Sludge foundation curing equipment
By designing a sludge foundation curing equipment with a robotic arm and a Y-shaped stirring seat, the problems of small stirring range of existing equipment and easy blockage of the spray head are solved, and efficient sludge curing and reducing the failure rate are achieved.
Patent Information
- Application Number
- CN202411702984.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-26
- Publication Date
- 2025-02-25
AI Technical Summary
The existing sludge foundation curing equipment has problems such as limited stirring range and easy blockage of the spray head, resulting in low curing efficiency and high failure rate.
A silt foundation curing equipment including a robotic arm and a Y-shaped stirring seat is designed. The stirring head consists of two stirring drums rotatably connected to the stirring seat. The shower head is arranged in the spray tank on the back of the stirring sheet. Combined with the silting structure and the rapid installation structure, the two-axis rotation and the hiddenness of the shower head are realized.
The stirring range and efficiency are expanded, the probability of sludge blocking the spray head is reduced, the failure rate is reduced, and the performance of the curing equipment is improved.
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Figure CN119507405A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of silt foundation solidification, in particular to silt foundation solidification equipment. Background Art
[0002] Substation site selection often encounters complex geological conditions, such as many soft foundations and abundant groundwater, among which soft soil foundation is the most common. There is often a silt soil layer on the upper part of this type of foundation, which is mostly soft plastic or loose, with high compressibility, low strength, and severe earthquake liquefaction level. In addition, the thickness of the silt layer is relatively large. Under the action of external loads such as site filling, it will produce a large amount of settlement, and the settlement will last for a long time, which poses a great hidden danger to the normal operation of the substation. In the past, substation projects usually used the replacement method to deal with such soft soil foundations, but the replacement method has a long construction period, consumes a lot of resources, and has high construction costs. In addition, the silt is difficult to excavate, transport, and subsequently treat, and secondary pollution is easy to occur during the period, wasting soil resources and damaging the natural environment. The soft soil solidification technology can effectively solve such problems. This technology uses a curing agent to solidify soft soil and other soils in situ, so that the strength of the soil can be improved to a certain extent, making it a high-quality foundation material with good tensile strength, fatigue resistance and water stability. It meets the needs of substation project construction and solves the secondary pollution problem caused by sludge transportation and stacking.
[0003] For example, the patent document with patent publication number CN218465662U discloses a sludge in-situ solidification device, which belongs to the field of sludge solidification technology, including a stirring shaft, a triangular drill bit is rotatably connected to the bottom of the stirring shaft, a bidirectional spiral reamer is fixed on the outer surface of the triangular drill bit, a powerful stirring head is rotatably connected to the stirring shaft on all sides, a hydraulic telescopic rod is fixedly connected to the top of the stirring shaft, and a crawler excavator is fixedly connected to the end of the hydraulic telescopic rod away from the stirring shaft. However, its spray head is installed on the stirring head, which easily causes sludge to block the stirring head, and its stirring range is limited, and the sludge solidification efficiency is low.
[0004] In order to solve the problem of clogging of the sprinkler head, the patent document with patent publication number CN217438894U discloses an anti-clogging sprinkler device for in-situ soil solidification, including a basic tube, a head sleeve and a driver, the head sleeve is slidably sleeved on the front part of the basic tube, and the driver is used to drive the head sleeve and the basic tube to produce relative movement; a long strip of insert is arranged at the front end of the basic tube, and the tail end of the basic tube is connected to the powder spraying pipeline. When working, when the sludge enters the head sleeve of the sprinkler device and causes clogging, the action rod of the control driver is contracted, and the head sleeve is driven to move backward relative to the basic tube, so that the insert at the front end of the basic tube is inserted into the sludge blocked in the head sleeve, and then the action rod of the driver is extended, and the head sleeve is driven to move forward relative to the basic tube to return to the initial position, so that the insert at the front end of the basic tube is separated from the sludge and a plurality of through holes are formed in the sludge, at which time the liquid in the powder spraying pipeline can be sprayed outward through the through holes in the sludge, and the sludge blocked in the head sleeve is gradually discharged outward. However, it requires the use of additional driving devices to remove sludge. The redundant driving devices increase the complexity of the structure and increase the failure rate.
