Circular knitting machine for spinning and use method thereof

By designing an automatic roll-changing structure in a knitting large circle machine, the problem of shutdown and time-consuming in the existing technology is solved, and the roll-collection rollers are automatically replaced during operation, which improves the continuity and stability of the production line .

CN119507111APending Publication Date: 2025-02-25CHANGSHU KAIHENG WEAVING CO LTD
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Patent Information

Application Number
CN202411534429.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2025-02-25

AI Technical Summary

Technical Problem

The existing knitting large circle machines need to be shut down during the roll change process, and the roll change process is slow, resulting in a long pause of the production line and affecting production efficiency.

Method used

A large round machine for textiles is designed, adopting an automatic roll-changing structure, including storage tank, cover, discharge rack, push rack, return spring and transmission assembly, and the moving rack is driven through the first telescopic cylinder to realize the old collection. The rolling down of the rolling roller and the upward position of the newly retracted roller automatically complete the coil changing process.

Benefits of technology

It realizes automatic replacement of the winding roller during the machine operation, requiring only a very short downtime, reducing the interruption of production due to winding changes, and improving the continuity and stability of the production line.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a circular knitting machine for spinning and a use method thereof, and belongs to the field of fabric spinning. A circular knitting machine for spinning comprises a machine shell and further comprises a knitting assembly arranged at the top end of the machine shell, a roll changing structure comprises storage grooves formed in the two sides of the interior of a machine frame, a reset spring fixed between a material pushing frame and the machine frame, a transmission assembly arranged in the machine frame, a winding roller, a cutting structure arranged in the roll changing structure, and a cutting mechanism arranged in the cutting structure, the motor is arranged at the top end in the rack; the first telescopic air cylinder pushes the moving frame to move to drive the old winding roller to roll into the discharging frame, meanwhile, the upper roller disc moves the novel winding roller to the position between the two sets of winding structures, the automatic roll changing function is achieved, the device can automatically replace the winding roller in the machine running process, only extremely short shutdown time is needed, and the production efficiency is improved. Therefore, the situation that production is interrupted due to reel replacement is greatly reduced, and the continuity and the stability of a production line are improved.
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Description

Technical Field

[0001] The invention relates to the technical field of fabric textiles, and in particular to a circular knitting machine for textiles and a use method thereof. Background Art

[0002] Circular knitting machines are an important part of textile machinery. They can quickly and accurately complete the fabric weaving process and are suitable for the production of a variety of cut fabrics. They have fast pattern changes, good fabric quality and fewer processes, so they are widely used in the textile industry.

[0003] After searching, the Chinese patent application number 202211677003.X discloses a circular knitting machine, which specifically relates to the technical field of circular knitting machines, including a main body, a stretching and limiting assembly for stretching the knitted fabric is fixedly installed inside the main body, and a rotating assembly is fixedly installed at the bottom of the main body, the top of the rotating assembly is fixedly connected to a side plate, and a fabric winding roller is actively installed on the inner side of the side plate, and a clamping and stacking assembly is installed on the inner side of the side plate. When the knitted fabric of the present invention moves downward for winding, the knitted fabric is first propped up from the inside by the stretching and limiting assembly, and then the two sides of the textile fabric are moved outward and flattened by the rotation and movement of the rotating belt and the flattening sheet, so that when the fabric is squeezed by the clamping and stacking assembly, curling and wrinkles on both sides of the textile fabric are avoided, thereby ensuring the fabric winding effect of the circular knitting machine, while avoiding increasing the subsequent flattening process of the knitted fabric, thereby improving the use value of the circular knitting machine; The above patent still has the following shortcomings: it is inconvenient to change rolls. The existing device usually adopts manual roll changing during use. During the roll changing process, the machine needs to be stopped for operation, and the roll changing process is relatively slow, resulting in a long suspension time of the production line, thereby affecting the overall production efficiency. Summary of the invention

[0004] The purpose of the present invention is to solve the defect that it is inconvenient to change rolls in the prior art. The existing device usually adopts manual roll changing during use. During the roll changing process, the machine needs to be stopped for operation, and the roll changing process is relatively slow, resulting in a long pause time of the production line, thereby affecting the overall production efficiency. A large circular knitting machine for textiles and a method of using the same are proposed.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions: A circular knitting machine for textile use, comprising a housing and: A braided assembly is disposed on the top of the housing; A rotating frame is rotatably connected to the top of the casing, and a frame is installed at the bottom of the rotating frame; A guide assembly is arranged on one side of the interior of the frame; A roll changing structure is arranged inside the frame, wherein the roll changing structure includes storage tanks installed on both sides of the frame, a cover shell fixed at the bottom of the storage tank, a discharge rack fixed inside one side of the frame, a push rack arranged inside one side of the discharge rack and rotatably connected to the frame, a return spring fixed between the push rack and the frame, and a transmission assembly arranged inside the frame; A winding roller is arranged inside the roll changing structure, and a double-sided adhesive tape is installed on one side of the winding roller; The winding structure is arranged on both sides of the winding roller and is used to fix the winding roller during the roll changing process; A cutting structure, arranged at the top of the frame, for cutting the fabric during the roll changing process; The flattening structure is arranged at the bottom end of the winding roller and is used to flatten the cloth during the winding process.

