Energy-saving heat exchanger for extracting zinc powder

By setting up a connecting seat and an elastic rod on the lower end of the heat exchanger for energy-saving heat exchanger for refining zinc powder, the smoke ash is vibrated by regular vibration effects, and the smoke adhesion problem of existing smoke heat exchangers is solved and the heat exchange efficiency is improved.

CN119509210AInactive Publication Date: 2025-02-25JIANGSU KANGJIE ENVIRONMENT ENG
View PDF 12 Cites 0 Cited by

Patent Information

Application Number
CN202411975008.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-02-25
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The heat exchange channels of existing flue gas heat exchangers cannot be self-cleaned, causing smoke to adhere to the side walls, affecting the heat exchange efficiency and heat utilization.

Method used

An energy-saving heat exchanger for refining zinc powder is designed. By setting up a connecting seat, a connecting column, annular seat and an elastic rod at the lower end of the heat exchange tube, the stressed rod is regularly driven to move up and down, and the impact ball at the end of the elastic rod collides with the impact ring, creating a vibration effect, vibrating the soot and removing the ash, realizing self-cleaning of the inner wall of the heat exchange tube.

Benefits of technology

Through regular vibration, the adhesion of soot in the inner wall of the heat exchange tube is effectively avoided, and the heat exchange efficiency and heat utilization rate are improved.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119509210A_ABST
    Figure CN119509210A_ABST
Patent Text Reader

Abstract

The invention relates to the related technical field of heat exchangers, in particular to an energy-saving heat exchanger for extracting zinc powder, which comprises a heat exchanger shell, an upper cover, a lower mounting plate, an upper mounting plate and a heat exchange tube, support legs are fixedly mounted at the bottom of the heat exchanger shell, and the upper cover is positioned at an upper end opening of the heat exchanger shell through a bolt structure; a connecting seat is arranged at the lower side end of a heat exchange tube, a connecting column and a first-stage annular seat are arranged on the inner side wall of the connecting seat, a stress rod is arranged on the first-stage annular seat, an elastic rod is arranged on the side wall of the stress rod, and an impact ring is arranged on the inner side wall of the heat exchange tube; therefore, the stress rod is regularly driven to move up and down to drive the impact ball at the end part of the elastic rod to continuously collide with the impact ring, so that the heat exchange tube generates a certain degree of vibration effect, the soot on the inner wall of the heat exchange tube is vibrated off, and the influence on the heat exchange efficiency of the heat exchange tube due to the adhesion of more soot on the inner wall of the heat exchange tube is avoided.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field related to heat exchangers, and in particular to an energy-saving heat exchanger for refining zinc powder. Background Art

[0002] In the process of zinc powder refining, a fluidized bed furnace is required to roast the material at high temperature. When the fluidized bed furnace is used, a large amount of high-temperature flue gas will be generated. Since the high-temperature flue gas contains a large amount of heat, direct discharge will lead to heat loss. Therefore, a heat exchanger is used in the prior art to recycle the heat in the high-temperature flue gas.

[0003] The existing Chinese patent document with the announcement number CN219757048U discloses a flue gas heat exchanger, which includes: a first heat exchange furnace, wherein the first heat exchange furnace has a first heat exchange channel extending vertically, wherein the first heat exchange channel is used to receive flue gas, wherein the flue gas contains smoke dust; a settling bin, wherein the settling bin is located below the first heat exchange furnace and is connected to the lower end of the first heat exchange channel so that the smoke dust in the first heat exchange channel is settled in the settling bin; a second heat exchange furnace, wherein one end of the second heat exchange furnace is connected to the settling bin, wherein the second heat exchange furnace has a second heat exchange channel connected to the settling bin so that the smoke passes through the first heat exchange channel and the settling bin and then flows into the second heat exchange channel;

[0004] However, the heat exchange channel used to recover the flue gas heat in the above-mentioned solution cannot form a self-cleaning effect on the side walls of the channel, which causes smoke to adhere to the side walls of the heat exchange channel. The adhesion of smoke will affect the heat exchange efficiency of the heat exchange channel, thereby resulting in a decrease in the utilization rate of the flue gas heat. For this reason, the present invention proposes an energy-saving heat exchanger for refining zinc powder to solve the above-mentioned problem. Summary of the invention

[0005] The object of the present invention is to provide an energy-saving heat exchanger for refining zinc powder to solve the problems raised in the above background technology.

