Electromechanical monitoring device and monitoring method
By designing a monitoring ring and a load ring on the drive shaft of an electromechanical equipment, combined with a vibration sensor, multi-state vibration monitoring under the rotation and load state of the drive shaft is realized, solving the problem of single monitoring data in the prior art and improving the accuracy of monitoring data.
Patent Information
- Application Number
- CN202411766552.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-04
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2044-12-04
AI Technical Summary
The existing vibration monitoring device can only monitor the vibration of the drive shaft under no load state, and cannot fully obtain vibration data in the actual use state, resulting in a single monitoring data.
An electromechanical monitoring device is designed, including a monitoring ring and a vibration sensor. Two sets of symmetrical touch plates are arranged in the monitoring ring for fitting to the surface of the drive shaft; at the same time, load is applied to the drive shaft through the load ring and the load wheel, and vibration monitoring is performed under the load state.
Through this device, multi-state vibration monitoring can be performed under the rotation and load state of the drive shaft, which significantly improves the accuracy of the monitoring data and solves the problem of single monitoring data.
Smart Images

Figure CN119509947A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of electromechanical monitoring technology, and in particular to an electromechanical monitoring device and a monitoring method. Background Art
[0002] Mechanical technology is the foundation of mechatronics. The focus of mechanical technology is on how to adapt to mechatronics technology, use other high and new technologies to update concepts, realize changes in structure, material, and performance, and meet the requirements of reducing weight, reducing volume, improving accuracy, increasing rigidity, and improving performance. In the manufacturing process of mechatronics systems, classical mechanical theories and processes should be assisted by computer-aided technology, and artificial intelligence and expert systems should be used to form a new generation of mechanical manufacturing technology.
[0003] During the operation of electromechanical equipment, vibrations may be generated, and collisions with related connecting mechanisms may easily occur during the vibration process. Due to the impact force, the electromechanical equipment or related connecting mechanisms may be damaged, thereby shortening the service life of the electromechanical equipment. The existing vibration monitoring device can only monitor the vibration of the drive shaft in the no-load state, and cannot fully obtain the vibration data of the drive shaft in actual use, resulting in single monitoring data. Summary of the invention
[0004] The purpose of the present invention is to solve the problem that the vibration monitoring device in the prior art can only monitor the vibration of the drive shaft in the no-load state, and cannot fully obtain the vibration data of the drive shaft under actual use, resulting in single monitoring data, and to propose an electromechanical monitoring device and monitoring method.
[0005] In order to achieve the above object, the present invention adopts the following technical solutions: An electromechanical monitoring device includes a first frame and a second frame, and also includes: a monitoring ring and a vibration sensor for vibration detection of a drive shaft of an electromechanical device, wherein two groups of touch plates are symmetrically arranged inside the monitoring ring, and the touch plates are fitted to the surface of the drive shaft of the electromechanical device; a load ring for providing a load to the drive shaft of the electromechanical device, and a circular equidistant array of load wheels is arranged inside the load ring.
[0006] Preferably, a connecting rod is connected between the first frame and the second frame, the monitoring ring is arranged between the first frame and the second frame, and a second connecting block is provided in an annular equidistant array on the outer surface of the monitoring ring, and the connecting rod is connected through the second connecting block.
[0007] In order to make the touch rod trigger the reciprocating movement in the vertical direction under the vibration, further, a limiting sleeve is provided in an annular equidistant array inside the monitoring ring, a first spring is arranged inside the limiting sleeve, and the touch rod is slidably connected inside the limiting sleeve, the touch plate is fixedly connected to the bottom end of the touch rod, and sliding grooves are symmetrically provided on both sides of the limiting sleeve, and a limiter is fixedly installed on the surface of the touch rod, and the protrusions on both sides of the limiter are slidably connected to the sliding groove.
