Environment-friendly PVC processing plastic dipping equipment
By designing automated dip-plastic equipment boxes and related mechanisms, the problems of low dip-plastic efficiency and low automation of existing environmentally friendly PVC processing dip-plastic equipment are solved, and stable clamping and uniform dip-plastic of materials are achieved, and production efficiency and product quality are improved.
Patent Information
- Application Number
- CN202411689411.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-25
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2044-11-25
AI Technical Summary
The existing environmentally friendly PVC processing and plastic dipping equipment has low plastic dipping efficiency and low degree of automation, and requires multiple workers to perform auxiliary operations. The large number of human intervention leads to uneven product quality and high cost, making it difficult to achieve full and uniform plastic dipping.
An environmentally friendly PVC processing and dipping equipment including a dipping equipment box, a clamping mechanism, a moving adjustment mechanism, an angle adjustment mechanism, a flip adjustment mechanism and a dipping injection mechanism are designed. Through the automated control of these mechanisms, stable clamping, horizontal and vertical adjustment, flip and rotation of the material, and uniform injection of the immersion liquid, ensuring that the material is fully mixed and immersed in the immersion equipment box.
It improves the efficiency of dipping plastic, reduces human intervention, achieves the unity of product quality and significantly improves production efficiency, and reduces labor costs.
Smart Images

Figure CN119502210A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of plastic dipping equipment, in particular to environmentally friendly PVC processing plastic dipping equipment. Background Art
[0002] PVC (polyvinyl chloride) dipping liquid can be widely used in the coating of sports fitness equipment, labor protection PVC gloves, hardware tool handles, handles, wire hangers, hooks, electrical insulation materials, soft rubber sleeves, handicrafts, valve handles, automobile (motorcycle) anti-theft lock sheaths and other products.
[0003] Dip molding is a plastic coating process. It can be divided into liquid dipping and powder dipping according to the raw materials of dipping. Most of the liquid dipping uses hot dipping liquid. Thermoplastic plastic coating has the characteristics of softening when heated and solidifying into film after cooling. Liquid dipping generally consists of four main processes: pretreatment, preheating, dipping, and baking plasticization. The corresponding dipping equipment generally includes a front furnace, a dipping mechanism, and a back furnace.
[0004] The existing environmentally friendly PVC processing and dipping equipment on the market has low dipping efficiency. Due to the low degree of automation of the existing dipping equipment, multiple workers are required to assist in the operation, which makes the dipping efficiency low. In addition, due to more human intervention, the product quality is uneven. At the same time, the use of traditional dipping equipment requires scarce professional dipping personnel, which has high labor costs and is difficult to achieve fully uniform dipping. Therefore, it is necessary to design a corresponding technical solution to solve this problem. Summary of the invention
[0005] 1. Technical issues to be solved
[0006] In view of the shortcomings of the prior art, the present invention provides an environmentally friendly PVC processing and dipping equipment, which solves the technical problems of the existing environmentally friendly PVC processing and dipping equipment, such as low dipping efficiency, low degree of automation, need for multiple workers to perform auxiliary operations, frequent human intervention resulting in uneven product quality, high cost, and difficulty in achieving fully uniform dipping.
[0007] (II) Technical solution
[0008] To achieve the above objectives, the present invention is implemented through the following technical solutions: an environmentally friendly PVC processing dipping equipment, including a dipping equipment box, a clamping mechanism, a moving adjustment mechanism, an angle adjustment mechanism, a flip adjustment mechanism and a dipping injection mechanism, wherein the dipping equipment box is a frame-shaped structure and a drain pipe is fixedly connected to the front of the bottom thereof;
[0009] The movable adjustment mechanism is arranged at the upper part of both sides of the plastic dipping equipment box, the flip adjustment mechanism is arranged at the upper end of the movable adjustment mechanism, and the angle adjustment mechanism is installed at the middle of the bottom of the flip adjustment mechanism;
[0010] The clamping mechanism is installed at the bottom of the angle adjustment mechanism, and the clamping mechanism includes a bidirectional cylinder, a fixing plate 1 and a clamping plate. The two ends of the bidirectional cylinder are connected with pneumatic rods. The fixing plate 1 is fixed to the outer end of the pneumatic rod. The clamping plate is L-shaped and fixed to the lower end of the inner wall of the fixing plate 1.