[0006] To achieve the above object, the present invention provides the following technical solution: an energy-saving heat exchanger for refining zinc powder, comprising:

[0007] A heat exchanger shell, wherein a support leg is fixedly installed at the bottom of the heat exchanger shell;

[0008] An upper cover, wherein the upper cover is positioned at an upper end opening of the heat exchanger shell by a bolt structure;

[0009] A lower mounting plate, wherein the lower mounting plate is fixedly mounted on the inner cavity side wall of the heat exchanger shell near the lower end;

[0010] An upper mounting plate, wherein the upper mounting plate is fixedly mounted on the side wall of the inner cavity of the heat exchanger shell at an upper end position, and the lower mounting plate and the upper mounting plate divide the inner cavity of the heat exchanger shell from bottom to top into an air intake chamber, a heat exchange chamber and an air collecting chamber in sequence, an air intake pipe connection port is formed on the side wall of the air intake chamber, an exhaust pipe connection port is formed on the side wall of the air collecting chamber, a liquid discharge pipe connection port and a liquid intake pipe connection port are respectively formed at the upper and lower ends of the side wall of the heat exchange chamber, the liquid intake pipe connection port is connected to the liquid supply port of the cooling water circulation system through a primary pipe, the liquid discharge pipe connection port is connected to the liquid return port of the cooling water circulation system through a secondary pipe, the air intake pipe connection port is connected to the flue, and the exhaust pipe connection port is connected to the exhaust pipe;

[0011] The heat exchange tube is installed between the lower mounting plate and the upper mounting plate, and is used to connect the air inlet cavity and the air collecting cavity.

[0012] Preferably, a lower docking hole is formed on the lower mounting plate, an upper docking hole is formed on the upper mounting plate, a connecting seat is integrally formed at the lower side end of the heat exchange tube, a lower docking seat is integrally formed at the lower end surface of the lower mounting plate located at the position of the lower docking hole, the connecting seat is inserted into the lower docking seat, and a primary sealing ring is padded between the connecting seat and the lower docking seat, an annular pressure plate is integrally formed on the outer side wall of the upper side end of the heat exchange tube, a threaded hole is formed on the upper end surface of the upper mounting plate located at the position of the upper docking hole, a secondary sealing ring is padded between the annular pressure plate and the bottom surface of the threaded hole, a fastener is screwed in the threaded hole, a through hole and a wrench slot are formed on the fastener, and when the fastener is actually tightened, the primary sealing ring and the secondary sealing ring are both in a compressed state.

[0013] Preferably, a primary annular seat is connected to the inner side wall of the connecting seat via a connecting column, a force-bearing rod is movably mounted on the primary annular seat, a secondary annular seat is integrally formed on the side wall of the lower side end of the force-bearing rod, a return spring is arranged between the primary annular seat and the secondary annular seat, a plug hole is opened on the side wall of the force-bearing rod, an elastic rod is fixedly glued in the plug hole, an impact ball is integrally formed on the outer end of the elastic rod, and an impact ring is integrally formed on the inner side wall of the heat exchange tube.

[0014] Preferably, a hydraulic mechanism is fixedly installed on the inner wall of the upper cover, a connecting plate is fixedly installed on the telescopic rod of the hydraulic mechanism, a push rod is fixedly welded to the lower surface of the connecting plate, the push rod is arranged corresponding to the force-bearing rod, a guide rod is fixedly welded on the outer wall of the upper end of the force-bearing rod, and the outer end of the guide rod is arranged in a hemispherical shape.

[0015] Preferably, when the hydraulic mechanism drives the push rod to move, the force-bearing rod follows the movement, and when the force-bearing rod moves, interference is generated between the impact ball and the impact ring. When the hydraulic mechanism is pressed down, the return spring is in a compressed state. When the hydraulic mechanism is in a return state, the return spring is in a reset state. The distance of a single process movement of the hydraulic mechanism is greater than twice the spacing of the impact rings.

