New energy automobile cable sorting equipment
By designing new energy vehicle cable sorting equipment, screening with lifting components and vibrating parts, and conveying cables one by one through the discharge mechanism, the problem of low cable screening efficiency in the existing technology is solved and assembly efficiency is improved.
Patent Information
- Application Number
- CN202411502100.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-25
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2044-10-25
AI Technical Summary
In the prior art, the screening efficiency of new energy vehicle cables is low, resulting in the impact of assembly efficiency.
Design a new energy vehicle cable sorting equipment, including a workbench, line division station, screening mechanism and discharge mechanism. The screening mechanism consists of a lifting assembly, a screening plate, a vibrating member and a discharge mechanism. The screening plate is driven upward through the lifting assembly, and the cable is reduced by using the vibrating member, and the cable is conveyed one by one through the discharge mechanism to the next process.
Through mechanized screening and conveying methods, the screening efficiency of cables is significantly improved, manual intervention is reduced, and the efficiency of cable assembly in new energy vehicles is improved.
Smart Images

Figure CN119503481A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of cable separation, and in particular to a cable sorting device for new energy vehicles. Background Art
[0002] With the popularization of new energy vehicles, the development of the new energy vehicle industry has also been greatly improved, and the performance of new energy vehicles has also gradually improved. Among them, there are usually several cables in the components of new energy vehicles, which serve as the medium for signal transmission and power supply. Therefore, cables are an important part of new energy vehicle accessories.
[0003] At present, in the process of manufacturing new energy vehicles and related accessories, it is usually necessary to install cables on new energy vehicles or related accessories, and this work is usually done manually. However, the cables after production and processing are usually in a stacked state, and there will be entanglement between the cables. At this time, it is necessary to manually screen the stacked cables so that the entangled cables can be transported to the assembly station one by one, so as to facilitate the installation of the cables on new energy vehicles or related accessories.
[0004] However, the method of manually screening and conveying them one by one to the next process is usually inefficient and has a great impact on the assembly of cables. Summary of the invention
[0005] In order to improve the screening efficiency of cables, the present application provides a new energy vehicle cable sorting device.
[0006] This application provides a new energy vehicle cable sorting device, which adopts the following technical solutions: A cable sorting device for new energy vehicles comprises a workbench, wherein a line dividing station is arranged on the workbench, a screening mechanism is installed on the workbench at the line dividing station, the screening mechanism comprises a lifting assembly and a screening assembly, the lifting assembly is installed on the workbench, the screening assembly comprises a screening plate, the screening plate is installed on the lifting assembly, a plurality of cable grooves for storing cables are provided on the screening plate, the width of the cable grooves is equal to the diameter of the cables, the screening plate is used to screen the cables into the cable grooves, and a discharging mechanism is also provided on the workbench, the discharging mechanism is used to transport the cables on the screening plate to the next process one by one.
[0007] By adopting the above technical scheme, batches of cables are transported to the wire division station, and the screening plate is driven upward by the lifting assembly, so that batches of cables can fall into the wire trough in turn, so that the cables are screened, and the screened cables are transported one by one to the next process through the discharging mechanism, thereby achieving the purpose of replacing manual screening of cables with mechanical means, thereby facilitating improving the screening efficiency of cables.
[0008] In a specific possible implementation scheme, the screening assembly also includes a vibrating member, which includes a vibration motor, a vibration plate and a return spring. The vibration motor, vibration plate and return spring are all installed on the lifting assembly, the vibration plate is connected to the output end of the vibration motor, the return spring is connected to the vibration plate, and the vibration plate is also connected to the screening plate.
[0009] By adopting the above technical solution, when the lifting assembly drives the screening plate to move upward, the vibration motor drives the vibration plate to move back and forth, thereby generating vibration, so that the vibration plate drives the screening plate to vibrate, so that the cables on the screening plate are shaken apart, thereby reducing the entanglement of the cables and facilitating the screening of the cables.
[0010] In a specific possible implementation manner, the screening assembly further comprises a screening adsorption member, wherein the screening adsorption member comprises a screening suction nozzle, the screening suction nozzle is mounted on the lifting assembly, and the screening suction nozzle is used for adsorbing the screening plate.
[0011] By adopting the above technical solution, when the lifting assembly drives the screen plate to move upward, the side wall of the screen plate is adsorbed by the screening nozzle, so that the screen plate is positioned in the lifting assembly, thereby facilitating the stability of the screen plate.
[0012] In a specific possible implementation scheme, the lifting assembly includes a lifting cylinder and a lifting block, the lifting cylinder is vertically installed at the line division station on the workbench, the lifting block is installed on the piston rod of the lifting cylinder, and the lifting block is connected to the screening assembly.
[0013] By adopting the above technical solution, the lifting cylinder drives the lifting block to move upward, so that the lifting block drives the vibrating member to move upward, thereby driving the screening plate to move upward, so that the screening plate can screen the cables.
