Processing device and processing method for processing dumplings with pork stuffing
By using technical means such as cold air retention and rubber layer in the pork dumpling processing equipment, the problems of meat waste and oxidation and deterioration in the meat grinder are solved, and the effect of improving the quality and efficiency of meat filling production is achieved.
Patent Information
- Application Number
- CN202411749753.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-02
- Publication Date
- 2025-02-28
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing meat grinders lead to waste of meat and oxidation and deterioration during the processing process, affecting the production quality and efficiency of meat filling.
A processing device for processing pork dumplings was designed, using cavity No. 1 and cavity No. 2 to retain cold air on the surface of the meat grinding roller and installation rod to reduce temperature; through the combination of rubber layer, pad knife and moving ring, the residual meat is effectively removed and waste is reduced.
Grinding meat in a low temperature environment will reduce the spoilage and gravy loss of meat, improve the production quality and efficiency of meat filling, and reduce the residue and waste of meat on the minced roll.
Smart Images

Figure CN119522952A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of minced meat processing, and in particular to a processing device for processing pork-stuffed dumplings and a processing method thereof. Background Art
[0002] In the process of processing pork dumplings, the raw meat needs to be minced by a meat grinder. A meat grinder is a meat grinder that processes the raw meat into granular meat fillings of different specifications according to different process requirements, so as to fully mix it with other auxiliary materials to meet the needs of different products.
[0003] In the process of grinding meat in most existing meat grinders, some meat will remain in the spiral pitch of the meat grinder roller, resulting in meat waste. At the same time, the friction generated by the operation of the meat grinder roller will cause the temperature to rise, which will easily cause the meat to oxidize and deteriorate. The temperature rise will also accelerate the flow of meat juice, which will affect the production quality of the meat filling and reduce the production efficiency of the meat filling.
[0004] In order to solve the deficiencies of the prior art, we propose a processing device and a processing method for processing pork-filled dumplings. Summary of the invention
[0005] The main purpose of the present invention is to provide a processing device and a processing method for processing pork dumplings, which can effectively solve the problems in the background technology.
[0006] To achieve the above object, the technical solution adopted by the present invention is:
[0007] A processing device for processing pork dumplings comprises a processing box, a feeding channel is provided on the top of the processing box, a transition channel is provided at the bottom of the feeding channel, a meat grinder is detachably connected to the side of the processing box, the transition channel is communicated with the inside of the meat grinder, a cover plate is threadedly connected to the side of the meat grinder, a driving motor is installed on the side of the transition channel, a No. 1 threaded block is fixedly connected to the inner wall of the meat grinder, a meat grinder roller is rotatably connected to the inside of the meat grinder, a No. 2 threaded block is fixedly connected to the outer side of the meat grinder roller, the No. 1 threaded block and the No. 2 threaded block are staggered, and the outer side of the protrusion of the No. 2 threaded block is detachable The detachable connection is provided with a pad knife, a rubber layer is fixedly connected to the inner side of the pad knife, a mounting rod and a connecting rod are respectively installed at the front and rear ends of the meat grinder roller, the connecting rod is detachably connected to the rotor of the driving motor, a plurality of telescopic cylinders are arranged on the outside of the connecting rod, a movable ring is fixedly connected to the right end of the telescopic cylinder, a pre-cut plate, a cross knife and a meat paste plate are sequentially sleeved on the outer surface of the mounting rod, a No. 1 cavity is opened inside the meat grinder, a plurality of ventilation holes are opened on the inner wall of the No. 1 cavity, a No. 2 cavity is also opened inside the mounting rod, the No. 1 cavity is connected with the No. 2 cavity, and a plug is threadedly connected to the front end of the mounting rod.
[0008] Preferably, a reinforcing column is installed inside the meat grinder, and a plurality of supporting blocks are fixedly connected to the outer surface of the reinforcing column.
