Integrated straw high-density fiberboard and drying and pressing equipment thereof

By designing a detachable protective frame structure and drying system on straw high-density fiberboard, the problem of difficult replacement of protective layers and adhesive residues is solved, and convenient replacement and improved fiberboard drying effect is achieved.

CN119502067AInactive Publication Date: 2025-02-25SHANGHAI COMPAK ENVIRONMENTAL PROTECTION EQUIP CO LTD
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Patent Information

Application Number
CN202510032488.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-09
Publication Date
2025-02-25
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The protective layer of existing straw fiberboards is difficult to replace, and the residual adhesive affects the subsequent adhesion effect.

Method used

The integrated straw high-density fiberboard is designed, and a removable protective frame structure is adopted, including a fixed frame and a sliding frame. The protective layer is easily replaced by a combination and limiting projection, and the water entering the fiberboard is reduced through drying chambers and drying bags.

Benefits of technology

It realizes convenient replacement of protective layer, reduces adhesive residue, and improves the drying effect and overall performance of fiberboard.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of straw fiberboards, and discloses an integrated straw high-density fiberboard and a drying and pressing device thereof.The integrated straw high-density fiberboard comprises a straw layer, a reinforcing layer, a damp-proof layer, a fireproof layer, a drying cavity formed in the straw layer and a plurality of honeycomb-shaped containing cavities evenly formed in the width and height sides of the fiberboard, and the reinforcing layer, the damp-proof layer and the fireproof layer are sequentially arranged on the length and width sides of the straw layer; the plurality of drying bags are placed in the drying cavity and the placing cavity; the protective frames are respectively arranged on the long and high sides of the fiberboard and are connected with the protective layers; the protective frame comprises a fixed frame in threaded connection with the fiber board, a sliding frame movably connected with the fixed frame and connecting bolts used for installing the sliding frame, the fixed frame and the protective layer on the fiber board. Through the arrangement of the combination body, the contact area between the sliding frame and the fixed frame can be reduced, damage to the sliding frame and the fixed frame during sliding is reduced, the sliding frame can be supported, and it is guaranteed that the protective layer is installed smoothly.
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Description

Technical Field

[0001] The invention relates to the technical field of straw fiberboard, in particular to an integrated straw high-density fiberboard and a drying and pressing device thereof. Background Art

[0002] Straw fiberboard uses crop straw as the main raw material, which is abundant and cheap. Its production process can effectively reduce pollutant emissions and forest resource consumption, and meets the requirements of modern society for green building materials. Straw fiberboard has strong pressure resistance, bending strength and good sound absorption and noise reduction, so it is suitable for construction and decoration.

[0003] For example, a Chinese patent with authorization announcement number CN204914748U discloses an environmentally friendly straw fiberboard, including a surface functional layer, a first wood pulp fiber layer, a first adhesive layer, a straw fiber layer, a second adhesive layer, and a second wood pulp fiber layer. The fiberboard comprises a first wood pulp fiber layer, a straw fiber layer, and a second wood pulp fiber layer from top to bottom. The first wood pulp fiber layer and the straw fiber layer are bonded by the first adhesive layer, and the second wood pulp fiber layer and the straw fiber layer are bonded by the second adhesive layer. The contact surfaces of the first adhesive layer, the second adhesive layer and the straw fiber layer are zigzag. The surface functional layer is sprayed on the upper surface of the first wood pulp fiber layer and the lower surface of the second wood pulp fiber layer.

[0004] However, there are still some problems in the above patent. Since the existing straw fiberboard has poor hardness, a protective layer needs to be pasted on its long and wide surfaces. The existing protective layers are installed by setting glue. Although this method can protect the fiber layer, it is difficult to replace the protective layer when it is damaged. At the same time, since the two are connected by glue, glue will remain on the fiberboard, affecting the subsequent adhesion effect of the fiberboard.

[0005] Therefore, how to complete the replacement of the protective layer is a problem that needs to be solved at present. Summary of the invention

[0006] The present invention provides an integrated straw high-density fiberboard and a drying and pressing device thereof to solve the above-mentioned problems existing in the prior art.

[0007] Integrated straw high-density fiberboard, including: The fiberboard body is a layered structure, including a straw layer, a reinforcing layer, a moisture-proof layer and a fire-proof layer symmetrically arranged on both sides of the straw layer, a drying cavity opened in the straw layer, a plurality of honeycomb placement cavities uniformly opened on the width and height sides of the fiberboard, and a plurality of drying bags placed in the drying cavity and the placement cavity; The sealing plate is glued to the wide and high sides of the fiberboard and is used to isolate the drying bag in the placement cavity from the external environment; A protective layer, arranged on one side of the fireproof layer, for protecting the fiberboard; There are two protective frames, which are respectively arranged on the long and high sides of the fiberboard and connected to the protective layer, and are used to install the protective layer on the fireproof layer; The protective frame comprises a fixed frame screwed to the fiberboard, a sliding frame movably connected to the fixed frame, and connecting bolts used to install the sliding frame, the fixed frame and the protective layer on the fiberboard.