[0011] The plastic dipping and spraying mechanism is arranged at the front and rear of the two-way cylinder, and includes a second fixed plate, a liquid pump, a liquid extraction pipe, a sleeve, a liquid outlet pipe and a nozzle. The second fixed plate is fixed at the front and rear ends of the two-way cylinder, the liquid pump is fixed above the second fixed plate, the liquid outlet pipe penetrates the second fixed plate and is connected to the bottom of the liquid pump, the nozzle is installed at the bottom of the liquid outlet pipe, the liquid extraction pipe is connected to the outer end of the liquid pump, and the sleeve is slidably connected to the outside of the liquid extraction pipe.
[0012] Preferably, a reinforcing plate is welded to the middle of the outer side of the clamping plate, and through hole grooves are distributed inside the clamping plate, and the through hole grooves are in a double-row array structure, and a convex plate is slidably connected inside the through hole grooves; the reinforcing plate is used to strengthen the structural strength of the clamping plate, and the through hole grooves in the double-row array structure are used to adjust the convex plate inwardly and outwardly, and the convex plate is used to extend to prevent sliding during clamping, thereby increasing the friction of clamping.
[0013] Preferably, a baffle is fixedly provided at the outer end of the convex plate, a second cross bar is fixedly provided at the outer end of the baffle, an end plate is fixedly provided at the outer end of the second cross bar, a first cross bar is fixedly provided at the middle of the outer end of the end plate, a connecting plate is fixedly provided at the outer end of the first cross bar, and a telescopic sleeve is fixedly provided between the inner side of the end plate and the reinforcing plate; the baffle is used to fix multiple convex plates, the second cross bar, the end plate and the first cross bar are used to push and control the movement of the convex plates, and the telescopic sleeve is used to assist the end plate to move inward and outward.
[0014] Preferably, an electric push rod device 1 is fixedly provided on the outer wall of the fixed plate 1, the outer end of the electric push rod device 1 is connected to a push rod 1, and the outer end of the push rod 1 is fixed to the upper end of the inner wall of the connecting plate; the electric push rod device 1 and the push rod 1 are used to automatically control the inward and outward movement adjustment of the connecting plate, and then control the movement of the cross bar 1, the end plate and the cross bar 2.
[0015] Preferably, the movable adjustment mechanism includes a longitudinal plate, the longitudinal plate is welded to the upper part of both sides of the plastic dipping equipment box, a slide groove is opened inside the longitudinal plate, the inside of the slide groove is longitudinally rotatably connected with a lead screw, the front end of the lead screw is penetrated and connected with a drive motor 1, and the drive motor 1 is fixed to the front end of the longitudinal plate; the slide groove is used to limit the sliding slider, and the drive motor 1 is used to drive and control the rotation adjustment of the lead screw.
[0016] Preferably, a slider is connected to the outside of the lead screw through a threaded sleeve, and limit plates are fixedly provided at the upper and lower parts of the slider, and a bracket with an L-shaped structure is fixedly provided on the outer surface of the limit plate, and an electric push rod device 2 is connected through the outer end of the bracket, and a push rod 2 is connected to the top of the electric push rod device 2; the lead screw is used to drive the slider to slide longitudinally to adjust the position, the limit plate is used to assist in stable sliding, and the brackets with L-shaped structures at the upper and lower parts are used to support the electric push rod device 2 with high strength and stability, and the electric push rod device 2 is used to automatically control the lifting and lowering of the push rod 2 to adjust the height.
[0017] Preferably, the flip adjustment mechanism includes a top plate, a support plate, a transverse axis 1, an axle seat 1, a transverse axis 2 and an axle seat 2, the support plate is fixedly arranged on the top of the push rod 2, the axle seat 1 and the axle seat 2 are respectively fixedly arranged on the inner side walls of the support plate at both ends, the transverse axis 1 and the transverse axis 2 are respectively rotatably connected to the inner ends of the axle seat 1 and the axle seat 2, and the top plate is fixedly arranged between the transverse axis 1 and the transverse axis 2; the top plate is used to fix and support the overall flip adjustment mechanism, the support plate is used to fix and support the top of the push rod 2 for the flip adjustment mechanism as a whole, the transverse axis 1 and the transverse axis 2 are used to rotate and adjust the top plate, the axle seat 1 and the axle seat 2 are used to support the rotation of the transverse axis 1 and the transverse axis 2, the smoothness is high, and jamming is avoided.
[0018] Preferably, a shaft disc 1 is fixedly provided in the middle of the horizontal axis 1, a shaft disc 2 is connected to the bottom of the shaft disc 1 through a gear chain, a drive shaft 2 is fixedly provided at the right end of the shaft disc 2, a drive motor 3 is connected to the right end of the drive shaft 2, and a vertical plate is fixedly provided between the top of the drive motor 3 and the support plate; the vertical plate is used to fix and support the drive motor 3, the drive motor 3 is used to drive and control the drive shaft 2 and the shaft disc 2 to rotate, the shaft disc 2 is used to drive the shaft disc 1 to rotate through the gear chain, and the shaft disc 1 is used to drive the horizontal axis 1 to rotate.