[0014] In a specific feasible implementation scheme, a conveying mechanism is also installed on the workbench, and the conveying mechanism is used to convey piles of cables to the branching station. The conveying mechanism includes a conveying frame, a conveyor belt and a driving assembly. The conveying frame is installed on the workbench, and one end of the conveying frame extends to the screening mechanism. The conveying belt and the driving assembly are both installed on the conveying frame, and the conveying belt is connected to the driving assembly. A conveying frame is installed on the conveying belt, and the conveying frame is used to store cables.
[0015] By adopting the above technical solution, the stacked cables are placed in a conveying frame, and then the conveyor belt is driven by the driving assembly to transport the conveying frame to the branching station, thereby driving the cables to move to the branching station, thereby facilitating the screening mechanism to screen the cables in the conveying frame.
[0016] In a specific feasible implementation scheme, the conveying mechanism also includes a wire shifting assembly, which includes a wire shifting frame, a wire shifting piece and an angle sensor. The wire shifting frame is arranged on the workbench near the wire branching station, and the wire shifting piece is rotatably installed on the wire shifting frame through a rotating shaft, and one end of the wire shifting piece extends downward, and the lower end of the wire shifting piece is used to scan the cables that are batch-conveyed to the wire branching station. The angle sensor is installed on the wire shifting frame, and the angle sensor is used to detect the angle of rotation of the rotating shaft.
[0017] By adopting the above technical solution, in the process of conveying the cables to the branching station, the lower end of the wire shifting piece gently sweeps across the cables stacked in the conveying frame, thereby flattening the cables to a certain extent, so as to facilitate the subsequent screening of the cables, and the angle sensor is used to detect the rotation angle of the wire shifting piece when sweeping across the cables, so as to facilitate the detection of the number of cables in each conveying frame, thereby facilitating the maintenance of the number of cables conveyed to the branching station within an appropriate range.
[0018] In a specific feasible implementation scheme, a transfer mechanism is also installed on the workbench, and the rotating mechanism includes a transfer assembly, and the transfer assembly includes a transfer adsorbent, a transfer rack, a transfer cylinder and a power member, the power member is installed on the workbench, the transfer cylinder is installed on the output end of the power member, and the power member is used to drive the transfer cylinder to move toward the discharge mechanism, the transfer rack is installed on the output end of the transfer cylinder, the transfer adsorbent is installed on the transfer rack, and the transfer adsorbent is used to adsorb the screening plate.
[0019] By adopting the above technical scheme, when the screening mechanism completes screening, the transfer frame is driven by the transfer cylinder to move in the direction of the screening mechanism, so that the transfer adsorption part on the transfer frame adsorbs the screening plate, and then the transfer frame is driven to move in the direction away from the screening mechanism, thereby driving the screening plate to move, and then the transfer frame is driven to rotate by the power part, thereby driving the screening plate to move to the discharging mechanism, so that the cables on the screening plate are also transported to the discharging mechanism, thereby facilitating the unloading of the cables one by one.
[0020] In a specific possible implementation scheme, the transfer mechanism also includes a conveying component, which includes a conveying frame, a linear motor and a baffle. The linear motor is installed on a workbench, and the conveying frame is installed on the output end of the linear motor. The conveying frame is used to place a screening plate, and the linear motor is used to transport the conveying frame to a discharging mechanism. The baffle is installed on the workbench and is arranged along the travel route of the conveying frame, and the baffle is used to close the open end of the wire groove on the screening plate.
[0021] By adopting the above technical solution, when the transfer assembly transports the screen plate to the conveying frame, the conveying frame is driven by the linear motor to move to the discharging mechanism, so that the discharging mechanism can unload the cables on the screen plate, and during the movement of the conveying frame, the open end of the wire groove on the screen plate is closed by the baffle, so as to reduce the cables from falling off the screen plate.
[0022] In a specific feasible implementation scheme, the discharging mechanism includes a pushing assembly, and the pushing assembly includes a pushing piece, a pushing plate, a feeding guide block and a limiting piece. The pushing piece is installed on the workbench, the pushing plate is installed on the pushing piece, and the feeding guide block is installed on the workbench near the pushing piece. The feeding guide block is provided with a feeding trough for the terminal of the cable to pass through, and the feeding guide block is also provided with a wire passing groove for the cable to pass through. The feeding trough is used to align with the wire placement groove on the screening plate, and the wire passing groove is connected with the feeding trough. The pushing plate is used to push the cable in one of the wire placement grooves on the screening plate into the wire passing groove of the feeding guide block. The limiting piece is installed on the feeding guide block, and the limiting piece is used to limit the cable in the feeding guide block.
[0023] By adopting the above technical scheme, when the screening plate equipped with cables is transported to the discharging mechanism, one of the wire grooves on the screening plate is aligned with the feeding groove on the feeding guide block, and the pushing piece drives the pushing plate to move toward the screening plate, so that the pushing plate pushes the cable in the wire groove aligned with the feeding groove into the feeding guide rail, so that the cable is located in the wire groove, and the terminal of the cable is located in the feeding groove, so that the cable slides along the feeding guide block to the limit piece, and the cable is limited by the limit piece, thereby facilitating the one-by-one feeding of the cables.
