Automatic turning device and method for producing basalt fiber composite reinforcement mesh
By designing an automatic flip device, the basalt fiber composite rib mesh is stably fixed and flipped using multi-point and uniformly dispersed fixing components, the deformation or bending problems caused by uneven force during the flip process is solved, the stability and integrity of the mesh is improved, and the uniformity of the surface treatment is ensured.
Patent Information
- Application Number
- CN202510088814.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-21
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2045-01-21
AI Technical Summary
The basalt fiber composite rib mesh is subjected to uneven force during the flip process, which is prone to deformation or bending, which affects the uniformity of the surface treatment. The problem is more prominent when the mesh size is large.
An automatic flip device is designed, including a flip table composed of two front and rear support plates and a support frame, with a flip unit and a workbench on the flip table. The flip unit uses a multi-point and uniformly dispersed fixing component to stabilize the mesh and ensure the stability and integrity of the mesh during the flip process.
The mesh is pressed and fixed by a uniformly arranged fixing component to prevent the mesh from shaking or bending during the flip, which improves the stability and integrity of the mesh and ensures the uniformity and effect of the surface treatment.
Smart Images

Figure CN119502194B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the production field of basalt fiber composite reinforcement mesh, and in particular to automatic turning equipment and method for producing basalt fiber composite reinforcement mesh. Background Art
[0002] Basalt fiber composite reinforcement mesh is a mesh composite material formed by combining basalt fiber with matrix materials such as resin. It is a new type of building material, usually used to improve the crack resistance and integrity of concrete structures, and is widely used in engineering fields such as road construction, bridge reinforcement, and water conservancy facilities. The production process of basalt fiber composite reinforcement mesh mainly includes raw material preparation, fiber processing, molding, curing and shaping, cutting, surface treatment and packaging. The surface treatment of basalt fiber composite reinforcement mesh involves flipping the mesh to ensure the comprehensiveness and uniformity of the surface treatment.
[0003] However, there are still the following problems in the process of flipping basalt fiber composite reinforcement mesh (hereinafter referred to as mesh): First, a robotic arm is usually used to grab and flip the mesh, and the grabbing points are distributed at the edges of the mesh. During the flipping process, the overall force on the mesh is uneven, and the middle part of the mesh is prone to deformation or bending, which will affect the subsequent surface treatment; secondly, when the mesh is large in size, the mesh is more likely to deform during the flipping process by grabbing the edge.
[0004] Therefore, in order to solve the problems existing in the turning process of the basalt fiber composite reinforcement mesh, the present invention provides an automatic turning device for producing the basalt fiber composite reinforcement mesh. Summary of the invention
[0005] The present invention provides an automatic flipping device for producing basalt fiber composite rib mesh, comprising a flipping table composed of two front and rear support plates and a support frame, a flipping unit is arranged between the upper ends of the front and rear support plates, and a workbench is arranged on the left side of the flipping table; the flipping unit comprises a flipping plate arranged between the upper ends of the front and rear support plates, and both the front and rear sides of the left end of the flipping plate are equipped with rotating columns rotatably connected to the corresponding support plates, a flipping assembly for flipping the flipping plate is arranged on the left side of the flipping table, a rectangular through groove is provided on the flipping plate, three mounting plates evenly arranged left and right are arranged in the rectangular through groove, a sliding through groove is provided on the mounting plate, and three mounting blocks evenly arranged front and back are arranged in the sliding through groove; the mounting blocks The fixing components of the fixing mesh are arranged on the top, and the adjusting component for adjusting the position of the fixing component is arranged on the flip plate. The fixing component includes a moving rod that slides up and down and passes through the middle of the mounting block. A circular plate that is sleeved on the outside of the moving rod is arranged above the mounting block, and a connecting spring that is sleeved on the outside of the moving rod is connected between the circular plate and the mounting block. An upper block is installed on the upper end of the moving rod, and a lower block that is slidable up and down and is installed on the outside of the moving rod and fixedly connected to the upper end surface of the circular plate is arranged below the upper block. Pressure rods are hinged on the outer sides of the lower block, and a slot plate is installed on the lower end of the pressure rod away from the lower block. A connecting piece is connected between the upper block and the pressure rod, and a moving component for controlling the upward and downward movement of the moving rod is arranged at the lower end of the flip plate.
[0006] In a possible implementation, elastic telescopic rods are installed on the upper ends of the upper blocks in the fixed components located at the four corners of the rectangular through groove, and a rectangular clamping block is rotatably installed on the upper ends of the telescopic ends of the elastic telescopic rods. A circular fixed block is provided on the upper end of the upper block and is sleeved on the outside of the elastic telescopic rod. A rectangular clamping groove matching the rectangular clamping block is provided on the upper end of the circular fixed block. A horizontal two-way telescopic plate is connected between the circular fixed blocks arranged on the left and right, and a longitudinal two-way telescopic plate is connected between the circular fixed blocks arranged on the front and back, and a pressing plate is installed on the lower ends of the left and right telescopic sections of the horizontal two-way telescopic plate and the lower ends of the front and rear telescopic sections of the longitudinal two-way telescopic plate.
[0007] In one possible implementation, the mounting plate in the middle is fixedly installed inside the rectangular through slot, the two mounting plates on the left and right sides are both slidably installed between the front and rear inner walls of the rectangular through slot, the mounting block in the middle is fixedly installed inside the sliding through slot, and the two mounting blocks on the front and rear sides are both slidably connected to the sliding through slot front and back, the adjustment component includes a moving block, the front upper ends of the two mounting plates on the left and right sides are each installed with a moving block slidably connected to the upper end surface of the flip plate on the front, a bidirectional screw threadedly connected to the moving block is rotatably installed on the front upper end of the flip plate, the right end of the slidingly connected mounting block on the left mounting plate and the left end of the slidingly connected mounting block on the middle and right mounting plates are both installed with control blocks that slide through the corresponding mounting plates, and the front and rear opposing control blocks are threadedly installed on the outside of the same bidirectional stud.