[0016] Preferably, the elastic rods are cast from spring steel, and are arranged in multiple layers at equal intervals, and each layer of elastic rods is arranged in a circle with equal circumference, the impact ring is an annular structure with a semicircular cross-section, and the impact rings are arranged in a row at equal intervals, and the spacing between adjacent impact rings is equal to the spacing between adjacent layers of elastic rods, and the elastic rods in adjacent layers are staggered.

[0017] Preferably, a docking column is provided on the inner side wall of the lower docking seat, a primary docking groove is provided on the outer side wall of the connecting seat, and a secondary docking groove is provided on the outer side wall of the primary sealing ring. The primary docking groove and the secondary docking groove are both arranged corresponding to the docking column. When the heat exchange tube is actually installed, the docking column is embedded in the primary docking groove and the secondary docking groove.

[0018] Preferably, a reinforcement groove is provided on the inner side wall of the connecting seat near the lower side end, and a reinforcement seat is integrally formed on the primary sealing ring. When the primary sealing ring is actually installed, the reinforcement seat is embedded in the reinforcement groove, and a friction groove is provided on the side wall of the reinforcement groove. A friction protrusion is integrally formed on the side wall of the reinforcement seat, and the friction groove is a notch structure with a semicircular cross-section. The friction protrusion is matched with the friction groove and the friction protrusion is embedded in the friction groove.

[0019] Preferably, a locking groove is provided on the lower surface of the fastener, a locking column hole is provided at the bottom of the threaded hole, a spring groove is provided at the lower side port of the locking column hole, a locking column is movably installed in the locking column hole, a floating seat is integrally formed with the lower side end of the locking column, and a supporting spring is sleeved on the locking column, a waterproof membrane is connected between the floating seat and the upper mounting plate, the waterproof membrane is arranged in a trumpet shape, and the two ends of the waterproof membrane are respectively fixedly glued to the floating seat and the upper mounting plate, and the waterproof membrane is always arranged in a relaxed state, when cooling water flows into the heat exchange cavity, the floating seat is forced to float up, and at this time, the locking column is embedded in the locking groove, and when the supporting spring is in a reset state, the locking column is completely detached from the locking groove.

[0020] Preferably, a dust collecting hopper is provided in the air inlet cavity, a baffle groove is provided at the bottom of the dust collecting hopper, a baffle is movably provided in the baffle groove, the baffle is driven by a telescopic electric cylinder on the air inlet cavity, and a dust cleaning bin door is hingedly connected to the bottom of the air inlet cavity, the baffle is opened when the telescopic electric cylinder returns, and the baffle is closed when the telescopic electric cylinder moves forward.

[0021] Compared with the prior art, the present invention has the following beneficial effects:

[0022] 1. An energy-saving heat exchanger for zinc powder refining is provided, which is composed of a heat exchanger shell, an upper cover, a lower mounting plate, an upper mounting plate and a heat exchange tube, and a connecting seat is provided at the lower side end of the heat exchange tube, and a connecting column and a primary annular seat are provided on the inner side wall of the connecting seat, and a force-bearing rod is provided on the primary annular seat, and an elastic rod is provided on the side wall of the force-bearing rod, and an impact ring is provided on the inner side wall of the heat exchange tube, so that the force-bearing rod is regularly driven up and down to drive the impact ball at the end of the elastic rod to continuously collide with the impact ring, so that the heat exchange tube generates a certain degree of vibration, so that the soot on the inner wall of the heat exchange tube is shaken off, thereby avoiding that a lot of soot adheres to the inner wall of the heat exchange tube and affects the heat exchange efficiency of the heat exchange tube;

[0023] 2. By arranging multiple layers of elastic rods at equal intervals and ensuring that the elastic rods of adjacent layers are staggered, each position of the heat exchange tube can be better subjected to the vibration force, thereby achieving the improvement of the self-cleaning effect of the heat exchange tube. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a schematic diagram of the structure of the present invention;

[0025] Figure 2 It is a half-section view of the present invention;

[0026] Figure 3 for Figure 2 A schematic diagram of the structure enlargement in the middle;

[0027] Figure 4 for Figure 2 A magnified schematic diagram of the structure at B in the middle;

[0028] Figure 5 for Figure 4 A magnified schematic diagram of the structure at D in the middle;

[0029] Figure 6 for Figure 4 The enlarged schematic diagram of the structure at E in the middle;

[0030] Figure 7 for Figure 2 A magnified schematic diagram of the structure at C in the middle;