[0005] The existing silt foundation solidification equipment still has the following defects: 1. The stirring range is limited and the stirring float is small; 2. The sprinkler head is easily blocked, and installing a drive device to remove the silt will increase the failure rate. Summary of the invention
[0006] 1. Technical issues to be resolved In view of the deficiencies in the prior art, the present invention provides a silt foundation solidification device, which has the advantages of a spray head that is not easily clogged and high stirring efficiency, and solves the problems in the above-mentioned background technology.
[0007] (II) Technical solution To achieve the above object, the present invention provides the following technical solutions: A silt foundation solidification device, comprising a mobile carrier, the mobile carrier is provided with a mechanical arm, the end of the mechanical arm is rotatably connected with a stirring head, the stirring head comprises a stirring seat and a stirring drum, the stirring seat is Y-shaped, the middle part of the stirring seat is rotatably connected to the mechanical arm, the bifurcated parts of the stirring seat are rotatably connected to two stirring drums, a rotatably connected main shaft is provided in the stirring seat, a fixedly connected side shaft is provided in the stirring drum, one end of the side shaft is meshed with the main shaft through a bevel gear transmission, and the other end is fixed to a cover plate by bolts, the cover plate is fixed to the end of the stirring drum by bolts, the main shaft and the side shaft are hollow tubes, the top of the main shaft is connected to the feed pipe in the mechanical arm, and the side shaft is connected to the main shaft by a Y-shaped adapter; A plurality of stirring blades are arranged on the circumference of the stirring drum, and a plurality of feeding channels are arranged inside the stirring drum. One end of the feeding channel is connected to the pipeline in the side shaft, and the other end is connected to the spraying groove arranged on the back of the stirring blade.
[0008] Preferably, the stirring blade is provided with a dredging structure, the dredging structure is to divide the stirring blade into a movable stirring blade and fixed blades arranged on both sides of the movable stirring blade, the stirring roller is provided with a movable groove at a position corresponding to the movable stirring blade, the movable groove is interfered with the movable stirring blade, so that the movable stirring blade can rotate in the movable groove, the bottom of the movable stirring blade is provided with a rotating shaft rotatably connected to the movable groove, the movable stirring blade is attached to the spraying groove when it rotates to the back, and the movable stirring blade is provided with a convex rib at a position corresponding to the spraying groove; The movable stirring blade is also connected to a spring, which pushes the movable stirring blade away from the spraying trough. When the movable stirring blade rotates in the sludge, the convex rib on the movable stirring blade is stuck in the spraying trough. When the rotation stops, the movable stirring blade rotates under the action of the spring, causing the convex rib to leave the spraying trough, thereby loosening the sludge in the spraying trough.
[0009] Preferably, the stirring blade is also provided with a quick installation structure, and the quick installation structure comprises: A transverse groove is arranged on the back of the fixing plate, one end of the transverse groove is connected to the back of the fixing plate, and the other end of the transverse groove extends into the fixing plate and is connected to the vertical groove; The vertical slot is connected to the horizontal slot at the top and connected to the movable slot at the bottom; Sliding notches are arranged at positions corresponding to the transverse grooves on both sides of the movable stirring blade; The clamping block includes a fixed part and a sliding part. When installing, the fixed part is fixed in the transverse groove, and the sliding part is clamped in the sliding groove. When installing the movable stirring blade, the rotating shaft on the movable stirring blade is passed through the horizontal groove and the vertical groove in sequence to reach the bottom of the movable groove, and then the clamping block is installed in the sliding groove and the horizontal groove. The clamping block is used to fix the movable stirring blade in the movable groove for rotation.
[0010] Preferably, a plurality of right-angle blades distributed circumferentially are also provided on the outer side of the cover plate.
[0011] Preferably, each stirring blade is arranged obliquely on the stirring drum, wherein the lowest end of the stirring blade is oriented outward, and the lowest end of the stirring blade refers to the end that rotates away from the stirring drum.
[0012] Preferably, the stirring roller includes a roller part and a connecting part, wherein the connecting part is clamped in the stirring seat and rotates, the stirring blade is installed on the roller part, the connecting part is provided with an annular groove, and a pressure ring is fixed on the stirring seat by bolts, and the pressure ring is rotatably connected in the slide groove of the connecting part, and the pressure ring is used to fix the stirring roller in the stirring seat and rotate.