[0006] As a preferred technical solution of the present application, the transmission assembly includes a fixed seat installed on both sides of the frame, a first telescopic cylinder installed inside the fixed seat, a movable frame fixed at the telescopic end of the first telescopic cylinder, a push block installed at the top of one side of the movable frame, a first tooth plate fixed at one side of the top of the movable frame, an upper roller rotatably connected to the inside of the cover, a ratchet installed at the rotating end of the upper roller, a first gear sleeved on the outside of the ratchet and meshed with the first tooth plate, a roller frame fixed on one side of the top of the movable frame, a movable block sliding on one side of the inside of the roller frame, and a telescopic spring fixed at the bottom end of the inside of the movable block and connected to the roller frame.

[0007] As a preferred technical solution of the present application, the upper roller extends to the outside of the cover shell and is connected to the ratchet, and the length of the first tooth plate is one quarter of the circumference of the first gear pitch circle.

[0008] As a preferred technical solution of the present application, the leveling structure includes a second telescopic cylinder installed at the bottom end of the frame, a lifting plate fixed at the telescopic end of the second telescopic cylinder, a second connecting plate rotatably connected to both sides of the top of the lifting plate, a secondary pressure rod rotatably connected to the top of the second connecting plate, a sliding rod sliding inside the lifting plate, a limit plate fixed at the bottom end of the sliding rod, a lifting frame fixed at the top of the sliding rod, a support spring sleeved on the outside of the sliding rod and located between the lifting frame and the lifting plate, a main pressure rod rotatably connected to the top of the lifting frame, and a first connecting plate installed between the main pressure rod and the secondary pressure rod.

[0009] As a preferred technical solution of the present application, the lifting plates are symmetrically distributed on the vertical center line of the main pressure rod, and the lifting frame forms a telescopic structure with the lifting plates through the support spring.

[0010] As the preferred technical solution of the present application, the winding structure includes a mounting frame fixed on both sides of the frame, a driving motor installed on one side of the mounting frame, a transmission tube rotatably connected to the inside of the mounting frame and connected to the output shaft of the driving motor, a transmission shaft sliding inside the transmission tube, a sleeve fixed on one side of the transmission shaft, a plane bearing installed on one side of the sleeve, a movable plate installed on one side of the plane bearing, a guide rod fixed on one side of the movable plate and slidably connected to the mounting frame, a third telescopic cylinder installed on one side of the mounting frame and with the telescopic end connected to the movable plate, and hexagonal blocks fixed on both sides of the winding roller.

[0011] As a preferred technical solution of the present application, a groove matching the shape of the hexagonal block is provided inside the sleeve, an external spline is provided on the outside of the transmission shaft, and an internal spline matching the transmission shaft is provided inside the transmission tube.

[0012] As a preferred technical solution of the present application, the cutting structure includes a second tooth plate fixed on one side of the mobile frame, a bracket installed on the top of the mobile frame, a screw rotatably connected to the inside of both sides of the frame, a second gear fixed to the outside of the screw and meshing with the second tooth plate, a screw block threadedly connected to the outside of the screw, a protective shell fixed to the top of the screw block, a stepper motor installed on one side of the protective shell, a synchronous wheel rotatably connected to the inside of the protective shell and connected to the output shaft of the stepper motor, a synchronous belt sleeved on the outside of the synchronous wheel, a connecting seat fixed at the bottom end of the synchronous belt, a laser cutter installed at the bottom end of the connecting seat, and a pressure wheel installed at the bottom end of the laser cutter.

[0013] As a preferred technical solution of the present application, the weaving assembly includes a needle dial installed on the top of the casing and connected to the rotating frame, a thread supply frame installed on the top of the needle dial, and a reel installed inside the thread supply frame. The guide assembly includes a second guide roller fixed on one side of the interior of the frame, a first guide roller rotatably connected to the top of the interior of the frame, and a fourth telescopic cylinder installed on both sides of the interior of the frame and connected to the first guide roller at the telescopic end. A hatch is rotatably connected to one side of the casing, and the bottom end of the hatch is rotatably connected to an electric push rod rotatably connected to the casing.

