters the processing box 603 along the first section of the vacuum pipe 602, and passes through the filter 605 to block the dust and debris before entering the second section of the vacuum pipe 604, and then the airflow is discharged. Under the action of the linear drive structure A607 and the guide rod 608, the cleaning brush 606 reciprocates and moves to clean the dust and debris on the surface of the filter 605 and drops it to the bottom of the processing box 603. The inspection door 609 can be opened later to clean the dust and debris stored inside. Step 4: If the electric component needs to be turned during the assembly process, first turn off the electromagnet 12 to release the connection between the electromagnet 12 and the metal block 13, and then turn the operating handle at the front end of the worm 804. The worm 804 is linked to the worm wheel 803 on the side to rotate, so as to adjust the placement plate 801 at the upper end of the rotating shaft 802 for rotation. A bull's eye bearing is installed at the lower end of the placement plate 801. When the placement plate 801 rotates, the ball support leg slides in the annular groove, ensuring the smoothness and stability of the rotation of the placement plate 801. This design allows the electric component to be assembled at the optimal angle, making the assembly process faster.
[0036] Through the above steps, the positioning component can stably clamp the power assembly parts and make stable and smooth steering. When operating the positioning component, the side panels at both ends can be linked with the expansion table to expand in both sides, and expand to a suitable operating space according to the size of the assembled power parts. This design allows the power parts to be assembled at the best angle, making the assembly process faster. The expansion component can be used to expand the workbench surface area according to the assembly requirements to accommodate more accessories and improve the convenience of power assembly work. At the same time, the partition component can be expanded synchronously with the expansion component, which expands the isolation range and reduces the impact of external dust on the assembly work. During assembly work, since a connecting plate is installed between the upper clamping plate 18 and the dust suction head 610, when the upper clamping plate 18 moves downward, the dust suction head 610 is driven to move downward and maintains a safe distance from the electrical components to be assembled, thereby achieving precise positioning of the dust suction port and improving the accuracy of capturing dust and debris. At the same time, the dust suction component is started to absorb the dust and debris generated during the electrical assembly in the assembly space, reducing the impact of the debris generated during assembly and greatly improving the accuracy and quality of the electrical components after assembly. A detachable storage cabinet 16 is installed in the vacant area at the lower end of the operating table 1, which can maximize the use of the operating space and avoid the tedious process of manual handling of electrical components.
[0037] Of course, the above description is not limited to the above examples. Technical features not described in the present invention can be achieved by or by using existing technologies, which will not be described here. The above embodiments and drawings are only used to illustrate the technical scheme of the present invention and are not limitations of the present invention. The present invention is described in detail with reference to the preferred implementation methods. Ordinary technicians in this field should understand that changes, modifications, additions or substitutions made by ordinary technicians in this technical field within the essential scope of the present invention do not depart from the purpose of the present invention, and should also fall within the scope of protection of the claims of the present invention.
Claims
1. A work platform for power assembly with a variable operating area, characterized in that: The invention comprises two side panels (702) which are laterally slidably connected to a back panel (701), an operating table (1) which is fixedly connected to the back panel (701) and located between the two side panels (702), and an expansion table (5) which is connected to the side panels (702) and laterally slidably connected to the operating table (1), wherein the side panels (702) are detachably connected to a clamping structure which is slidably connected to the operating table (1), and the operating table (1) is also provided with a positioning component which drives the two clamping structures to move towards each other and clamp the power components.
2. The power assembly work platform with a variable operating area according to claim 1, characterized in that: The clamping structure comprises a hydraulic clamping member (808) extending laterally, one end of the hydraulic clamping member (808) being connected to a threaded sleeve (807) slidably connected to the operating table (1), and the other end being fixedly connected to an electromagnet (12), a metal block (13) cooperating with the electromagnet (12) being provided on the side plate (702), and the positioning assembly driving the threaded sleeve (807) to move laterally.
3. The power assembly work platform with a variable operating area according to claim 2, characterized in that: The positioning assembly comprises a placement plate (801) arranged on an operating table (1); the placement plate (801) has an inner shaft connected to a bidirectional threaded rod (806) extending laterally and threadedly connected to the threaded sleeve (807); the two sections of thread respectively connected to the two threaded sleeves (807) have opposite rotation directions; and the placement plate (801) is also provided with a driving motor (805) for driving the bidirectional threaded rod (806) to rotate.
4. The power assembly work platform with a variable operating area according to claim 3, characterized in that: The placement plate (801) is axially connected to the operating table (1) via a rotating shaft (802); a worm wheel (803) is also connected to the rotating shaft (802); a worm (804) cooperating with the worm wheel (803) is also axially connected to the operating table (1); an operating handle is fixedly connected to one end of the worm (804) away from the back plate (701); and a plurality of bull's eye bearings arranged in a circumferential direction are connected to the bottom surface of the placement plate (801).
5. The power assembly work platform with a variable operating area according to claim 4, characterized in that: A sliding groove (703) is provided in the back plate (701), a sliding plate (704) is fixedly connected to the side plate (702) and is laterally slidably connected to the sliding groove (703), a limiting groove (706) which is laterally movable and communicates with the sliding groove (703) is provided on the back side of the back plate (701), and a limiting block (705) which is slidably connected to the limiting groove (706) is fixedly connected to the side plate (702).