[0008] Furthermore, the fixed frame and the sliding frame are both U-shaped structures, two assemblies are provided between the fixed frame and the sliding frame, two first limiting protrusions are provided on the sliding frame for supporting the assemblies, and two second limiting protrusions are provided on the fixed frame and located outside the first limiting protrusions; The two free ends of the fixed frame are turned outward to form a convex structure, and the two free ends of the sliding frame are sunken inward to form a concave structure; The free end of the fixed frame is located between the side wall of the sliding frame and the free end of the sliding frame, the free end of the sliding frame is located between the free end of the fixed frame and the protective layer, and the protective layer is in contact with the fiberboard; The assembly includes a cylindrical component and hemispheres arranged at two ends of the cylindrical component.

[0009] The drying and pressing equipment of integrated straw high-density fiberboard includes: A base, used for supporting and transporting straw fibers; A dehydration unit, used for dehydrating the straw fibers after cooking; There are two conveyors, located on both sides of the water removal unit; The conveyors are prior art, one of which is used to transport the straw fibers to the water removal unit, and the other is used to transport the pressed straw fibers to the breaking unit; The breaking unit is used to break up the straw fibers stuck after water removal; A drying unit further breaks up the straw fibers and dries them; A pressing and cooling unit is used to press and mold the straw fibers by mixing them with glue and conveying them to a predetermined mold, and to cool the molded fiberboard; Deburring unit, used to deburr the formed fiberboard; The drying unit comprises a drying chamber, a straw remover arranged in the drying chamber, and a plurality of heaters arranged in the drying chamber. The straw remover and the heater are prior art. The straw remover can be used to break up the fibers for a second time, thereby improving the heating efficiency of the heaters and completing the secondary dehydration of the straw fibers. The pressing and cooling unit is a prior art, which includes a glue mixing device, a transportation device, a pressing device and a cooling device, so as to configure a glue mixture, and evenly mix the glue and straw fibers and transport them to a mold in the pressing device through a provided transportation device to complete the molding of the fiberboard by pressurizing, and cool the fiberboard through a provided cooling device, and then deburr the fiberboard through a provided deburring unit.

[0010] Further, the dewatering unit includes a guide frame and a support frame arranged on the base, an adjustment assembly arranged on the support frame, two pressure roller assemblies respectively arranged on the guide frame and the adjustment assembly, and a plurality of guide rollers arranged on the guide frame and arranged in an arc shape; There is a predetermined feeding area between the two pressure roller assemblies.

[0011] Further, the pressing roller assembly includes a driving motor, a transmission shaft and a connecting shaft arranged on the supporting frame, a driving wheel arranged at the output end of the driving motor, two first driven wheels sleeved on the transmission shaft, two second driven wheels sleeved on the connecting shaft, a pressing roller located between the two second driven wheels and sleeved on the connecting shaft, and a transmission belt for connecting the driving wheel and the transmission shaft and the first driven wheel and the second driven wheel; There is a predetermined distance between the two pressing rollers, and the straw fibers passing through the two pressing rollers are pressed to narrow the gaps between the straw fibers and reduce the amount of water attached, so that the straw fibers are preliminarily dehydrated by pressing; a transmission wheel is also provided on the transmission shaft, and the transmission belt is used to connect the drive wheel and the transmission wheel.

[0012] Further, the adjustment assembly includes a knob screw threadedly connected to the support frame, a transmission block connected to the free end of the knob screw, a slider symmetrically arranged on the transmission block and movably connected to the support frame, and a connecting seat connected to the slider; The pressing roller is used to connect the two connecting seats.

[0013] Furthermore, the scattering unit includes a shell, a drainage roller and two separation wheels arranged on the shell, a plurality of protrusions evenly arranged on the circumference of the separation wheel, and a first guide plate and a second guide plate sequentially arranged on the shell along the moving direction of the straw fibers; The first guide plate and the second guide plate are both provided with a plurality of water leakage holes and have a predetermined curvature; The drainage roller and the separation wheel are connected to the motor respectively.

[0014] Further, the deburring unit includes a support platform, a chain transmission device, a material discharge portion and a housing arranged on the support platform, a material feed portion located on the chain transmission device, a transport portion arranged on the housing and used to connect the material feed portion and the material discharge portion, a cutting piece arranged on the housing, and a pressing portion arranged on the housing; The blanking part includes two limiting frames, a blanking plate for connecting the two limiting frames, and a plurality of retaining springs arranged on opposite sides of the limiting frames, wherein the blanking plate is a convex-shaped structure, and the fiberboard is placed on the blanking part through a provided pressing plate; The loading part has the same structure as the unloading part; The end of the chain transmission device close to the transport portion is H-shaped, and there is an overlapping area of ​​a predetermined length between the pressing portion and the chain transmission device; The transport part is located above the pressing part, and there is a predetermined placement area between the two. When deburring, the fiberboard is placed in the placement area, and the position of the fiberboard is fixed through the cooperation between the transport part and the pressing part.