[0031] Figure 8 for Figure 7A magnified schematic diagram of the structure at F in the middle;

[0032] Fig. 9 This is a schematic diagram of the structure of the locking column and the floating seat of the present invention;

[0033] Fig.10 It is a schematic diagram of the upper side of the fastener of the present invention;

[0034] Fig.11 It is a schematic diagram of the lower side of the fastener of the present invention;

[0035] Fig.12 This is a schematic diagram of the structure of the primary sealing ring of the present invention;

[0036] Fig.13 for Fig.12 A magnified schematic diagram of the structure at G in the middle;

[0037] Fig.14 This is a schematic diagram of the heat exchange tube structure of the present invention;

[0038] Fig.15 for Fig.14 Enlarged schematic diagram of the structure at H in the middle.

[0039] In the figure: heat exchanger housing 1, upper cover 2, lower mounting plate 3, upper mounting plate 4, heat exchange tube 5, air inlet cavity 6, heat exchange cavity 7, air collecting cavity 8, support leg 9, air inlet pipe connection port 10, exhaust pipe connection port 11, liquid inlet pipe connection port 12, liquid discharge pipe connection port 13, lower docking hole 16, upper docking hole 17, connecting seat 18, threaded hole 19, fastener 20, connecting column 21, primary annular seat 22, force rod 23, secondary annular seat 24, return spring 25, guide rod 26, elastic rod 27, Impact ball 28, impact ring 29, hydraulic mechanism 30, connecting plate 31, push rod 32, lower docking seat 33, primary sealing ring 34, annular pressure plate 35, secondary sealing ring 36, docking column 37, primary docking groove 38, secondary docking groove 39, reinforcement groove 40, reinforcement seat 41, friction protrusion 42, through hole 43, wrench groove 44, snap-fit ​​groove 45, spring groove 46, snap-fit ​​column 47, floating seat 48, support spring 49, waterproof membrane 50, dust hopper 51, dust cleaning bin door 52, baffle 53, telescopic electric cylinder 54. DETAILED DESCRIPTION

[0040] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0041] See also Figure 1-Figure 15The present invention provides the following three preferred embodiments:

[0042] Embodiment 1: An energy-saving heat exchanger for refining zinc powder, comprising a heat exchanger shell 1, an upper cover 2, a lower mounting plate 3, an upper mounting plate 4 and a heat exchange tube 5. A support leg 9 is fixedly installed at the bottom position of the heat exchanger shell 1. The upper cover 2 is positioned at the upper end opening of the heat exchanger shell 1 by a bolt structure. The lower mounting plate 3 is fixedly installed at the lower end position of the inner cavity side wall of the heat exchanger shell 1. The upper mounting plate 4 is fixedly installed at the upper end position of the inner cavity side wall of the heat exchanger shell 1. The lower mounting plate 3 and the upper mounting plate 4 connect the inner cavity of the heat exchanger shell 1 to the heat exchanger shell 1. The cavity is divided into an air intake cavity 6, a heat exchange cavity 7 and an air collecting cavity 8 from bottom to top. An air intake pipe connection port 10 is formed on the side wall of the air intake cavity 6, an exhaust pipe connection port 11 is formed on the side wall of the air collecting cavity 8, and a liquid discharge pipe connection port 13 and a liquid intake pipe connection port 12 are formed at the upper and lower ends of the side wall of the heat exchange cavity 7, respectively. The liquid intake pipe connection port 12 is connected to the liquid supply port of the cooling water circulation system through a primary pipe, and the liquid discharge pipe connection port 13 is connected to the liquid return port of the cooling water circulation system through a secondary pipe. The air intake pipe connection port 10 is connected to the flue gas. The exhaust pipe connection port 11 is connected to the exhaust pipe, the heat exchange pipe 5 is installed between the lower mounting plate 3 and the upper mounting plate 4, and the heat exchange pipe 5 is used to connect the air inlet chamber 6 and the air collecting chamber 8. The lower mounting plate 3 is provided with a lower docking hole 16, and the upper mounting plate 4 is provided with an upper docking hole 17. The lower side end of the heat exchange pipe 5 is integrally formed with a connecting seat 18, and the lower end surface of the lower mounting plate 3 is located at the position of the lower docking hole 16 and is integrally formed with a lower docking seat 33. The connecting seat 18 is inserted into the lower docking seat 33, and the connection A primary sealing ring 34 is provided between the seat 18 and the lower docking seat 33, an annular pressure plate 35 is integrally formed on the outer side wall of the upper end of the heat exchange tube 5, a threaded hole 19 is provided on the upper end surface of the upper mounting plate 4 at the position of the upper docking hole 17, a secondary sealing ring 36 is provided between the annular pressure plate 35 and the bottom surface of the threaded hole 19, a fastener 20 is screwed into the threaded hole 19, a through hole 43 and a wrench groove 44 are provided on the fastener 20, and when the fastener 20 is actually tightened, the primary sealing ring 34 and the secondary sealing ring 36 are both in a compressed state.