[0014] The present application also discloses a method for using a circular knitting machine for textile use, comprising the following steps: S1: Check the equipment: Place the device at the designated location and check each component inside the device to ensure that the device operates normally; S2: Preparation for threading: Pass the yarn through the reel and introduce it into the needle disc, so that the yarn passes through the needle eye on the needle disc, and then adjust the height of the needle disc, the distance between the needle plates, the tension, etc. according to the processing requirements; S3: fabric weaving: by starting the device, the yarn is transported to the inside of the needle disk through the winding device, and the knitting needles of the needle disk are guided to weave. At the same time, the needle eyes and knitting needles on the needle disk cooperate with each other, so that the yarn can be woven according to the predetermined path to form the required fabric structure; S4: Fabric guiding: The processed fabric passes through the first guide roller and the second guide roller and contacts the winding roller. Meanwhile, the second guide roller maintains the tension of the fabric. The fourth telescopic cylinder pushes the first guide roller to move and flatten the fabric in the package. S5: Fabric winding: The winding structure drives the winding roller to rotate to wind the fabric, while the leveling structure pushes the fabric upward and presses the fabric on the outside of the winding roller. The double-sided tape is used to connect and fix the fabric to the winding roller for easy winding operation; S6: Cloth roll change: After the cloth is wound around the outside of the winding roller for a certain number of times, the winding roller is loosened by using the winding structure, and the winding roller that needs to be changed is pushed to move by using the winding change structure, and a new set of winding rollers is dropped between the two sets of winding structures. During this process, the cutting structure cuts the cloth; S7: Fabric collection: When the winding rollers of the wrapped fabric are piled up to a certain amount inside the material rack, the device is stopped, the electric push rod is started to push the hatch to move, the casing is opened, and the lifting equipment is used to push the winding rollers of the wrapped fabric away from the inside of the material rack to facilitate subsequent processing by the staff.

[0015] Compared with the prior art, the present invention provides a circular knitting machine for textile use, which has the following beneficial effects: 1. The circular knitting machine for textiles uses the first telescopic cylinder to push the moving frame to move, driving the old winding roller to roll into the inside of the discharge frame. At the same time, the upper roller plate moves the new winding roller between the two sets of winding structures, realizing the automatic roll changing function, so that the device can automatically replace the winding roller during the operation of the machine, with only a very short downtime, thereby greatly reducing the interruption of production due to roll changing and improving the continuity and stability of the production line; 2. The circular knitting machine for textiles drives the second gear to rotate through the second tooth plate by the mobile frame, so that the screw drives the pressing wheel to contact the bracket, and the laser cutter cuts the fabric, realizing the automatic cutting function, so that the cutting process can be seamlessly connected with the roll changing process, reducing the conversion time between processes, improving the overall production efficiency, and at the same time, the incision is neat and does not need additional processing on the incision; 3. The circular knitting machine for textile use pushes the main pressure rod to contact the cloth through the second telescopic cylinder, and at the same time, the first connecting plate pulls the left and right sets of auxiliary pressure rods to contact the cloth, so that the cloth is tightly wound, realizing the winding and flattening function, which is convenient for flattening the wrinkles and uneven parts on the surface of the cloth, making the surface of the cloth smoother and smoother, and improving the flatness and stability of the cloth; 4. The circular knitting machine for textile uses the third telescopic cylinder to push the moving plate to move, so that the shell is connected to the hexagonal block, and the drive motor is started to drive the winding roller to rotate to wind the fabric, realizing the automatic fixing function, so that the fixing and changing process of the winding roller can be seamlessly connected with other production links, further optimizing the entire production process, making the production smoother and more efficient. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is one of the structural schematic diagrams of a circular knitting machine for textile use proposed by the present invention; Figure 2 This is a second structural schematic diagram of a large circular knitting machine for textile use proposed by the present invention; Figure 3 This is one of the schematic diagrams of the three-dimensional structure of a frame in a circular knitting machine for textile use proposed by the present invention; Figure 4 This is a schematic diagram of a three-dimensional cross-sectional structure of a frame of a large circular knitting machine for textile use proposed by the present invention; Figure 5 This is a second schematic diagram of the three-dimensional structure of a frame in a large circular knitting machine for textile use proposed by the present invention; Figure 6 This is one of the three-dimensional cross-sectional structural schematic diagrams of a roll changing structure in a circular knitting machine for textile use proposed by the present invention; Figure 7 This is a second schematic diagram of a three-dimensional cross-sectional structure of a roll changing structure in a circular knitting machine for textile use proposed by the present invention; Figure 8 This is a schematic diagram of a three-dimensional cross-sectional structure of a flattening structure in a circular knitting machine for textiles proposed by the present invention; Fig. 9 This is a schematic diagram of a three-dimensional cross-sectional structure of a winding structure in a circular knitting machine for textiles proposed by the present invention; Fig.10 The present invention provides a schematic diagram of a three-dimensional cross-sectional structure of a cutting structure in a circular knitting machine for textiles.

[0017] In the figure: 1. Casing; 2. Wire supply rack; 3. Wire reel; 4. Needle plate; 5. Frame; 6. Reel changing structure; 601. First telescopic cylinder; 602. Storage tank; 603. Discharge rack; 604. Return spring; 605. Push rack; 606. Fixed seat; 607. Moving rack; 608. Push block; 609. Cover; 610. Upper roller; 611. First gear; 612. Ratchet; 613. First tooth plate; 614. Roller rack; 615. Moving block; 616. Telescopic spring; 7. Rotating rack; 8. Leveling structure; 801. Second telescopic cylinder; 802. Lifting plate; 803. Secondary pressure rod; 804. Main pressure rod; 805. First connecting plate; 806. Second connecting plate; 807. Lifting rack; 808. Support spring; 809. Sliding rod; 810. Limiting plate; 9. Winding structure; 901. Mounting frame; 902. Guide rod; 903. Driving motor; 904. Third telescopic cylinder; 905. Moving plate; 906. Plane bearing; 907. Sleeve shell; 908. Hexagonal block; 909. Transmission shaft; 910. Transmission tube; 10. First guide roller; 11. Cutting structure; 1101. Bracket; 1102. Second tooth plate; 1103. Synchronous belt; 1104. Synchronous wheel; 1105. Protective shell; 1106. Screw block; 1107. Screw rod; 1108. Second gear; 1109. Laser cutter; 1110. Pressing wheel; 1111. Connecting seat; 1112. Stepping motor; 12. Second guide roller; 13. Winding roller; 14. Double-sided tape; 15. Fourth telescopic cylinder; 16. Cabin door; 17. Electric push rod. DETAILED DESCRIPTION