[0008] In a possible implementation, a transverse baffle is provided at the upper end of the middle mounting plate, which is symmetrical front to back and connected to the sliding groove for front to back sliding, and a longitudinal baffle is provided at the middle of the two mounting plates on the left and right sides away from each other.
[0009] In one possible implementation, a bidirectional threaded telescopic column is installed on the right side of the mounting plate located in the middle, and the telescopic end is rotatably connected to the corresponding horizontal baffle. The two mounting plates on the left and right sides are installed with support plates that are connected to the corresponding longitudinal baffles for left and right sliding. A mounting groove is opened on the support plate, and a bolt is installed at the lower end of the longitudinal baffle. The bolt passes through the mounting groove and is threadedly installed with a nut.
[0010] In one possible implementation, a slider is installed at the lower end of the movable rod, a longitudinal telescopic rod is connected between two adjacent sliders on the same front and rear sides, and an inclined telescopic rod is hinged between the two sliders located below the front and rear ends of the left and right mounting plates and the slider located in the middle part below the middle mounting plate.
[0011] In one possible implementation, the connecting member includes connecting rods hinged on the outer sides of the upper block, one end of the connecting rod away from the upper block is hinged to the upper end surface of the pressure rod, and the position of the upper end of the lower block corresponding to the connecting rod is installed with a triangular limit block located between the connecting rod and the moving rod. The moving assembly includes a longitudinal plate, and sliding blocks on the same front and rear sides are slidably installed on the upper end of the same longitudinal plate, and the middle longitudinal plate is provided with guide columns that are symmetrical front and back and slidably connected to the left and right longitudinal plates. The front and rear guide columns are installed between the left and right strip plates, and the middle of the lower end of the middle longitudinal plate is connected to the pushing end of the electric push rod, and the middle of the lower ends of the strip plates on the left and right sides are connected to the telescopic end of the guide telescopic rod, and the electric push rod and the guide telescopic rod are both installed on the lower end of the flip plate through a U-shaped frame.
[0012] In one possible implementation, the flip assembly includes rotating gears installed at the ends of the front and rear rotating columns that are far away from each other, a rack meshed with the lower side of the rotating gear is connected to the workbench for sliding left and right, an avoidance groove for avoiding the rack is provided at the position of the left end of the support plate corresponding to the rack, a C-shaped push plate connected to the lower end surface of the workbench for sliding left and right is connected between the left ends of the front and rear racks, and the middle left end of the horizontal section of the C-shaped push plate is connected to the pushing end of the automatic push rod installed at the lower end of the workbench.
[0013] In one possible implementation, a placement groove is provided at the upper end of the workbench, and two fixed support plates symmetrically arranged on the left and right sides of the center of the workbench are installed at the upper end of the placement groove, and rectangular plates connected to the placement groove for up and down sliding are provided between the left and right fixed support plates and on the side away from the left and right fixed support plates, and telescopic springs evenly arranged front and back are connected between the rectangular plate and the bottom wall of the placement groove, and side plates symmetrically arranged on the left and right sides of the middle longitudinal plate are installed, and abutment plates are installed on the upper ends of the side plates.
[0014] In one possible implementation, two semicircular groove plates are installed between the workbench and the upper end surface of the support plate, which are symmetrical about the front and rear of the flip plate. The semicircular groove plates are concentric with the rotating gears. Sliding columns that are slidably connected to the corresponding semicircular groove plates are installed in the middle of the front and rear sides of the flip plate. An auxiliary rod is connected between the end of the sliding column away from the flip plate and the center of the corresponding rotating gear.
[0015] In addition, the present invention also provides an automatic flipping method for the production of basalt fiber composite reinforcement mesh, which specifically includes the following steps: S1. Placement: Place the cut mesh horizontally and centered on the upper end of the flip plate, and the mounting plates evenly arranged on the left and right support the mesh, and the fixing components arranged front and back on different mounting plates all pass through the corresponding meshes on the mesh.
[0016] S2. Fixation: The moving rods in different fixing components are pushed upward synchronously by the moving components. With the cooperation of the upper block, the connecting piece and the lower block, the circumferentially arranged pressure rods drive the slot plate to move down to the steel bar segment around the corresponding mesh. At this time, the mesh is fixed on the flip plate.
[0017] S3, flipping: the flipping plate is controlled to flip counterclockwise by the flipping assembly, and the fixed assembly and the fixed mesh are flipped synchronously with the flipping plate until the mesh is placed on the end surface of the workbench, and the flipping of the mesh is completed.
[0018] S4, release the fixation: utilize the cooperation between the moving component and the fixing component to make the pressure rod drive the slot plate to reset away from the mesh, then control the flip plate and the fixing component to flip and reset clockwise through the flip component, and then perform surface treatment on the flipped mesh.
[0019] The beneficial effects of the present invention are as follows: 1. The present invention uses evenly arranged fixing components to simultaneously implement multi-point and evenly dispersed pressing and fixing of the mesh, thereby improving the fixing efficiency. At the same time, the fixing components use circumferentially arranged slot plates to press and cooperate with the steel segments around the corresponding meshes to implement stable and powerful pressing and limiting of the mesh, which can not only effectively prevent the mesh from shaking or bending during the subsequent flipping process and improve the stability of the mesh, but also solidify the mesh to prevent the mesh from deformation or damage during flipping.
[0020] 2. The adjustment component used in the present invention can flexibly change the position of the fixing component according to the size of the mesh, increase the scope of application of the mesh, so as to meet the fixing requirements of meshes of different lengths or widths, ensure that the fixing component can always effectively and firmly fix meshes of different sizes, and enable meshes of different sizes to be flipped in the same stable state.
[0021] 3. The flipping unit used in the present invention can center and limit meshes of different sizes, unify the placement status of different meshes, thereby improving the accuracy of mesh fixation and further improving the flipping efficiency. In addition, different fixing components are coordinated through longitudinal telescopic rods and inclined telescopic rods, which is conducive to increasing the relative stability between different fixing components and further improving the stability of the mesh during fixation and flipping.