[0013] Preferably, the adapter comprises three sections of a hollow tube connected together, and the three sections of the adapter are rotatably connected in the hollow pipes of the main shaft and the two side shafts respectively.
[0014] Preferably, a No. 1 gear is fixedly connected to the top of the main shaft, a No. 1 driving mechanism is also provided on the stirring seat, a No. 2 gear is provided on the rotating shaft of the No. 1 driving mechanism, the No. 2 gear is connected to the No. 1 gear through a gear transmission, the No. 1 driving mechanism drives the main shaft to rotate relative to the stirring seat, and drives the side shaft and the stirring roller fixed on the side shaft to rotate through a bevel gear, and a No. 2 driving mechanism is provided on the mechanical arm, and the No. 2 driving mechanism drives the stirring seat to rotate relative to the mechanical arm through gears.
[0015] Preferably, the feed pipe is connected to the rear stock bin, and the curing agent in the rear stock bin is transported to the feed pipe and sequentially passes through the main shaft, the adapter, the side shaft, the feed channel and the spraying trough.
[0016] (III) Beneficial effects Compared with the prior art, the present invention provides a silt foundation solidification device, which has the following beneficial effects: 1. The silt foundation solidification equipment, by rotatably connecting a stirring head to the end of a mechanical arm, and then arranging two stirring rollers rotatably connected to a stirring seat on the stirring head, the dual-axis rotation expands the stirring range and stirring efficiency. At the same time, the spray pipe is arranged inside the main shaft and the side shaft, and the spray head is arranged in the spray slot on the back of the stirring blade. During the rotation of the stirring blade, the spray slot is shielded, reducing the probability of silt clogging the spray head. This structure realizes dual-axis rotation and hidden spray head at the same time.
[0017] 2. The silt foundation solidification equipment is provided with a dredging structure on the stirring blade, and the resistance of the silt is used to drive the movable stirring blade to rotate when the stirring blade rotates. When the stirring head is stirring in the silt, the convex rib is stuck in the spraying groove. When the stirring head is pulled out of the silt, the convex rib is separated from the spraying groove under the action of the feeding channel. The structure uses the convex rib to move back and forth in the spraying groove to loosen the silt, which is not easy to cause blockage.
[0018] 3. The silt foundation solidification equipment is provided with a quick installation structure on the stirring blade. When installing the movable stirring blade, the rotating shaft on the movable stirring blade is passed through the horizontal groove and the vertical groove in sequence to reach the bottom of the movable groove, and then the clamping block is installed in the sliding groove and the horizontal groove. The fixed part on the clamping block is fixed in the horizontal groove, and the sliding part slides in the sliding groove, so as to achieve the purpose of quickly rotating and installing the movable stirring blade in the movable groove. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic structural diagram of the silt foundation solidification equipment of the present invention.
[0020] Figure 2 It is a side view of the silt foundation solidification equipment of the present invention.
[0021] Figure 3 It is a schematic diagram of the partial structure of the silt foundation solidification equipment of the present invention.
[0022] Figure 4 It is a schematic structural diagram of the stirring head of the silt foundation solidification equipment of the present invention.
[0023] Figure 5 It is a cross-sectional view of the mixing head of the silt foundation solidification equipment of the present invention.
[0024] Figure 6 It is a schematic diagram of the structure of the internal rotating shaft of the mixing head of the silt foundation solidification equipment of the present invention.
[0025] Figure 7 It is a schematic structural diagram of the stirring drum of the silt foundation solidification equipment of the present invention.
[0026] Figure 8 It is a schematic diagram of the structure of the stirring plate of the silt foundation solidification equipment of the present invention.
[0027] Fig. 9 It is a cross-sectional view of the stirring plate of the silt foundation solidification equipment of the present invention.
[0028] Fig.10 It is a cross-sectional view of the stirring plate of the silt foundation solidification equipment of the present invention.
[0029] Fig.11 It is a schematic diagram of the structure of the stirring plate of the silt foundation solidification equipment of the present invention.
[0030] Fig.12 This is a schematic diagram of the structure of the silt foundation solidification equipment of the present invention without the stirring blade.