[0009] Preferably, one end of the reinforcing column is slidably connected in the connecting rod, and the other end of the reinforcing column is fixedly connected to a movable block, a No. 1 rod is fixedly connected to the side of the movable block, and a No. 1 return spring is sleeved at the connection between the No. 1 rod and the movable block.
[0010] Preferably, a plurality of grooves are provided at the front end of the reinforcing column, an L-shaped plate is movably connected inside the groove, a guide rod is fixedly connected to the surface of the L-shaped plate, a No. 2 return spring is sleeved on the outer side of the guide rod, and the movable block is set to be conical in shape.
[0011] Preferably, the top surface of the feed channel is detachably connected to a top plate, a plurality of driving rollers are installed at the bottom of the top plate, the driving rollers are symmetrically arranged in two groups, one end of the driving roller is rotatably connected to the side wall of the feed channel, a corresponding motor is installed on the side wall of the feed channel, and the other end of the driving roller is detachably connected to the rotor of the corresponding motor, and the spacing between the driving rollers gradually decreases along the transition channel toward the meat grinder.
[0012] Preferably, a cylinder is threadedly connected to the outer side of the front end of the mounting rod, a contour plate is provided on the outer side of the cylinder, and a blade is detachably connected to the inside of the contour plate.
[0013] Preferably, a concave-convex groove is provided on the front surface of the cover plate, one end of the contour plate is slidably connected inside the cylinder, and the other end is fixedly connected with a ball, and the ball is slidably connected in the concave-convex groove.
[0014] A method for processing pork dumplings comprises the following steps:
[0015] S1: Wash the raw materials and remove the unnecessary parts. Pour the vegetables into the basin-type vegetable cutter for mincing. Put the minced vegetables into the press to press out the excess water. Before mincing, use the air pump to deliver cold air into the No. 1 cavity and the No. 2 cavity to keep the surface of the mounting rod and the mincing roller at a low temperature.
[0016] S2: pouring the raw meat into the processing box through the feeding channel, so that the meat grinder roller performs primary and secondary processing on the raw meat. At the same time, as the meat grinder roller pushes, the meat passes through the pre-cutting plate, the cross knife and the meat paste plate in sequence, so as to prepare strip-shaped meat;
[0017] S3: Inject cold air again to expand the rubber layer and remove the remaining meat from the spiral pitch, and move to the back of the pre-cut plate under the push of the moving ring. At the same time, the strip meat and chopped vegetables are poured into the mixer, and seasonings are added to mix into meat filling. The flour is poured into the noodle making machine and pressed into dough through a mold;
[0018] S4: The meat filling is poured directly into the middle of the dough through a conveying tube, and then the dumplings are formed and sealed through a mold. The wrapped dumplings are frozen on a conveyor belt at -40℃, and then sealed and inspected.
[0019] Compared with the prior art, the present invention has the following beneficial effects:
[0020] 1. In the present invention, by setting cavity No. 1 and cavity No. 2, cold air is retained inside cavity No. 1 and cavity No. 2, so that the temperature of the inner and outer surfaces of the mounting rod and the meat grinder tube is reduced, so that the meat can be minced in a low temperature environment, reducing the deterioration of the meat due to the influence of temperature and reducing the loss of meat juice, which is beneficial to improving the production quality and production efficiency of meat filling.
[0021] 2. In the present invention, by providing the rubber layer, the gasket and the moving ring, the cold air makes the whole rubber layer expand outward, so that the outer side of the whole rubber layer is close to the horizontal line at the outermost edge of the gasket, and the rubber layer separates the residual meat from the spiral pitch of the No. 2 threaded block, and the moving ring pushes the residual meat from the rubber layer to the rear side of the pre-cut plate, and is processed together with the next raw meat, which is beneficial to reduce the residual meat in the spiral pitch on the meat grinder roller, and is beneficial to reduce the waste of processed raw meat. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the overall structure of the processing box of the present invention;
[0023] Figure 2 It is a processing flow chart of pork dumplings of the present invention;
[0024] Figure 3 It is a schematic diagram of the internal structure of the processing box of the present invention;
[0025] Figure 4 It is a schematic diagram of the related structure of the shim knife of the present invention;
[0026] Figure 5 It is a schematic diagram of the internal structure of the mounting rod of the present invention;
[0027] Figure 6 It is a schematic diagram of the relevant structure of the profile plate of the present invention.