[0008] In order to enable the up and down sliding of the touch rod to trigger the monitoring function of the vibration sensor, further, the top of the touch rod passes through the limit sleeve and extends to the outside of the limit sleeve, the top of the limit sleeve is pinned with a pressure rod, the top of the second frame is fixedly installed with a mounting plate, two groups of vertical plates are fixedly installed on the mounting plate, the pressure rod is pinned between the two groups of vertical plates in the center position, the vibration sensor is fixedly installed on the mounting plate, and one end of the pressure rod is arranged to fit the contact of the vibration sensor.
[0009] Preferably, the load ring has a vibration sleeve in an annular equidistant array inside, the vibration sleeve is threadedly connected with a screw rod, one end of the screw rod is rotatably connected to a wheel seat, and the load wheel is rotatably connected to the wheel seat.
[0010] In order to ensure smooth sliding of the wheel seat in the load ring, further, two groups of detachable limit shafts are symmetrically arranged on both sides of the wheel seat, the top end of the limit shaft is threadedly connected to the wheel seat, the limit shaft is slidably connected in the load ring, and a second spring is symmetrically connected between the vibration sleeve and the load ring.
[0011] Preferably, an adjustment shaft and a guide connecting rod are connected between the second frame and the load ring, and the adjustment shaft and the guide connecting rod are arranged in a circular equidistant array on the outer wall of the load ring. The outer wall of the load ring is also provided with a second connecting block, and the guide connecting rod and the second connecting block are slidably plugged in. The outer wall of the load ring is provided with a first connecting block, and the adjustment shaft passes through the first connecting block. Guide sleeves are provided in both the first connecting block and the second connecting block.
[0012] In order to facilitate the movement of the load ring on the surface of the driving shaft and to adapt to driving shafts of different lengths for vibration monitoring under load conditions, an adjustment component is arranged between the adjustment shaft and the first connecting block, and the adjustment component includes a rack and a gear. A slot is opened in the adjustment shaft, and the rack is fixedly installed in the slot. The gear is rotatably installed in the first connecting block through an adjusting rod. The rack and the gear are meshingly arranged, and a damping bearing is arranged between the adjusting rod and the first connecting block.
[0013] Preferably, a linkage plate is fixedly installed on one side of the outer wall of the limit sleeve, and one end of the linkage plate is inclined on the principle of the limit sleeve. The two groups of linkage plate outer sleeves are provided with adjustment rings, and the adjustment rings are set as a conical ring structure. The inner wall of the adjustment ring and the inclined surface of the linkage plate are slidably fitted, and the adjustment ring and the load ring are fixedly connected.
[0014] A monitoring method comprises the following steps: Step 1: The electromechanical device to be tested, the first frame and the second frame are fixedly mounted on the monitoring platform, so that the driving shaft of the electromechanical device passes through the monitoring ring, the adjustment ring and the load ring in sequence, and the suction cup feet at the bottom of the first frame and the second frame are adjusted so that the monitoring ring is concentric with the driving shaft of the electromechanical device; Step 2: Start the electromechanical equipment and the vibration sensor at the same time. If the driving shaft of the electromechanical equipment generates vibration during the rotation process, the pressure rod is driven to rotate around the pin connection center in the vertical plate through the touch plate and the touch rod, thereby triggering the vibration sensor to sense and record the monitoring data; Step 3: Turn the screw to drive the load wheel to fit the surface of the drive shaft of the electromechanical equipment to be tested, apply load to the drive shaft, and repeat steps 1 and 2 when the drive shaft is loaded, and record the monitoring data of the vibration sensor again, so as to perform multi-state monitoring of the vibration frequency of the drive shaft.
[0015] Compared with the prior art, the present invention provides an electromechanical monitoring device, which has the following beneficial effects: 1. The electromechanical monitoring device is provided with a monitoring ring and a vibration sensor, and two sets of symmetrically arranged touch plates are arranged in the monitoring ring to fit the surface of the drive shaft of the electromechanical device to be tested. When the drive shaft rotates and vibrates, the elastically connected touch rod drives the pin-connected pressure rod to trigger the vibration sensor to collect data, thereby effectively improving the accuracy of the monitoring data; 2. The electromechanical monitoring device sets a load ring on one side of the monitoring ring, uses the load wheel in the load ring to apply load to the drive shaft, and then performs vibration monitoring under load. The data collected by the vibration sensor for the second time solves the defect of single monitoring data in the current technology and further improves the accuracy of the monitoring data. 3. The electromechanical monitoring device is provided with an adjustment component between the adjustment shaft and the second connecting block. The adjustment component and the adjustment ring are linked. The two sets of linkage plates on the inner wall are compressed by the adjustment ring, and the linkage plates are used to drive the second frame to produce a certain displacement toward the center of the monitoring ring, so that the touch plate and the drive shaft are closely fitted, ensuring that the accuracy of the monitoring data is improved under load.