[0043] A primary annular seat 22 is connected to the inner side wall of the connecting seat 18 through a connecting column 21, a force-bearing rod 23 is movably installed on the primary annular seat 22, a secondary annular seat 24 is integrally formed on the side wall of the lower side end of the force-bearing rod 23, a return spring 25 is arranged between the primary annular seat 22 and the secondary annular seat 24, a plug hole is opened on the side wall of the force-bearing rod 23, an elastic rod 27 is fixedly glued in the plug hole, an impact ball 28 is integrally formed on the outer end of the elastic rod 27, an impact ring 29 is integrally formed on the inner side wall of the heat exchange tube 5, a hydraulic mechanism 30 is fixedly installed on the inner side wall of the upper cover 2, a connecting plate 31 is fixedly installed on the telescopic rod of the hydraulic mechanism 30, a push rod 32 is fixedly welded on the lower surface of the connecting plate 31, and the push rod 32 is arranged corresponding to the force-bearing rod 23, a guide rod 26 is fixedly welded on the outer side wall of the upper side end of the force-bearing rod 23, and the outer end of the guide rod 26 is arranged in a hemispherical shape.

[0044] When the hydraulic mechanism 30 drives the push rod 32 to move, the force rod 23 follows the movement, and when the force rod 23 moves, interference occurs between the impact ball 28 and the impact ring 29. When the hydraulic mechanism 30 is pressed down, the return spring 25 is in a compressed state. When the hydraulic mechanism 30 is in a return state, the return spring 25 is in a reset state. The distance of a single process movement of the hydraulic mechanism 30 is greater than twice the spacing of the impact ring 29. An energy-saving heat exchanger for refining zinc powder is provided, which is composed of a heat exchanger shell 1, an upper cover 2, a lower mounting plate 3, an upper mounting plate 4 and a heat exchange tube 5, and a heat exchange tube 5 is provided at the lower side end. A connecting seat 18 is provided, and a connecting column 21 and a primary annular seat 22 are provided on the inner side wall of the connecting seat 18. A force-bearing rod 23 is provided on the primary annular seat 22, and an elastic rod 27 is provided on the side wall of the force-bearing rod 23, and an impact ring 29 is provided on the inner side wall of the heat exchange tube 5, so that the force-bearing rod 23 is regularly driven up and down to drive the impact ball 28 at the end of the elastic rod 27 to continuously collide with the impact ring 29, so that the heat exchange tube 5 produces a certain degree of vibration, so that the soot on the inner wall of the heat exchange tube 5 is shaken off, thereby avoiding that a lot of soot adheres to the inner wall of the heat exchange tube 5 and affects the heat exchange efficiency of the heat exchange tube 5.

[0045] Embodiment 2: On the basis of embodiment 1, the elastic rod 27 is cast from spring steel, and the elastic rod 27 is arranged in multiple layers at equal intervals, and each layer of the elastic rod 27 is arranged in a circle with an equal circumference, the impact ring 29 is an annular structure with a semicircular cross-section, and the impact ring 29 is arranged in a row at equal intervals, and the spacing value of adjacent impact rings 29 is equal to the spacing value of the elastic rods 27 of adjacent layers, and the elastic rods 27 of adjacent layers are staggered. By arranging multiple layers of the elastic rods 27 at equal intervals and ensuring that the elastic rods 27 of adjacent layers are staggered, each position of the heat exchange tube 5 is better subjected to the vibration force, thereby achieving the improvement of the self-cleaning effect of the heat exchange tube 5.