[0022] In addition to the technical problems solved by the embodiments of the present invention described above, the technical features that constitute the technical solutions, and the beneficial effects brought about by the technical features of these technical solutions, other technical problems that can be solved by an automatic flipping device and method for producing basalt fiber composite reinforcement mesh provided by the embodiments of the present application, other technical features included in the technical solutions, and the beneficial effects brought about by these technical features will be further described in detail in the specific implementation methods. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a schematic diagram of the main stereoscopic structure of the present invention.
[0024] Figure 2 It is a schematic diagram of the three-dimensional structure of the flip assembly of the present invention.
[0025] Figure 3 It is a schematic diagram of the three-dimensional structure of the flip unit of the present invention.
[0026] Figure 4 It is a schematic diagram of the three-dimensional structure of the adjustment component of the present invention.
[0027] Figure 5 It is a schematic diagram of the three-dimensional structure of the mobile component of the present invention.
[0028] Figure 6 It is a schematic diagram of the three-dimensional structure of the pressed plate of the present invention.
[0029] Figure 7 For the present invention Figure 6 Schematic diagram of the enlarged structure of area A in the middle.
[0030] Figure 8 It is a three-dimensional structural schematic diagram of the fixing assembly, the mounting block and the mounting plate of the present invention.
[0031] Fig. 9 It is a three-dimensional structural schematic diagram of the longitudinal telescopic rod and the inclined telescopic rod of the present invention.
[0032] Fig.10 It is a schematic diagram of the three-dimensional structure of the fixing assembly of the present invention.
[0033] Fig.11 The present invention is a schematic diagram of the process flow of an automatic flipping method for producing a basalt fiber composite reinforcement mesh.
[0034] In the figure: 1, support plate; 2, flip unit; 21, flip plate; 211, moving block; 212, bidirectional screw; 213, control block; 214, bidirectional stud; 221, horizontal baffle; 222, longitudinal baffle; 223, bidirectional threaded telescopic column; 224, support plate; 225, installation slot; 23, rectangular slot; 231, moving rod; 232, round plate; 233, connecting spring; 234, upper block; 235, lower block; 236, connecting rod; 237, pressure rod; 238, slot plate; 239, slider; 24, mounting plate; 240, triangular limit block; 241, longitudinal telescopic rod; 242, tilt telescopic rod; 25, sliding slot; 2 51. Longitudinal plate; 252. Guide column; 253. Electric push rod; 254. Guide telescopic rod; 255. U-shaped frame; 256. Strip plate; 26. Mounting block; 261. Elastic telescopic rod; 262. Rectangular clamping block; 263. Circular fixing block; 264. Horizontal two-way telescopic plate; 265. Vertical two-way telescopic plate; 266. Pressing plate; 271. Rotating gear; 272. Rack; 273. U-shaped push plate; 274. Automatic push rod; 281. Side plate; 282. Abutment plate; 3. Workbench; 311. Placement groove; 312. Fixed support plate; 313. Rectangular plate; 314. Telescopic spring; 315. Semicircular groove plate; 316. Auxiliary rod. DETAILED DESCRIPTION
[0035] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific embodiments of the present invention are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention can be implemented in many other ways different from those described below, and those skilled in the art can make similar improvements without violating the connotation of the present invention, so the present invention is not limited by the specific embodiments disclosed below.
[0036] See also Figure 1 A basalt fiber composite mesh production automatic turning equipment includes a turning table consisting of two front and rear support plates 1 and a support frame, a turning unit 2 is arranged between the upper ends of the front and rear support plates 1, and a workbench 3 is arranged on the left side of the turning table.
[0037] See also Figure 1 , Figure 3 , Figure 4 , Figure 6 and Figure 8The flip unit 2 includes a flip plate 21 arranged between the upper ends of the front and rear support plates 1. The front and rear sides of the left end of the flip plate 21 are both equipped with rotating columns rotatably connected to the corresponding support plates 1. A rectangular through slot 23 is provided on the flip plate 21. Three mounting plates 24 evenly arranged on the left and right are provided in the rectangular through slot 23. The mounting plate 24 located in the middle is fixedly installed in the rectangular through slot 23. The two mounting plates 24 located on the left and right sides are both slidably installed between the front and rear inner walls of the rectangular through slot 23. A sliding through slot 25 is provided on the mounting plate 24. Three mounting blocks 26 evenly arranged on the front and rear are provided in the sliding through slot 25. The mounting block 26 located in the middle is fixedly installed in the sliding through slot 25. The two mounting blocks 26 located on the front and rear sides are connected to the sliding through slot 25 is slidably connected front and back, a fixing component for fixing the mesh is arranged on the mounting block 26, and an adjusting component for adjusting the position of the fixing component is arranged on the flip plate 21, the adjusting component includes a moving block 211, and the front upper ends of the two mounting plates 24 on the left and right sides are both installed with moving blocks 211 slidably connected to the upper end surface of the flip plate 21, and the front upper end of the flip plate 21 is rotatably installed with a bidirectional screw 212 threadedly connected to the moving block 211, and the right end of the slidably connected mounting block 26 on the left mounting plate 24 and the left end of the slidably connected mounting block 26 on the middle and right mounting plates 24 are both installed with control blocks 213 that slide through the corresponding mounting plates 24, and the front and rear opposite control blocks 213 are threadedly installed on the outside of the same bidirectional stud 214.
[0038] See also Figure 3 , Figure 4 and Figure 5 A transverse baffle 221 which is symmetrical front and rear and slidably connected to the sliding groove 25 is arranged on the upper end of the middle mounting plate 24, and a longitudinal baffle 222 is arranged in the middle of the side away from the two mounting plates 24 on the left and right sides. A bidirectional threaded telescopic column 223 whose telescopic end is rotatably connected to the corresponding transverse baffle 221 is installed on the right side of the middle mounting plate 24, and a support plate 224 which is slidably connected to the corresponding longitudinal baffle 222 is installed on the side away from the two mounting plates 24 on the left and right sides, and a mounting groove 225 is opened on the support plate 224, and a bolt is installed at the lower end of the longitudinal baffle 222, and a nut is threadedly installed after the bolt passes through the mounting groove 225.