[0024] In a specific possible implementation scheme, the discharging mechanism also includes a discharge assembly, which includes a discharge clamp and a swinging member, wherein the swinging member is installed on the workbench near the pushing assembly, the discharge clamp is installed on the swinging member, and the discharge clamp is used to clamp the cable located in the discharge guide block, and the swinging member is used to drive the discharge clamp to transport the cable to the next process.
[0025] By adopting the above technical solution, when the cable is conveyed into the unloading guide block, the unloading clamp is driven by the swinging member to move to the lower end of the unloading guide block, and then the cable in the unloading guide block is clamped by the unloading clamp, thereby facilitating the conveyance of the cable to the next process.
[0026] In summary, the present application includes at least one of the following beneficial effects: 1. The present application provides a screening mechanism to facilitate mechanical screening of cables through the screening mechanism, and provides a discharging mechanism to transport the screened cables one by one to the next process, thereby facilitating improving the screening efficiency of the cables.
[0027] 2. The present application provides a vibration member to facilitate the screen plate to vibrate when the cables enter the wire groove on the screen plate, thereby facilitating the separation of the entangled cables, thereby facilitating the improvement of the efficiency of the cable separation. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 It is a structural schematic diagram of the new energy vehicle cable sorting equipment of this application.
[0029] Figure 2 It is a structural schematic diagram of the conveying mechanism in an embodiment of the present application.
[0030] Figure 3 It is a structural schematic diagram of the wire pushing assembly in an embodiment of the present application.
[0031] Figure 4 It is a schematic diagram of the structure of the screening mechanism in the embodiment of the present application.
[0032] Figure 5 It is a schematic diagram of the transfer mechanism in the embodiment of the present application.
[0033] Figure 6 It is a structural schematic diagram of the discharging mechanism in the embodiment of the present application.
[0034] Figure 7 This is the intention when the wire groove on the screening plate is aligned with the feed guide block in the embodiment of the present application.
[0035] Figure 8 It is a cross-sectional view of the feed guide block in the embodiment of the present application.
[0036] Fig. 9 It is a schematic diagram of the installation of the blanking component in the embodiment of the present application.
[0037] Fig.10 It is a structural schematic diagram of the blanking component in the embodiment of the present application.
[0038] Description of reference numerals: 1. Workbench; 2. Screening mechanism; 21. Screening assembly; 211. Screening plate; 2111. Wire slot; 2112. Positioning hole; 212. Vibration motor; 213. Vibration plate; 2131. Positioning column; 214. Return spring; 215. Screening nozzle; 22. Lifting assembly; 221. Lifting cylinder; 222. Lifting block; 3. Conveying mechanism; 31. Conveying frame; 32. Conveyor belt; 321. Conveying frame; 33, driving assembly; 331, driving motor; 332, driving shaft; 333, conveying shaft; 334, driving wheel; 335, transmission wheel; 336, synchronous wheel; 337, synchronous belt; 34, wire pulling assembly; 341, wire pulling rack; 342, wire pulling piece; 343, angle sensor; 344, detection board; 35, wire pushing assembly; 351, wire pushing cylinder; 352, wire pushing block; 353, push Wire rod; 4, transfer mechanism; 41, transfer assembly; 411, transfer adsorption plate; 4111, transfer column; 4112, adsorption air hole; 412, transfer rack; 413, transfer cylinder; 414, transfer motor; 415, mounting plate; 42, transport assembly; 421, transport rack; 4211, transport column; 4212, transport air hole; 422, linear motor; 423, baffle; 424, bracket; 5, Discharging mechanism; 51, pushing assembly; 511, pushing motor; 512, pushing screw; 513, pushing block; 514, pushing plate; 5141, pushing hole; 515, unloading guide block; 5151, wire groove; 5152, unloading chute; 516, first cylinder; 517, second cylinder; 52, unloading assembly; 521, unloading clamp; 522, swing motor; 523, swing arm; 524, supporting plate. DETAILED DESCRIPTION
[0039] The present application is further described in detail below in conjunction with the accompanying drawings.
[0040] The present application embodiment discloses a new energy vehicle cable sorting device, referring to Figure 1 , including a workbench 1, on which a wire splitting station is provided, and a screening mechanism 2 for screening cables is installed at the wire splitting station on the workbench 1, and a conveying mechanism 3, a transfer mechanism 4 and a discharging mechanism 5 are also installed on the workbench 1. The conveying mechanism 3 is used to convey the cables to the wire splitting station, the transfer mechanism 4 is used to convey the screened cables to the discharging mechanism 5, and the discharging mechanism 5 is used to convey the screened cables one by one to the next process.