[0018] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention; it is obvious that the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments, and all other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making creative work are within the scope of protection of the present invention.

[0019] like Figures 1 to 10 As shown, an embodiment of the present invention provides a circular knitting machine for textile use, comprising a housing 1, and further comprising: A braiding assembly is arranged on the top of the housing 1; A rotating frame 7 is rotatably connected to the top of the housing 1, and a frame 5 is mounted on the bottom of the rotating frame 7; A guide assembly is arranged on one side inside the frame 5; The roll changing structure 6 is arranged inside the frame 5, wherein the roll changing structure 6 includes storage slots 602 installed on both sides inside the frame 5, a cover 609 fixed at the bottom of the storage slots 602, a discharge rack 603 fixed inside one side of the frame 5, a push rack 605 arranged inside one side of the discharge rack 603 and rotatably connected to the frame 5, a return spring 604 fixed between the push rack 605 and the frame 5, and a transmission assembly arranged inside the frame 5; A winding roller 13 is arranged inside the roll changing structure 6, and a double-sided adhesive tape 14 is installed on one side of the winding roller 13; The winding structure 9 is arranged on both sides of the winding roller 13 and is used to fix the winding roller 13 during the roll changing process; A cutting structure 11 is arranged at the top of the frame 5 and is used to cut the cloth during the roll changing process; The flattening structure 8 is arranged at the bottom end of the winding roller 13 and is used to flatten the cloth during the winding process.

[0020] like Figure 6 and Figure 7 As shown, in one embodiment: the transmission assembly includes a fixed seat 606 installed on both sides of the frame 5, a first telescopic cylinder 601 installed in the fixed seat 606, a mobile frame 607 fixed at the telescopic end of the first telescopic cylinder 601, a push block 608 installed at the top of one side of the mobile frame 607, a first tooth plate 613 fixed to one side of the top of the mobile frame 607, an upper roller 610 rotatably connected to the inside of the cover 609, a ratchet 612 installed at the rotating end of the upper roller 610, and a ratchet wheel 612 sleeved on the outside of the ratchet wheel 612 and connected to the first tooth plate 613. 3. The first gear 611 meshed with each other, the roller frame 614 fixed on one side of the top of the mobile frame 607, the moving block 615 sliding on one side of the inner part of the roller frame 614, and the telescopic spring 616 fixed on the bottom end of the inner part of the moving block 615 and connected to the roller frame 614; the mobile frame 607 is pushed to move by the first telescopic cylinder 601, so that the old winding roller 13 rolls down to the discharge frame 603, and the upper roller plate 610 places the new winding roller 13 between the two groups of winding structures 9, so as to realize automatic roll changing, reduce downtime, and improve the continuity and stability of the production line.

[0021] like Figure 6 and Figure 7 As shown, in one embodiment: the upper roller 610 extends to the outside of the cover 609 and is connected to the ratchet 612, and the length of the first tooth plate 613 is one quarter of the circumference of the dividing circle of the first gear 611; since the length of the first tooth plate 613 is one quarter of the circumference of the dividing circle of the first gear 611, during the movement of the movable frame 607, only the first gear 611 is pushed to rotate forward ninety degrees, and the replaced winding roller 13 is located exactly between the two sets of winding structures 9.

[0022] like Figure 8As shown, in one embodiment: the leveling structure 8 includes a second telescopic cylinder 801 installed at the bottom end of the frame 5, a lifting plate 802 fixed at the telescopic end of the second telescopic cylinder 801, a second connecting plate 806 rotatably connected to both sides of the top of the lifting plate 802, an auxiliary pressure rod 803 rotatably connected to the top of the second connecting plate 806, a sliding rod 809 sliding inside the lifting plate 802, a limit plate 810 fixed at the bottom end of the sliding rod 809, a lifting frame 807 fixed at the top of the sliding rod 809, a support spring 808 sleeved on the outside of the sliding rod 809 and located between the lifting frame 807 and the lifting plate 802, a main pressure rod 804 rotatably connected to the top of the lifting frame 807, and a first connecting plate 805 installed between the main pressure rod 804 and the auxiliary pressure rod 803; the second telescopic cylinder 801 pushes the main pressure rod 804 to contact the cloth, and the two sets of auxiliary pressure rods 803 are in close contact with the cloth, so as to realize winding and leveling, eliminate wrinkles, and improve the flatness and stability of the cloth.