[0028] In the figure:
[0029] 1. Processing box; 11. Feed channel; 12. Transition channel; 13. Meat grinder; 14. Cover plate; 15. Drive motor; 16. No. 1 threaded block; 2. Meat grinder roller; 21. No. 1 cavity; 22. Vent hole; 23. No. 2 threaded block; 24. Cutter; 25. Rubber layer; 3. Mounting rod; 31. No. 2 cavity; 32. Plug; 33. Pre-cut plate; 34. Cross knife; 35. Meat paste board; 4. Connecting rod; 41. Telescopic cylinder; 42. Moving ring; 5. Reinforcement column; 51. Support block; 52. Movable block; 53. No. 1 rod; 54. No. 1 reset spring; 55. Groove; 56. L-shaped plate; 57. Guide rod; 58. No. 2 reset spring; 6. Top plate; 61. Drive roller; 7. Cylinder; 71. Contour plate; 72. Blade; 73. Concave and convex groove; 74. Ball. DETAILED DESCRIPTION
[0030] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.
[0031] A processing device for processing pork dumplings comprises a processing box 1, a feeding channel 11 is provided on the top of the processing box 1, a transition channel 12 is provided at the bottom of the feeding channel 11, a meat grinder 13 is detachably connected to the side of the processing box 1, the transition channel 12 is communicated with the inside of the meat grinder 13, a cover plate 14 is threadedly connected to the side of the meat grinder 13, a driving motor 15 is installed on the side of the transition channel 12, a No. 1 thread block 16 is fixedly connected to the inner wall of the meat grinder 13, a meat grinder roller 2 is rotatably connected to the inside of the meat grinder 13, a No. 2 thread block 23 is fixedly connected to the outer side of the meat grinder roller 2, the No. 1 thread block 16 and the No. 2 thread block 23 are staggered, and the outer side of the protrusion of the No. 2 thread block 23 can be detachably connected A pad knife 24 is connected, and a rubber layer 25 is fixedly connected to the inner side of the pad knife 24. The front and rear ends of the meat grinder roller 2 are respectively installed with a mounting rod 3 and a connecting rod 4. The connecting rod 4 is detachably connected to the rotor of the driving motor 15. A plurality of telescopic cylinders 41 are arranged on the outside of the connecting rod 4. A movable ring 42 is fixedly connected to the right end of the telescopic cylinder 41. A pre-cut plate 33, a cross knife 34 and a meat paste plate 35 are sequentially sleeved on the outer surface of the mounting rod 3. A No. 1 cavity 21 is opened inside the meat grinder roller 2, and a plurality of ventilation holes 22 are opened on the inner wall of the No. 1 cavity 21. A No. 2 cavity 31 is also opened inside the mounting rod 3. The No. 1 cavity 21 is connected to the No. 2 cavity 31, and a plug 32 is threadedly connected to the front end of the mounting rod 3.
[0032] like Figure 1-Figure 3 As shown, a feed channel 11 is provided on the top of the processing box 1, and the top and bottom of the feed channel 11 are both opened. The cross-section of the feed channel 11 is set to be trapezoidal, wherein the size of the top opening of the feed channel 11 is larger than the size of the bottom opening, and the inner walls around the top of the feed channel 11 are inclined downward toward the axis direction to facilitate the gathering of meat materials;
[0033] like Figure 3 As shown, the transition channel 12 is opened inside the processing box 1, and the transition channel 12 is set to be circular in cross-section. The feed channel 11 is connected to the transition channel 12. A drive motor 15 is arranged at the rear side of the transition channel 12. The housing of the drive motor 15 is fixed inside the processing box 1. The rotor part of the drive motor 15 extends into the transition channel 12. The front side of the transition channel 12 passes through the processing box 1 and a meat grinder 13 is detachably connected to the side of the processing box 1. The front and rear sides of the meat grinder 13 are both open, and the transition channel 12 is connected to the meat grinder 13.