[0031] Fig.13 This is a schematic diagram of the structure of the silt foundation solidification equipment of the present invention without the stirring blade.
[0032] Fig.14 It is a schematic structural diagram of the card block of the silt foundation solidification equipment of the present invention.
[0033] In the figure: 1. mobile carrier; 11. mechanical arm; 2. stirring head; 21. stirring seat; 22. stirring roller; 23. cover plate; 24. pressure ring; 25. stirring blade; 221. roller part; 222. connecting part; 231. right-angle blade; 251. movable stirring blade; 252. fixed plate; 253. block; 254. movable groove; 255. spray groove; 256. feeding channel; 257. spring; 2511. convex rib; 2512. rotating shaft; 2513. sliding notch; 2521. horizontal groove; 2522. vertical groove; 2531. fixed part; 2532. sliding part; 31. main shaft; 32. side shaft; 33. adapter; 311. gear No. 1; 312. gear No. 2; 321. feeding port; 4. feeding pipe. DETAILED DESCRIPTION
[0034] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0035] In the description of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.
[0036] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0037] Embodiment 1: This embodiment provides a silt foundation solidification device having the following technical features.
[0038] See also Figure 1-14 A silt foundation solidification device comprises a mobile carrier 1, the mobile carrier 1 is provided with a mechanical arm 11, the end of the mechanical arm 11 is rotatably connected with a stirring head 2, the stirring head 2 comprises a stirring seat 21 and a stirring drum 22, the stirring seat 21 is Y-shaped, the middle part of the stirring seat 21 is rotatably connected with the mechanical arm 11, and the bifurcated parts of the stirring seat 21 are rotatably connected with two stirring drums 22, a rotating main shaft 31 is provided in the stirring seat 21, and a fixed side shaft 32 is provided in the stirring drum 22, one end of the side shaft 32 is meshed with the main shaft 31 through a bevel gear transmission, and the other end is fixed to the cover plate 23 by bolts, and the cover plate 23 is fixed to the end of the stirring drum 22 by bolts, the main shaft 31 and the side shaft 32 are hollow tubes, the top of the main shaft 31 is connected to the feed pipe 4 in the mechanical arm 11, and the side shaft 32 is connected to the main shaft 31 by a Y-shaped adapter 33; A plurality of stirring blades 25 are arranged on the circumference of the stirring drum 22 , and a plurality of feeding channels 256 are arranged inside the stirring drum 22 . One end of the feeding channel 256 is connected to the pipeline in the side shaft 32 , and the other end is connected to the spraying groove 255 arranged on the back of the stirring blade 25 .
[0039] In an optional embodiment, a dredging structure is provided on the stirring blade 25, and the dredging structure is to divide the stirring blade 25 into a movable stirring blade 251 and fixed blades 252 arranged on both sides of the movable stirring blade 251, and the stirring drum 22 is provided with a movable groove 254 at a position corresponding to the movable stirring blade 251, and the movable groove 254 is larger than the movable stirring blade 251, so that the movable stirring blade 251 can rotate in the movable groove 254, and a rotating shaft 2512 rotatably connected to the movable groove 254 is provided at the bottom of the movable stirring blade 251, and the movable stirring blade 251 is attached to the spraying groove 255 when it rotates to the back, and the movable stirring blade 251 is provided with a convex rib 2511 at a position corresponding to the spraying groove 255; The movable agitator 251 is also connected to a spring 257, which pushes the movable agitator 251 away from the injection groove 255. When the movable agitator 251 rotates in the sludge, the convex rib 2511 on the movable agitator 251 is stuck in the injection groove 255. When the movable agitator 251 stops rotating, it rotates under the action of the spring 257, causing the convex rib 2511 to leave the injection groove 255, thereby loosening the sludge in the injection groove 255.
[0040] Specifically, the spring 257 is installed in the movable groove 254 .