[0019] Preferably, the angle adjustment mechanism includes a driving motor 2, a locking plate, a driving shaft 1 and a mounting plate, the locking plate is welded to the front and rear of the top of the driving motor 2, and the locking plate is snap-fitted and installed in the middle of the top plate, the driving shaft 1 is connected to the output end of the driving motor 2, and the mounting plate is welded to the bottom of the driving shaft 1; the locking plate is used to snap-fit and install in the middle of the top plate, the driving motor 2 is used to drive and control the driving shaft 1 and the mounting plate to rotate and adjust the angle, and the mounting plate is used to disassemble and assemble the clamping mechanism below.
[0020] Preferably, the bottom of the sleeve is an open structure, and an annular sealing ring is sleeved and distributed between the inner wall of the sleeve and the outer wall of the liquid extraction tube. An electric push rod device three is fixedly provided at the bottom of the fixed plate two, and a push rod three is connected to the bottom of the electric push rod device three, and an extension plate is fixedly provided between the bottom of the push rod three and the outer wall of the sleeve; the sleeve of the lower open structure is located outside the liquid extraction tube for sliding adjustment, and the annular sealing ring is used to seal between the sleeve and the liquid extraction tube, so that the liquid extraction is more stable, and the annular sealing ring is fixed to the inner wall of the sleeve and is in sealing contact with the outer wall of the liquid extraction tube. The electric push rod device three and the push rod three are used to automatically control the extension plate to lift and adjust the height, and the extension plate is used to drive the sleeve to adjust the height up and down, and the sleeve extends downward to suck the dipping liquid at the bottom of the inside of the dipping equipment box.
[0021] (III) Beneficial effects
[0022] Compared with the prior art, the invention has the following advantages: the clamping mechanism is provided to facilitate clamping and locking the material to be dip-molded, so that the dip-molding process is more stable, and the moving adjustment mechanism is provided on both sides of the dip-molding equipment box and the flip adjustment mechanism is provided on the upper end of the moving adjustment mechanism. , The angle adjustment mechanism installed in the middle of the bottom of the flip adjustment mechanism can automatically control the material to adjust the horizontal and vertical position, flip and rotate to adjust the angle, so that the material is fully mixed and processed inside the dipping equipment box. However, through the dipping spray mechanism arranged in front and behind the two-way cylinder, the dipping liquid can be sprayed to the front and back of the material, further realizing full dipping processing and significantly improving its production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0024] Figure 2 It is a schematic diagram of the mobile adjustment mechanism of the present invention;
[0025] Figure 3 It is a schematic diagram of the flip adjustment mechanism of the present invention;
[0026] Figure 4 It is a schematic diagram of the outer end of the clamping mechanism of the present invention;
[0027] Figure 5 It is a schematic diagram of the inner side end of the clamping mechanism of the present invention;
[0028] Figure 6 For the present invention Figure 5 The enlarged structural diagram at A in the middle;
[0029] Figure 7 It is a schematic diagram of the outer end of the plastic dipping and injection mechanism of the present invention;
[0030] Figure 8 It is a schematic diagram of the inner end structure of the plastic dipping and injection mechanism of the present invention;
[0031] Fig. 9 It is a schematic diagram of the casing structure of the present invention;
[0032] Fig.10 For the present invention Fig. 9 Enlarged structural diagram at B in the middle.