[0034] like Figure 3 As shown, a No. 1 threaded block 16 is fixedly connected inside the meat grinder 13, and the No. 1 threaded block 16 is spirally distributed on the inner wall of the meat grinder 13. A meat grinder roller 2 is rotatably connected inside the meat grinder 13, and a No. 2 threaded block 23 is also fixedly connected to the surface of the meat grinder roller 2, and the No. 2 threaded block 23 is also spirally distributed on the outer surface of the meat grinder roller 2. The No. 1 threaded block 16 and the No. 2 threaded block 23 are staggered in the meat grinder 13, and the rear side of the meat grinder roller 2 and the No. 2 threaded block 23 both extend into the transition channel 12, wherein the spiral pitch of the No. 2 threaded block 23 located in the transition channel 12 is greater than the spiral pitch of the No. 2 threaded block 23 located in the meat grinder 13, and the No. 2 threaded block 23 in the transition channel 12 is convenient for pushing large meat materials forward, and the No. 2 threaded block 23 in the meat grinder 13 is convenient for pushing small meat materials forward;
[0035] like Figure 3 As shown, the meat grinder roller 2 is detachably connected to a connecting rod 4 at the rear side, and the connecting rod 4 is detachably connected to the rotor of the driving motor 15, and the driving motor 15 can drive the meat grinder roller 2 to rotate in the meat grinder drum 13 and the transition channel 12 through the connecting rod 4, wherein a plurality of telescopic cylinders 41 are arranged on the outer side of the edge of the connecting rod 4, and the outer shell of the telescopic cylinder 41 is fixedly connected to the inside of the processing box 1, and a moving ring 42 is detachably connected to the right end of the telescopic cylinder 41, and the moving ring 42 moves in the horizontal direction between the No. 1 threaded block 16 and the No. 2 threaded block 23, wherein silicone scraping rings can also be arranged on the outer side and the inner side of the moving ring 42 to improve the efficiency of the moving ring 42 in pushing away the residual meat material;
[0036] like Figure 3 and Figure 5As shown, the front side of the meat grinder roller 2 is detachably connected to a mounting rod 3. During processing, the front port of the mounting rod 3 is connected to the air pipe of an external air pump. A refrigeration device is installed inside the air pump to transport cold air to the mounting rod 3 and the inside of the meat grinder roller 2; wherein the mounting rod 3 is configured as a three-section round rod structure, the center of each section of the round rod is in the same straight line, and the diameters of the three sections of the round rod gradually decrease in the direction away from the meat grinder roller 2, and the outer surfaces of the three sections of the round rod are sequentially sleeved with a pre-cutting plate 33, a cross knife 34 and a meat paste board 35, the pre-cutting plate 33 is used for coarse-cutting the meat material, the cross knife 34 is used for fine-cutting the meat material, and the meat paste board 35 is used for assisting The meat material is pressed into strips; at the same time, a symmetrical card slot is opened on the inner wall of the front side port of the meat grinder 13, and at the same time, the outer edges of the pre-cut plate 33, the cross knife 34 and the meat paste board 35 are fixedly connected with card blocks, which are embedded in the card slots to fix the positions of the pre-cut plate 33, the cross knife 34 and the meat paste board 35 inside the meat grinder 13. The inner wall of the cover plate 14 is threadedly connected to the outer surface of the meat grinder 13, and a clamping ring is fixedly connected to the front side of the cover plate 14. When the cover plate 14 and the meat grinder 13 are tightened, the inner edge of the clamping ring squeezes the front surface of the meat paste board 35, which is convenient for fixing the positions of the pre-cut plate 33, the cross knife 34 and the meat paste board 35 on the mounting rod 3;