[0016] The parts not involved in the device are the same as the prior art or can be implemented by the prior art. When the driving shaft rotates and vibrates, the present invention uses the elastically connected touch rod to drive the pin-connected pressure rod to trigger the vibration sensor to collect data, thereby effectively improving the accuracy of the monitoring data. By adjusting the two sets of linkage plates on the inner wall of the ring compression, the linkage plates are used to drive the second frame to produce a certain displacement towards the center of the monitoring ring, so that the touch plate and the driving shaft are closely fitted, ensuring that under load, the accuracy of the monitoring data is further improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 A schematic diagram of the three-dimensional structure of an electromechanical monitoring device proposed by the present invention; Figure 2 A partial cross-sectional structural diagram of a monitoring ring of an electromechanical monitoring device proposed by the present invention; Figure 3 A partial cross-sectional structural diagram of a load ring of an electromechanical monitoring device proposed by the present invention; Figure 4 A schematic diagram of the three-dimensional structure of an adjustment component of an electromechanical monitoring device proposed by the present invention; Figure 5 The figure is a schematic diagram of a partial three-dimensional structure of a rear view of an electromechanical monitoring device proposed by the present invention.
[0018] In the figure: 1. first frame; 2. second frame; 3. connecting rod; 4. monitoring ring; 5. load ring; 6. adjustment ring; 7. vibration sensor; 8. touch rod; 9. limiter; 10. first spring; 11. limit sleeve; 12. touch plate; 13. pressure rod; 14. vertical plate; 15. mounting plate; 16. load wheel; 17. wheel seat; 18. vibration sleeve; 19. screw; 20. second spring; 21. limit shaft; 22. first connecting block; 23. guide sleeve; 24. adjustment shaft; 25. rack; 26. gear; 27. adjustment rod; 28. guide connecting rod; 29. second connecting block; 30. linkage plate; 31. suction cup support foot; 32. support foot rod; 33. adjustment nut; 34. guide shaft. DETAILED DESCRIPTION
[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0020] In the description of the present invention, it is necessary to understand that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. Example
[0021] Reference Figure 1-Figure 5 , an electromechanical monitoring device, comprising a first frame 1 and a second frame 2, and also comprising: a monitoring ring 4 and a vibration sensor 7 for detecting vibration of a drive shaft of an electromechanical device, two groups of touch plates 12 are symmetrically arranged in the monitoring ring 4, and the touch plates 12 are fitted to the surface of the drive shaft of the electromechanical device; In this embodiment, the electromechanical equipment to be detected, the first frame 1 and the second frame 2 are fixedly installed on the monitoring platform so that the driving shaft of the above-mentioned electromechanical equipment passes through the monitoring ring 4, and the suction cup feet 31 at the bottom of the first frame 1 and the second frame 2 are adjusted so that the monitoring ring 4 is concentric with the driving shaft of the electromechanical equipment to ensure the accuracy of subsequent monitoring data.
[0022] Specifically, the bottoms of the first frame 1 and the second frame 2 are both provided with an adjustable foot structure, including a suction cup foot 31, the suction cup foot 31 is connected to a foot rod 32, the foot rod 32 and the first frame 1 and the second frame 2 are all threadedly connected, and an adjusting nut (33) is provided on the surface of the foot rod (32), and the distance between the suction cup foot 31 and the bottom surface of the first frame 1 can be driven by rotating the foot rod 32, and after adjustment, the adjusting nut (33) is locked to change the height of the first frame 1 and the second frame 2, so as to adjust the concentricity of the detection device and the drive shaft of the electromechanical device to be tested.