[0015] Furthermore, the transport unit includes a feeding motor fixedly mounted on the housing, a feeding tray arranged at the output end of the feeding motor, a plurality of feeding teeth and a limit seat arranged on the circumference of the feeding tray, and a supporting roller arranged on the limit seat; The housing is also provided with a limit seat, which is L-shaped, wherein a limit groove is provided at the longer end of the L-shaped limit seat and away from the shorter end; When the fiberboard abuts against the limit seats on the outer shell and the loading tray respectively, in the figure corresponding to the orthographic projection of the limit seat, there is an area for the fiberboard to pass between the shoulder of the limit seat on the outer shell and the bottom of the limit seat on the loading tray, and the cutting area of ​​the cutting member partially overlaps with the area where the limit groove is located, so that the cutting member can trim the fiberboard passing through the limit seat; When the fiberboard is transported, the support rollers and the limiting seats are in contact with the fiberboard.

[0016] Further, the pressing part includes a first guide roller arranged on the shell and located below the chain transmission device, a Z-shaped connecting rod arranged on the shell, a second guide roller arranged on the connecting rod, a fourth guide roller and a third guide roller arranged on the shell, and a plurality of limiting belts for connecting the first guide roller, the second guide roller, the third guide roller and the fourth guide roller; In the orthographic projection direction, one end of the connecting rod is located above the plane where the chain transmission device is located; The supporting roller is arranged so that one side of the limiting belt close to the transport part is in an arc-shaped structure.

[0017] Beneficial effects: The present invention discloses an integrated straw high-density fiberboard and a drying and pressing device thereof. In order to complete the replacement of the protective layer, a protective frame detachably connected to the long and wide sides of the fiberboard is arranged in the device, which includes a fixed frame and a sliding frame. Both the fixed frame and the sliding frame are U-shaped structures. Two assemblies are arranged between the fixed frame and the sliding frame, two first limiting protrusions arranged on the sliding frame for supporting the assembly, and two second limiting protrusions arranged on the fixed frame and located outside the first limiting protrusions; through the arranged assembly, not only the contact area between the sliding frame and the fixed frame can be reduced, and the damage to both when the two slide can be reduced, but also the sliding frame can be supported to ensure the smooth installation of the protective layer. At the same time, by filling a plurality of drying bags in the drying chamber and the placement chamber, the entry of moisture into the fiberboard can be reduced, thereby drying the fiberboard and avoiding damage to the fiberboard. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 is a schematic diagram of the integrated straw high-density fiberboard of the present invention; Figure 2 is a schematic diagram of a fiberboard body of the present invention; Figure 3 It is a schematic diagram of the drying and pressing equipment of the integrated straw high-density fiberboard of the present invention; Figure 4 is a schematic diagram of a water removal unit of the present invention; Figure 5 is a schematic diagram of the adjustment assembly of the present invention; Figure 6 is a schematic diagram of a deburring unit of the present invention; Figure 7 It is a schematic diagram of a blanking portion of the present invention; Figure 8 is a schematic diagram of the transport unit of the present invention; Fig. 9 It is a schematic diagram of the limiting seat of the present invention; Fig.10 It is a schematic diagram of the orthographic projection of the limiting seat of the present invention.

[0019] Figure numerals: 1, fiberboard; 11, straw layer; 12, reinforcement layer; 13, moisture-proof layer; 14, fireproof layer; 15, drying chamber; 16, sealing plate; 2, protective frame; 21, fixed frame; 22, sliding frame; 23, first limiting protrusion; 24, second limiting protrusion; 25, assembly; 26, connecting bolt; 3, protective layer; 4, dewatering unit; 41, guide frame; 42, guide roller; 43, support frame; 44, pressing roller assembly; 441, driving motor; 442, pressing roller; 443, transmission shaft; 444, first driven wheel; 445, second driven wheel; 446, connecting shaft; 45, adjustment assembly; 451, fixing seat; 452, knob screw; 453, transmission block; 454, slider; 455, connecting seat; 5, breaking up the single element; 51, second guide plate; 52, guide roller; 53, shell; 54, separation wheel; 55, bump; 56, first guide plate; 6, drying unit; 61, draft remover; 62, heater; 63, drying chamber; 7, pressing and cooling unit; 8, deburring unit; 81, support table; 82, chain transmission device; 83, unloading part; 831, limit frame; 832, retaining spring; 833, unloading plate; 84, loading part; 85, cutting piece; 86, connecting rod; 87, transportation part; 871, loading tray; 872, loading motor; 873, limit seat; 874, support roller; 88, first guide roller; 89, second guide roller; 810, third guide roller; 811, fourth guide roller; 812, limit belt; 813, shell; 9, base. DETAILED DESCRIPTION

[0020] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.

[0021] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0022] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.