[0037] like Figure 3-Figure 4 As shown, a cavity No. 1 21 is provided inside the meat grinder 2, and a plurality of vent holes 22 are provided on the inner wall of the cavity No. 1 21. The vent holes 22 are evenly arranged and distributed, and the vent holes 22 penetrate the meat grinder 2 to the outside. A shim 24 is detachably connected to the outside of the protrusion of the No. 2 thread block 23. The shim 24 is made of the same material as the No. 2 thread block 23, and the cross-sectional shape of the shim 24 is set to be triangular. The shim 24 is set in a spiral shape along the No. 2 thread block 23. The shim 24 cooperates with the No. 1 thread block 16 to cut meat. The inner side of the shim 24 is fixedly connected to a rubber layer 25, wherein the shim 24 is fixedly connected to the front and rear sides of the meat grinder 2 through the rubber layer 25, so that the inner side of the entire rubber layer 25 and the outer side of the meat grinder 2 form a closed elastic space, and the material of the rubber layer 25 is food-grade silicone, wherein when the inner side of the rubber layer 25 is close to the outer side of the meat grinder 2, the rubber layer 25 between adjacent shims 24 covers the spiral spacing of the No. 2 thread block 23;
[0038] like Figure 5 As shown, a second cavity 31 is also opened inside the mounting rod 3, and the No. 1 cavity 21 is connected to the No. 2 cavity 31. A plug 32 is threadedly connected to the front port of the mounting rod 3. The plug 32 is used to reduce the dust from entering the No. 1 cavity 21 and the No. 2 cavity 31 when the meat grinder is stopped. At the same time, a pull ring is fixedly connected to the front side of the plug 32, and the meat grinding roller 2 can be easily removed from the processing box 1 and the meat grinding drum 13 through the pull ring.
[0039] In this embodiment, Figure 3As shown, the connecting rod 4 is detachably connected to the end of the meat grinder roller 2, such as a threaded connection. During installation, the connecting rod 4 is rotated to separate the connecting rod 4 from the rear end of the meat grinder roller 2, thereby opening the rear port of the No. 1 cavity 21, and then the reinforcing column 5 is inserted into the No. 1 cavity 21 to complete the installation of the reinforcing column 5. A plurality of support blocks 51 are arranged as a group around the reinforcing column 5, and a plurality of groups are evenly arranged on the outer surface of the reinforcing column 5. The reinforcing column 5 supports the inner wall of the No. 1 cavity 21 through the support blocks 51 to improve the structural strength of the meat grinder roller 2.
[0040] In this embodiment, Figure 3 and Figure 5 As shown, the rear end of the reinforcing column 5 is slidably connected inside the connecting rod 4, and the front end of the reinforcing column 5 is fixedly connected with a movable block 52, and the movable block 52 is slidably connected inside the mounting rod 3, wherein the outer surface of the movable block 52 contacts the inner wall of the middle part of the mounting rod 3, and the No. 1 return spring 54 is sleeved at the connection between the No. 1 rod 53 and the movable block 52, one end of the No. 1 return spring 54 is fixedly connected to the side wall of the middle part of the mounting rod 3, and the other end of the No. 1 return spring 54 is fixedly connected to the front side of the movable block 52, the rear end of the No. 1 rod 53 is fixedly connected to the movable block 52, and the front end of the No. 1 rod 53 is located at the front part of the mounting rod 3;
[0041] like Figure 5 As shown, when gas is delivered, the gas pushes the movable block 52 to move in the mounting rod 3 until the movable block 52 moves from the middle part of the mounting rod 3 to the rear part, the No. 1 return spring 54 is in tension, and the rear side of the reinforcing column 5 slides in the connecting rod 4, so that the middle part of the mounting rod 3 is opened, so that the gas moves from the No. 2 cavity 31 to the No. 1 cavity 21. On the contrary, when gas is extracted, the movable block 52 loses the squeezing force, and the movable block 52 returns to the middle part of the mounting rod 3, and the No. 1 return spring 54 is reset. At this time, the middle part of the mounting rod 3 is closed, so as to prevent the gas from moving from the No. 2 cavity 31 to the No. 1 cavity 21, so as to improve the air tightness of the front port of the mounting rod 3.