[0023] A connecting rod 3 is connected between the first frame 1 and the second frame 2 , a monitoring ring 4 is arranged between the first frame 1 and the second frame 2 , a second connecting block 29 is arranged in an annular equidistant array on the outer surface of the monitoring ring 4 , and the connecting rod 3 is connected through the second connecting block 29 .
[0024] In this embodiment, a second connecting block 29 is provided on the outer wall of the monitoring ring 4, and the connecting rod 3 connects the first frame 1, the second frame 2 and the monitoring ring 4 through the second connecting block 29, which not only reduces the dead weight of the entire monitoring device, but also provides more space for operators to perform monitoring operations.
[0025] There is a limit sleeve 11 in a circular equidistant array inside the monitoring ring 4, a first spring 10 is arranged inside the limit sleeve 11, and a touch rod 8 is slidably connected inside the limit sleeve 11, a touch plate 12 is fixedly connected to the bottom end of the touch rod 8, and sliding grooves are symmetrically opened on both sides of the limit sleeve 11. A limiter 9 is fixedly installed on the surface of the touch rod 8, and the protrusions on both sides of the limiter 9 are slidably connected to the sliding groove.
[0026] Specifically, a limit sleeve 11 is set in the monitoring ring 4, and the touch rod 8 is elastically connected to the limit sleeve 11 through the first spring 10. The electromechanical equipment and the vibration sensor 7 are started. If the driving shaft of the electromechanical equipment vibrates during rotation, the touch plate 12 and the touch rod 8 will slide vertically back and forth in the limit sleeve 11 during vibration.
[0027] The top of the touch rod 8 passes through the limit sleeve 11 and extends to the outside of the limit sleeve 11. The top of the limit sleeve 11 is pinned with a pressure rod 13. A mounting plate 15 is fixedly installed on the top of the second frame 2. Two groups of vertical plates 14 are fixedly installed on the mounting plate 15. The pressure rod 13 is pinned between the two groups of vertical plates 14 in the center position. The vibration sensor 7 is fixedly installed on the mounting plate 15, and one end of the pressure rod 13 is fitted with the contact of the vibration sensor 7.
[0028] Specifically, in this embodiment, since the rotation of the drive shaft generates vibration, the touch plate 12 is pushed as the drive rotates, thereby driving the touch rod 8 to slide up and down in the limit sleeve 11. When the touch rod 8 slides vertically, it drives the pressure rod 13 to rotate around the pin connection center in the vertical plate 14, thereby triggering the vibration sensor 7 to sense and record monitoring data.
[0029] A load ring 5 is used to provide load to the driving shaft of the electromechanical equipment. The load ring 5 has load wheels 16 in an annular equidistant array therein. The load ring 5 has a vibration sleeve 18 in an annular equidistant array therein. The vibration sleeve 18 has a screw 19 threadedly connected thereto. One end of the screw 19 is rotatably connected to a wheel seat 17. The load wheel 16 is rotatably connected to the wheel seat 17.
[0030] In this embodiment, a load ring 5 is provided on one side of the monitoring ring 4, and a load is applied to the drive shaft by using the load wheel 16 in the load ring 5. Vibration monitoring is then performed under the load state. The data collected by the vibration sensor 7 for the second time solves the defect of single monitoring data in the current technology and further improves the accuracy of the monitoring data.
[0031] Two groups of detachable limit shafts 21 are symmetrically arranged on both sides of the wheel seat 17. The top of the limit shaft 21 is threadedly connected to the wheel seat 17. The limit shaft 21 is slidably connected in the load ring 5. A second spring 20 is symmetrically connected between the vibration sleeve 18 and the load ring 5.
[0032] Specifically, the screw 19 is rotated to drive the load wheel 16 to fit the surface of the drive shaft of the electromechanical equipment to be tested, and a load is applied to the drive shaft. When the drive shaft is loaded, steps one and two are repeated, and the monitoring data of the vibration sensor 7 is recorded again, thereby performing multi-state monitoring of the vibration frequency of the drive shaft.