[0023] The present invention discloses an integrated straw high-density fiberboard and a drying and pressing device thereof, referring to Figure 1-Figure 10 ,include: The integrated straw high-density fiberboard comprises: a fiberboard 1 body, which is a layered structure, including a straw layer 11, a reinforcing layer 12, a moisture-proof layer 13 and a fireproof layer 14 symmetrically arranged on both sides of the straw layer 11, a drying chamber 15 opened in the straw layer 11, a plurality of honeycomb placement chambers uniformly opened on the width and height sides of the fiberboard 1, and a plurality of drying bags placed in the drying chamber 15 and the placement chamber; a sealing plate 16, which is glued to the width and height sides of the fiberboard 1 by glue and is used to isolate the drying bags located in the placement chamber from the external environment; a protective layer 3, which is arranged on one side of the fireproof layer 14 and is used to protect the fiberboard 1; and two protective frames 2, which are respectively arranged on the length and height sides of the fiberboard 1. side, connected to the protective layer 3, and used to install the protective layer 3 on the fireproof layer 14; the protective frame 2 includes a fixed frame 21 screwed to the fiberboard 1, a sliding frame 22 movably connected to the fixed frame 21, and connecting bolts 26 for installing the sliding frame 22, the fixed frame 21 and the protective layer 3 on the fiberboard 1; by providing a protective frame 2 (including a fixed frame 21 and a sliding frame 22, both of which are U-shaped structures) detachably connected to the long and wide sides of the fiberboard 1, and by filling a plurality of drying bags in the drying chamber 15 and the placement chamber, it is possible to reduce the entry of moisture into the fiberboard 1, thereby drying the fiberboard 1 and avoiding damage to the fiberboard 1.

[0024] The fixed frame 21 and the sliding frame 22 are both U-shaped structures, and two assemblies 25 are arranged between the fixed frame 21 and the sliding frame 22, two first limiting protrusions 23 are arranged on the sliding frame 22 for supporting the assembly 25, and two second limiting protrusions 24 are arranged on the fixed frame 21 and located outside the first limiting protrusions 23; wherein the two free ends of the fixed frame 21 are turned outward to form a convex structure, and the two free ends of the sliding frame 22 are sunken to form a concave structure; the free end of the fixed frame 21 is located between the side wall of the sliding frame 22 and the free end of the sliding frame 22, and the free end of the sliding frame 22 is located between the free end of the fixed frame 21 and the protective layer 3, and the protective layer 3 is abutted against the fiberboard 1; the assembly 25 includes a cylindrical member , and hemispheres arranged at both ends of the cylindrical member; through the arrangement of the assembly 25, not only can the contact area between the sliding frame 22 and the fixed frame 21 be reduced, and the damage to both when the two slide can be reduced, but also the sliding frame 22 can be supported to ensure the smooth installation of the protective layer 3. At the same time, through the coordinated use of the first limiting protrusion 23 and the second limiting protrusion 24, the two first limiting protrusions 23 can support the assembly 25, and the second limiting protrusion 24 is located on the outside of the two first limiting protrusions 23, thereby limiting the position of the assembly 25, ensuring that the sliding frame 22 can move in the length direction of the fixed frame 21, and when it reaches the predetermined position, the installation of the protective layer 3 is completed by connecting the bolts 26.

[0025] The drying and pressing equipment of the integrated straw high-density fiberboard includes: a base 9 for supporting and transporting straw fibers; a dewatering unit 4 for dewatering the cooked straw fibers; two conveyors, which are respectively located on both sides of the dewatering unit 4; a breaking up unit 5 for breaking up the sticky straw fibers after the dewatering; a drying unit 6 for further breaking up the straw fibers and drying them; a pressing and cooling unit 7 for pressing and molding the straw fibers by mixing them with glue and transporting them to a predetermined mold, and cooling the molded fiberboard 1; and a deburring unit 8 for deburring the molded fiberboard 1.

[0026] In a further embodiment, since the straw needs to be soaked in water or solution before processing or when it is processed to form straw fibers to remove impurities in the straw or to fiberize the straw, this will cause more water stains to be adsorbed in the straw or straw fibers, while the existing hot air dryer and rotary drum dryer can only dry a small amount of water stains adsorbed in the straw. When the amount of water adsorbed by the straw fibers is too much, the working time of the hot air dryer and the rotary drum dryer will be prolonged, and it may even become difficult to perform drying work.