[0041] In an optional embodiment, a quick installation structure is further provided on the stirring blade 25, and the quick installation structure includes: A transverse groove 2521 is provided on the back of the fixing plate 252, one end of the transverse groove 2521 is connected to the back of the fixing plate 252, and the other end extends into the fixing plate 252 and is connected to the vertical groove 2522; The vertical groove 2522 is connected to the horizontal groove 2521 at the top and connected to the movable groove 254 at the bottom; The sliding notches 2513 are arranged at positions on both sides of the movable stirring blade 251 corresponding to the transverse grooves 2521; The clamping block 253 includes a fixed portion 2531 and a sliding portion 2532. When installing, the fixed portion 2531 is fixed in the transverse groove 2521, and the sliding portion 2532 is clamped in the sliding slot 2513; When installing the movable stirring blade 251, the rotating shaft 2512 on the movable stirring blade 251 passes through the horizontal groove 2521 and the vertical groove 2522 in sequence to reach the bottom of the movable groove 254, and then the clamping block 253 is installed in the sliding groove 2513 and the horizontal groove 2521. The clamping block 253 is used to fix the movable stirring blade 251 in the movable groove 254 for rotation.
[0042] In an optional embodiment, a plurality of right-angle blades 231 distributed circumferentially are further provided on the outer side of the cover plate 23 .
[0043] In an optional embodiment, each stirring blade 25 is tilted on the stirring drum 22 , wherein the tilted bottom end of the stirring blade 25 faces outward, and the tilted bottom end of the stirring blade 25 refers to the end that rotates away from the stirring drum 22 .
[0044] In an optional embodiment, the stirring roller 22 includes a roller portion 221 and a connecting portion 222, wherein the connecting portion 222 is clamped in the stirring seat 21 and rotates, the stirring blade 25 is installed on the roller portion 221, an annular groove is provided on the connecting portion 222, and a pressure ring 24 is fixed to the stirring seat 21 by bolts, and the pressure ring 24 is rotatably connected in the slide groove of the connecting portion 222, and the pressure ring 24 is used to fix the stirring roller 22 in the stirring seat 21 for rotation.
[0045] In an optional embodiment, the adapter 33 includes three sections of a hollow tube connected together, and the three sections of the adapter 33 are rotatably connected in the hollow pipes of the main shaft 31 and the two side shafts 32 respectively.
[0046] In an optional embodiment, a No. 1 gear 311 is fixedly connected to the top of the main shaft 31, and a No. 1 driving mechanism is also provided on the stirring seat 21. A No. 2 gear 312 is provided on the rotating shaft of the No. 1 driving mechanism. The No. 2 gear 312 is connected to the No. 1 gear 311 through a gear transmission. The No. 1 driving mechanism drives the main shaft 31 to rotate relative to the stirring seat 21, and drives the side shaft 32 and the stirring roller 22 fixed on the side shaft 32 to rotate through a bevel gear. A No. 2 driving mechanism is provided on the robotic arm 11, and the No. 2 driving mechanism drives the stirring seat 21 to rotate relative to the robotic arm 11 through gears.
[0047] In an optional embodiment, the feed pipe 4 is connected to the rear stock bin, and the curing agent in the rear stock bin is transported to the feed pipe 4 and passes through the main shaft 31, the adapter 33, the side shaft 32, the feed channel 256 and the spraying groove 255 in sequence.
[0048] In an optional embodiment, the back side of the stirring blade 25 refers to the side facing away from the rotation direction of the stirring drum 22 .
[0049] In an optional embodiment, a bevel gear is fixed at the bottom of the main shaft 31, and a bevel gear meshing with the bevel gear at the bottom of the main shaft 31 is set at one end of the side shaft 32 close to the main shaft 31. When the main shaft 31 rotates, the two side shafts 32 are driven to rotate, and the side shafts 32 drive the mixing drum 22 to rotate.
[0050] In an optional embodiment, the first drive mechanism and the second drive mechanism are motors driving gears to rotate or motors driving belts to rotate.
[0051] In an optional embodiment, a feeding port 321 is provided on the side shaft 32 , and when the side shaft 32 is installed in the stirring drum 22 , the feeding port 321 corresponds to the feeding channel 256 .
[0052] In an optional embodiment, the material delivery channel 256 can be a hard channel or a metal hose.
[0053] In an optional embodiment, the curing agent is a mixed curing material, which includes an inorganic binder and an admixture. The inorganic binder mainly includes cement, lime, fly ash, slag, etc., and the admixture mainly includes an early strength agent, a retarder, a water reducer and a stabilizer, etc.