[0033] An adjusting shaft 24 and a guide link 28 are connected between the second frame 2 and the load ring 5. The adjusting shaft 24 and the guide link 28 are arranged in a circular equidistant array on the outer wall of the load ring 5. A second connecting block 29 is also provided on the outer wall of the load ring 5. The guide link 28 and the second connecting block 29 are slidably plugged. A first connecting block 22 is provided on the outer wall of the load ring 5. The adjusting shaft 24 runs through the first connecting block 22. Guide sleeves 23 are provided in both the first connecting block 22 and the second connecting block 29.
[0034] In this embodiment, the outer rings of the monitoring ring 4 and the load ring 5 are both provided with a first connecting block 22, and only a group of second connecting blocks 29 are provided on the outer ring of the load ring 5. Guide sleeves 23 are provided in the first connecting block 22 and the second connecting block 29 to facilitate the sliding connection between the guide link 28 and the connecting rod 3 therein, which can not only ensure the structural stability of the monitoring device, but also ensure that the load ring 5 can move on the surface of the guide link 28.
[0035] An adjustment component is arranged between the adjustment shaft 24 and the first connecting block 22, and the adjustment component includes a rack 25 and a gear 26. A slot is opened in the adjustment shaft 24, and the rack 25 is fixedly installed in the slot. The gear 26 is rotatably installed in the first connecting block 22 through an adjustment rod 27. The rack 25 and the gear 26 are meshed, and a damping bearing is arranged between the adjustment rod 27 and the first connecting block 22.
[0036] In this embodiment, when it is necessary to adjust the position of the load ring 5 on the surface of the drive shaft, the gear 26 is rotated and the rack 25 is moved. Since the rack 25 is fixedly installed in the groove of the adjustment shaft 24, and the first connecting block 22 and the load ring 5 are fixedly connected, the gear 26 can drive the load ring 5 to produce a certain displacement, thereby adapting to drive shafts of different lengths.
[0037] A linkage plate 30 is fixedly installed on one side of the outer wall of the limit sleeve 11. The linkage plate 30 is inclined at one end of the limit sleeve 11. Adjustment rings 6 are provided on the outer sleeves of the two groups of linkage plates 30. The adjustment rings 6 are set to a conical ring structure. The inner wall of the adjustment ring 6 and the inclined surface of the linkage plate 30 are slidably fitted, and the adjustment ring 6 and the load ring 5 are fixedly connected.
[0038] In this embodiment, after the load wheel 16 and the drive shaft are fitted, the adjustment component is used to change the position of the load ring 5 on the surface of the drive shaft. Since a guide shaft 34 is provided through the second frame 2, the horizontal section of the linkage plate 30 and the guide shaft 34 are slidably connected. Therefore, when the load ring 5 moves, the adjustment ring 6 pressurizes the two groups of linkage plates 30 to drive the limit sleeve 11 to move downward, thereby driving the touch plate 12 and the drive shaft to fit and compact.