[0046] A docking column 37 is provided on the inner wall of the lower docking seat 33, a primary docking groove 38 is provided on the outer wall of the connecting seat 18, and a secondary docking groove 39 is provided on the outer wall of the primary sealing ring 34. The primary docking groove 38 and the secondary docking groove 39 are both arranged corresponding to the docking column 37. When the heat exchange tube 5 is actually installed, the docking column 37 is embedded in the primary docking groove 38 and the secondary docking groove 39. The mutual engagement between the docking column 37 and the primary docking groove 38 and the secondary docking groove 39 further ensures the installation stability of the heat exchange tube 5.

[0047] Embodiment 3: On the basis of embodiment 2, a reinforcement groove 40 is provided on the inner side wall of the connecting seat 18 near the lower side end, and a reinforcement seat 41 is integrally formed on the primary sealing ring 34. When the primary sealing ring 34 is actually installed, the reinforcement seat 41 is embedded in the reinforcement groove 40, and a friction groove is provided on the side wall of the reinforcement groove 40, and a friction protrusion 42 is integrally formed on the side wall of the reinforcement seat 41. The friction groove is a notch structure with a semicircular cross-section, and the friction protrusion 42 is matched with the friction groove, and the friction protrusion 42 is embedded in the friction groove. The reinforcement seat 41 is embedded in the reinforcement groove 40, so that the primary sealing ring 34 is pre-positioned, and the friction protrusion 42 embedded in the friction groove can improve the pre-positioning stability of the primary sealing ring 34.

[0048] A snap-fit ​​groove 45 is provided on the lower surface of the fastener 20, a snap-fit ​​column hole is provided at the bottom of the threaded hole 19, a spring groove 46 is provided at the lower end of the snap-fit ​​column hole, a snap-fit ​​column 47 is movably installed in the snap-fit ​​column hole, a floating seat 48 is integrally formed at the lower end of the snap-fit ​​column 47, and a supporting spring 49 is sleeved on the snap-fit ​​column 47, a waterproof membrane 50 is connected between the floating seat 48 and the upper mounting plate 4, the waterproof membrane 50 is arranged in a trumpet shape, and the two ends of the waterproof membrane 50 are respectively fixedly glued to the floating seat 48 and the upper mounting plate 4, and the waterproof membrane 50 is always in a loose state. The floating seat 48 is in a relaxed state setting. When cooling water flows into the heat exchange chamber 7, the floating seat 48 is forced to float upward, and at this time, the locking column 47 is embedded in the locking groove 45. When the support spring 49 is in a reset state, the locking column 47 is completely separated from the locking groove 45, and the cooling water flowing into the heat exchange chamber 7 generates an upward buoyancy on the floating seat 48, so that the locking column 47 is embedded in the locking groove 45, thereby forming a self-locking effect on the fastener 20, thereby avoiding the vibration of the heat exchange tube 5 causing the fastener 20 to loosen, thereby affecting the sealing between the structures.

[0049] A dust collecting hopper 51 is arranged in the air intake chamber 6, and a baffle groove is opened at the bottom of the dust collecting hopper 51, and a baffle 53 is movably arranged in the baffle groove. The baffle 53 is driven by a telescopic electric cylinder 54 on the air intake chamber 6, and a dust cleaning bin door 52 is hingedly connected to the bottom of the air intake chamber 6. When the telescopic electric cylinder 54 returns, the baffle 53 opens, and when the telescopic electric cylinder 54 moves forward, the baffle 53 closes, so that the staff can clean the dust collected in the dust collecting hopper 51 conveniently.

[0050] Although the above describes the illustrative specific implementation methods of the present application so that technicians in this technical field can understand the present application, the present application is not limited to the scope of the specific implementation methods. For ordinary technicians in this technical field, as long as various changes are within the spirit and scope of the present application defined and determined by the attached claims, all application creations using the concept of the present application are protected.