[0033] In the figure, 1, plastic dipping equipment box; 11, drain pipe; 2, clamping mechanism; 21, two-way cylinder; 211, pneumatic rod; 22, fixed plate 1; 23, clamping plate; 231, reinforcing plate; 232, through-hole groove; 24, electric push rod device 1; 241, push rod 1; 25, connecting plate; 251, cross bar 1; 252, cross bar 2; 253, end plate; 254, telescopic sleeve; 26, baffle; 261, convex plate; 3, mobile adjustment mechanism; 31, longitudinal plate; 311, slide groove; 312, lead screw; 313, drive motor 1; 314, slider; 315, limit plate; 32, electric push rod device 2; 321, push rod 2; 33, bracket; 4. Angle adjustment mechanism; 41. Drive motor 2; 411. Locking plate; 412. Drive shaft 1; 42. Mounting plate; 5. Flip adjustment mechanism; 51. Top plate; 52. Support plate; 53. Horizontal axis 1; 531. Shaft seat 1; 532. Shaft disk 1; 533. Shaft disk 2; 534. Drive motor 3; 535. Drive shaft 2; 536. Vertical plate; 54. Horizontal axis 2; 541. Shaft seat 2; 6. Plastic dipping and injection mechanism; 61. Fixed plate 2; 62. Liquid pump; 63. Liquid extraction tube; 631. Sleeve; 632. Annular sealing ring; 64. Liquid outlet tube; 641. Nozzle; 65. Electric push rod device 3; 651. Push rod 3; 652. Extension plate. DETAILED DESCRIPTION
[0034] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0035] See also Figure 1-Figure 10 The embodiment of the present invention provides a technical solution: an environmentally friendly PVC processing dipping device, comprising a dipping device box 1, a clamping mechanism 2, a moving adjustment mechanism 3, an angle adjustment mechanism 4, a flip adjustment mechanism 5 and a dipping injection mechanism 6, wherein the dipping device box 1 is a frame-shaped structure and a drain pipe 11 is fixedly connected to the front of the bottom thereof;
[0036] The moving adjustment mechanism 3 is arranged at the upper part of both sides of the plastic dipping equipment box 1, the flip adjustment mechanism 5 is arranged at the upper end of the moving adjustment mechanism 3, and the angle adjustment mechanism 4 is installed at the middle of the bottom of the flip adjustment mechanism 5;
[0037] The clamping mechanism 2 is installed at the bottom of the angle adjustment mechanism 4. The clamping mechanism 2 includes a bidirectional cylinder 21, a fixing plate 22 and a clamping plate 23. The two ends of the bidirectional cylinder 21 are connected with gas pressure rods 211. The fixing plate 22 is fixed to the outer end of the gas pressure rod 211. The clamping plate 23 is L-shaped and fixed to the lower end of the inner wall of the fixing plate 22.
[0038] The plastic dipping and spraying mechanism 6 is arranged at the front and rear of the two-way cylinder 21. The plastic dipping and spraying mechanism 6 includes a second fixing plate 61, a liquid pump 62, a liquid extraction pipe 63, a sleeve 631, a liquid outlet pipe 64 and a nozzle 641. The second fixing plate 61 is fixedly arranged at the front and rear ends of the two-way cylinder 21, the liquid pump 62 is fixedly arranged above the second fixing plate 61, the liquid outlet pipe 64 penetrates the second fixing plate 61 and is connected to the bottom of the liquid pump 62, the nozzle 641 is installed at the bottom of the liquid outlet pipe 64, the liquid extraction pipe 63 is connected to the outer end of the liquid pump 62, and the sleeve 631 is sleeved and slidably connected to the outside of the liquid extraction pipe 63;
[0039] The second fixing plate 61 is used for high-strength support to place the liquid pump 62, the liquid extraction pipe 63 is used to extract the environmentally friendly PVC dipping liquid inside the dipping equipment box 1, the sleeve 631 is used to slide downward to assist in liquid extraction, the liquid outlet pipe 64 is used to spray the dipping liquid, and the nozzle 641 is used to spray the dipping liquid over a large area.
[0040] The clamping mechanism 2 is arranged to facilitate clamping and locking the material to be dip-molded, so that the dip-molding process is more stable, and the moving adjustment mechanism 3 arranged near the upper part of the two sides of the dip-molding equipment box 1, the flipping adjustment mechanism 5 arranged on the upper end of the moving adjustment mechanism 3, and the angle adjustment mechanism 4 installed in the middle of the bottom of the flipping adjustment mechanism 5 can automatically control the material to adjust the position horizontally and vertically, flip and rotate to adjust the angle, so that the material is located inside the dip-molding equipment box 1 and is fully mixed for dip-molding processing. However, the dip-molding spraying mechanism 6 arranged at the front and rear of the two-way cylinder 21 can spray the dip liquid to the front and rear of the material, further realizing sufficient dip-molding processing, thereby significantly improving its production efficiency.
[0041] As a further improvement, a reinforcing plate 231 is welded to the middle of the outer side of the clamping plate 23, and through-hole grooves 232 are arranged and distributed inside the clamping plate 23, and the through-hole grooves 232 are in a double-row array structure, and a convex plate 261 is slidably connected inside the through-hole grooves 232;
[0042] The reinforcing plate 231 is used to strengthen the structural strength of the clamping plate 23. The through hole grooves 232 of the double-row array structure are used to adjust the convex plate 261 inwardly and outwardly. The convex plate 261 is used to extend to prevent sliding during clamping and increase the friction force of clamping.