[0039] In the present invention, when in use, the electromechanical device to be tested, the first frame 1 and the second frame 2 are fixedly installed on the monitoring platform, so that the driving shaft of the electromechanical device passes through the monitoring ring 4, the adjustment ring 6 and the load ring 5 in sequence, and the suction cup support feet 31 at the bottom of the first frame 1 and the second frame 2 are adjusted. Specifically, the support foot rod 32 is rotated to drive the distance between the suction cup support feet 31 and the bottom surface of the first frame 1, change the height of the first frame 1 and the second frame 2, and adjust the concentricity of the detection device and the driving shaft of the electromechanical device to be tested; The electromechanical device and the vibration sensor 7 are started at the same time. If the driving shaft of the electromechanical device generates vibration during the rotation process, the vibration will drive the pressure rod 13 to rotate around the pin connection center in the vertical plate 14 through the touch plate 12 and the touch rod 8, thereby triggering the vibration sensor 7 to sense. As the driving rotation pushes the touch plate 12, the touch rod 8 is driven to slide up and down in the limit sleeve 11. When the touch rod 8 slides vertically, it drives the pressure rod 13 to rotate around the pin connection center in the vertical plate 14, thereby triggering the vibration sensor 7 to sense and record the monitoring data. The screw 19 is rotated to drive the load wheel 16 to fit the surface of the drive shaft of the electromechanical equipment to be tested, and a load is applied to the drive shaft. When the drive shaft is loaded, steps 1 and 2 are repeated, and the monitoring data of the vibration sensor 7 is recorded again, thereby performing multi-state monitoring on the vibration frequency of the drive shaft. Specifically, the screw 19 is rotated to drive the load wheel 16 to fit the surface of the drive shaft of the electromechanical equipment to be tested, and a load is applied to the drive shaft. When the drive shaft is loaded, steps 1 and 2 are repeated, and the monitoring data of the vibration sensor 7 is recorded again, thereby performing multi-state monitoring on the vibration frequency of the drive shaft.
[0040] A monitoring method comprises the following steps: Step 1: The electromechanical device to be tested, the first frame 1 and the second frame 2 are fixedly mounted on the monitoring platform, so that the driving shaft of the electromechanical device passes through the monitoring ring 4, the adjustment ring 6 and the load ring 5 in sequence, and the suction cup feet 31 at the bottom of the first frame 1 and the second frame 2 are adjusted so that the monitoring ring 4 is concentric with the driving shaft of the electromechanical device; Step 2: Start the electromechanical device and the vibration sensor 7 at the same time. If the driving shaft of the electromechanical device generates vibration during the rotation process, the pressure rod 13 is driven to rotate around the pin connection center in the vertical plate 14 through the touch plate 12 and the touch rod 8, thereby triggering the vibration sensor 7 to sense and record the monitoring data; Step 3: Rotate the screw 19 to drive the load wheel 16 to fit the surface of the drive shaft of the electromechanical equipment to be tested, apply load to the drive shaft, and repeat steps 1 and 2 when the drive shaft is loaded, and record the monitoring data of the vibration sensor 7 again, so as to perform multi-state monitoring of the vibration frequency of the drive shaft.
[0041] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. An electromechanical monitoring device, comprising a first frame (1) and a second frame (2), characterized in that: Also includes: A monitoring ring (4) and a vibration sensor (7) for detecting vibration of a drive shaft of an electromechanical device, wherein two groups of touch panels (12) are symmetrically arranged in the monitoring ring (4), and the touch panels (12) are arranged in close contact with the surface of the drive shaft of the electromechanical device; A load ring (5) for providing a load to a drive shaft of an electromechanical device, wherein the load ring (5) has load wheels (16) arranged in an annular equidistant array inside.
2. The electromechanical monitoring device according to claim 1, characterized in that: A connecting rod (3) is connected between the first frame (1) and the second frame (2), the monitoring ring (4) is arranged between the first frame (1) and the second frame (2), a second connecting block (29) is provided in an annular equidistant array on the outer surface of the monitoring ring (4), and the connecting rod (3) is connected through the second connecting block (29).
3. The electromechanical monitoring device according to claim 2, characterized in that: The monitoring ring (4) has an annular equidistant array limit sleeve (11), a first spring (10) is arranged in the limit sleeve (11), and a touch rod (8) is slidably connected in the limit sleeve (11), the touch plate (12) is fixedly connected to the bottom end of the touch rod (8), and sliding grooves are symmetrically provided on both sides of the limit sleeve (11), and a limiter (9) is fixedly installed on the surface of the touch rod (8), and protrusions on both sides of the limiter (9) are slidably connected in the sliding grooves.
4. The electromechanical monitoring device according to claim 3, characterized in that: The top end of the touch rod (8) passes through the limit sleeve (11) and extends to the outside of the limit sleeve (11); the top end of the limit sleeve (11) is pinned with a pressure rod (13); a mounting plate (15) is fixedly mounted on the top of the second frame (2); two groups of vertical plates (14) are fixedly mounted on the mounting plate (15); the pressure rod (13) is pinned between the two groups of vertical plates (14) at a central position; the vibration sensor (7) is fixedly mounted on the mounting plate (15); one end of the pressure rod (13) is arranged to fit the contact of the vibration sensor (7).