[0042] like Figure 5 As shown, the No. 1 rod 53 is used to assist the movable block 52 to move horizontally, thereby improving the stability of the movable block 52. A one-way valve is provided inside the movable block 52 to ensure that the air pump can normally draw air from the No. 1 cavity 21, so that the inner side of the rubber layer 25 is in close contact with the outer side of the meat grinder roller 2.
[0043] In this embodiment, Figure 3-Figure 5As shown, a plurality of L-shaped plates 56 are arranged outside the connection between the movable block 52 and the reinforcing column 5, the pad knife 24 located at the front side of the meat grinder roller 2 is connected to the vertical part of the L-shaped plate 56 through the rubber layer 25, and the pad knife 24 located at the rear side of the meat grinder roller 2 is connected to the side of the connecting rod 4 through the rubber layer 25, and the connection is at the same level as the outermost edge of the pad knife 24, and a plurality of grooves 55 are opened at the front end of the reinforcing column 5, and the lateral part of the L-shaped plate 56 is located in the groove 55 when stationary, so as to assist in defining the position of the reinforcing column 5;
[0044] like Figure 5 As shown, the movable block 52 is set to be conical in shape, and the surface area of the front side of the movable block 52 is larger than the surface area of the rear side, so that the side surface around the movable block 52 is tilted downward from front to back, and the front side of the movable block 52 contacts the inner wall of the middle part of the mounting rod 3; when gas is delivered, the gas pushes the movable block 52 to move in the mounting rod 3, and the reinforcing column 5 moves synchronously with the movable block 52, and the lateral part of the L-shaped plate 56 moves relatively along the inclined surface of the movable block 52, and the vertical part of the L-shaped plate 56 moves toward the outside, pushing the top of the vertical part of the L-shaped plate 56 to extend out of the meat grinder roller 2 until the L The top of the vertical part of the L-shaped plate 56 is flush with the outermost edge of the pad knife 24. When the entire rubber layer 25 expands into a cylindrical shape, the front and rear sides of the entire rubber layer 25 are at the same level, which is conducive to moving the ring 42 to clear the residual meat on the meat grinder roller 2 and the meat on the front and rear sides, and reduce the accumulation of meat on the front and rear sides of the meat grinder roller 2. The bottom end of the guide rod 57 is fixedly connected to the horizontal part of the L-shaped plate 56, and the top end of the guide rod 57 slides on the inner wall of the No. 2 cavity 31. The No. 2 return spring 58 is sleeved on the outside of the guide rod 57 to assist the smooth movement of the L-shaped plate 56.
[0045] In this embodiment, Figure 3 As shown, two groups of driving rollers 61 are symmetrically installed in the feed channel 11, one end of the driving roller 61 is rotatably connected to the inner wall of the feed channel 11, the corresponding motor housing is installed in the processing box 1, the rotor of the corresponding motor extends into the feed channel 11, and the rotor of the motor is detachably connected to the other end of the driving roller 61, so the corresponding motor can drive the corresponding driving roller 61 to rotate, wherein the spacing between the two groups of driving rollers 61 gradually decreases along the transition channel 12 toward the meat grinder 13, as the driving roller 61 rotates, the meat on the driving roller 61 gradually moves from a narrow spacing to a wide spacing, so that meat of different sizes passes through the feed channel 11 one by one and falls into the transition channel 12, and at the same time, the two groups of driving rollers 61 are located above the transition channel 12, which is conducive to suppressing the rolling of the original meat and improving the meat grinding efficiency of the meat grinder 2 for the original meat, wherein the top plate 6 is installed on the top surface of the feed channel 11 to reduce the opening of the top surface of the feed channel 11, so as to guide the original meat to fall to the narrow spacing of the driving roller 61.