[0027] In order to solve the above problems, the present device includes a dewatering unit 4, which includes a guide frame 41 and a support frame 43 arranged on a base 9, an adjusting component 45 arranged on the support frame 43, two pressing roller components 44 respectively arranged on the guide frame 41 and the adjusting component 45, and a plurality of guide rollers 42 arranged on the guide frame 41 and arranged in an arc shape; there is a predetermined feeding area between the two pressing roller components 44; the pressing roller component 44 includes a driving motor 441, a transmission shaft 443 and a connecting shaft 446 arranged on the support frame 43, a driving wheel arranged at the output end of the driving motor 441, and sleeved on the transmission shaft 443 Two first driven wheels 444, two second driven wheels 445 sleeved on the connecting shaft 446, a pressing roller 442 located between the two second driven wheels 445 and sleeved on the connecting shaft 446, and a transmission belt for connecting the driving wheel and the transmission shaft 443 and the first driven wheel 444 and the second driven wheel 445; there is a predetermined distance between the two pressing rollers 442, and the straw fibers passing through the two pressing rollers 442 are pressed to narrow the gaps between the straw fibers and reduce the amount of water attached, and the straw fibers are preliminarily dehydrated by pressing; a transmission wheel is also provided on the transmission shaft 443, and the transmission belt is used to connect the driving wheel and the transmission wheel; When it is necessary to remove water from the straw fibers, the straw fibers can be transported to the water removal unit 4 through one of the conveyors. Since there is a predetermined distance between the two pressing rollers 442, the straw fibers are located between the two pressing rollers 442. Then the driving motor 441 starts to work. The moving driving motor 441 drives the transmission wheel to rotate through one of the transmission belts. The moving transmission wheel can drive the transmission shaft 443 to rotate, and then drives the first driven wheel 444 to rotate. Then, through another transmission belt, the second driven wheel 445 and the connecting shaft 446, the pressing roller 442 is driven to rotate to complete the water removal of the straw fibers between the two pressing rollers 442.

[0028] The adjusting assembly 45 includes a knob screw 452 threadedly connected to the support frame 43, a transmission block 453 connected to the free end of the knob screw 452, a slider 454 symmetrically arranged on the transmission block 453 and movably connected to the support frame 43, and a connecting seat 455 connected to the slider 454; the pressing roller 442 is used to connect the two connecting seats 455; when it is necessary to adjust the distance between the two pressing rollers 442, the knob screw 452 is rotated to make it rotate relative to the fixed seat 451, so that the position of the transmission block 453 in the fixed seat 451 can be adjusted, and the moving transmission block 453 can adjust the position of the slider 454 on the connecting seat 455, thereby adjusting the height of one of the pressing rollers 442, changing the distance between the two pressing rollers 442, and completing the dehydration of the straw fiber.

[0029] The dispersing unit 5 comprises a shell 53, a drainage roller 52 and two separation wheels 54 arranged on the shell 53, a plurality of protrusions 55 uniformly arranged on the circumference of the separation wheel 54, and a first guide plate 56 and a second guide plate 51 arranged on the shell 53 in sequence along the moving direction of the straw fibers; the first guide plate 56 and the second guide plate 51 are both provided with a plurality of water leakage holes and have a predetermined curvature; the drainage roller 52 and the separation wheel 54 are respectively connected to a motor; when the dispersing work is required, the motor starts to work at this time, and then can drive the drainage roller 52 and the separation wheel 54 respectively connected to the motor to rotate, and then the drainage roller 52 can make the straw fibers move to the first guide plate 56, and at this time the rotating separation wheel 54 can drive the protrusion 55 to move, which can not only make it pass through the gap between the two but also play a role in dispersing the straw fibers, and then fall into the straw remover 61 through the second guide plate 51, completing the dispersing work of the straw fibers.

[0030] In a further embodiment, the drying unit 6 includes a drying chamber 63, a straw remover 61 disposed in the drying chamber 63, and a plurality of heaters 62 disposed in the drying chamber 63. The straw remover 61 and the heater 62 are prior art. The straw remover 61 can be used to break up the fibers for a second time, thereby improving the heating efficiency of the heater 62, thereby completing the secondary dehydration of the straw fibers. The pressing and cooling unit 7 is a prior art, which includes a glue mixing device, a transportation device, a pressing device and a cooling device, so as to configure a glue mixture, and evenly mix the glue and straw fibers and transport them to the mold in the pressing device through the provided transportation device to complete the molding of the fiberboard 1 by pressurization, and complete the cooling of the fiberboard 1 through the provided cooling device, and then complete the deburring of the fiberboard 1 through the provided deburring unit 8.

[0031] The deburring unit 8 includes a support platform 81, a chain transmission device 82, a material removal portion 83 and a housing 813 arranged on the support platform 81, a material loading portion 84 located on the chain transmission device 82, a transportation portion 87 arranged on the housing 813 and used to connect the material loading portion 84 and the material removal portion 83, a cutting member 85 arranged on the housing 813, and a pressing portion arranged on the housing 813; the material removal portion 83 includes two limit frames 831, a material removal plate 833 for connecting the two limit frames 831, and a material removal plate 833 arranged on the opposite side of the limit frames 831. The fiberboard 1 is placed on the unloading portion 83 by means of a provided pressing plate; the loading portion 84 has the same structure as the unloading portion 83; the chain transmission device 82 is H-shaped at one end close to the transport portion 87, and there is an overlapping area of ​​a predetermined length between the pressing portion and the chain transmission device 82; the transport portion 87 is located above the pressing portion, and there is a predetermined placement area between the two. When deburring, the fiberboard 1 is placed in the placement area, and the position of the fiberboard 1 is fixed by the cooperation between the transport portion 87 and the pressing portion; After the straw fibers are pressed and formed to form a fiberboard 1, the fiberboard 1 is transported to the loading section 84 along the chain transmission device 82. At this time, the retaining spring 832 in the loading section 84 gradually reduces the distance between the fiberboard 1 and the fiberboard 1 and abuts against the fiberboard 1 in the moving direction thereof, thereby limiting the position of the fiberboard 1. Then, the transport section 87 and the clamping section are used in coordination to enable the fiberboard 1 to rotate along the transport section 87 and be located in a predetermined deburring area. The fiberboard 1 is deburred by rotating the cutting member 85 and is discharged from the unloading section 83 along the transport section 87 to complete the deburring of the fiberboard 1.