[0023] like Figure 8 As shown, in one embodiment: the lifting plates 802 are symmetrically distributed on the vertical center line of the main pressure rod 804, and the lifting frame 807 forms a telescopic structure with the lifting plates 802 through the support spring 808.

[0024] like Fig. 9 As shown, in one embodiment: the winding structure 9 includes a mounting frame 901 fixed on both sides of the frame 5, a driving motor 903 installed on one side of the mounting frame 901, a transmission tube 910 rotatably connected to the inside of the mounting frame 901 and connected to the output shaft of the driving motor 903, a transmission shaft 909 sliding inside the transmission tube 910, a sleeve 907 fixed on one side of the transmission shaft 909, a plane bearing 906 installed on one side of the sleeve 907, and a moving plate 905 installed on one side of the plane bearing 906. , a guide rod 902 fixed on one side of the movable plate 905 and slidably connected to the mounting frame 901, a third telescopic cylinder 904 installed on one side of the mounting frame 901 and with the telescopic end connected to the movable plate 905, and a hexagonal block 908 fixed on both sides of the winding roller 13; the movable plate 905 is pushed to move by the third telescopic cylinder 904, so that the sleeve 907 is connected to the hexagonal block 908, and the driving motor 903 is started to drive the winding roller 13 to rotate, so that the cloth is wound, making the production smoother and more efficient.

[0025] like Fig. 9 As shown, in one embodiment: a groove matching the shape of the hexagonal block 908 is provided inside the casing 907, an external spline is provided on the outside of the transmission shaft 909, and an internal spline matching the transmission shaft 909 is provided inside the transmission tube 910; through the internal and external splines, the transmission shaft 909 slides inside the transmission tube 910, so that the transmission shaft 909 transmits the power of the transmission tube 910 to the casing 907.

[0026] like Fig.10 As shown, in one embodiment: the cutting structure 11 includes a second tooth plate 1102 fixed to one side of the mobile frame 607, a bracket 1101 installed at the top of the mobile frame 607, a screw rod 1107 rotatably connected to the inside of both sides of the frame 5, a second gear 1108 fixed to the outside of the screw rod 1107 and meshing with the second tooth plate 1102, a screw block 1106 threadedly connected to the outside of the screw rod 1107, a protective shell 1105 fixed to the top of the screw block 1106, a stepping motor 1112 installed on one side of the protective shell 1105, and a stepping motor 1112 rotatably connected to the inside of the protective shell 1105 and connected to the output shaft of the stepping motor 1112. A synchronous wheel 1104, a synchronous belt 1103 sleeved on the outside of the synchronous wheel 1104, a connecting seat 1111 fixed at the bottom end of the synchronous belt 1103, a laser cutter 1109 installed at the bottom end of the connecting seat 1111 and a pressure wheel 1110 installed at the bottom end of the laser cutter 1109; the movable frame 607 is used to drive the second gear 1108 to rotate through the second tooth plate 1102, and the screw 1107 is driven to push the pressure wheel 1110 to contact with the bracket 1101, and then the laser cutter 1109 cuts the cloth, realizing seamless roll changing and cutting, shortening the process conversion time, improving efficiency, ensuring a smooth incision, and no additional processing is required.

[0027] like Figure 1 , Figure 2 and Figure 3 and Figure 4 As shown, in one embodiment: the weaving assembly includes a needle plate 4 installed at the top of the casing 1 and connected to the rotating frame 7, a thread supply frame 2 installed at the top of the needle plate 4, and a reel 3 installed inside the thread supply frame 2, the guide assembly includes a second guide roller 12 fixed to one side of the inside of the frame 5, a first guide roller 10 rotatably connected to the top of the inside of the frame 5, and a fourth telescopic cylinder 15 installed on both sides of the inside of the frame 5 and connected to the first guide roller 10 at the telescopic end, one side of the casing 1 is rotatably connected to a hatch 16, and the bottom end of the hatch 16 is rotatably connected to an electric push rod 17 rotatably connected to the casing 1.