[0043] Further improved, the outer end of the convex plate 261 is fixed with a baffle plate 26, the outer end of the baffle plate 26 is fixed with a second crossbar 252, the outer end of the second crossbar 252 is fixed with an end plate 253, the middle of the outer end of the end plate 253 is fixed with a first crossbar 251, the outer end of the first crossbar 251 is fixed with a connecting plate 25, and a telescopic sleeve 254 is fixed between the inner side of the end plate 253 and the reinforcing plate 231;
[0044] The baffle 26 is used to fix the plurality of convex plates 261 , the second crossbar 252 , the end plate 253 and the first crossbar 251 are used to push and control the movement of the convex plates 261 , and the telescopic sleeve 254 is used to assist the end plate 253 to move inward and outward.
[0045] As a further improvement, an electric push rod device 24 is fixedly provided on the outer side wall of the fixed plate 22, and a push rod 241 is connected to the outer end of the electric push rod device 24, and the outer end of the push rod 241 is fixedly provided on the upper end of the inner side wall of the connecting plate 25;
[0046] The electric push rod device 24 and the push rod 241 are used to automatically control the inward and outward movement adjustment of the connecting plate 25, thereby controlling the movement of the cross bar 1 251, the end plate 253 and the cross bar 252.
[0047] Further improved, the mobile adjustment mechanism 3 includes a longitudinal plate 31, the longitudinal plate 31 is welded to the upper part of both sides of the plastic dipping equipment box 1, a slide groove 311 is opened inside the longitudinal plate 31, and a lead screw 312 is connected to the inside of the slide groove 311 in a longitudinal rotation manner, and a drive motor 313 is connected to the front end of the lead screw 312, and the drive motor 313 is fixed to the front end of the longitudinal plate 31;
[0048] The slide groove 311 is used to limit the sliding block 314, and the driving motor 1 313 is used to drive the control screw 312 to rotate and adjust.
[0049] Further improved, the outer part of the lead screw 312 is connected with a slider 314 through a thread sleeve, and the upper and lower parts of the slider 314 are fixed with a limit plate 315, and the outer surface of the limit plate 315 is fixed with a bracket 33 with an L-shaped structure, and the outer end of the bracket 33 is connected with an electric push rod device 32, and the upper part of the electric push rod device 32 is connected with a push rod 321;
[0050] The lead screw 312 is used to drive the slider 314 to slide longitudinally to adjust the position, the limit plate 315 is used to assist in stable sliding, and the upper and lower L-shaped brackets 33 are used to support the electric push rod device 2 32 with high strength and stability. The electric push rod device 2 32 is used to automatically control the lifting and lowering of the push rod 2 321 to adjust the height.
[0051] Further improved, the flip adjustment mechanism 5 includes a top plate 51, a support plate 52, a transverse axis 1 53, an axle seat 1 531, a transverse axis 2 54 and an axle seat 2 541, the support plate 52 is fixedly arranged on the top of the push rod 2 321, the axle seat 1 531 and the axle seat 2 541 are respectively fixedly arranged on the inner side walls of the support plate 52 at both ends, the transverse axis 1 53 and the transverse axis 2 54 are respectively rotatably connected to the inner side ends of the axle seat 1 531 and the axle seat 2 541, and the top plate 51 is fixedly arranged between the transverse axis 1 53 and the transverse axis 2 54;
[0052] The top plate 51 is used to fix and support the overall flip adjustment mechanism 5, the support plate 52 is used to fix and support the top of the push rod 2 321 of the flip adjustment mechanism 5 as a whole, the horizontal axis 1 53 and the horizontal axis 2 54 are used to rotate and adjust the top plate 51, the shaft seat 1 531 and the shaft seat 2 541 are used to support the rotation of the horizontal axis 1 53 and the horizontal axis 2 54, with high smoothness and avoiding jamming.
[0053] Further improved, a shaft disc 1 532 is fixedly provided in the middle of the horizontal shaft 1 53, a shaft disc 2 533 is connected to the lower part of the shaft disc 1 532 through a gear chain, a driving shaft 2 535 is fixedly provided at the right end of the shaft disc 2 533, a driving motor 3 534 is connected to the right end of the driving shaft 2 535, and a vertical plate 536 is fixedly provided between the upper part of the driving motor 3 534 and the support plate 52;
[0054] The vertical plate 536 is used to fix and support the driving motor three 534, and the driving motor three 534 is used to drive and control the driving shaft two 535 and the shaft disk two 533 to rotate. The shaft disk two 533 is used to drive the shaft disk one 532 to rotate through the gear chain, and the shaft disk one 532 is used to drive the horizontal shaft one 53 to rotate.