Claims

1. An energy-saving heat exchanger for refining zinc powder, characterized in that: include: A heat exchanger casing (1), wherein a support leg (9) is fixedly mounted at the bottom of the heat exchanger casing (1); An upper cover (2), wherein the upper cover (2) is positioned at the upper end opening of the heat exchanger shell (1) by means of a bolt structure; A lower mounting plate (3), wherein the lower mounting plate (3) is fixedly mounted on a side wall of the inner cavity of the heat exchanger housing (1) near the lower end; An upper mounting plate (4), the upper mounting plate (4) being fixedly mounted on the side wall of the inner cavity of the heat exchanger shell (1) at an upper end position, and the lower mounting plate (3) and the upper mounting plate (4) sequentially divide the inner cavity of the heat exchanger shell (1) into an air intake cavity (6), a heat exchange cavity (7) and an air collecting cavity (8) from bottom to top, the side wall of the air intake cavity (6) being formed with an air intake pipe connection port (10), and the side wall of the air collecting cavity (8) being formed with an exhaust pipe connection port (11) The upper and lower ends of the side walls of the heat exchange chamber (7) are respectively formed with a liquid discharge pipe connection port (13) and a liquid inlet pipe connection port (12); the liquid inlet pipe connection port (12) is connected to the liquid supply port of the cooling water circulation system through a primary pipe, the liquid discharge pipe connection port (13) is connected to the liquid return port of the cooling water circulation system through a secondary pipe, the air inlet pipe connection port (10) is connected to the flue, and the exhaust pipe connection port (11) is connected to the exhaust pipe; A heat exchange tube (5), wherein the heat exchange tube (5) is installed between a lower mounting plate (3) and an upper mounting plate (4), and the heat exchange tube (5) is used to connect the air inlet cavity (6) and the air collecting cavity (8).

2. The energy-saving heat exchanger for refining zinc powder according to claim 1, characterized in that: The lower mounting plate (3) is provided with a lower docking hole (16), the upper mounting plate (4) is provided with an upper docking hole (17), the lower side end of the heat exchange tube (5) is integrally formed with a connecting seat (18), the lower end surface of the lower mounting plate (3) is integrally formed with a lower docking seat (33) at the position of the lower docking hole (16), the connecting seat (18) is inserted into the lower docking seat (33), and a primary sealing ring (34) is provided between the connecting seat (18) and the lower docking seat (33), the upper side end of the heat exchange tube (5) is provided with a connecting seat (18) and a lower docking seat (33), and the upper side end of the heat exchange tube (5) is provided with a connecting seat (18) and a lower docking seat (33). An annular pressure plate (35) is integrally formed on the side wall, a threaded hole (19) is provided on the upper end surface of the upper mounting plate (4) at the position of the upper docking hole (17), a secondary sealing ring (36) is provided between the annular pressure plate (35) and the bottom surface of the threaded hole (19), a fastener (20) is screwed into the threaded hole (19), a through hole (43) and a wrench groove (44) are provided on the fastener (20), and when the fastener (20) is actually tightened, the primary sealing ring (34) and the secondary sealing ring (36) are both in a compressed state.

3. The energy-saving heat exchanger for refining zinc powder according to claim 2 is characterized in that: A primary annular seat (22) is connected to the inner side wall of the connecting seat (18) via a connecting column (21); a force-bearing rod (23) is movably mounted on the primary annular seat (22); a secondary annular seat (24) is integrally formed on the side wall of the lower side end of the force-bearing rod (23); a return spring (25) is provided between the primary annular seat (22) and the secondary annular seat (24); a plug-in hole is provided on the side wall of the force-bearing rod (23); an elastic rod (27) is fixedly glued into the plug-in hole; an impact ball (28) is integrally formed on the outer end of the elastic rod (27); and an impact ring (29) is integrally formed on the inner side wall of the heat exchange tube (5).

4. The energy-saving heat exchanger for refining zinc powder according to claim 3 is characterized in that: A hydraulic mechanism (30) is fixedly mounted on the inner side wall of the upper cover (2); a connecting plate (31) is fixedly mounted on the telescopic rod of the hydraulic mechanism (30); a push rod (32) is fixedly welded to the lower surface of the connecting plate (31); the push rod (32) is arranged corresponding to the force-bearing rod (23); a guide rod (26) is fixedly welded to the outer side wall of the upper side end of the force-bearing rod (23); and the outer side end of the guide rod (26) is arranged in a hemispherical shape.