[0032] The transport unit 87 includes a feeding motor 872 fixedly mounted on the housing 813, a feeding tray 871 arranged at the output end of the feeding motor 872, a plurality of feeding teeth and a limit seat 873 are arranged on the circumference of the feeding tray 871, and a support roller 874 is arranged on the limit seat 873; wherein a limit seat 873 is also provided on the housing 813, and the limit seat 873 is L-shaped, wherein a limit groove is provided on the longer end of the L-shaped limit seat 873 and away from the shorter end; wherein when the fiberboard 1 is respectively in contact with the limit seats 873 located on the housing 813 and the feeding tray 871, In the figure corresponding to the positive projection of the limit seat 873, there is an area for the fiberboard 1 to pass between the shoulder of the limit seat 873 on the shell 813 and the bottom of the limit seat 873 on the loading tray 871, and the cutting area of ​​the cutting member 85 partially overlaps with the area where the limit groove is located, so that the cutting member 85 can trim the fiberboard 1 passing through the limit seat 873; when the fiberboard 1 is transported, the support roller 874 and the limit seat 873 are both in contact with the fiberboard 1; when the fiberboard 1 moves to a predetermined position along with the chain transmission device 82, the loading motor 872 starts to work, and the moving loading The motor 872 can drive the loading disc 871 to move, and then drive the loading teeth, the limiting seat 873 and the supporting roller 874 to start rotating. Since the fiberboard 1 is located between the limiting seat 873 and the limiting belt 812, and since the limiting belt 812 has a predetermined tension, the limiting seat 873 and the supporting roller 874 can cooperate with the supporting roller 874 to complete the support work of the fiberboard 1, so that the fiberboard 1 can respectively contact the limiting belt 812, the loading teeth, the limiting seat 873 and the supporting roller 874, and then rotate with the loading disc 871, so that the fiberboard 1 is located in the predetermined deburring area, and then through The rotation of the set cutting piece 85 completes the deburring work of the fiberboard 1; the support roller 874 is set to make the side of the limiting belt 812 close to the transportation part 87 present an arc structure; with the rotation of the loading tray 871, the fiberboard 1 can be driven to rotate. When it is located in front of the cutting area, the fiberboard 1 is located in the area for the fiberboard 1 to pass in the image corresponding to the positive projection of the limiting seat 873 on the loading tray 871 and the limiting seat 873 on the outer shell 813, and then the cutting area of ​​the cutting piece 85 partially overlaps with the area where the limiting groove is located to complete the cutting work of the fiberboard 1.

[0033] The clamping part includes a first guide roller 88 arranged on the shell 813 and located below the chain transmission device 82, a Z-shaped connecting rod 86 arranged on the shell 813, a second guide roller 89 arranged on the connecting rod 86, a fourth guide roller 811 and a third guide roller 810 arranged on the shell 813, and a plurality of limiting belts 812 for connecting the first guide roller 88, the second guide roller 89, the third guide roller 810 and the fourth guide roller 811; in the orthographic projection direction, one end of the connecting rod 86 is located above the plane where the chain transmission device 82 is located; the limiting belt 812 close to the transport part 87 is made to move along the plane where the chain transmission device 82 is located by means of the supporting roller 874. The side has an arc-shaped structure; by making the top of the connecting rod 86 higher than the top of the chain transmission device 82 and making the first guide roller 88 located below the chain transmission device 82, the limiting belt 812 between the first guide roller 88 and the second guide roller 89 is set at an angle, so that the limiting belt 812 can make the fiberboard 1 separate from the chain transmission device 82 and be fixed on the transportation part 87, and the supporting roller 874 on the loading tray 871 can not only support the fiberboard 1, but also support the limiting belt 812 when the supporting roller 874 is not in contact with the fiberboard 1, so that the limiting belt 812 can complete the support and limiting work of the fiberboard 1.