[0055] Further improved, the angle adjustment mechanism 4 includes a second drive motor 41, a locking plate 411, a drive shaft 412 and a mounting plate 42, the locking plate 411 is welded to the front and rear of the top of the second drive motor 41, and the locking plate 411 is mounted in the middle of the top plate 51, the drive shaft 412 is connected to the output end of the second drive motor 41, and the mounting plate 42 is welded below the drive shaft 412;
[0056] The locking plate 411 is used for being clamped and installed in the middle of the top plate 51, the driving motor 2 41 is used for driving and controlling the driving shaft 1 412 and the mounting plate 42 to rotate and adjust the angle, and the mounting plate 42 is used for disassembling and assembling the clamping mechanism 2 below.
[0057] Specifically, the lower part of the sleeve 631 is an open structure, an annular sealing ring 632 is sleeved between the inner wall of the sleeve 631 and the outer wall of the liquid extraction tube 63, an electric push rod device 3 65 is fixedly provided at the bottom of the fixed plate 2 61, a push rod 3 651 is connected to the bottom of the electric push rod device 3 65, and an extension plate 652 is fixedly provided between the bottom of the push rod 3 651 and the outer wall of the sleeve 631;
[0058] The sleeve 631 of the lower open structure is located outside the liquid extraction tube 63 for sliding adjustment. The annular sealing ring 632 is used to seal between the sleeve 631 and the liquid extraction tube 63 to make the extraction more stable. The annular sealing ring 632 is fixed to the inner wall of the sleeve 631 and is in sealing contact with the outer wall of the liquid extraction tube 63. The electric push rod device 65 and the push rod 651 are used to automatically control the extension plate 652 to lift and adjust the height. The extension plate 652 is used to drive the sleeve 631 to adjust the height up and down. The sleeve 631 extends downward to suck the dipping liquid at the bottom of the inside of the dipping equipment box 1.
[0059] Working principle: First, close the valve of the drain pipe 11 and pour the environmentally friendly PVC processing dipping liquid into the dipping equipment box 1;
[0060] Place the material to be dip-molded between the clamping plates 23 below the clamping mechanism 2, start the bidirectional cylinder 21, and automatically control the telescopic adjustment of the pneumatic rod 211, the fixing plate 22 and the clamping plate 23 to clamp the material tightly;
[0061] Then start the electric push rod device 24, automatically control the push rod 241 to extend and retract, so that the connecting plate 25, the cross bar 251, the end plate 253, and the cross bar 252 drive the multiple convex plates 261 at the inner end of the baffle 26 to extend and retract at the through hole groove 232, effectively increasing the friction force, making the clamping more firm and non-slip;
[0062] The electric push rod device 2 32 of the mobile adjustment mechanism 3 is started, and the push rod 2 321 is automatically controlled to lift and lower the height of the flip adjustment mechanism 5, the angle adjustment mechanism 4 and the clamping mechanism 2, so that the material penetrates into the dipping equipment box 1 for dipping processing;
[0063] At the same time, the driving motor 313 of the mobile adjustment mechanism 3 is started, and the screw 312 is automatically controlled to rotate, driving the slider 314 and the limit plate 315 to be limited to the slide groove 311 and slide forward and backward to adjust, so that the material is located in the mobile position inside the dipping equipment box 1 for dipping processing;
[0064] And start the driving motor 3 534 of the flip adjustment mechanism 5, automatically control the driving shaft 2 535 and the shaft disc 2 533 to rotate, drive the shaft disc 1 532 and the horizontal shaft 1 53 to rotate through the gear chain, the horizontal shaft 1 53 is supported on the inner end of the shaft seat 1 531 and the horizontal shaft 2 54 is supported on the inner end of the shaft seat 2 541 to rotate, control the top plate 51 to flip slightly, so that the material inside the dipping equipment box 1 is flipped back and forth for full dipping processing;
[0065] Then start the second driving motor 41, automatically control the driving shaft 1 412 and the clamping mechanism 2 to rotate, and drive the material below to rotate in all directions to fully contact the dipping liquid;
[0066] Finally, the liquid pump 62 of the plastic dipping injection mechanism 6 is started to pump liquid through the liquid pumping pipe 63, and the electric push rod device 3 65 is started at the same time. The push rod 3 651 and the extension plate 652 are automatically controlled to rise and fall, driving the sleeve 631 to extend downward and contact the bottom of the plastic dipping equipment box 1 to pump liquid. The annular sealing ring 632 can be sealed between the liquid pumping pipe 63 and the sleeve 631, and then the plastic dipping liquid is sprayed to the front and back of the material through the nozzle 641 under the liquid outlet pipe 64, thereby further realizing full plastic dipping processing and significantly improving its production efficiency.