[0041] Reference Figure 2The conveying mechanism 3 includes a conveying frame 31, a conveying belt 32 and a driving assembly 33. The conveying frame 31 is fixedly installed on the workbench 1. Two conveying belts 32 are provided, and the two conveying belts 32 are installed on the conveying frame 31 along the length direction of the conveying frame 31, and the distance between the two conveying belts 32 is adjustable. A plurality of conveying frames 321 are fixedly installed on each conveying belt 32. The conveying frames 321 are used to place cables, and one end of the cables of the same batch is located in the conveying frame 321 on one of the conveying belts 32, and the other end of the cables of the batch is located in the conveying frame 321 on another conveying belt 32 corresponding to the conveying frame 321. The driving assembly 33 includes a driving motor 331, a driving shaft 332, a transmission shaft 333, a driving wheel 334, a transmission wheel 335 and a synchronous wheel 336. The driving motor 331 is fixedly mounted on the workbench 1 at one end close to the conveying frame 31. The driving wheel 334 is coaxially mounted on the output shaft of the driving motor 331. The driving shaft 332 is rotatably mounted on one end of the conveying frame 31. The transmission shaft 333 is rotatably mounted on the other end of the conveying frame 31. The transmission wheel 335 is coaxially mounted on one end of the driving shaft 332, and the driving wheel 334 and the transmission wheel 335 are connected by a synchronous belt 337. There are four synchronous wheels 336, two of which are arranged on the driving shaft 332, and the other two are arranged on the transmission shaft. One of the conveying belts 32 connects a synchronous wheel 336 on the driving shaft 332 with a synchronous wheel 336 on the transmission shaft, and another conveying belt 32 connects another synchronous wheel 336 on the driving shaft 332 with another synchronous wheel 336 on the transmission shaft.
[0042] Reference Figure 2 and Figure 3 The conveying mechanism 3 also includes a wire-pulling assembly 34, which includes a wire-pulling frame 341 and a wire-pulling piece 342. The wire-pulling frame 341 is fixedly mounted on the top wall of the workbench 1 near the wire-pulling station, and the wire-pulling frame 341 is mounted above the conveying frame 31. The wire-pulling piece 342 is rotatably mounted on the side wall of the wire-pulling frame 341 near the wire-pulling station through a rotating shaft. A torsion spring (not shown in the figure) is also installed on the rotating shaft of the wire-pulling piece 342, one end of the torsion spring is connected to the rotating shaft of the wire-pulling piece 342, and the other end is connected to the side wall of the wire-pulling piece 342.
[0043] Reference Figure 2 and Figure 3The conveying mechanism 3 also includes a wire pushing assembly 35, which includes a wire pushing cylinder 351, a wire pushing block 352 and a wire pushing rod 353. The wire pushing cylinder 351 is fixedly installed on one end of the conveying frame 31 close to the driving motor 331 through a support plate, and the wire pushing cylinder 351 is located between the wire dialing frame 341 and the driving motor 331, and the piston rod of the wire pushing cylinder 351 faces the wire dialing frame 341, the wire pushing block 352 is fixedly installed on the piston rod of the wire pushing cylinder 351, the wire pushing rod 353 is rotatably installed on the lower end of the wire pushing block 352, and the lower end of the wire pushing rod 353 extends downward, and the lower end of the wire pushing rod 353 is used to resist the cable, and the wire pushing rod 353 is located between the two conveyor belts 32.
[0044] Reference Figure 1 and Figure 4 The screening mechanism 2 includes a screening component 21 and a lifting component 22. The lifting component 22 includes a lifting cylinder 221 and a lifting block 222. The lifting cylinder 221 is fixedly installed on the workbench 1 in the vertical direction, and the piston rod of the lifting cylinder 221 extends upward to the line dividing station, and the piston rod of the lifting cylinder 221 is located between the two conveyor belts 32. The lifting cylinder 221 is also located between the wire drawing frame 341 and the wire pushing cylinder 351, and the lifting block 222 is fixedly installed on the piston rod of the lifting cylinder 221. The screening component 21 includes a screening plate 211, a vibration member and a screening adsorption member. The vibration member includes a vibration motor 212, a vibration plate 213 and a reset spring 214. The vibration motor 212 is fixedly mounted on the top wall of the lifting block 222, and the moving path of the output end of the vibration motor 212 is parallel to the length direction of the lifting block 222. The vibration motor 212 uses a voice coil motor. The vibration plate 213 is slidably mounted on the top wall of the lifting block 222 along the length direction of the lifting block 222, and the vibration plate 213 is fixedly connected to the output end of the vibration motor 212. The reset spring 214 is installed on the side wall of the lifting block 222 away from the end of the vibration motor 212, and the reset spring 214 is connected to the vibration plate 213.
[0045] Reference Figure 4 The screening adsorption part includes a screening suction nozzle 215, which is fixedly mounted on the side wall of the vibration plate 213, and a positioning column 2131 is also fixedly mounted on the side wall of the vibration plate 213. The side wall of the screening plate 211 is provided with positioning holes 2112 for the positioning columns 2131 to be inserted, and the number of the positioning holes 2112 is greater than the number of the positioning columns 2131, and the screening suction nozzle 215 is used to adsorb the screening plate 211. The side wall of the screening plate 211 is also provided with a plurality of wire grooves 2111, one end of which is open, and the wire grooves 2111 are used to store cables.