[0034] Working principle: when the protective layer 3 needs to be replaced, the connecting bolt 26 is rotated forward and disassembled, and then the protective layer 3 is pulled to move the protective layer 3 between the fixed frame 21 and the sliding frame 22, and the old protective layer 3 is disassembled. Then, the protective layer 3 is installed at a predetermined position by the above method, and the position of the sliding frame 22 is adjusted to make the screw holes on the sliding frame 22, the fixed frame 21 and the protective layer 3 coaxial. At this time, the fixing work of the three is completed by the set connecting bolt 26, and the installation and replacement of the protective layer 3 is completed; The straw fibers are placed in the processing area of ​​the water removal unit 4 by means of a conveyor. At this time, the distance between the two pressing rollers 442 is changed by the operation of the adjusting component 45. At the same time, the water removal work of the straw fibers is completed by means of the pressing roller component 44. The dehydrated straw fibers are then transported to the breaking unit 5 by means of another conveyor. After being transported to the breaking unit 5 by another conveyor, the two separation wheels 54 rotate, thereby driving the protrusions 55 to rotate, so that the pressed straw fibers can be broken up and transported to the straw remover 61 in the drying unit 6, and then the straw remover 61 breaks them up again and passes them through the drying chamber 63 to complete the heating and drying work; After the straw fibers are pressed and formed to form a fiberboard 1, the fiberboard 1 is transported to the loading section 84 along the chain transmission device 82. At this time, the retaining spring 832 in the loading section 84 gradually reduces the distance between the fiberboard 1 and the fiberboard 1 and abuts against the fiberboard 1 in the moving direction thereof, thereby limiting the position of the fiberboard 1. Then, the transport section 87 and the clamping section are used in coordination to enable the fiberboard 1 to rotate along the transport section 87 and be located in a predetermined deburring area. The fiberboard 1 is deburred by rotating the cutting member 85 and is discharged from the unloading section 83 along the transport section 87 to complete the deburring of the fiberboard 1.

[0035] The preferred embodiments of the present invention are described in detail above in conjunction with the accompanying drawings. However, the present invention is not limited to the specific details in the above embodiments. Within the technical concept of the present invention, various equivalent transformations can be made to the technical scheme of the present invention, and these equivalent transformations all belong to the protection scope of the present invention.

Claims

1. Integrated straw high-density fiberboard, characterized in that: include: The fiberboard (1) body is a layered structure, comprising a straw layer (11), a reinforcing layer (12), a moisture-proof layer (13) and a fire-proof layer (14) symmetrically arranged on both sides of the straw layer (11), a drying chamber (15) provided in the straw layer (11), a plurality of honeycomb placement chambers uniformly provided on the width and height sides of the fiberboard (1), and a plurality of drying bags placed in the drying chamber (15) and the placement chambers; A sealing plate (16) is glued to the wide and high sides of the fiberboard (1) and is used to isolate the drying bag in the placement cavity from the external environment; A protective layer (3) is arranged on one side of the fireproof layer (14) and is used to protect the fiberboard (1); Two protective frames (2) are respectively arranged on the long and high sides of the fiberboard (1) and connected to the protective layer (3) for installing the protective layer (3) on the fireproof layer (14); The protective frame (2) comprises a fixed frame (21) screwed to the fiberboard (1), a sliding frame (22) movably connected to the fixed frame (21), and connecting bolts (26) for mounting the sliding frame (22), the fixed frame (21) and the protective layer (3) on the fiberboard (1).

2. The integrated straw high-density fiberboard according to claim 1, characterized in that: The fixed frame (21) and the sliding frame (22) are both U-shaped structures, and two assemblies (25) are provided between the fixed frame (21) and the sliding frame (22), two first limiting protrusions (23) provided on the sliding frame (22) for supporting the assemblies (25), and two second limiting protrusions (24) provided on the fixed frame (21) and located outside the first limiting protrusions (23); The two free ends of the fixed frame (21) are turned outward to form a convex structure, and the two free ends of the sliding frame (22) are sunken inward to form a concave structure; The free end of the fixed frame (21) is located between the side wall of the sliding frame (22) and the free end of the sliding frame (22), the free end of the sliding frame (22) is located between the free end of the fixed frame (21) and the protective layer (3), and the protective layer (3) is in contact with the fiberboard (1); The assembly (25) comprises a cylindrical member and hemispheres arranged at both ends of the cylindrical member.

3. A drying and pressing device for manufacturing the integrated straw high-density fiberboard according to any one of claims 1 to 2, characterized in that: include: A base (9) for supporting and transporting straw fibers; A dewatering unit (4), used for dewatering the straw fibers after cooking; Two conveyors are provided, each located on both sides of the water removal unit (4); A breaking unit (5) is used to break up the straw fibers stuck to the straw after the water removal operation; A drying unit (6) further breaks up the straw fibers and dries them; A pressing and cooling unit (7) is used to press and mold the straw fibers by mixing the straw fibers with glue and conveying the mixed fibers to a predetermined mold, and to cool the molded fiberboard (1); The deburring unit (8) is used to deburr the formed fiberboard (1).

4. The drying and pressing equipment for integrated straw high-density fiberboard according to claim 3 is characterized in that: The dewatering unit (4) comprises a guide frame (41) and a support frame (43) arranged on a base (9), an adjustment assembly (45) arranged on the support frame (43), two pressure roller assemblies (44) respectively arranged on the guide frame (41) and the adjustment assembly (45), and a plurality of guide rollers (42) arranged on the guide frame (41) and arranged in an arc shape; There is a predetermined feeding area between the two pressing roller assemblies (44).

