Cooling tower filler replacement device and method

Abstract

The invention relates to the technical field of cooling tower filler replacement, and provides a cooling tower filler replacement device and method, the cooling tower filler replacement device comprises a cooling tower, a time-saving and labor-saving method is used in the cooling tower filler replacement construction process, the labor intensity of on-site constructors is greatly reduced through the method, the construction progress is accelerated, and the construction efficiency is improved. The operation safety risk in the construction process is reduced to a certain degree, meanwhile, the situation that manual damage possibly occurs in the manual carrying process of the filler is avoided, a pushing structure is installed in the cooling tower, and when the feeding box is driven by a winch to slowly ascend to the feeding position, the pushing structure can push the filler to the feeding position. The infrared detector can detect the position of the feeding box and transmit a signal to the electric push rod, at the moment, the electric push rod is started and extends forwards, then the feeding box is pushed to the packing layer, feeding is completed, and the feeding device is convenient and practical.

Description

Technical Field

[0001] The invention relates to the technical field of cooling tower filler replacement, and in particular to a cooling tower filler replacement device and method. Background Art

[0002] A cooling tower is an evaporative heat dissipation device that uses water as a circulating water coolant to dissipate waste heat generated in industry or refrigeration and air conditioning. When the cooling tower is working, dry cold air enters the air inlet grille on the side of the cooling tower, passes through the spray water, passes through the filler, and finally becomes humid hot air, which is then discharged into the outside atmosphere by the fan at the top of the cooling tower.

[0003] Traditionally, packing installation involves using packing adhesive to stick the packing sheets together outside the tower body, and then using lifting equipment to lift the packing into the tower body. However, cooling towers are sometimes not equipped with lifting conditions, so lifting equipment cannot be used for installation. The only way to replace the packing is to manually transport the old packing outside the tower and the new packing into the tower. This replacement method is time-consuming and labor-intensive, which not only prolongs the construction period, but also poses certain safety risks during the up and down transportation of personnel. Summary of the invention

[0004] In order to solve the problems existing in the background technology, the present invention provides a cooling tower filler replacement device and method which can significantly reduce the labor intensity of on-site construction personnel and speed up the construction progress.

[0005] In response to the problems in the prior art, the present invention provides a cooling tower filler replacement device, including a cooling tower, wherein the pushing structure is fixedly installed inside the cooling tower, the interior of the pushing structure includes a mounting plate, an infrared detector, an electric push rod and a pushing plate, the mounting plate is fixedly installed inside the cooling tower, the infrared detector is fixedly installed at an upper-middle position on one side of the electric push rod, the electric push rod is fixedly installed on one side of the infrared detector, and the electric push rod is located below the infrared detector, and one side of the pushing plate is fixedly connected to the output shaft of the electric push rod.

[0006] Specifically, a group of brackets are fixedly installed on the upper end of the cooling tower, a group of winches are fixedly installed on the brackets, a transmission device in the brackets is fixedly connected to one end of a steel wire rope, a group of positioning pulleys are installed at one end of the brackets, another group of steel wire ropes are wound around the positioning pulleys, and the other end of the steel wire ropes is fixedly connected to the upper end of the loading box.

[0007] Specifically, a group of packing layers are provided inside the cooling tower, the upper surface of the packing layer and the lower surface of the pushing plate are on the same horizontal line, the packing layer is located at the inner center of the cooling tower, and a group of circulating water layers are installed inside the cooling tower, and the circulating water layer is located below the packing layer.

[0008] Specifically, the diameter of the drum wire rope inside the winch is 13mm, the length is not less than 30m, the motor power is 5.5KW, the dead weight is 900Kg, and the lower end of the wire rope is fixed and locked to the fixed hook using no less than three horse tooth clamps.

[0009] A method for replacing a cooling tower filler device, the method comprising the following steps:

[0010] S1. First, fix the winch on the platform, weld positioning plates around the winch base or use wire ropes to fix it firmly to prevent displacement;

[0011] S2. The positioning pulley of the winch is installed by extending the winch bracket 1 meter from the edge of the tower top, and installing the positioning pulley on the bracket to ensure that the pulley is installed in place and rotates normally;

[0012] S3. The winch running rope is lowered from top to bottom through the positioning pulley, and the upper end of the running rope is fixed and locked to the fixed hook using no less than three horse tooth clamps, and the winch lifting system is installed.