[0046] Reference Figure 1 and Figure 2, by placing a batch of cables in the conveying frame 321 on the conveyor belt 32, driving the driving wheel 334 to rotate through the driving motor 331, so that the driving wheel 334 drives the transmission wheel 335 to rotate through the synchronous belt 337, thereby driving the driving shaft 332 to rotate, thereby driving the synchronous wheel 336 to rotate, thereby driving the conveyor belt 32 to operate, thereby driving the conveying frame 321 to move to the wire splitting station, thereby transporting the cables to the wire splitting station. When the cables pass through the wire splitting frame 341, the cables pass through the lower end of the wire splitting piece 342, so that the side wall of the lower end of the wire splitting piece 342 sweeps along a certain number of cables, so that the wire splitting piece 342 deflects, thereby driving the rotating shaft to rotate, so that the rotating shaft drives the detection plate 344 to rotate, and at the same time, when the wire splitting piece 342 sweeps over the upper part of the batch of cables, the lower end of the wire splitting piece 342 sweeps the cables flat, so that the cables can be almost evenly dispersed in several wire slots 2111 of the screening plate 211.
[0047] Reference Figure 2 and Figure 3 When the cable passes through the wire assembly 34 and is transported to the wire distribution station, the wire pushing cylinder 351 drives the wire pushing block 352 to move toward the wire rack 341, thereby driving the wire pushing rod 353 to move toward the wire rack 341, so that the lower end of the wire pushing rod 353 sweeps across the side wall of the cable in the conveying frame 321, thereby further flattening the cable in the conveying frame 321. Figure 1 and Figure 4 Then, the lifting cylinder 221 drives the lifting block 222 to move upward, thereby driving the screening assembly 21 to move upward, so that the screening plate 211 moves upward to the cables, so that a number of cables enter the wire groove 2111 from the open end of the wire groove 2111 of the screening plate 211, and as the lifting block 222 drives the screening assembly 21 to continue to rise, the vibration motor 212 drives the vibration plate 213 to move back and forth along the length direction of the lifting block 222, thereby driving the screening plate 211 to move, thereby realizing the vibration of the screening plate 211, thereby separating the cables on the screening plate 211 and arranging them in the wire groove 2111 of the screening plate 211 in sequence, thereby reducing the entanglement of the cables.
[0048] Reference Figure 1 and Figure 5The transfer mechanism 4 includes a transfer component 41 and a conveying component 42. The transfer component 41 includes a transfer adsorption component, a transfer frame 412, a mobile cylinder and a power component. The power component includes a transfer motor 414. The transfer motor 414 is fixedly mounted on the top wall of the workbench 1, and the transfer motor 414 is located at one end of the conveying frame 31 close to the lifting component 22. A mounting plate 415 is fixedly mounted on the output shaft of the transfer motor 414, and the axis of the mounting plate 415 is perpendicular to the axis of the conveying frame 31. The transfer cylinder 413 is fixedly mounted on the mounting plate 415, and the axis of the transfer cylinder 413 is perpendicular to the axis of the length direction of the conveying frame 31. The transfer frame 412 is fixedly mounted on the output end of the transfer cylinder 413, and one end of the transfer frame 412 extends to the lifting component 22. The transfer adsorption component includes a transfer adsorption plate 411, which is fixedly installed on the end of the transfer frame 412, and a transfer column 4111 for being inserted into the positioning hole 2112 of the screening plate 211 is fixedly installed on the side wall of the transfer adsorption plate 411, and an adsorption air hole 4112 is opened on the side wall of the transfer adsorption plate 411 on which the transfer column 4111 is installed. The adsorption air hole 4112 is connected to an external air source, and the adsorption air hole 4112 is used to adsorb the screening plate 211. When the moving cylinder is located in the horizontal direction, the transfer adsorption plate 411 is located on the side of the screening plate 211 away from the vibration plate 213.
[0049] Reference Figure 1 and Figure 5 The conveying assembly 42 includes a conveying frame 421, a linear motor 422 and a baffle 423. A bracket 424 is fixedly installed on the top wall of the workbench 1, and the axis of the bracket 424 is parallel to the axis of the conveying frame 31, and the bracket 424 is located on one side of the conveying frame 31. The linear motor 422 is fixedly installed on the top wall of the bracket 424 along the length direction of the bracket 424. The conveying frame 421 is fixedly installed on the output end of the linear motor 422, and a conveying column 4211 for plugging into the positioning hole 2112 of the screen plate 211 is fixedly installed on the top wall of the conveying frame 421, and a conveying air hole 4212 is also opened on the top wall of the conveying frame 421, and the conveying air hole 4212 is connected to an external air source, and the conveying frame 421 adsorbs the screen plate 211 on the top wall of the conveying frame 421 through the conveying air hole 4212. The baffle 423 is fixedly mounted on the bracket 424, and the baffle 423 is located on one side of the top wall of the conveying rack 421, and one end of the baffle 423 extends along the length direction of the bracket 424 to the discharging mechanism 5, and the baffle 423 is used to close the opening of the wire groove 2111 of the screening plate 211 adsorbed on the top wall of the conveying rack 421.