[0067] The plastic dipping equipment box 1 of the present invention, the drain pipe 11, the clamping mechanism 2, the bidirectional cylinder 21, the pneumatic rod 211, the fixing plate 22, the clamping plate 23, the reinforcing plate 231, the through hole groove 232, the electric push rod device 24, the push rod 241, the connecting plate 25, the cross bar 251, the cross bar 252, the end plate 253, the telescopic sleeve 254, the baffle 26, the convex plate 261, the mobile adjustment mechanism 3, the longitudinal plate 31, the slide groove 311, the screw 312, the drive motor 1 313, slider 314, limit plate 315, electric push rod device 2 32, push rod 2 321, bracket 33, angle adjustment mechanism 4, drive motor 2 41, locking plate 411, drive shaft 1 412, mounting plate 42, flip adjustment mechanism 5, top plate 51, support plate 52, horizontal axis 1 53, shaft seat 1 531, shaft disk 1 532, shaft disk 2 533, drive motor 3 534, drive shaft 2 535, vertical plate 536, horizontal axis 2 54, shaft seat 2 5 41. Dipping and injection mechanism 6, fixed plate 2 61, liquid pump 62, liquid extraction pipe 63, sleeve 631, annular sealing ring 632, liquid outlet pipe 64, nozzle 641, electric push rod device 3 65, push rod 3 651, extension plate 652. All components are universal standard parts or components known to those skilled in the art. Their structures and principles can be known to those skilled in the art through technical manuals or conventional experimental methods. The problem solved by the present invention is that the existing environmentally friendly PVC processing dipping equipment has low dipping efficiency and low automation, and requires multiple workers to perform auxiliary operations. The human intervention is relatively frequent, resulting in uneven product quality, high cost, and difficulty in achieving fully uniform dipping. The present invention combines the above components with each other, and the clamping mechanism is provided to facilitate clamping and locking of the material to be dipped, so that the dipping process is more stable. In addition, the movable adjustment mechanism is provided on both sides of the dipping equipment box and the flip adjustment mechanism is provided on the upper end of the movable adjustment mechanism. , The angle adjustment mechanism installed in the middle of the bottom of the flip adjustment mechanism can automatically control the material to adjust the horizontal and vertical position, flip and rotate to adjust the angle, so that the material is fully mixed and processed inside the dipping equipment box. However, through the dipping spray mechanism arranged in front and behind the two-way cylinder, the dipping liquid can be sprayed to the front and back of the material, further realizing full dipping processing and significantly improving its production efficiency.
[0068] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or basic features of the present invention. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is defined by the attached claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention. Any figure mark in the claims should not be regarded as limiting the claims involved.
[0069] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. An environmentally friendly PVC processing dipping device, comprising a dipping device box (1), a clamping mechanism (2), a moving adjustment mechanism (3), an angle adjustment mechanism (4), a flip adjustment mechanism (5) and a dipping injection mechanism (6), characterized in that: The plastic dipping equipment box (1) is of a frame-shaped structure and a liquid discharge pipe (11) is fixedly connected to the front of the bottom thereof; The movable adjustment mechanism (3) is arranged near the upper part of both sides of the plastic dipping equipment box (1), the flip adjustment mechanism (5) is arranged at the upper end of the movable adjustment mechanism (3), and the angle adjustment mechanism (4) is installed at the middle of the bottom of the flip adjustment mechanism (5); The clamping mechanism (2) is installed at the bottom of the angle adjustment mechanism (4), and the clamping mechanism (2) comprises a bidirectional cylinder (21), a fixing plate (22) and a clamping plate (23), both ends of the bidirectional cylinder (21) are connected with a pneumatic rod (211), the fixing plate (22) is fixedly arranged at the outer end of the pneumatic rod (211), and the clamping plate (23) is fixedly arranged at the lower end of the inner wall of the fixing plate (22) in an L-shaped structure; The plastic dipping and spraying mechanism (6) is arranged at the front and rear of the bidirectional cylinder (21), and comprises a second fixing plate (61), a liquid pump (62), a liquid extraction pipe (63), a sleeve (631), a liquid outlet pipe (64) and a nozzle (641). The second fixing plate (61) is fixedly arranged at the front and rear ends of the bidirectional cylinder (21), the liquid pump (62) is fixedly arranged above the second fixing plate (61), the liquid outlet pipe (64) passes through the second fixing plate (61) and is connected to the bottom of the liquid pump (62), the nozzle (641) is installed at the bottom of the liquid outlet pipe (64), the liquid extraction pipe (63) is connected to the outer end of the liquid pump (62), and the sleeve (631) is sleeved and slidably connected to the outside of the liquid extraction pipe (63).