[0039] Place the cut mesh horizontally on the upper end of the flip plate 21 (with the upward side of the mesh as the front and the downward side as the back), and the evenly arranged mounting plates 24 on the left and right can support the mesh. In this process, the mesh needs to be placed between the left and right longitudinal baffles 222 and the front and rear transverse baffles 221. The mesh can be pre-circumferentially limited by the cooperation between the longitudinal baffles 222 and the transverse baffles 221 to ensure that the mesh is centered and stably placed on the flip plate 21. In addition, the fixing components evenly arranged on the front and rear of different mounting plates 24 just pass through the corresponding mesh on the mesh, so that the subsequent mesh can be pressed and fixed at multiple points and evenly, so as to stably flip the mesh and avoid deformation of the mesh during flipping. It should be noted that the present invention is aimed at basalt fiber composite rib mesh with large mesh size.
[0040] In addition, when the length of the mesh changes, the moving blocks 211 on the left and right sides can be synchronously moved toward each other or synchronously moved in opposite directions by rotating the bidirectional screw 212. The moving blocks 211 drive the corresponding mounting plates 24 to move synchronously along the rectangular through slots 23. The mounting blocks 26 drive the fixed components to move synchronously with the mounting plates 24 in the left and right directions. The mounting plates 24 are adjusted to a suitable position according to the length of the mesh, so that the mounting plates 24 evenly arranged on the left and right can stably support meshes of different lengths. At the same time, the change in the position of the fixed components can adjust the point where the mesh is pressed in the left and right directions to ensure that To ensure that meshes of different lengths and sizes can be pressed at multiple points and evenly, in addition, when the mounting plate 24 moves, the corresponding longitudinal baffle plate 222 is driven to move synchronously through the support plate 224. Since the distance between the end of the mesh and the longitudinal baffle plate 222 may change, fine-tuning is then performed by changing the distance between the longitudinal baffle plate 222 and the mounting plate 24. At this time, the corresponding longitudinal baffle plate 222 can be moved along the support plate 224 and the mounting groove 225 to a suitable position, and then the longitudinal baffle plate 222 can be fixed to the upper end of the support plate 224 by the cooperation of bolts and nuts to ensure that the mesh can be placed just between the left and right longitudinal baffle plates 222.
[0041] When the width of the mesh changes, the control blocks 213 on the front and rear sides can be synchronously moved toward each other or synchronously moved in the opposite directions by rotating the bidirectional studs 214. The control blocks 213 drive the mounting blocks 26 to move synchronously along the sliding grooves 25 on the corresponding mounting plates 24. The fixing components move synchronously in the front and rear directions with the mounting blocks 26. According to the width of the mesh, the corresponding mounting blocks 26 and the fixing components are adjusted to appropriate positions. The bidirectional studs 214 corresponding to different mounting plates 24 are all rotated, and the mounting blocks 26 on the left and right opposite mounting plates 24 are on the same straight line. The change in the position of the fixing components in the front and rear directions can meet the fixing requirements of meshes of different widths. In addition, the distance between the front and rear transverse baffles 221 needs to be adjusted synchronously. At this time, the bidirectional threaded telescopic columns 223 can be rotated to make the transverse baffles 221 on the front and rear sides move in the front and rear directions along the mounting plate 24 and the sliding grooves 25 located in the middle until the distance between the front and rear transverse baffles 221 is the same as the width of the mesh, so as to ensure that the mesh can be just placed between the front and rear transverse baffles 221.
[0042] By adjusting the positions of the mounting plate 24 and the mounting block 26, the points at which the fixing component fixes the mesh can be flexibly changed, thereby increasing the applicable scope of the mesh to meet the fixing requirements of meshes of different sizes, ensuring that the fixing component can always effectively and firmly fix meshes of different sizes, and enabling meshes of different sizes to be flipped in the same stable state.
[0043] See also Figure 5 , Figure 7 , Figure 8 , Fig. 9 and Fig.10The fixing assembly includes a moving rod 231 that slides up and down and passes through the middle of the mounting block 26. A circular plate 232 is arranged above the mounting block 26 and is sleeved on the outside of the moving rod 231. A connecting spring 233 sleeved on the outside of the moving rod 231 is connected between the circular plate 232 and the mounting block 26. An upper block 234 is installed on the upper end of the moving rod 231. A lower block 235 is arranged below the upper block 234 and is slidably installed on the outside of the moving rod 231 and is fixedly connected to the upper end surface of the circular plate 232. A pressure rod 237 is hinged on the outer side of the lower block 235. A slot plate 238 is installed on the lower end of the pressure rod 237 away from the lower block 235. The upper block 234 and the pressure rod 23 7 are connected, and the connecting parts include connecting rods 236 hinged on the outer sides of the upper block 234. The end of the connecting rod 236 away from the upper block 234 is hinged to the upper end surface of the pressure rod 237. The position of the upper end of the lower block 235 corresponding to the connecting rod 236 is installed with a triangular limit block 240 located between the connecting rod 236 and the moving rod 231. A slider 239 is installed at the lower end of the moving rod 231. A longitudinal telescopic rod 241 is connected between two adjacent sliders 239 on the same side of the front and rear. The two sliders 239 located below the front and rear ends of the left and right mounting plates 24 are hinged with an inclined telescopic rod 242 between them and the slider 239 located in the middle part below the middle mounting plate 24.
[0044] See also Figure 3 , Figure 4 , Figure 5 and Figure 8 A moving assembly for controlling the upward and downward movement of the moving rod 231 is provided at the lower end of the flip plate 21, and the moving assembly includes a longitudinal plate 251, and sliders 239 on the same side of the front and rear are slidably installed on the upper end of the same longitudinal plate 251, and a guide column 252 that is symmetrical front and rear and slidably connected to the left and right longitudinal plates 251 is installed on the middle longitudinal plate 251, and the front and rear guide columns 252 are installed between the left and right strip plates 256, and the middle part of the lower end of the middle longitudinal plate 251 is connected to the pushing end of the electric push rod 253, and the middle parts of the lower ends of the strip plates 256 on the left and right sides are connected to the telescopic end of the guide telescopic rod 254, and the electric push rod 253 and the guide telescopic rod 254 are both installed at the lower end of the flip plate 21 through a U-shaped frame 255.