5. The drying and pressing equipment for integrated straw high-density fiberboard according to claim 4, characterized in that: The pressing roller assembly (44) comprises a driving motor (441), a transmission shaft (443) and a connecting shaft (446) arranged on the support frame (43), a driving wheel arranged at the output end of the driving motor (441), two first driven wheels (444) sleeved on the transmission shaft (443), two second driven wheels (445) sleeved on the connecting shaft (446), a pressing roller (442) located between the two second driven wheels (445) and sleeved on the connecting shaft (446), and a transmission belt for connecting the driving wheel and the transmission shaft (443) and the first driven wheel (444) and the second driven wheel (445); There is a predetermined distance between the two pressing rollers (442), and the straw fibers passing between the two pressing rollers (442) are pressed to narrow the gaps between the straw fibers and reduce the amount of water attached, thereby performing preliminary dehydration work on the straw fibers through pressing.

6. The drying and pressing equipment for integrated straw high-density fiberboard according to claim 5, characterized in that: The adjustment assembly (45) comprises a knob screw (452) threadedly connected to the support frame (43), a transmission block (453) connected to the free end of the knob screw (452), a slider (454) symmetrically arranged on the transmission block (453) and movably connected to the support frame (43), and a connecting seat (455) connected to the slider (454); The pressing roller (442) is used to connect the two connecting seats (455).

7. The drying and pressing equipment for integrated straw high-density fiberboard according to claim 6, characterized in that: The scattering unit (5) comprises a shell (53), a drainage roller (52) and two separation wheels (54) arranged on the shell (53), a plurality of protrusions (55) evenly arranged in the circumferential direction of the separation wheels (54), and a first guide plate (56) and a second guide plate (51) arranged in sequence on the shell (53) along the moving direction of the straw fibers; The first guide plate (56) and the second guide plate (51) are both provided with a plurality of water leakage holes and have a predetermined curvature; The drainage roller (52) and the separation wheel (54) are respectively connected to a motor.

8. The drying and pressing equipment for integrated straw high-density fiberboard according to claim 5, characterized in that: The deburring unit (8) comprises a support platform (81), a chain transmission device (82), a material discharge portion (83) and a housing (813) arranged on the support platform (81), a material feed portion (84) located on the chain transmission device (82), a transport portion (87) arranged on the housing (813) and used to connect the material feed portion (84) and the material discharge portion (83), a cutting member (85) arranged on the housing (813), and a pressing portion arranged on the housing (813); The blanking portion (83) comprises two limiting frames (831), a blanking plate (833) for connecting the two limiting frames (831), and a plurality of retaining springs (832) arranged on opposite sides of the limiting frames (831), wherein the blanking plate (833) is a convex-shaped structure, and the fiberboard (1) is placed on the blanking portion (83) by means of a provided pressing plate; The loading part (84) has the same structure as the unloading part (83); One end of the chain transmission device (82) close to the transport portion (87) is H-shaped, and an overlapping area of ​​a predetermined length exists between the pressing portion and the chain transmission device (82); The transport portion (87) is located above the pressing portion, and a predetermined placement area is provided between the two. When deburring, the fiberboard (1) is placed in the placement area, and the position of the fiberboard (1) is fixed by the cooperation between the transport portion (87) and the pressing portion.

9. The drying and pressing equipment for integrated straw high-density fiberboard according to claim 8, characterized in that: The transport part (87) comprises a feeding motor (872) fixedly mounted on the housing (813), a feeding tray (871) arranged at the output end of the feeding motor (872), a plurality of feeding teeth and a limit seat (873) being arranged on the circumference of the feeding tray (871), and a supporting roller (874) arranged on the limit seat (873); A limiting seat (873) is further provided on the housing (813), and the limiting seat (873) is L-shaped, wherein a limiting groove is provided at a longer end of the L-shaped limiting seat (873) and away from a shorter end; When the fiberboard (1) abuts against the limiting seats (873) located on the outer shell (813) and the loading tray (871), respectively, in the figure corresponding to the orthographic projection of the limiting seat (873), there is an area for the fiberboard (1) to pass through between the shoulder of the limiting seat (873) on the outer shell (813) and the bottom of the limiting seat (873) on the loading tray (871), and the cutting area of ​​the cutting member (85) partially overlaps with the area where the limiting groove is located, so that the cutting member (85) can trim the fiberboard (1) passing through the limiting seat (873); When the fiberboard (1) is transported, the support roller (874) and the limiting seat (873) are both in contact with the fiberboard (1).

10. The drying and pressing equipment for integrated straw high-density fiberboard according to claim 9, characterized in that: The pressing part comprises a first guide roller (88) arranged on the shell (813) and located below the chain transmission device (82), a Z-shaped connecting rod (86) arranged on the shell (813), a second guide roller (89) arranged on the connecting rod (86), a fourth guide roller (811) and a third guide roller (810) arranged on the shell (813), and a plurality of limiting belts (812) for connecting the first guide roller (88), the second guide roller (89), the third guide roller (810) and the fourth guide roller (811); In the orthographic projection direction, one end of the connecting rod (86) is located above the plane where the chain transmission device (82) is located; The support roller (874) is provided so that one side of the limiting belt (812) close to the transport portion (87) has an arc-shaped structure.

Citation Information

Patent Citations

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