5. The energy-saving heat exchanger for refining zinc powder according to claim 4 is characterized in that: When the hydraulic mechanism (30) drives the push rod (32) to move, the force-bearing rod (23) follows the movement, and when the force-bearing rod (23) moves, interference occurs between the impact ball (28) and the impact ring (29). When the hydraulic mechanism (30) is pressed down, the return spring (25) is in a compressed state. When the hydraulic mechanism (30) is in a return state, the return spring (25) is in a return state. The distance of a single process movement of the hydraulic mechanism (30) is greater than twice the spacing of the impact rings (29).

6. The energy-saving heat exchanger for refining zinc powder according to claim 5, characterized in that: The elastic rods (27) are cast from spring steel, and the elastic rods (27) are arranged in multiple layers at equal intervals, and each layer of the elastic rods (27) is arranged in a circle at an equal circumference, the impact rings (29) are annular structures with a semicircular cross section, and the impact rings (29) are arranged in a row at equal intervals, and the spacing value of adjacent impact rings (29) is equal to the spacing value of adjacent layers of elastic rods (27), and the elastic rods (27) in adjacent layers are arranged in a staggered manner.

7. The energy-saving heat exchanger for refining zinc powder according to claim 6, characterized in that: A docking column (37) is provided on the inner side wall of the lower docking seat (33), a primary docking groove (38) is provided on the outer side wall of the connecting seat (18), and a secondary docking groove (39) is provided on the outer side wall of the primary sealing ring (34). The primary docking groove (38) and the secondary docking groove (39) are both arranged corresponding to the docking column (37). When the heat exchange tube (5) is actually installed, the docking column (37) is embedded in the primary docking groove (38) and the secondary docking groove (39).

8. The energy-saving heat exchanger for refining zinc powder according to claim 7, characterized in that: A reinforcement groove (40) is provided on the inner side wall of the connecting seat (18) near the lower side end, and a reinforcement seat (41) is integrally formed on the primary sealing ring (34). When the primary sealing ring (34) is actually installed, the reinforcement seat (41) is embedded in the reinforcement groove (40), and a friction groove is provided on the side wall of the reinforcement groove (40). A friction protrusion (42) is integrally formed on the side wall of the reinforcement seat (41), and the friction groove is a notch structure with a semicircular cross section. The friction protrusion (42) is matched with the friction groove, and the friction protrusion (42) is embedded in the friction groove.

9. The energy-saving heat exchanger for refining zinc powder according to claim 8, characterized in that: The lower surface of the fastener (20) is provided with a snap-fit ​​groove (45), the bottom of the threaded hole (19) is provided with a snap-fit ​​column hole, the lower end of the snap-fit ​​column hole is provided with a spring groove (46), a snap-fit ​​column (47) is movably installed in the snap-fit ​​column hole, a floating seat (48) is integrally formed at the lower end of the snap-fit ​​column (47), and a supporting spring (49) is sleeved on the snap-fit ​​column (47), a waterproof membrane (50) is connected between the floating seat (48) and the upper mounting plate (4), and the The waterproof membrane (50) is arranged in a trumpet shape, and the two ends of the waterproof membrane (50) are respectively fixedly glued to the floating seat (48) and the upper mounting plate (4), and the waterproof membrane (50) is always arranged in a relaxed state. When cooling water flows into the heat exchange cavity (7), the floating seat (48) is forced to float upward, and at this time, the engaging column (47) is embedded in the engaging groove (45). When the support spring (49) is in a reset state, the engaging column (47) is completely detached from the engaging groove (45).

10. The energy-saving heat exchanger for refining zinc powder according to claim 9, characterized in that: A dust collecting hopper (51) is arranged in the air intake chamber (6), a baffle groove is provided at the bottom of the dust collecting hopper (51), a baffle (53) is movably arranged in the baffle groove, the baffle (53) is driven by a telescopic electric cylinder (54) on the air intake chamber (6), and a dust cleaning bin door (52) is hingedly connected to the bottom of the air intake chamber (6), the baffle (53) opens when the telescopic electric cylinder (54) returns, and the baffle (53) closes when the telescopic electric cylinder (54) moves forward.

Citation Information

Patent Citations

  • Flue gas heat exchanger

    CN219757048U

  • Automobile radiator

    CN113375478A

  • Waste heat recycling device for printing and dyeing wastewater

    CN115479487A

  • Reboiler

    CN117357912A

  • Cooling device for loader production equipment

    CN118548728A