5. The electromechanical monitoring device according to claim 1, characterized in that: The load ring (5) has a vibration sleeve (18) in an annular equidistant array inside, the vibration sleeve (18) is internally threadedly connected to a screw rod (19), one end of the screw rod (19) is rotatably connected to a wheel seat (17), and the load wheel (16) is rotatably connected inside the wheel seat (17).
6. The electromechanical monitoring device according to claim 5, characterized in that: Two groups of detachable limit shafts (21) are symmetrically arranged on both sides of the wheel seat (17); the top ends of the limit shafts (21) are threadedly connected to the wheel seat (17); the limit shafts (21) are slidably connected inside the load ring (5); and a second spring (20) is symmetrically connected between the vibration sleeve (18) and the load ring (5).
7. The electromechanical monitoring device according to claim 1, characterized in that: An adjustment shaft (24) and a guide connecting rod (28) are connected between the second frame (2) and the load ring (5); the adjustment shaft (24) and the guide connecting rod (28) are arranged in an annular equidistant array on the outer wall of the load ring (5); a second connecting block (29) is also provided on the outer wall of the load ring (5); the guide connecting rod (28) and the second connecting block (29) are slidably plugged; a first connecting block (22) is provided on the outer wall of the load ring (5); the adjustment shaft (24) passes through the first connecting block (22); and guide sleeves (23) are provided in both the first connecting block (22) and the second connecting block (29).
8. The electromechanical monitoring device according to claim 7, characterized in that: An adjustment component is arranged between the adjustment shaft (24) and the first connection block (22), the adjustment component comprising a rack (25) and a gear (26), a notch is provided in the adjustment shaft (24), the rack (25) is fixedly mounted in the notch, the gear (26) is rotatably mounted in the first connection block (22) via an adjustment rod (27), the rack (25) and the gear (26) are meshed, and a damping bearing is arranged between the adjustment rod (27) and the first connection block (22).
9. The electromechanical monitoring device according to claim 3, characterized in that: A linkage plate (30) is fixedly mounted on one side of the outer wall of the limiting sleeve (11); the linkage plate (30) is arranged in an inclined manner on one end of the limiting sleeve (11); two sets of the linkage plates (30) are provided with adjustment rings (6) on the outer sleeves; the adjustment rings (6) are arranged as conical ring structures; the inner wall of the adjustment ring (6) and the inclined surface of the linkage plate (30) are slidably fitted; and the adjustment ring (6) and the load ring (5) are fixedly connected.
10. A monitoring method, comprising an electromechanical monitoring device according to any one of claims 1 to 9, characterized in that: The steps include: Step 1: The electromechanical device to be tested, the first frame (1) and the second frame (2) are fixedly mounted on the monitoring platform so that the drive shaft of the electromechanical device passes through the monitoring ring (4), the adjustment ring (6) and the load ring (5) in sequence, and the suction cup feet (31) at the bottom of the first frame (1) and the second frame (2) are adjusted so that the monitoring ring (4) is concentric with the drive shaft of the electromechanical device; Step 2: The electromechanical device and the vibration sensor (7) are started simultaneously. If the driving shaft of the electromechanical device generates vibration during the rotation process, the vibration drives the pressure rod (13) to rotate around the pin connection center in the vertical plate (14) through the touch plate (12) and the touch rod (8), thereby triggering the vibration sensor (7) to sense and record monitoring data; Step 3: Rotate the screw (19) to drive the load wheel (16) to fit the surface of the drive shaft of the electromechanical device to be tested, apply a load to the drive shaft, and repeat steps 1 and 2 when the drive shaft is loaded, and record the monitoring data of the vibration sensor (7) again, so as to perform multi-state monitoring of the vibration frequency of the drive shaft.
Citation Information
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