[0028] Specifically, when the present textile circular knitting machine is in use: the device is placed in a predetermined position, the yarn is passed through the reel 3 and introduced into the needle hole inside the needle disk 4, after the device is started, the yarn is fed into the needle disk 4 via the reel 3, and is guided by the knitting needles in the needle disk 4 for weaving, and the knitted fabric will be guided by the first guide roller 10 and the second guide roller 12 and contact the winding roller 13, at this time, the second guide roller 12 maintains the appropriate tension of the fabric, the fourth telescopic cylinder 15 drives the first guide roller 10 to move and flatten the rolled fabric, and then the winding structure 9 drives the winding roller 13 to rotate to realize the winding and collection of the fabric, and at the same time the flattening structure 8 will assist in moving the fabric upward Push, and apply pressure to the cloth on the outside of the winding roller 13 to ensure tight winding. When the cloth is wound around the outside of the winding roller 13 to a preset number of turns, control the winding structure 9 to loosen the winding roller 13, and then push the winding roller 13 to be replaced to move through the roll changing structure 6, and at the same time let the new winding roller 13 move between the two sets of winding structures 9. During this process, the cutting structure 11 is responsible for cutting the cloth. After the winding roller 13 with the wound cloth accumulates to a certain amount inside the discharge rack 603, the device stops running. At this time, start the electric push rod 17 to push the hatch 16 to move, open the exit of the casing 1, and the staff can use the lifting device to move the winding roller 13 loaded with cloth out from the inside of the discharge rack 603; The double-sided tape 14 is attached to the surface of the winding roller 13 so that the double-sided tape 14 can adhere and fix the cloth to the winding roller 13. The winding rollers 13 with multiple sets of double-sided tapes 14 attached are placed in the storage slot 602, so that the winding rollers 13 roll down along the inclined surface of the storage slot 602, and the storage slot 602 stores the winding rollers 13. When the roll change operation is required, the winding structure 9 is controlled to release the winding roller 13, and the first telescopic cylinder 601 is extended to push the moving frame 607 to move, so that the moving frame 607 drives the roller frame 614 and the moving frame 614 to move. The block 615 moves, so that the roller frame 614 and the moving block 615 push the winding roller 13 out of the interior of the cover 609. Later, the moving frame 607 drives the first tooth plate 613 to contact the first gear 611. Through the meshing of the teeth, the first gear 611 drives the upper roller disc 610 to rotate through the ratchet 612. The upper roller disc 610 moves a group of winding rollers 13 to between the two groups of winding structures 9, and another group of winding rollers 13 falls into the groove at the top of the upper roller disc 610. Then the moving frame 607 pushes the push block 608 to contact the push frame 605. The push block 608 pushes the push rack 605 to flip upward and distort the reset spring 604. At the same time, the push rack 605 pushes the winding roller 13 out from between the roller frame 614 and the moving block 615, so that the winding roller 13 with the wound fabric rolls down to the inside of the discharge rack 603 for storage. The first telescopic cylinder 601 is started to contract, so that the mobile rack 607 moves backward and resets. In this process, the distorted reset spring 604 drives the push rack 605 to reset, and the first tooth plate 613 pushes the first gear 611 to rotate, and the ratchet 612 causes the first gear 612 to rotate. The wheel 611 is not easy to drive the upper roller 610 to rotate during the rotation process. When the moving frame 607 drives the moving block 615 to contact the winding roller 13, the curved surface of the winding roller 13 pushes the moving block 615 to slide downward inside the roller frame 614 and squeeze the telescopic spring 616, so that the moving block 615 passes through the double-sided tape 14, and then the winding roller 13 contacts the roller frame 614. At the same time, the telescopic spring 616 pushes the moving block 615 to move upward, so that the roller frame 614 and the moving block 615 move to the outside of the winding roller 13, so as to facilitate the next roll changing operation; When the winding roller 13 moves to between the two groups of fourth telescopic cylinders 15, the third telescopic cylinder 904 is started to extend, so that the third telescopic cylinder 904 pushes the moving plate 905 to move, and then the moving plate 905 pushes the sleeve 907 to be sleeved to the outside of the hexagonal block 908 through the plane bearing 906. At the same time, the sleeve 907 pulls the transmission shaft 909 to slide inside the transmission tube 910 to compensate for the movement of the sleeve 907, and the driving motor 903 is started to drive the transmission tube 910 to rotate, so that the transmission tube 910 drives the winding roller 13 to rotate through the transmission shaft 909, the sleeve 907 and the plane bearing 906 to wind the cloth. The guide rod 902 slides inside the mounting frame 901, so that the moving plate 905 moves stably, and the plane bearing 906 makes it difficult for the rotation of the sleeve 907 to interfere with the operation of the moving plate 905. During the roll changing process of the roll changing structure 6, the moving frame 607 drives the second tooth plate 1102 to contact the second gear 1108. As the moving frame 607 moves, the second tooth plate 1102 drives the second gear 1108 to rotate, causing the screw 1107 to rotate. Then the screw block 1106 moves downward along the thread on the surface of the screw 1107 and drives the protective shell 1105 to move downward. When the moving frame 607 moves to the maximum stroke, the pressure wheel 1110 contacts the bracket 1101 and the cloth is located between the laser cutter 1109 and the bracket 1101, and the starting step is started. The inlet motor 1112 drives the synchronous wheel 1104 to rotate, so that the synchronous wheel 1104 drives the connecting seat 1111 to move through the synchronous belt 1103, and the pressing wheel 1110 and the laser cutter 1109 move on the surface of the bracket 1101, and the cloth is cut by the moving laser cutter 1109. At the same time, the pressing wheel 1110 presses the cut of the cloth, and the cloth at the cut position is not easy to have jagged cuts due to wrinkles. When the moving frame 607 moves backward, the second tooth plate 1102 pushes the second gear 1108 to rotate in the opposite direction, so that the protective shell 1105 is reset; After the winding structure 9 fixes the new winding roller 13, the second telescopic cylinder 801 is started to extend, so that the second telescopic cylinder 801 pushes the main pressure rod 804 to move up through the lifting plate 802 and the support spring 808 and contacts the unwound fabric, so that the main pressure rod 804 pushes the unwound fabric to contact the winding roller 13, so that during the rotation of the winding roller 13, the double-sided tape 14 connects and fixes the fabric and the winding roller 13. At the same time, during the winding process, as the second telescopic cylinder 801 slowly pushes the main pressure rod 804 to move up, the main pressure rod 804 is subjected to the reaction force of the fabric and pushes the lifting frame 807 to move down and squeezes the support spring 808 to contract, and moves down. The main pressure rod 804 moves through the first connecting plate 805 to pull the second connecting plate 806 to move, and the position of the auxiliary pressure rod 803 is adjusted, so that the left and right sets of auxiliary pressure rods 803 are in close contact with the cloth and apply pressure to make the cloth tightly wound. In this process, the second telescopic cylinder 801 slowly contracts as the diameter of the cloth roll changes, adjusts the pressure of the auxiliary pressure rod 803 and the main pressure rod 804 on the cloth, and slides the sliding rod 809 inside the lifting plate 802, so that the lifting frame 807 is not easy to drive the main pressure rod 804 to shake. At the same time, the limit plate 810 limits the movement range of the sliding rod 809, and the support spring 808 is used to facilitate the main pressure rod 804 to reset after being squeezed.