[0045] Before flipping the mesh, it is first necessary to drive the middle longitudinal plate 251 to move downward through the electric push rod 253, and the middle longitudinal plate 251 drives the two longitudinal plates 251 and the two strip plates 256 on the left and right sides to move downward synchronously through the guide columns 252 on the front and rear sides, and the guide telescopic rods 254 on the left and right sides shrink synchronously with the upward movement of the corresponding strip plates 256, and the longitudinal plate 251 drives the sliders 239 and the moving rods 231 arranged evenly in the front and back to move downward synchronously. In the initial state, the upper block 234, the connecting rod 236, the lower block 235, the circular plate 232, the pressure rod 237, the triangular limit block 240 and the slot plate 238 are all in a position away from the mounting block 26, and the connecting spring 233 is in a naturally extended state. At the same time, the pressure rod 237 and the slot plate 238 arranged circumferentially are all in a state of tilting in the direction of the upper block 234, which will not interfere with the placement of the mesh.
[0046] As the moving rod 231 moves downward, the upper block 234, the connecting rod 236, the lower block 235, the pressure rod 237, the triangular limit block 240 and the slot plate 238 move downward synchronously, and the lower block 235 gradually contracts downward along the moving rod 231 by pressing the connecting spring 233 through the circular plate 232. The lower block 235 and the circular plate 232 are subjected to the upward elastic force of the connecting spring 233 and move upward along the moving rod 231 relatively. The connecting rod 236 revolves around the upper block 23 4 rotates accordingly, the circumferentially arranged pressure rods 237 and the slot plates 238 gradually rotate outwards, and before the slot plates 238 contact the mesh, the pressure rods 237 and the slot plates 238 have rotated to a horizontal state, at which time the connecting rod 236 just contacts the triangular limit block 240, and at this time the moving rod 231 drives the lower block 235, the circular plate 232, the pressure rods 237 and the slot plates 238 to continue to press the connecting spring 233 to move downward, With the cooperation of the triangular limit block 240 and the connecting rod 236, the pressure rod 237 will not rotate downward any more, and the pressure rod 237 and the slot plate 238 remain horizontal and move down until the lower end surface of the slot plate 238 conflicts with the mounting block 26. During this process, the two slot plates 238 on the left and right sides of the same lower block 235 are gradually inserted into the steel bar segments on the left and right sides of the corresponding mesh, and the two slot plates 238 on the front and rear sides of the same lower block 235 are gradually inserted into the steel bar segments on the front and rear sides of the corresponding mesh, and all the fixing components simultaneously implement the pressing of the mesh, and the fixing efficiency is relatively high. In addition, by utilizing the cooperation between the circumferentially arranged slot plates 238 and the steel bar segments on the front, back, left and right sides, not only can the mesh be stably and forcefully pressed and limited around, the mesh can be prevented from shaking or bending during the subsequent flipping process, the stability of the mesh can be improved, the solid shape of the mesh can be achieved, and the mesh can be prevented from deformation or damage when subjected to pressure.
[0047] During the process of moving the mounting plate 24 and the mounting block 26 to change the position of the fixed component, the longitudinal plate 251 can drive the corresponding slider 239 to move synchronously in the left and right directions along the guide column 252, and the slider 239 can move forward and backward along the longitudinal plate 251. The inclined telescopic rod 242 can be synchronously telescoped and rotated around the hinge point between it and the corresponding slider 239 while the longitudinal plate 251 drives the slider 239 to move left and right. The longitudinal telescopic rod 241 can be synchronously telescoped and extended while the slider 239 moves forward and backward. The cooperation between the triangular-shaped longitudinal telescopic rod 241 and the inclined telescopic rod 242 can increase the relative stability between different fixed components.
[0048] See also Figure 3 , Figure 6 , Figure 7 and Fig.10 , the upper ends of the upper blocks 234 in the fixed components located at the four corners of the rectangular through groove 23 are all installed with elastic telescopic rods 261, and the upper ends of the telescopic ends of the elastic telescopic rods 261 are rotatably installed with rectangular clamping blocks 262. The upper end of the upper block 234 is provided with a circular fixed block 263 sleeved on the outside of the elastic telescopic rod 261, and the upper end of the circular fixed block 263 is provided with a rectangular clamping groove matched with the rectangular clamping block 262. A horizontal two-way telescopic plate 264 is connected between the circular fixed blocks 263 arranged on the left and right, and a longitudinal two-way telescopic plate 265 is connected between the circular fixed blocks 263 arranged front and back. The lower ends of the left and right telescopic sections of the horizontal two-way telescopic plate 264 and the lower ends of the front and rear telescopic sections of the longitudinal two-way telescopic plate 265 are both installed with pressing plates 266.
[0049] After the mesh is fixed, the four circular fixing blocks 263 can be placed at the upper ends of the upper blocks 234 located at the four corners of the rectangular through slot 23 at the same time with manual assistance. In the initial state, the elastic telescopic rod 261 is in a naturally extended state. After the placement of the circular fixing blocks 263 is completed, the rectangular clamping block 262 can be pulled to move upward until the rectangular clamping block 262 is located above the rectangular clamping slot. At this time, the elastic telescopic rod 261 is in an extended state, and then the rectangular clamping block 262 can be rotated to make the rectangular clamping block 262 parallel to the rectangular clamping slot, and then the rectangular clamping block 262 is released, and the rectangular clamping block 262 is clamped into the rectangular clamping slot under the action of the contraction force of the elastic telescopic rod 261.
[0050] The circular fixed block 263 can be fixed to the corresponding upper block 234 upper end by using the elastic telescopic rod 261, the rectangular clamping block 262 and the rectangular clamping groove. In the process of placing the circular fixed block 263, the horizontal two-way telescopic plate 264 and the vertical two-way telescopic plate 265 are both synchronously placed above the mesh, and the pressing plate 266 at the lower end of the left and right telescopic ends of the horizontal two-way telescopic plate 264 and the pressing plate 266 at the lower end of the front and rear telescopic ends of the vertical two-way telescopic plate 265 are synchronously attached to the upper end surface of the mesh. The front of the mesh is protected by the pressing plate 266, which can further prevent the mesh from being deformed by gravity during the subsequent flipping process. When the position of the fixed component changes, the horizontal two-way telescopic plate 264 and the vertical two-way telescopic plate 265 can be telescoped synchronously.