[0046] In this embodiment, Figure 3 and Figure 6As shown, the inner side of the cylinder 7 is threadedly connected to the outer side of the front end of the mounting rod 3, and the blade 72 is installed on the outer side of the cylinder 7 through the contour plate 71. Since the mounting rod 3 rotates with the meat grinder roller 2, the blade 72 also rotates synchronously with the mounting rod 3 through the contour plate 71 and the cylinder 7. When the strip-shaped meat material is squeezed out from the meat paste plate 35, the rotating blade 72 cuts the strip-shaped meat material into multiple segments of meat material. The existing collecting container is placed under the meat paste plate 35, which is convenient for the processed meat material to be accumulated in the collecting container, which is beneficial to improving the processing efficiency of the meat filling.
[0047] In this embodiment, Figure 6 As shown, one end of the contour plate 71 can move inside the cylinder 7, and a concave-convex groove 73 is provided on the front surface of the cover plate 14. The other end of the contour plate 71 moves in the concave-convex groove 73 through the ball 74. As the mounting rod 3 rotates, the mounting rod 3 drives the contour plate 71 to rotate through the cylinder 7, so that the ball 74 moves along the path of the concave-convex groove 73, thereby moving the contour plate 71 back and forth toward the center of the cover plate 14, thereby increasing the cutting direction of the blade 72, which is beneficial to improving the working efficiency of the blade 72 in cutting strip meat.
[0048] It should be noted that the present invention is a processing device and a processing method for processing pork dumplings, such as Figure 1-6 As shown, when in use, the inside of the meat grinder roller 2 is first ventilated, the plug 32 is rotated, the front port of the mounting rod 3 is connected to the hose, and then the air pump delivers cold gas to the inside of the No. 1 cavity 21 and the No. 2 cavity 31. The cold gas reduces the temperature of the inner and outer surfaces of the mounting rod 3 and the meat grinder tube, so that the meat is minced in a low temperature environment, reducing the impact of the temperature rise caused by the operation of the meat grinder roller 2 on the meat, reducing the loss of meat juice, and helping to improve the production quality and production efficiency of meat fillings; at the same time, after each air pump air delivery, it will be back-drawn to extract excess cold gas until the inner side of the rubber layer 25 is tightly attached to the surface of the meat grinder roller 2, so that the spiral pitch depth between the No. 2 threaded blocks 23 remains unchanged;
[0049] After the ventilation is completed, the raw meat material is placed in the feed channel 11, and the raw meat material moves along the feed channel 11 to the transition channel 12, so that the raw meat material contacts the meat grinding roller 2. At the same time, the driving motor 15 drives the meat grinding roller 2 to rotate inside the transition channel 12 and the meat grinding cylinder 13 through the connecting rod 4, and the pad knife 24 on the rear side of the meat grinding roller 2 performs preliminary processing on the raw meat material, so that the volume of the raw meat material is reduced and it falls into the spiral pitch of the No. 2 thread block 23, and then the preliminarily processed meat material moves to the front side of the meat grinding roller 2, the pad knife 24 cooperates with the No. 1 thread block 16, and the No. 1 thread block 16 performs secondary processing on the meat material within the spiral pitch of the No. 2 thread block 23, and then under the push and extrusion of the meat grinding roller 2, the secondary processed meat material will pass through the pre-cutting plate 33, the cross knife 34 and the meat paste plate 35 in turn, and finally the meat material is squeezed out from the round hole on the meat paste plate 35, thereby preparing strip-shaped meat material;