[0050] Reference Figure 6 and Figure 7The discharging mechanism 5 includes a pushing assembly 51 and a unloading assembly 52. The pushing assembly 51 includes a pushing piece, a pushing plate 514, a unloading guide block 515 and a limit piece. The pushing piece includes a pushing motor 511, a pushing screw 512 and a pushing block 513. The pushing screw 512 is rotatably mounted on the bracket 424, and the pushing screw 512 is located above the baffle 423, and the axis of the pushing screw 512 is perpendicular to the axis of the length direction of the bracket 424. The pushing motor 511 is fixedly mounted on the bracket 424, and the output end of the pushing motor 511 is coaxially connected to one end of the pushing screw 512. The pushing block 513 is slidably mounted on the bracket 424, and the pushing block 513 is threadedly connected to the pushing screw 512. The pushing plate 514 is fixedly mounted on the side wall of the pushing block 513, and a pushing hole 5141 is provided on the side wall of the pushing plate 514 for the screening plate 211 to pass through, and one end of the pushing hole 5141 extends along the length direction of the pushing plate 514 to the side wall of the pushing plate 514 and is open, and the side wall of the pushing plate 514 located above the opening of the pushing hole 5141 is used to push the terminal of the cable in the wire groove 2111 on the screening plate 211.
[0051] Reference Figure 6 and Figure 7 The material discharge guide block 515 is fixedly mounted on the bracket 424, and the material discharge guide block 515 is located below the material pusher, and one end of the material discharge guide block 515 is located at the end of the baffle 423, and the other end extends downwardly and obliquely away from the axial direction of the bracket 424. A wire groove 5151 for the cable to pass through is provided on the bottom wall of the material discharge guide block 515, and a material discharge groove 5152 for the cable terminal to pass through is provided on the side wall of the material discharge block, and the material discharge groove 5152 passes through the material discharge guide block 515, and the material discharge groove 5152 is connected with the wire groove 5151, and the material discharge groove 5152 passes through both ends of the material discharge guide block 515. Figure 7 and Figure 8 The limiting component includes a first limiting cylinder and a second limiting cylinder, which are both fixedly mounted on the side wall at the lower end of the unloading guide block 515, and the first limiting cylinder and the second limiting cylinder are respectively located on both sides of the unloading trough 5152, and the first limiting cylinder is located between the end of the unloading guide block 515 and the second limiting cylinder, and the piston rod of the first limiting cylinder and the piston rod of the second limiting cylinder both extend into the unloading trough 5152, and a cable can just be accommodated between the piston rod of the first limiting cylinder and the piston rod of the second limiting cylinder.
[0052] Reference Figure 1 and Fig. 9 The blanking assembly 52 includes a blanking clamp 521 and a swinging member, the swinging member includes a swinging motor 522 and a swing rod 523, the swinging motor 522 is fixedly mounted on the workbench 1 through a motor seat, and the swinging motor 522 is located below the blanking guide block 515, refer to Fig. 9 and Fig.10 The output shaft of the swing motor 522 is coaxially mounted with a first swing wheel, the swing rod 523 is mounted on the side wall of the motor seat in a vertical rotation direction, and the lower end of the swing rod 523 is fixedly mounted with a second swing wheel, the first driving wheel and the second belt wheel are connected by a swing belt, the upper end of the swing rod 523 extends upward to the lower end of the unloading guide block 515, and the unloading clamp 521 is fixedly mounted on the upper end of the swing rod 523. The unloading clamp 521 adopts a clamp cylinder, and the unloading clamp 521 is used to clamp the end of the cable in the unloading trough 5152 of the unloading guide block 515. A supporting plate 524 is also mounted on the side wall of the swing rod 523, and the supporting plate 524 is used to support the cable.
[0053] The working principle of the embodiment of the present application is as follows: by placing batches of cables in the conveying frame 321 above the conveying frame 31, the cables are conveyed to the wire separation station through the conveying mechanism 3, and during the conveying process, the number of cables in the conveying frame 321 is initially leveled by the wire dialing assembly 34. Subsequently, the cables in the conveying frame 321 are further leveled by the wire pushing assembly 35, and then the screen plate 211 is lifted by the lifting assembly 22, so that the screen plate 211 moves upward to allow the cables to enter the wire grooves 2111 of the screen plate 211, and each wire groove 2111 on the screen plate 211 has a number of cables, and during the rising process of the lifting assembly 22, the screen plate 211 is vibrated by the vibration member, so as to separate the originally entangled cables, so as to facilitate the cables to be transported one by one to the next process.