[0051] See also Figure 1 , Figure 2 and Figure 3 A flipping assembly for flipping the flip plate 21 is arranged on the left side of the flip table, and the flipping assembly includes a rotating gear 271 installed at one end away from the front and rear rotating columns, and a rack 272 is meshed with the lower side of the rotating gear 271 and is connected to the workbench 3 for left and right sliding. A avoidance groove for avoiding the rack 272 is opened at the position of the left end of the support plate 1 corresponding to the rack 272, and a U-shaped push plate 273 is connected to the lower end surface of the workbench 3 for left and right sliding between the left ends of the front and rear racks 272, and the middle left end of the horizontal section of the U-shaped push plate 273 is connected to the pushing end of the automatic push rod 274 installed at the lower end of the workbench 3.
[0052] See also Figure 1-Figure 5 The workbench 3 has a placement groove 311 at the upper end, and the placement groove 311 is larger than the rectangular through groove 23. Two fixed support plates 312 are installed on the upper end of the placement groove 311, which are symmetrical about the center of the workbench 3. A rectangular plate 313 connected to the placement groove 311 for sliding up and down is provided between the left and right fixed support plates 312 and on the side away from the left and right fixed support plates 312. A telescopic spring 314 evenly arranged front and back is connected between the rectangular plate 313 and the bottom wall of the placement groove 311. The middle longitudinal plate 251 Front-to-rear symmetrical side panels 281 are installed on both sides of the left and right sides, and abutment panels 282 are installed on the upper ends of the side panels 281. Two semicircular groove panels 315 that are front-to-rear symmetrical about the flip plate 21 are installed between the workbench 3 and the upper end surfaces of the support plate 1. The semicircular groove panels 315 are coaxial with the rotating gear 271. Sliding columns that are slidably connected to the corresponding semicircular groove panels 315 are installed in the middle of the front and rear sides of the flip plate 21, and an auxiliary rod 316 is connected between the end of the sliding column away from the flip plate 21 and the center of the corresponding rotating gear 271.
[0053] See also Figure 1-Figure 11During operation: in the process of flipping the mesh, the automatic push rod 274 can push the U-shaped push plate 273 to move to the right, and the U-shaped push plate 273 drives the racks 272 on the front and rear sides to move to the right along the workbench 3 synchronously, and the rotating gear 271 rotates counterclockwise synchronously with the right movement of the rack 272. The rotating gears 271 on the front and rear sides drive the flip plate 21 to rotate counterclockwise around the rotating point between the rotating column and the support plate 1 through the corresponding rotating column, and the flip plate 21 drives the mounting plate 24, the mounting block 26, the fixing assembly, the moving assembly, the adjusting ... The entire assembly flips synchronously with the mesh, and the sliding columns on the front and rear sides of the flip plate 21 can move synchronously along the corresponding semicircular groove plates 315, and the sliding columns can also rotate synchronously with the rotation of the rotating gear 271 through the auxiliary rod 316. The sliding cooperation between the semicircular groove plate 315 and the sliding column can support, limit and guide the flipping of the flip plate 21. The cooperation between the rotating gear 271, the auxiliary rod 316 and the sliding column can increase the force points during the flipping process of the flip plate 21, thereby improving the stability of the flipping process of the flip plate 21.
[0054] During the counterclockwise flipping of the flip plate 21, the horizontal two-way telescopic plate 264 and the vertical two-way telescopic plate 265 drive the corresponding pressing plate 266 to always fit and protect the front side of the mesh. However, when the mesh is flipped to a position close to the upper end surface of the workbench 3, the rotation of the flip plate 21 is paused, and then the rectangular card block 262 is manually reset in the opposite manner to disengage it from the rectangular card slot, so as to remove the circular fixing block 263 from the upper block 234, thereby preventing the horizontal two-way telescopic plate 264, the vertical two-way telescopic plate 265 and the pressing plate 266 from obstructing the mesh from reaching the upper end surface of the workbench 3.
[0055] Then the flip plate 21 can be further rotated to make the mesh fit with the upper end surface of the fixed support plate 312, and the rectangular blocks 262 in the fixed components at the four corners simultaneously press down the corresponding rectangular plates 313, and the rectangular plates 313 move downward along the placement groove 311 by compressing the telescopic spring 314. At this time, it is necessary to release the fixing assembly from fixing the mesh.
[0056] Before the fixing assembly fixes the mesh, the middle longitudinal plate 251 drives the abutment plate 282 through the side plates 281 to be flush with the mounting plate 24. After the fixing assembly fixes the mesh, the middle longitudinal plate 251 drives the abutment plate 282 through the side plates 281 to move downward to a position away from the mounting plate 24. In the process of releasing the fixing assembly, the middle longitudinal plate 251 can be pushed downward by the electric push rod 253 in the same manner as above, and the two longitudinal plates 251 on the left and right sides move downward synchronously. The moving rods 231 in different fixing assemblies move downward with the corresponding longitudinal plates 251 at the same time, and the moving rods 231 drive the upper block 234, the elastic telescopic rod 261 and the rectangular block 262 to continue to move downward, and the corresponding The rectangular plate 313 is suppressed and continues to move downward along the placement groove 311 by compressing the telescopic spring 314. At the same time, the lower block 235 and the circular plate 232 are gradually reset to make the connecting spring 233 in a naturally extended state, and the pressure rod 237 and the slot plate 238 gradually separate from the mesh and gradually reset to an inclined state with the cooperation of the connecting rod 236 to release the pressing and fixing of the mesh by the fixing assembly. At this time, the middle longitudinal plate 251 can drive the corresponding abutment plate 282 to fit the part of the mesh located on the fixed support plate 312 through the side plate 281. The cooperation between the abutment plate 282 and the fixed support plate 312 can be used to suppress the mesh after the fixation is released to avoid serious position displacement or deformation of the mesh.