[0013] The beneficial effects of the present invention: a cooling tower filler replacement device and method of the present invention uses a time-saving and labor-saving method in the construction process of replacing the cooling tower filler. This method not only greatly reduces the labor intensity of on-site construction personnel, but also speeds up the construction progress, and to a certain extent reduces the operational safety risks in the construction process, and also avoids the occurrence of human damage that may be caused to the filler during manual handling. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The present invention is further described below in conjunction with the accompanying drawings and embodiments.

[0015] Figure 1 It is a flow chart of the method operation of the present invention;

[0016] Figure 2 It is a schematic diagram of the installation of the winch lifting system in the present invention.

[0017] In the figure: 1. Cooling tower; 2. Bracket; 3. Winch; 4. Positioning pulley; 5. Wire rope; 510. Loading box; 6. Filling layer; 7. Circulating water layer; 8. Pushing structure; 810. Mounting plate; 811. Infrared detector; 812. Electric push rod; 813. Pushing plate. DETAILED DESCRIPTION

[0018] In order to make the technical methods, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0019] like Figure 1 and Figure 2As shown, a cooling tower filler replacement device includes a cooling tower 1, the pushing structure 8 is fixedly installed inside the cooling tower 1, the interior of the pushing structure 8 includes a mounting plate 810, an infrared detector 811, an electric push rod 812 and a pushing plate 813, the mounting plate 810 is fixedly installed inside the cooling tower 1, the infrared detector 811 is fixedly installed at the middle and upper position on one side of the electric push rod 812, the electric push rod 812 is fixedly installed on one side of the infrared detector 811, and the electric push rod 812 is located below the infrared detector 811, and one side of the pushing plate 813 is fixedly connected to the output shaft of the electric push rod 812.

[0020] Preferably, a group of brackets 2 are fixedly installed on the upper end of the cooling tower 1, a group of winches 3 are fixedly installed on the bracket 2, the transmission device in the bracket 2 is fixedly connected to one end of the wire rope 5, a group of positioning pulleys 4 are installed at one end of the bracket 2, another group of wire ropes 5 are wound and connected on the positioning pulley 4, and the other end of the wire rope 5 is fixedly connected to the upper end of the loading box 510, a group of packing layers 6 are provided inside the cooling tower 1, the upper surface of the packing layer 6 and the lower surface of the push plate 813 are on the same horizontal straight line, the packing layer 6 is located at the inner center position of the cooling tower 1, a group of circulating water layers 7 are installed inside the cooling tower 1, and the circulating water layer 7 is located below the packing layer 6, the drum wire rope inside the winch 3 has a diameter of 13mm and a length of not less than 30m, the motor power is 5.5KW, and the dead weight is 900Kg, and the lower end of the wire rope 5 is fixedly locked to the fixed hook using not less than three horse tooth clamps.

[0021] In the present invention, a pushing structure 8 is installed inside the cooling tower 1. When the loading box 510 is driven by the winch 3 to slowly rise to the loading position, the infrared detector 811 will detect the position of the loading box 510 and transmit a signal to the electric push rod 812. At this time, the electric push rod 812 will start to extend forward, and then push the loading box 510 to the packing layer 6 to complete the loading.

[0022] A method for replacing a cooling tower filler device, the method comprising the following steps:

[0023] S1. First, fix the winch 3 on the platform, weld positioning plates around the base of the winch 3 or fix it firmly with wire ropes to prevent displacement;

[0024] S2, the positioning pulley 4 of the hoist 3 is installed to extend the hoist bracket 1 meter from the edge of the tower top, and the positioning pulley 4 is installed on the bracket to ensure that the pulley is installed in place and rotates normally;

[0025] S3, the running rope of the winch 3 is lowered from top to bottom through the positioning pulley, and the upper end of the running rope is fixed and locked with the fixed hook using no less than three horse tooth clamps, and the winch lifting system is installed.

[0026] (1) 3 options for winches;

[0027] a. According to the weight of the component, lifting height, and working surface environment, a 5T winch is planned to be used. The diameter of the wire rope of the three-drum winch is 13mm and the length is not less than 30m. The motor power is 5.5KW and the deadweight is 900Kg.

[0028] b. Installation of winch 3 lifting system;

[0029] According to the position where the side panels of the cooling tower 1 are removed, the winch 3 is installed on the top of the cooling tower 1 corresponding to the position where the side panels are removed.