[0054] When the lifting assembly 22 drives the screening plate 211 to rise to the highest point, it is exactly at the same height as the transfer adsorption plate 411, and at this time, the screening plate 211 is located between the transfer adsorption plate 411 and the vibration plate 213, and then the transfer cylinder 413 drives the transfer frame 412 to move toward the screening plate 211, so that the transfer adsorption plate 411 moves to the screening plate 211, and the transfer column 4111 on the transfer adsorption plate 411 is inserted into the positioning hole 2112 on the screening plate 211, and the screening plate 211 is adsorbed through the adsorption hole 4112 on the transfer adsorption plate 411, and at the same time, the screening suction nozzle 215 on the vibration plate 213 releases the screening plate 211, and then the transfer frame 412 is driven by the transfer cylinder 413 to move away from the lifting assembly 22, so that the transfer frame 412 drives the transfer adsorption plate 411 to move, thereby driving the screening plate 211 to separate from the vibration plate 213. Next, the transfer motor 414 drives the mounting plate 415 to rotate upward, thereby driving the transfer cylinder 413 and the transfer frame 412 to rotate upward, so that the transfer adsorption plate 411 on the transfer frame 412 drives the screening plate 211 to move above the top wall of the transport frame 421, and then drives the transfer frame 412 to move downward through the transfer cylinder 413, so that the transfer frame 412 drives the screening plate 211 to move downward through the transfer adsorption plate 411, so that the screening plate 211 moves to the top wall of the transport frame 421, and the transport column 4211 on the top wall of the transport frame 421 is inserted into the positioning hole 2112 on the screening plate 211, and at the same time, the top wall of the transport frame 421 adsorbs the screening plate 211 through the transport air hole 4212, and the transfer adsorption plate 411 releases the screening plate 211 through the adsorption air hole 4112, so that the screening plate 211 stays on the transport frame 421.
[0055] When the screen plate 211 is conveyed to the conveying frame 421, the transfer cylinder 413 drives the transfer frame 412 to move upward, thereby separating the transfer adsorption plate 411 from the screen plate 211, and conveying the conveying frame 421 toward the direction of the discharging mechanism 5 through the linear motor 422. In the process of conveying, the linear motor 422 will vibrate during the transmission process, thereby causing the conveying frame 421 to vibrate, so that the cable on the screen plate 211 on the conveying frame 421 moves downward under the action of gravity, so that the terminal at the upper end of the cable gradually approaches the top wall of the screen plate 211 and finally collides with the top wall of the screen plate 211, so that the cable is in a straight line in the vertical direction.
[0056] When the screen plate 211 is transported to the discharging mechanism 5, a wire groove 2111 of the screen plate 211 is aligned with the unloading groove 5152 of the unloading guide block 515, and then the pushing motor 511 drives the pushing screw 512 to rotate, so that the pushing screw 512 drives the pushing block 513 to move, so that the pushing block 513 drives the pushing plate 514 to move in the direction of the screen plate 211, and the screen plate 211 is inserted into the pushing hole 5141 of the pushing plate 514, and the pushing plate 514 moves along the length direction of a wire groove 2111 of the screen plate 211, so as to push the unloading groove 5152 through the side wall of the pushing plate 514. The terminal of the cable in the wire groove 2111 aligned with 5152 moves toward the direction of the lower feeding guide block 515, thereby pushing the cable into the lower feeding groove 5152 of the lower feeding guide block 515, and making the cable located in the wire groove 5151, so that the cable slides to the lower end of the lower feeding guide block 515 to the first cylinder 516, and the cable is blocked by the piston rod of the first cylinder 516, and then the second cylinder 517 drives its piston rod to extend into the wire groove 5151, so that the piston rod of the second cylinder 517 just contacts the cable adjacent to the cable located at the first cylinder 516, thereby limiting the cable and allowing the cables to be discharged one by one.
[0057] When the second cylinder 517 limits the cable in the wire groove 5151, the unloading clamp 521 is driven to move to the lower end of the unloading guide block 515 through the swinging piece, and a cable located near the first cylinder 516 is clamped by the unloading clamp 521, and then the first cylinder 516 drives its piston rod to retract, so that the piston rod of the first cylinder 516 is withdrawn from the wire groove 5151, thereby releasing the limit on the cable near the first cylinder 516, and then the swing motor 522 drives the swing arm 523 to rotate downward, so that the swing arm 523 drives the unloading clamp 521 to rotate downward, thereby conveying the cable to the next process, so as to facilitate the subsequent installation of the cable in the new energy vehicle.
[0058] The above are preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A new energy vehicle cable sorting device, comprising a workbench (1), characterized in that: The workbench (1) is provided with a wire splitting station. A screening mechanism (2) is installed on the workbench (1) at the wire splitting station. The screening mechanism (2) comprises a lifting assembly (22) and a screening assembly (21). The lifting assembly (22) is installed on the workbench (1). The screening assembly (21) comprises a screening plate (211). The screening plate (211) is installed on the lifting assembly (22). The screening plate (211) is provided with a plurality of wire grooves (2111) for storing cables. The width of the wire grooves (2111) is equal to the diameter of the cables. The screening plate (211) is used to screen the cables into the wire grooves (2111). The workbench (1) is also provided with a discharging mechanism (5). The discharging mechanism (5) is used to transport the cables on the screening plate (211) one by one to the next process.
2. A new energy vehicle cable sorting device according to claim 1, characterized in that: The screening component (21) further comprises a vibrating member, which comprises a vibration motor (212), a vibration plate (213) and a return spring (214); the vibration motor (212), the vibration plate (213) and the return spring (214) are all mounted on the lifting component (22); the vibration plate (213) is connected to the output end of the vibration motor (212); the return spring (214) is connected to the vibration plate (213); and the vibration plate (213) is also connected to the screening plate (211).
