Screw structure capable of mixing in multiple directions
By designing the screw structure of the multi-directional mixing section, using N long pitch screw edges and spiral groove groove structures to cut into block structures, the poor multi-directional mixing effect and excessive screw length in the prior art are solved. Problem, efficient multi-directional displacement of materials and improvement of mixing efficiency has been achieved.
Patent Information
- Application Number
- CN202411873803.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-19
- Publication Date
- 2025-02-25
AI Technical Summary
In the prior art, the mixing head of a single screw extruder still has room for improvement in the multi-directional mixing effect, and the screw length is relatively long and difficult to shorten.
A screw structure capable of multi-directional mixing is designed, including a rod body and a screw edge arranged on the rod body. The screw edge includes a feed section and a multi-directional mixing section. The multi-directional mixing section is made of N long pitch screw edge strips. It is formed at equal intervals, and spiral grooves are formed between adjacent long pitch screw edges, and spiral grooves are provided on the surface of the screw edges, and cut into multiple diamond-shaped block structures.
Through this structure, the material can rotate and move along the spiral groove and the spiral groove in the multi-directional mixing section, achieving multi-directional displacement of the material, improving mixing efficiency, reducing the dependence of screw length, and is suitable for polymer raw materials and rubber Efficient mixing of raw materials.
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Figure CN119502306A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of mixing screws, in particular to a screw structure capable of multi-directional mixing. Background Art
[0002] There is a Chinese utility model patent with patent number CN202022321427.5 and the name of "A Mixing Head of a Single Screw Extruder" which discloses a mixing head of a single screw extruder, which includes a mixing head body, a mixing head body including a threaded column, a first mixing rod, a second mixing rod and a third mixing rod; the first mixing rod is circumferentially provided with a plurality of first feed slots and a plurality of first discharge slots; the third mixing rod is circumferentially provided with a plurality of second feed slots and a plurality of second discharge slots; the first feed slot and the first discharge slot are alternately arranged, and the second feed slot and the second discharge slot are alternately arranged; a first feed passage connecting the first feed slot and the first discharge slot is arranged between one side of the first feed slot and the adjacent first discharge slot, and a second feed passage connecting the second feed slot and the second discharge slot is arranged between one side of the second feed slot and the adjacent second discharge slot; a first stopper is arranged at the bottom of the first feed passage and near both ends; a second stopper is arranged at the bottom of the second feed passage and near both ends. This application has the effect of improving plasticization uniformity. However, the multi-directional mixing effect of the mixing head still has room for improvement, so the structure of the mixing head needs to be further improved. Summary of the invention
[0003] The technical problem to be solved by the present invention is to provide a screw structure capable of multi-directional mixing, which can effectively shorten the screw length while maintaining the mixing effect, in view of the above-mentioned existing technical status.
[0004] The technical solution adopted by the present invention to solve the above technical problems is: an instinctive multi-directional mixing screw structure, including a rod body and a screw rib arranged on the rod body, characterized in that: the screw rib includes a feeding section and a multi-directional mixing section, the multi-directional mixing section is composed of N long-pitch screw ribs distributed at equal intervals, and spiral grooves are formed between adjacent long-pitch screw ribs. A spiral groove is arranged on the surface of the long-pitch screw rib, the rotation direction of the spiral groove is the same as the rotation direction of the spiral groove, the spiral pitch of the spiral groove is smaller than the spiral pitch of the spiral groove, and any long-pitch screw rib is cut into a plurality of rhombus block structures by the corresponding spiral groove and the spiral groove, and N is a natural number greater than or equal to 6.
[0005] As an improvement, the four side walls of the block structure are arc-shaped surfaces.
[0006] As an improvement, the pitch of the long-pitch screw rib is greater than 80 cm.
[0007] As an improvement, there are 8 long pitch screw ribs in total, and the 8 long pitch screw ribs are grouped into 4, and the ends of a group of long pitch screw ribs are arranged along a spiral line, and the spiral direction of the spiral line is opposite to the spiral direction of the spiral groove.
[0008] As an improvement, the feed section is a multi-screw high-thrust conveying structure, which improves the material conveying efficiency and avoids material blockage in the feed section.
[0009] As a further improvement, the feed section has four screw fins, and the screw fin spacing of the four screw fins is greater than 60 cm.
[0010] As a further improvement, the ends of the four-screw ribs are aligned with the ends of the corresponding long-pitch screw ribs.
[0011] As an improvement, the spiral groove is a through groove that penetrates to the surface of the rod body.
[0012] As a further improvement, the spiral groove is also a through groove that penetrates the surface of the rod body.
[0013] As an improvement, the ratio of the length of the rod body section with screw ribs to the length of the rod body section without screw ribs is greater than or equal to 2, and the end surface of the long-pitch screw rib strip is an arc-shaped inclined surface adapted to the conical surface of the conical head of the rod body.