[0054] To sum up, the sludge foundation solidification equipment, by rotatably connecting the stirring head 2 to the end of the mechanical arm 11, and then arranging two stirring rollers 22 rotatably connected to the stirring seat 21 on the stirring head 2, the dual-axis rotation expands the stirring range and stirring efficiency, and at the same time, the spray pipe is arranged inside the main shaft 31 and the side shaft 32, and the spray head is arranged in the spray groove 255 on the back of the stirring blade 25. During the rotation of the stirring blade 25, the spray groove 255 is provided with a shield, thereby reducing the probability of sludge clogging the spray head. This structure realizes dual-axis rotation and hidden spray head at the same time.
[0055] The silt foundation solidification equipment is provided with a silt clearing structure on the stirring blade 25, and utilizes the resistance of the silt when the stirring blade 25 rotates to drive the movable stirring blade 251 to rotate. When the stirring head 2 stirs in the silt, the convex rib 2511 is stuck in the injection groove 255. When the stirring head 2 is pulled out of the silt, the convex rib 2511 is separated from the injection groove 255 under the action of the feed channel 256. The structure utilizes the convex rib 2511 to move back and forth in the injection groove 255 to loosen the silt, which is not easy to cause blockage.
[0056] The silt foundation solidification equipment further provides a quick installation structure on the stirring blade 25. When installing the movable stirring blade 251, the rotating shaft 2512 on the movable stirring blade 251 is passed through the horizontal groove 2521 and the vertical groove 2522 in sequence to reach the bottom of the movable groove 254, and then the block 253 is installed in the sliding groove 2513 and the horizontal groove 2521. The fixed part 2531 on the block 253 is fixed in the horizontal groove 2521, and the sliding part 2532 slides in the sliding groove 2513, so as to achieve the purpose of quickly rotating and installing the movable stirring blade 251 in the movable groove 254.
[0057] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "including one..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.
[0058] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A silt foundation solidification device, comprising a mobile carrier (1), wherein the mobile carrier (1) is provided with a mechanical arm (11), wherein the end of the mechanical arm (11) is rotatably connected to a stirring head (2), characterized in that: The stirring head (2) comprises a stirring seat (21) and a stirring roller (22); the stirring seat (21) is Y-shaped; the middle portion of the stirring seat (21) is rotatably connected to the mechanical arm (11); and the bifurcated portions of the stirring seat (21) are rotatably connected to two stirring rollers (22); A main shaft (31) is rotatably connected to the stirring base (21), and a side shaft (32) is fixedly connected to the stirring drum (22). One end of the side shaft (32) is meshed with the main shaft (31) via a bevel gear, and the other end is fixed to the cover plate (23) via bolts. The cover plate (23) is fixed to the end of the stirring drum (22) via bolts. The main shaft (31) and the side shaft (32) are hollow tubes. The top of the main shaft (31) is connected to the material conveying pipe (4) in the robot arm (11). The side shaft (32) and the main shaft (31) are connected by a Y-shaped adapter (33). A plurality of stirring blades (25) are arranged on the circumference of the stirring drum (22), and a plurality of material delivery channels (256) are arranged inside the stirring drum (22). One end of the material delivery channel (256) is connected to a pipeline inside the side shaft (32), and the other end is connected to a material spraying groove (255) arranged on the back of the stirring blade (25).
2. The silt foundation solidification equipment according to claim 1, characterized in that: The stirring blade (25) is provided with a dredging structure, wherein the dredging structure divides the stirring blade (25) into a movable stirring blade (251) and fixed blades (252) arranged on both sides of the movable stirring blade (251); the stirring roller (22) is provided with a movable groove (254) at a position corresponding to the movable stirring blade (251); the movable groove (254) is larger than the movable stirring blade (251) so that the movable stirring blade (251) can rotate in the movable groove (254); a rotating shaft (2512) rotatably connected to the movable groove (254) is provided at the bottom of the movable stirring blade (251); when the movable stirring blade (251) rotates to the back side, it is attached to the material spraying groove (255); and the movable stirring blade (251) is provided with a convex rib (2511) at a position corresponding to the material spraying groove (255); The movable stirring blade (251) is further connected to a spring (257), and the spring (257) pushes the movable stirring blade (251) away from the material spraying groove (255). When the movable stirring blade (251) rotates in the sludge, the convex rib (2511) on the movable stirring blade (251) is stuck in the material spraying groove (255). When the movable stirring blade (251) stops rotating, it rotates under the action of the spring (257), so that the convex rib (2511) leaves the material spraying groove (255), thereby loosening the sludge in the material spraying groove (255).