3. A new energy vehicle cable sorting device according to claim 1, characterized in that: The screening assembly (21) further comprises a screening adsorption member, wherein the screening adsorption member comprises a screening suction nozzle (215), wherein the screening suction nozzle (215) is mounted on the lifting assembly (22), and the screening suction nozzle (215) is used to adsorb the screening plate (211).
4. The new energy vehicle cable sorting equipment according to claim 1 is characterized in that: The lifting assembly (22) comprises a lifting cylinder (221) and a lifting block (222); the lifting cylinder (221) is installed at a line dividing station on the workbench (1) in a vertical direction; the lifting block (222) is installed on a piston rod of the lifting cylinder (221); and the lifting block (222) is connected to the screening assembly (21).
5. The new energy vehicle cable sorting equipment according to claim 1 is characterized in that: The workbench (1) is also provided with a conveying mechanism (3), which is used to convey the piled cables to the cable separation station. The conveying mechanism (3) comprises a conveying frame (31), a conveying belt (32) and a driving assembly (33). The conveying frame (31) is installed on the workbench (1), and one end of the conveying frame (31) extends to the screening mechanism (2). The conveying belt (32) and the driving assembly (33) are both installed on the conveying frame (31), and the conveying belt (32) is connected to the driving assembly (33). A conveying frame (321) is installed on the conveying belt (32), and the conveying frame (321) is used to store cables.
6. A new energy vehicle cable sorting device according to claim 5, characterized in that: The conveying mechanism (3) further comprises a wire-pulling assembly (34), the wire-pulling assembly (34) comprising a wire-pulling frame (341), a wire-pulling piece (342) and an angle sensor (343); the wire-pulling frame (341) is arranged on the workbench (1) near a wire-pulling station; the wire-pulling piece (342) is rotatably mounted on the wire-pulling frame (341) via a rotating shaft, and one end of the wire-pulling piece (342) extends downward; the lower end of the wire-pulling piece (342) is used to scan the cables that are conveyed in batches to the wire-pulling station; the angle sensor (343) is mounted on the wire-pulling frame (341); and the angle sensor (343) is used to detect the angle of rotation of the rotating shaft.
7. The new energy vehicle cable sorting equipment according to claim 1 is characterized by: The workbench (1) is also provided with a transfer mechanism (4), the rotation mechanism comprising a transfer assembly (41), the transfer assembly (41) comprising a transfer adsorbent, a transfer frame (412), a transfer cylinder (413) and a power member, the power member being installed on the workbench (1), the transfer cylinder (413) being installed on the output end of the power member, and the power member being used to drive the transfer cylinder (413) to move toward the discharging mechanism (5), the transfer frame (412) being installed on the output end of the transfer cylinder (413), the transfer adsorbent being installed on the transfer frame (412), and the transfer adsorbent being used to adsorb the screening plate (211).
8. The new energy vehicle cable sorting device according to claim 7 is characterized in that: The transfer mechanism (4) further comprises a transport assembly (42), the transport assembly (42) comprising a transport frame (421), a linear motor (422) and a baffle (423), the linear motor (422) being mounted on the workbench (1), the transport frame (421) being mounted on the output end of the linear motor (422), the transport frame (421) being used to place a screening plate (211), the linear motor (422) being used to transport the transport frame (421) to a discharging mechanism (5), the baffle (423) being mounted on the workbench (1), and the baffle (423) being arranged along a travel route of the transport frame (421), and the baffle (423) being used to close an open end of a wire slot (2111) on the screening plate (211).
9. The new energy vehicle cable sorting equipment according to claim 1 is characterized by: The discharging mechanism (5) comprises a pushing assembly (51), the pushing assembly (51) comprising a pushing piece, a pushing plate (514), a material discharge guide block (515) and a stopper, the pushing piece is mounted on the workbench (1), the pushing plate (514) is mounted on the pushing piece, the material discharge guide block (515) is mounted on the workbench (1) near the pushing piece, the material discharge guide block (515) is provided with a material discharge trough (5152) for the terminal of the cable to pass through, and the material discharge guide block (515) is also provided with a passage for the cable to pass through. The wire groove (5151) is used for aligning the wire groove (2111) on the screening plate (211), the wire groove (5151) is connected with the material discharge groove (5152), the material pusher plate (514) is used for pushing the cable in one of the wire grooves (2111) on the screening plate (211) into the wire groove (5151) of the material discharge guide block (515), and the limiting member is installed on the material discharge guide block (515), and the limiting member is used for limiting the cable in the material discharge guide block (515).
10. A new energy vehicle cable sorting device according to claim 9, characterized in that: The discharging mechanism (5) further comprises a discharging assembly (52), wherein the discharging assembly (52) comprises a discharging clamp (521) and a swinging member, wherein the swinging member is mounted on the workbench (1) near the pushing assembly (51), the discharging clamp (521) is mounted on the swinging member, and the discharging clamp (521) is used to clamp the cable located in the discharging guide block (515), and the swinging member is used to drive the discharging clamp (521) to transport the cable to the next process.
Citation Information
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