[0014] Compared with the prior art, the advantages of the present invention are: the multi-directional mixing section is composed of N long-pitch screw ribs distributed at equal intervals, and spiral grooves are formed between adjacent long-pitch screw ribs. A spiral groove is arranged on the surface of the long-pitch screw rib, and the rotation direction of the spiral groove is the same as the rotation direction of the spiral groove. The spiral pitch of the spiral groove is smaller than the spiral pitch of the spiral groove. Any long-pitch screw rib is cut into a plurality of diamond-shaped block structures by the corresponding spiral grooves and spiral grooves. This structure enables the material entering the multi-directional mixing section to rotate and move along the spiral grooves and spiral grooves, thereby realizing multi-directional displacement of the material, so that the material receives more shearing and extrusion at the same length compared with the prior art, thereby improving the mixing efficiency, thereby greatly reducing the dependence on the screw length, and enabling the screw to form a short-distance high compression, which can greatly shorten the equipment length for some polymer raw materials and rubber raw materials. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 A three-dimensional diagram of an embodiment of the present invention;
[0016] Figure 2 for Figure 1 Front projection of
[0017] Figure 3 yes Figure 2 Sectional view along line AA;
[0018] Figure 4 yes Figure 1 Enlarged view of part I. DETAILED DESCRIPTION
[0019] The present invention is further described in detail below with reference to the accompanying drawings.
[0020] like Figures 1 to 4 As shown, the screw structure capable of multi-directional mixing in this embodiment includes a rod body 1 and screw ribs arranged on the rod body 1, the screw ribs include a feed section A and a multi-directional mixing section B, the multi-directional mixing section A is composed of N long-pitch screw ribs distributed at equal intervals, and spiral grooves 11 are formed between adjacent long-pitch screw ribs. A spiral groove 12 is arranged on the surface of the long-pitch screw rib, and the rotation direction of the spiral groove 12 is the same as that of the spiral groove 11. The spiral pitch of the spiral groove 12 is smaller than the spiral pitch of the spiral groove 11. Any long-pitch screw rib is cut into a plurality of diamond-shaped block structures 13 by the corresponding spiral grooves and spiral grooves, and N is a natural number greater than or equal to 6. The four side walls of the block structure 13 are arc-shaped surfaces. The pitch of the long-pitch screw rib is greater than 80cm.
[0021] There are 8 long pitch screw ribs in total. The 8 long pitch screw ribs are grouped into 4. The ends of a group of long pitch screw ribs are arranged along a spiral line S. The spiral direction of the spiral line S is opposite to the spiral direction of the spiral groove 11.
[0022] The feed section A is a multi-spiral strong thrust conveying structure. The feed section A has four spirals, and the spiral pitch of the four spirals is greater than 60 cm. The ends of the spirals of the four spirals are aligned with the ends of the corresponding long-pitch spirals. The spiral groove 11 is a through groove that penetrates the surface of the rod body. The spiral groove 12 is also a through groove that penetrates the surface of the rod body.
[0023] The ratio of the length of the rod body section with screw ribs to the length of the rod body section without screw ribs is greater than or equal to 2, and the end surface of the long-pitch screw rib strip is an arc-shaped inclined surface adapted to the conical surface of the rod body conical head 14.
Claims
1. A screw structure capable of multi-directional mixing, comprising a rod body (1) and screw fins arranged on the rod body (1), characterized in that: The screw ribs include a feeding section (A) and a multi-directional mixing section (B), wherein the multi-directional mixing section (A) is formed by N long-pitch screw ribs distributed at equal intervals, and spiral grooves (11) are formed between adjacent long-pitch screw ribs. A spiral groove (12) is arranged on the surface of the long-pitch screw ribs, and the rotation direction of the spiral groove (12) is the same as that of the spiral groove (11). The spiral pitch of the spiral groove (12) is smaller than the spiral pitch of the spiral groove (11), and any long-pitch screw rib is cut into a plurality of rhombus-shaped block structures (13) by the corresponding spiral grooves and spiral grooves, and N is a natural number greater than or equal to 6.
2. The screw structure according to claim 1, characterized in that: The four side walls of the block structure (13) are arc-shaped surfaces.
3. The screw structure according to claim 1, characterized in that: The pitch of the long-pitch screw rib is greater than 80 cm.
4. The screw structure according to any one of claims 1 to 3, characterized in that: There are a total of eight long-pitch screw ribs, and the eight long-pitch screw ribs are grouped in groups of four. The ends of a group of long-pitch screw ribs are arranged along a spiral line (S), and the spiral direction of the spiral line (S) is opposite to the spiral direction of the spiral groove (11).
5. The screw structure according to claim 4, characterized in that: The feed section (A) is a multi-screw high-thrust conveying structure.
6. The screw structure according to claim 5, characterized in that: The feed section (A) has four screw flights, and the screw flight spacing of the four screw flights is greater than 60 cm.
7. The screw structure according to claim 6, characterized in that: The ends of the four-flight screw ribs are aligned with the ends of the corresponding long-pitch screw ribs.
8. The screw structure according to any one of claims 1 to 3, characterized in that: The spiral groove (11) is a through groove that penetrates the surface of the rod body.
9. The screw structure according to claim 8, characterized in that: The spiral groove (12) is also a through groove that penetrates the surface of the rod body.
10. The screw structure according to any one of claims 1 to 3, characterized in that: The ratio of the length of the rod body section with screw ribs to the length of the rod body section without screw ribs is greater than or equal to 2, and the end surface of the long-pitch screw rib strip is an arc-shaped inclined surface adapted to the conical surface of the rod body conical head (14).
Citation Information
Patent Citations
Mixing head of single-screw extruder
CN213733314U