[0029] The above are only preferred specific implementation modes of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solutions and inventive concepts of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A circular knitting machine for textile use, comprising a housing (1), characterized in that: Also includes: A braided assembly, arranged on the top of the housing (1); A rotating frame (7) is rotatably connected to the top of the housing (1), and the bottom of the rotating frame (7) is mounted with a frame (5); A guide assembly, arranged on one side inside the frame (5); A roll changing structure (6) is arranged inside the frame (5), wherein the roll changing structure (6) comprises storage slots (602) installed on both sides inside the frame (5), a cover shell (609) fixed at the bottom end of the storage slots (602), a discharge rack (603) fixed inside one side of the frame (5), a push rack (605) arranged inside one side of the discharge rack (603) and rotatably connected to the frame (5), a return spring (604) fixed between the push rack (605) and the frame (5), and a transmission assembly arranged inside the frame (5); A winding roller (13) is arranged inside the roll changing structure (6), and a double-sided adhesive tape (14) is installed on one side of the winding roller (13); A winding structure (9) is arranged on both sides of the winding roller (13) and is used to fix the winding roller (13) during the roll changing process; A cutting structure (11), arranged at the top end of the frame (5), and used for cutting the cloth during the roll changing process; The flattening structure (8) is arranged at the bottom end of the winding roller (13) and is used to flatten the cloth during the winding process.

2. A circular knitting machine for textile use according to claim 1, characterized in that: The transmission assembly comprises a fixed seat (606) mounted on both sides of the frame (5), a first telescopic cylinder (601) mounted inside the fixed seat (606), a moving frame (607) fixed at the telescopic end of the first telescopic cylinder (601), a push block (608) mounted at the top end of one side of the moving frame (607), a first tooth plate (613) fixed at one side of the top end of the moving frame (607), an upper roller (610) rotatably connected to the inside of a cover (609), a ratchet (612) mounted at the rotating end of the upper roller (610), a first gear (611) sleeved on the outside of the ratchet (612) and meshed with the first tooth plate (613), a roller frame (614) fixed at one side of the top end of the moving frame (607), a moving block (615) sliding on one side of the inside of the roller frame (614), and a telescopic spring (616) fixed at the bottom end of the inside of the moving block (615) and connected to the roller frame (614).

3. A circular knitting machine for textile use according to claim 2, characterized in that: The upper roller (610) extends to the outside of the housing (609) and is connected to the ratchet (612); the length of the first tooth plate (613) is one quarter of the circumference of the dividing circle of the first gear (611).

4. A circular knitting machine for textile use according to claim 3, characterized in that: The leveling structure (8) comprises a second telescopic cylinder (801) mounted at the bottom end of the frame (5), a lifting plate (802) fixed at the telescopic end of the second telescopic cylinder (801), a second connecting plate (806) rotatably connected to both sides of the top end of the lifting plate (802), a secondary pressure rod (803) rotatably connected to the top end of the second connecting plate (806), a sliding rod (809) sliding inside the lifting plate (802), a limit plate (810) fixed at the bottom end of the sliding rod (809), a lifting frame (807) fixed at the top end of the sliding rod (809), a supporting spring (808) sleeved on the outside of the sliding rod (809) and located between the lifting frame (807) and the lifting plate (802), a main pressure rod (804) rotatably connected to the top end of the lifting frame (807), and a first connecting plate (805) mounted between the main pressure rod (804) and the secondary pressure rod (803).

5. A circular knitting machine for textile use according to claim 4, characterized in that: The lifting plates (802) are symmetrically distributed on the vertical center line of the main pressure rod (804), and the lifting frame (807) forms a telescopic structure with the lifting plates (802) via a supporting spring (808).