[0057] Then the automatic push rod 274 can drive the racks 272 on the front and rear sides to move left and reset synchronously through the U-shaped push plate 273, and the rotating gear 271 drives the flip plate 21 to rotate clockwise and reset through the rotating column, and the flip plate 21 drives the fixed component, the moving component and the adjustment component to flip and reset synchronously clockwise. At this time, the rectangular plate 313 moves up and resets along the placement groove 311 under the action of the telescopic spring 314, and the mesh is laid flat on the upper end surface of the rectangular plate 313 and the fixed support plate 312. At this time, the back of the mesh is facing up, and the back of the mesh can be processed accordingly later.
[0058] See also Figure 1-Figure 11 The present invention also provides an automatic flipping method for producing basalt fiber composite rib mesh, which specifically includes the following steps: S1. Placement: Place the cut mesh horizontally and centered on the upper end of the flip plate 21, and the mounting plates 24 evenly arranged on the left and right support the mesh, and the fixing components arranged front and back on different mounting plates 24 all pass through the corresponding meshes on the mesh.
[0059] S2. Fixation: The moving rods 231 in different fixing components are pushed upward synchronously by the moving components. With the cooperation of the upper block 234, the connecting piece and the lower block 235, the circumferentially arranged pressure rods 237 drive the slot plate 238 to move downward to clamp the steel bar segments around the corresponding mesh. At this time, the mesh is fixed on the flip plate 21.
[0060] S3, flipping: the flipping plate 21 is controlled to flip counterclockwise by the flipping assembly, and the fixing assembly and the fixed mesh are flipped synchronously with the flipping plate 21 until the mesh is placed on the upper end surface of the workbench 3, and the flipping of the mesh is completed.
[0061] S4, release the fixation: utilize the cooperation between the moving component and the fixing component to make the pressure rod 237 drive the slot plate 238 to reset away from the mesh, then control the flip plate 21 and the fixing component to flip and reset clockwise through the flip component, and then perform surface treatment on the flipped mesh.
[0062] In the embodiments of the present invention, unless otherwise clearly specified and limited, the first feature being "above" or "below" the second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, the first feature being "above", "above" and "above" the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. The first feature being "below", "below" and "below" the second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0063] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "connect", "install", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, an integral connection, or a sliding connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0064] The embodiments of this specific implementation method are all preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention. Therefore, all equivalent changes made based on the structure, shape, and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. An automatic turning device for producing basalt fiber composite rib mesh, comprising a turning table consisting of two front and rear support plates (1) and a support frame, characterized in that: A turning unit (2) is arranged between the upper ends of the front and rear support plates (1), and a workbench (3) is arranged on the left side of the turning table; The flip unit (2) comprises a flip plate (21) arranged between the upper ends of the front and rear support plates (1); the front and rear sides of the left end of the flip plate (21) are both provided with rotating columns rotatably connected to the corresponding support plates (1); a flip assembly for flipping the flip plate (21) is provided on the left side of the flip table; a rectangular through slot (23) is provided on the flip plate (21); three mounting plates (24) evenly arranged left and right are provided in the rectangular through slot (23); a sliding through slot (25) is provided on the mounting plate (24); three mounting blocks (26) evenly arranged front and back are provided in the sliding through slot (25); The mounting blocks (26) are provided with a fixing assembly for fixing the mesh, the flip plate (21) is provided with an adjustment assembly for adjusting the position of the fixing assembly, the fixing assembly comprises a moving rod (231) which slides up and down and passes through the middle of the mounting block (26), a circular plate (232) which is sleeved on the outside of the moving rod (231) is provided above the mounting block (26), a connecting spring (233) which is sleeved on the outside of the moving rod (231) is connected between the circular plate (232) and the mounting block (26), and an upper block (231) is provided on the upper end of the moving rod (231). 34), a lower block (235) is provided below the upper block (234) and is slidably mounted on the outside of the moving rod (231) and fixedly connected to the upper end surface of the circular plate (232), pressure rods (237) are hingedly connected to the outer sides of the lower block (235), a slot plate (238) is installed at the lower end of the pressure rod (237) away from the lower block (235), a connecting piece is connected between the upper block (234) and the pressure rod (237), and a moving component for controlling the moving rod (231) to move up and down is provided at the lower end of the flip plate (21).
2. The automatic turning device for producing basalt fiber composite mesh according to claim 1 is characterized by: The upper ends of the upper blocks (234) in the fixing components located at the four corners of the rectangular through slot (23) are all equipped with elastic telescopic rods (261), the upper ends of the telescopic ends of the elastic telescopic rods (261) are rotatably equipped with rectangular clamping blocks (262), the upper ends of the upper blocks (234) are provided with circular fixing blocks (263) sleeved on the outer sides of the elastic telescopic rods (261), the upper ends of the circular fixing blocks (263) are provided with rectangular clamping grooves matched with the rectangular clamping blocks (262), the horizontal two-way telescopic plates (264) are connected between the circular fixing blocks (263) arranged on the left and right, the longitudinal two-way telescopic plates (265) are connected between the circular fixing blocks (263) arranged on the front and back, and the lower ends of the left and right telescopic sections of the horizontal two-way telescopic plates (264) and the lower ends of the front and back telescopic sections of the longitudinal two-way telescopic plates (265) are both equipped with pressing plates (266).
3. The automatic turning device for producing basalt fiber composite mesh according to claim 1 is characterized by: The mounting plate (24) located in the middle is fixedly installed inside the rectangular through groove (23), and the two mounting plates (24) located on the left and right sides are both slidably installed between the front and rear inner walls of the rectangular through groove (23). The mounting block (26) located in the middle is fixedly installed inside the sliding through groove (25), and the two mounting blocks (26) located on the front and rear sides are both connected to the sliding through groove (25) in a forward and backward sliding manner. The adjustment component includes a moving block (211), and the upper ends of the front sides of the two mounting plates (24) located on the left and right sides are both installed with a turning plate (21). A moving block (211) is slidably connected to the upper end surface, and a bidirectional screw rod (212) threadedly connected to the moving block (211) is rotatably installed on the upper end of the front side of the flip plate (21). The right end of the slidably connected mounting block (26) located on the left mounting plate (24) and the left end of the slidably connected mounting block (26) located on the middle and right mounting plates (24) are both installed with a control block (213) that slides through the corresponding mounting plate (24), and the front and rear opposite control blocks (213) are threadedly installed on the outside of the same bidirectional stud (214).