[0030] C. Installation process of winch 3 lifting system;

[0031] The winch 3 is positioned and fixed → the positioning pulley 4 is installed → the rope is returned → test run and acceptance.

[0032] (2) A. The winch 3 is positioned and fixed;

[0033] The winch 3 is fixed on the platform, and a positioning plate is welded around the base of the winch 3 or it is firmly fixed with a wire rope 5 to prevent displacement.

[0034] B. Installation of positioning pulley 4;

[0035] Extend the winch 3 bracket about 1 meter from the edge of the tower top, install the positioning pulley 4 on the bracket, and ensure that the pulley is installed in place and rotates normally.

[0036] C. Anti-rope;

[0037] Start the winch 3 to lower the running rope (wire rope 5) from top to bottom through the positioning pulley. The upper end of the running rope is fixed and locked to the fixed hook using no less than 3 horse tooth clamps. The winch lifting system is installed.

[0038] D. Test run acceptance;

[0039] After the installation of the lifting system is completed, an empty car test run should be carried out. During the operation, the electrical system should be checked to be sensitive and reliable, and the braking system should be flexible. After normal operation, load operation should be carried out. The maximum weight component should be used as a test, and the up and down operation should be stopped suddenly. The main purpose is to check whether the brakes are sensitive and reliable, and whether the winch is firmly fixed. After meeting the requirements, it can be put into use.

[0040] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection claimed by the present invention.

Claims

1. A cooling tower packing replacement device, characterized in that: comprising a cooling tower (1); A pushing structure (8), wherein the pushing structure (8) is fixedly installed inside the cooling tower (1), and the interior of the pushing structure (8) includes a mounting plate (810), an infrared detector (811), an electric push rod (812) and a pushing plate (813); A mounting plate (810), wherein the mounting plate (810) is fixedly mounted inside the cooling tower (1); An infrared detector (811), wherein the infrared detector (811) is fixedly mounted at an upper middle position on one side of the electric push rod (812); An electric push rod (812), wherein the electric push rod (812) is fixedly mounted on one side of the infrared detector (811), and the electric push rod (812) is located below the infrared detector (811); A pushing plate (813), one side of which is fixedly connected to the output shaft of the electric push rod (812).

2. A cooling tower filler replacement device according to claim 1, characterized in that: A group of brackets (2) are fixedly mounted on the upper end of the cooling tower (1), a group of winches (3) are fixedly mounted on the brackets (2), and a transmission device in the brackets (2) is fixedly connected to one end of a steel wire rope (5).

3. A cooling tower filler replacement device according to claim 1, characterized in that: A group of positioning pulleys (4) are installed at one end of the bracket (2), and another group of steel wire ropes (5) are wound around the positioning pulleys (4), and the other end of the steel wire ropes (5) is fixedly connected to the upper end of the loading box (510).

4. A cooling tower filler replacement device according to claim 3, characterized in that: A group of packing layers (6) are provided inside the cooling tower (1), the upper surface of the packing layer (6) and the lower surface of the push plate (813) are on the same horizontal straight line, and the packing layer (6) is located at the inner center of the cooling tower (1).

5. A cooling tower filler replacement device according to claim 3, characterized in that: A group of circulating water layers (7) are installed inside the cooling tower (1), and the circulating water layer (7) is located below the packing layer (6).

6. A cooling tower filler replacement device according to claim 2, characterized in that: The drum wire rope inside the hoist (3) has a diameter of 13 mm and a length of not less than 30 m. The motor power is 5.5 KW and the deadweight is 900 Kg.

7. A cooling tower filler replacement device according to claim 2, characterized in that: The lower end of the steel wire rope (5) is fixed and locked to the fixed hook using no less than three tooth clamps.

8. A method for replacing a cooling tower filler according to any one of claims 1 to 7, characterized in that: The method comprises the following steps: S1. First, fix the winch (3) on the platform, weld positioning plates around the base of the winch (3) or fix it firmly with steel wire ropes to prevent displacement; S2. The positioning pulley (4) of the hoist (3) is installed so that the hoist bracket extends 1 meter beyond the edge of the tower top, and the positioning pulley (4) is installed on the bracket to ensure that the pulley is installed in place and rotates normally; S3. The running rope of the winch (3) is lowered from top to bottom through the positioning pulley, and the upper end of the running rope is fixed and locked to the fixed hook using no less than three tooth clamps, and the winch lifting system is installed.

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