3. The silt foundation solidification equipment according to claim 2, characterized in that: The stirring blade (25) is also provided with a quick installation structure, and the quick installation structure comprises: A transverse groove (2521) is provided on the back of the fixing plate (252), one end of the transverse groove (2521) is connected to the back of the fixing plate (252), and the other end of the transverse groove (2521) extends into the interior of the fixing plate (252) to be connected to the vertical groove (2522); A vertical groove (2522), the top of which is connected to the horizontal groove (2521) and the bottom of which is downwardly connected to the movable groove (254); Sliding notches (2513) are arranged at positions corresponding to the transverse grooves (2521) on both sides of the movable stirring blade (251); The clamping block (253) comprises a fixing portion (2531) and a sliding portion (2532). During installation, the fixing portion (2531) is fixed in the transverse groove (2521), and the sliding portion (2532) is clamped in the sliding notch (2513); When installing the movable stirring blade (251), the rotating shaft (2512) on the movable stirring blade (251) is sequentially passed through the transverse groove (2521) and the vertical groove (2522) to reach the bottom of the movable groove (254), and then the clamping block (253) is installed in the sliding groove (2513) and the transverse groove (2521). The clamping block (253) is used to fix the movable stirring blade (251) in the movable groove (254) for rotation.
4. The silt foundation solidification equipment according to claim 1, characterized in that: A plurality of right-angle blades (231) distributed circumferentially are also provided on the outer side of the cover plate (23).
5. The silt foundation solidification equipment according to claim 1, characterized in that: Each stirring blade (25) is arranged on the stirring drum (22) in an inclined manner, wherein the lowest end of the stirring blade (25) faces outwards, and the lowest end of the stirring blade (25) refers to the end that rotates away from the stirring drum (22).
6. The silt foundation solidification equipment according to claim 1, characterized in that: The stirring roller (22) comprises a roller portion (221) and a connecting portion (222), wherein the connecting portion (222) is clamped in the stirring seat (21) for rotation, the stirring blade (25) is mounted on the roller portion (221), an annular groove is provided on the connecting portion (222), a pressing ring (24) is fixed to the stirring seat (21) by bolts, the pressing ring (24) is rotatably connected in the sliding groove of the connecting portion (222), and the pressing ring (24) is used to fix the stirring roller (22) in the stirring seat (21) for rotation.
7. The silt foundation solidification equipment according to claim 1, characterized in that: The adapter (33) comprises three sections of a hollow tube connected together, and the three sections of the adapter (33) are rotatably connected in the hollow pipes of the main shaft (31) and the two side shafts (32) respectively.
8. The silt foundation solidification equipment according to claim 1, characterized in that: A first gear (311) is fixedly connected to the top of the main shaft (31), and a first drive mechanism is also provided on the stirring seat (21). A second gear (312) is provided on the rotating shaft of the first drive mechanism. The second gear (312) is connected to the first gear (311) through a gear transmission. The first drive mechanism drives the main shaft (31) to rotate relative to the stirring seat (21), and drives the side shaft (32) and the stirring roller (22) fixed on the side shaft (32) to rotate through a bevel gear. The mechanical arm (11) is provided with a second drive mechanism, and the second drive mechanism drives the stirring seat (21) to rotate relative to the mechanical arm (11) through a gear.
9. The silt foundation solidification equipment according to claim 1, characterized in that: The material delivery pipe (4) is connected to the rear material bin, and the curing agent in the rear material bin is delivered to the material delivery pipe (4) and sequentially passes through the main shaft (31), the adapter (33), the side shaft (32), the material delivery channel (256) and the material spraying trough (255).
Citation Information
Patent Citations
Anti-blocking spray head device for soil in-situ solidification
CN217438894U
Sludge in-situ curing equipment
CN218465662U
Cited By
Soft soil solidification equipment
CN120026611A