4. The automatic turning device for producing basalt fiber composite mesh according to claim 1 is characterized by: A transverse baffle (221) is provided at the upper end of the middle mounting plate (24) and is symmetrical in front and back and is slidably connected to the sliding groove (25). A longitudinal baffle (222) is provided at the middle of the two mounting plates (24) on the left and right sides.
5. The automatic turning device for producing basalt fiber composite reinforcement mesh according to claim 4 is characterized by: A bidirectional threaded telescopic column (223) whose telescopic end is rotatably connected to the corresponding transverse baffle (221) is installed on the right side of the mounting plate (24) located in the middle, and a support plate (224) is installed on the side away from the two mounting plates (24) on the left and right sides, which is slidably connected to the corresponding longitudinal baffle (222). The support plate (224) is provided with a mounting groove (225), and a bolt is installed at the lower end of the longitudinal baffle (222), and a nut is threadedly installed after the bolt passes through the mounting groove (225).
6. The automatic turning device for producing basalt fiber composite reinforcement mesh according to claim 1 is characterized by: The lower end of the moving rod (231) is equipped with a slider (239), and a longitudinal telescopic rod (241) is connected between two adjacent sliders (239) on the same side of the front and rear sides. The two sliders (239) located below the front and rear ends of the left and right mounting plates (24) are hinged with an inclined telescopic rod (242) between the slider (239) located in the middle part below the middle mounting plate (24).
7. The automatic turning device for producing basalt fiber composite reinforcement mesh according to claim 6, characterized in that: The connecting member comprises a connecting rod (236) hinged on all four sides of the upper block (234), one end of the connecting rod (236) away from the upper block (234) is hinged to the upper end surface of the pressure rod (237), and a triangular limit block (240) located between the connecting rod (236) and the moving rod (231) is installed at the position of the upper end of the lower block (235) corresponding to the connecting rod (236). The moving assembly comprises a longitudinal plate (251), and sliders (239) on the same side of the front and rear are slidably installed on the upper end of the same longitudinal plate (251), and the longitudinal plate located in the middle A guide column (252) is installed on the front and rear sides of the vertical plate (251) and is symmetrical and slidably connected to the left and right longitudinal plates (251). The front and rear guide columns (252) are installed between the left and right strip plates (256). The middle part of the lower end of the longitudinal plate (251) in the middle is connected to the pushing end of the electric push rod (253). The middle parts of the lower ends of the strip plates (256) on the left and right sides are connected to the telescopic ends of the guide telescopic rod (254). The electric push rod (253) and the guide telescopic rod (254) are installed on the lower end of the flip plate (21) through a U-shaped frame (255).
8. The automatic turning device for producing basalt fiber composite reinforcement mesh according to claim 1 is characterized by: The turning assembly comprises a rotating gear (271) mounted at one end of the front and rear rotating columns which are separated from each other; a rack (272) meshing with the lower side of the rotating gear (271) and connected to the workbench (3) for sliding left and right; a clearance groove for avoiding the rack (272) is provided at the position of the left end of the support plate (1) corresponding to the rack (272); a U-shaped push plate (273) connected to the lower end surface of the workbench (3) for sliding left and right is connected between the left ends of the front and rear racks (272); and a middle portion of the left end of the horizontal section of the U-shaped push plate (273) is connected to the pushing end of an automatic push rod (274) mounted at the lower end of the workbench (3).
9. The automatic turning device for producing basalt fiber composite reinforcement mesh according to claim 1, characterized in that: The workbench (3) is provided with a placement groove (311) at the upper end, and two fixed support plates (312) are installed at the upper end of the placement groove (311) symmetrically about the center of the workbench (3). A rectangular plate (313) connected to the placement groove (311) for sliding up and down is provided between the left and right fixed support plates (312) and on the side away from the left and right fixed support plates (312). A telescopic spring (314) evenly arranged front and back is connected between the rectangular plate (313) and the bottom wall of the placement groove (311). Side plates (281) symmetrically arranged front and back are installed on the left and right sides of the middle longitudinal plate (251), and abutment plates (282) are installed at the upper ends of the side plates (281).
10. An automatic turning method for producing basalt fiber composite reinforcement mesh, characterized in that: The automatic turning device for producing basalt fiber composite reinforcement mesh according to claim 1 is used to complete the process, including the following steps: S1. Placement: The cut mesh is placed horizontally and centered on the upper end of the flip plate (21), and the mounting plates (24) evenly arranged on the left and right support the mesh, and the fixing components arranged front and back on different mounting plates (24) all pass through the corresponding meshes on the mesh; S2, fixing: the moving rods (231) in different fixing components are pushed downward synchronously by the moving components, and under the cooperation of the upper block (234), the connecting piece and the lower block (235), the circumferentially arranged pressure rods (237) drive the clamping plate (238) to move downward to clamp the steel bar segments around the corresponding mesh, and the mesh is fixed on the flip plate (21); S3, flipping: the flipping plate (21) is flipped counterclockwise by the flipping assembly, and the fixing assembly and the fixed mesh are flipped synchronously with the flipping plate (21) until the mesh is placed on the upper end surface of the workbench (3), and the flipping of the mesh is completed; S4, release the fixation: the pressure rod (237) drives the slot plate (238) to reset away from the mesh by using the cooperation between the moving assembly and the fixing assembly, and then the flipping assembly controls the flipping plate (21) and the fixing assembly to flip and reset clockwise, and then the flipped mesh is subjected to surface treatment.
Citation Information
Patent Citations
Lifting turnover device
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Glass fiber mesh weaving and shaping processing equipment and process
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