2. The environmentally friendly PVC processing and dipping equipment according to claim 1 is characterized in that: A reinforcing plate (231) is welded to the middle of the outer side of the clamping plate (23), through-hole grooves (232) are arranged and distributed inside the clamping plate (23), and the through-hole grooves (232) are in a double-row array structure, and a convex plate (261) is slidably connected inside the through-hole grooves (232).
3. The environmentally friendly PVC processing and dipping equipment according to claim 2 is characterized in that: A baffle (26) is fixedly provided on the outer end of the convex plate (261), a second cross bar (252) is fixedly provided on the outer end of the baffle (26), an end plate (253) is fixedly provided on the outer end of the second cross bar (252), a first cross bar (251) is fixedly provided at the middle of the outer end of the end plate (253), a connecting plate (25) is fixedly provided on the outer end of the first cross bar (251), and a telescopic sleeve (254) is fixedly provided between the inner side of the end plate (253) and the reinforcing plate (231).
4. The environmentally friendly PVC processing and dipping equipment according to claim 3 is characterized by: An electric push rod device (24) is fixedly provided on the outer side wall of the fixing plate (22), the outer end of the electric push rod device (24) is connected to a push rod (241), and the outer end of the push rod (241) is fixedly provided on the upper end of the inner side wall of the connecting plate (25).
5. The environmentally friendly PVC processing and dipping equipment according to claim 1 is characterized by: The movable adjustment mechanism (3) comprises a longitudinal plate (31), the longitudinal plate (31) is welded to the upper part of both sides of the plastic dipping equipment box (1), a slide groove (311) is provided inside the longitudinal plate (31), a lead screw (312) is connected to the inside of the slide groove (311) in a longitudinally rotatable manner, a drive motor (313) is connected through the front end of the lead screw (312), and the drive motor (313) is fixed to the front end of the longitudinal plate (31).
6. The environmentally friendly PVC processing and dipping equipment according to claim 5 is characterized by: The outside of the lead screw (312) is connected with a slider (314) through a threaded sleeve, and the upper and lower parts of the slider (314) are fixed with limit plates (315), and the outer surface of the limit plate (315) is fixed with a bracket (33) with an L-shaped structure, and the outer end of the bracket (33) is connected with an electric push rod device (32), and the upper part of the electric push rod device (32) is connected with a push rod (321).
7. The environmentally friendly PVC processing and dipping equipment according to claim 6 is characterized by: The flip adjustment mechanism (5) comprises a top plate (51), a support plate (52), a transverse axis one (53), an axle seat one (531), a transverse axis two (54) and an axle seat two (541); the support plate (52) is fixedly arranged on the top of the push rod two (321); the axle seat one (531) and the axle seat two (541) are respectively fixedly arranged on the inner side walls of the support plate (52) at both ends; the transverse axis one (53) and the transverse axis two (54) are respectively rotatably connected to the inner side ends of the axle seat one (531) and the axle seat two (541); and the top plate (51) is fixedly arranged between the transverse axis one (53) and the transverse axis two (54).
8. The environmentally friendly PVC processing and dipping equipment according to claim 7 is characterized by: A shaft disc 1 (532) is fixedly provided in the middle of the horizontal shaft 1 (53), and a shaft disc 2 (533) is connected to the lower part of the shaft disc 1 (532) through a gear chain, a driving shaft 2 (535) is fixedly provided at the right end of the shaft disc 2 (533), and a driving motor 3 (534) is connected to the right end of the driving shaft 2 (535), and a vertical plate (536) is fixedly provided between the upper part of the driving motor 3 (534) and the support plate (52).
9. The environmentally friendly PVC processing and dipping equipment according to claim 8, characterized in that: The angle adjustment mechanism (4) comprises a second drive motor (41), a locking plate (411), a first drive shaft (412) and a mounting plate (42); the locking plate (411) is welded to the front and rear of the top of the second drive motor (41), and the locking plate (411) is snap-fitted and mounted in the middle of the top plate (51); the first drive shaft (412) is connected to the output end of the second drive motor (41), and the mounting plate (42) is welded below the first drive shaft (412).
10. The environmentally friendly PVC processing and dipping equipment according to claim 1 is characterized by: The lower part of the sleeve (631) is an open structure, and an annular sealing ring (632) is sleeved and distributed between the inner wall of the sleeve (631) and the outer wall of the liquid extraction tube (63). An electric push rod device (65) is fixedly provided at the bottom of the fixed plate (61), and a push rod (651) is connected to the bottom of the electric push rod device (65). An extension plate (652) is fixedly provided between the bottom of the push rod (651) and the outer wall of the sleeve (631).
Citation Information
Patent Citations
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