6. A circular knitting machine for textile use according to claim 1, characterized in that: The winding structure (9) comprises a mounting frame (901) fixed on both sides of the frame (5), a driving motor (903) mounted on one side of the mounting frame (901), a transmission tube (910) rotatably connected inside the mounting frame (901) and connected to an output shaft of the driving motor (903), a transmission shaft (909) sliding inside the transmission tube (910), a sleeve (907) fixed on one side of the transmission shaft (909), a plane bearing (906) mounted on one side of the sleeve (907), a moving plate (905) mounted on one side of the plane bearing (906), a guide rod (902) fixed on one side of the moving plate (905) and slidably connected to the mounting frame (901), a third telescopic cylinder (904) mounted on one side of the mounting frame (901) and having a telescopic end connected to the moving plate (905), and hexagonal blocks (908) fixed on both sides of the winding roller (13).

7. A circular knitting machine for textile use according to claim 6, characterized in that: The sleeve (907) has a groove inside that matches the shape of the hexagonal block (908), the transmission shaft (909) has an external spline outside that is formed, and the transmission tube (910) has an internal spline inside that matches the transmission shaft (909).

8. A circular knitting machine for textile use according to claim 1, characterized in that: The cutting structure (11) comprises a second tooth plate (1102) fixed to one side of the moving frame (607), a bracket (1101) mounted on the top of the moving frame (607), a screw rod (1107) rotatably connected to the inside of both sides of the frame (5), a second gear (1108) fixed to the outside of the screw rod (1107) and meshing with the second tooth plate (1102), a screw block (1106) threadedly connected to the outside of the screw rod (1107), a protective shell (1105) fixed to the top of the screw block (1106), and an installation A stepper motor (1112) mounted on one side of a protective shell (1105), a synchronous wheel (1104) rotatably connected to the inside of the protective shell (1105) and connected to the output shaft of the stepper motor (1112), a synchronous belt (1103) sleeved on the outside of the synchronous wheel (1104), a connecting seat (1111) fixed at the bottom end of the synchronous belt (1103), a laser cutter (1109) mounted at the bottom end of the connecting seat (1111), and a pressure wheel (1110) mounted at the bottom end of the laser cutter (1109).

9. A circular knitting machine for textile use according to claim 1, characterized in that: The braiding assembly comprises a needle disc (4) mounted on the top of a casing (1) and connected to a rotating frame (7), a thread supply frame (2) mounted on the top of the needle disc (4), and a thread reel (3) mounted inside the thread supply frame (2); the guide assembly comprises a second guide roller (12) fixed to one side of an interior of a frame (5), a first guide roller (10) rotatably connected to the top of an interior of the frame (5), and a fourth telescopic cylinder (15) mounted on both sides of an interior of the frame (5) and connected to the first guide roller (10) at a telescopic end; a door (16) is rotatably connected to one side of the casing (1), and an electric push rod (17) rotatably connected to the casing (1) is rotatably connected to the bottom end of the door (16).

10. The method for using a circular knitting machine for textile use according to any one of claims 1 to 9, characterized in that: The following steps are involved: S1: Check the equipment: Place the device at the designated location and check each component inside the device to ensure that the device operates normally; S2: preparation for threading: passing the yarn through the winding device (3) and introducing it into the interior of the needle disk (4), so that the yarn passes through the needle eye on the needle disk (4), and then adjusting the height, needle plate spacing, tension, etc. of the needle disk (4) according to processing requirements; S3: fabric weaving: the starting device is operated so that the yarn is transported to the inside of the needle disk (4) through the winding device (3), and the weaving is carried out under the guidance of the knitting needles of the needle disk (4). At the same time, the needle eyes and the knitting needles on the needle disk (4) cooperate with each other so that the yarn can be woven along a predetermined path to form a desired fabric structure; S4: Fabric guiding: the processed fabric passes through the first guide roller (10) and the second guide roller (12) and contacts the winding roller (13), while the second guide roller (12) maintains the tension of the fabric, and the fourth telescopic cylinder (15) pushes the first guide roller (10) to move and level the fabric in the package; S5: Fabric winding: The winding structure (9) drives the winding roller (13) to rotate and wind the fabric, while the leveling structure (8) pushes the fabric upward and presses the fabric outside the winding roller (13), and the double-sided tape (14) is used to connect and fix the fabric to the winding roller (13) to facilitate the winding operation; S6: cloth reel change: after the cloth is wound around the outer side of the reel (13) for a certain number of turns, the reel structure (9) is used to loosen the reel (13), and the reel (13) to be reeled is pushed by the reel change structure (6) to move, and a new set of reel (13) is made to fall between the two sets of reel structures (9), and during this process, the cutting structure (11) cuts the cloth; S7: Fabric collection: When the winding roller (13) of the wound fabric accumulates to a certain amount inside the discharge rack (603), the device is stopped, the hatch (16) is pushed to move by starting the electric push rod (17), the casing (1) is opened, and the winding roller (13) of the wound fabric is pushed away from the inside of the discharge rack (603) by using a lifting device, so that the staff can carry out subsequent processing.

Citation Information

Patent Citations

  • Circular knitting machine

    CN115947152A