6. The power assembly work platform with a variable operating area according to claim 5, characterized in that: The top surface of the back plate (701) is connected to a top plate (2), and a dust collection assembly is connected to the top plate (2). The dust collection assembly comprises a dust collection fan (601) fixedly connected to the top plate (2), a dust collection head (610) connected to the air inlet of the dust collection fan (601) and extending above the workpiece, and a processing box (603) connected to the air outlet of the dust collection machine through a first section of a dust collection pipe (602) and for collecting debris. A filter screen (605) is provided on the air outlet of the processing box (603), and a cleaning brush (606) is also provided in the processing box (603) for longitudinally moving to clean dust and debris on the filter screen (605). A linear drive structure A for driving the cleaning brush (606) to move is also provided in the processing box (603), and a guide rod (608) for providing a guiding function for the cleaning brush (606). An inspection door (609) is also provided on the processing box (603).
7. The power assembly work platform with a variable operating area according to claim 6, characterized in that: The dust collector head (610) is connected to the dust collector fan (601) via a telescopic tube. The dust collector head (610) is also connected to an upper clamping plate (18) which is slidably connected to the back plate (701) in the height direction. The back plate (701) is provided with a linear drive structure B (17) which drives the upper clamping plate (18) to move in the height direction.
8. The power assembly work platform with a variable operating area according to claim 7, characterized in that: The back plate (701) is also connected to two transversely arranged bases (3), and the bases (3) are provided with universal wheels. A load-bearing rod (10) is fixedly connected to the operating table (1), and the two ends of the load-bearing rod (10) are respectively fixedly connected to the top plate (2) and the base (3). A side of the operating table (1) away from the back plate (701) is provided with an avoidance groove (9) extending toward the back plate (701). An isolation membrane connected to the top plate (2) is provided on the top surface of the side plate (702), and an isolation membrane connected to the base (3) is provided on the bottom surface of the bottom side plate (702).
9. The power assembly work platform with a variable operating area according to claim 8, characterized in that: A storage cabinet (16) with a pulley is also provided below the operating table (1), and a control cylinder group (15) with an extended end extending upward is provided on the base (3), and a mounting frame (14) is fixedly connected to the extended end of the control cylinder group (15), and a U-shaped slot is provided on the side of the mounting frame (14) away from the side plate (702), and a card block is fixedly connected to the side of the storage cabinet (16) and slides into the slot.
10. The method for using the power assembly work platform with a variable operating area according to claim 9, characterized in that: The following steps are involved: Step 1: A worker stands at the avoidance position (9) of the operating table (1) to prepare for assembly, places the electrical component to be assembled on the upper end of the placement plate (801) in the positioning assembly, starts the drive motor (805) to control the bidirectional threaded rod (806) to start running, and the bidirectional threaded rod (806) drives the two threaded sleeves (807) to move outward and backward synchronously, and the linkage hydraulic clamping member (808) also moves outward; At the same time, the electromagnet (12) at one end of the hydraulic clamp (808) is attracted to the metal block (13) of the side plate (702), and the side plate (702) is pushed outward, causing the sliding plate (704) at the rear end to slide horizontally in the sliding groove (703). Together with the upper and lower isolation membranes, the isolation range is expanded. The side plate (702) also drives the expansion platform (5) to slide horizontally, thereby achieving expansion of the expansion platform in both directions. After the expansion reaches a suitable operating space according to the size of the assembled power component, the power component is placed on the placement plate, and then the extension shaft of the hydraulic clamp is driven to extend, so that the clamping heads located at the extended ends of the two hydraulic clamps move toward each other to stably clamp the power component to be assembled; The linear drive structure B (17) at the rear end of the electric component to be assembled drives the upper clamping plate (18) to move downward, pressing the upper part of the electric component to be assembled, thereby further ensuring the stability of the electric component to be assembled. Since a connecting plate (19) is installed between the upper clamping plate (18) and the dust collector head (610), when the upper clamping plate (18) moves downward, the dust collector head (610) is driven to move downward and maintains a safe distance from the electric component to be assembled. The gap between the dust collector head (610) and the electric component to be assembled is maintained at 50 cm, thereby achieving accurate positioning of the dust collector port and improving the accuracy of capturing dust and debris. Step 2: During assembly, the remaining accessories can be placed on the operating table (1). If there are too many accessories, they can be placed on the expansion table (5) to expand the area on both sides of the operating table (1) to accommodate more accessories and improve the convenience of power assembly work; Furthermore, the processed electrical components can be stored in a storage cabinet (16) at the lower end of the operating table (1). When the storage cabinet (16) is full, the staff controls the cylinder group (15) to drive the storage cabinet (16) to move downward. After the pulley of the storage cabinet (16) contacts the ground, the storage cabinet (16) is pulled out and replaced with an empty storage cabinet (16). This operation can maximize the use of the operating space and avoid the tedious manual handling. Step 3: When vacuuming, the vacuum fan (601) is started to absorb dust and debris generated during the electrical assembly in the lower assembly space. The airflow carrying dust and debris enters the processing box (603) along the first section of the vacuum pipe (602). Before entering the second section of the vacuum pipe (604), the airflow passes through the filter (605) to block the dust and debris and is then discharged. Under the action of the linear drive structure A (607) and the guide rod (608), the cleaning brush (606) moves back and forth to clean the dust and debris on the surface of the filter (605) and drop it to the bottom of the processing box (603). The inspection door (609) can be opened later to clean the dust and debris stored inside. Step 4: If it is necessary to turn the electric component during the assembly process, first turn off the electromagnet (12) to release the connection between the electromagnet (12) and the metal block (13), then turn the operating handle at the front end of the worm (804), and the worm (804) is linked to the worm wheel (803) on the side to rotate, so as to adjust the placement plate (801) at the upper end of the rotating shaft (802) to rotate. A bull's eye bearing is installed at the lower end of the placement plate (801). When the placement plate (801) rotates, the ball support leg slides in the annular groove, ensuring the smoothness and stability of the rotation of the placement plate (801). This design allows the electric component to be assembled at the optimal angle, making the assembly process faster.
Citation Information
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