[0050] Before processing the next raw meat material, the air pump delivers cold air to the No. 1 cavity 21 and the No. 2 cavity 31 again. The cold air causes the rubber layer 25 to expand outward, and the surface of the rubber layer 25 is flush with the outermost edge of the pad knife 24, thereby shortening the spiral pitch depth of the No. 2 threaded block 23, so that the meat material is separated from the spiral pitch. Then the telescopic cylinder 41 is started, and the telescopic cylinder 41 pushes the moving ring 42 to move, so that the inner side of the moving ring 42 moves along the outer surface of the rubber layer, and the outer side of the moving ring 42 first moves along the inner wall of the transition channel 12, and then along the mincing drum 1 3, so that the moving ring 42 pushes the meat remaining on the outer surface of the rubber layer, the inner wall of the transition channel 12 and the inner wall of the meat grinder 13 to the rear side of the pre-cut plate 33, and the remaining meat is processed together with the next raw meat, which is beneficial to reduce the meat remaining in the spiral pitch on the meat grinder 2 and the waste of processed raw meat. Then, the air pump draws air, so that the inner side of the rubber layer 25 is in close contact with the surface of the meat grinder 2, and cold gas is stored in the meat grinder 2 and the mounting rod 3, so that the next raw meat is in a low temperature environment.
[0051] A method for processing pork dumplings comprises the following steps:
[0052] S1: Wash the raw materials and remove the unnecessary parts. Pour the vegetables into the basin-type vegetable cutter for mincing. Put the minced vegetables into the pressing machine to press out the excess water. Before mincing, use the air pump to deliver cold air into the first cavity 21 and the second cavity 31 to keep the surface of the mounting rod 3 and the mincing roller 2 at a low temperature.
[0053] S2: Pour the raw meat into the processing box 1 through the feeding channel, and make the meat grinder 2 perform primary and secondary processing on the raw meat. At the same time, as the meat grinder 2 pushes, the meat passes through the pre-cutting plate 33, the cross knife 34 and the meat paste plate 35 in sequence, so as to be prepared into strip-shaped meat;
[0054] S3: cold air is injected again to expand the rubber layer 25 and remove the remaining meat from the spiral pitch, and the meat is moved to the rear side of the pre-cut plate 33 under the push of the moving ring 42. At the same time, the strip meat and chopped vegetables are poured into the mixer, and seasonings are added to mix into meat filling, and the flour is poured into the noodle making machine and pressed into dough through a mold;
[0055] S4: The meat filling is poured directly into the middle of the dough through a conveying tube, and then the dumplings are formed and sealed through a mold. The wrapped dumplings are frozen on a conveyor belt at -40℃, and then sealed and inspected.
[0056] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. A processing device for processing pork dumplings, comprising a processing box (1), characterized in that: The processing box (1) is provided with a feed channel (11) at the top, and a transition channel (12) is provided at the bottom of the feed channel (11). A meat grinder (13) is detachably connected to the side of the processing box (1), and the transition channel (12) is communicated with the inside of the meat grinder (13). A cover plate (14) is threadedly connected to the side of the meat grinder (13). A driving motor (15) is installed on the side of the transition channel (12). A first thread block (16) is fixedly connected to the inner wall of the meat grinder (13), and a meat grinder roller (2) is rotatably connected to the inside of the meat grinder (13). A second thread block (23) is fixedly connected to the outer side of the meat grinder roller (2), and the first thread block (16) and the second thread block (23) are staggered. A pad knife (24) is detachably connected to the outer side of the protrusion of the second thread block (23). The pad knife (24) ) is fixedly connected to the inner side with a rubber layer (25), the front and rear ends of the meat mincing roller (2) are respectively installed with a mounting rod (3) and a connecting rod (4), the connecting rod (4) is detachably connected to the rotor of the driving motor (15), a plurality of telescopic cylinders (41) are arranged on the outside of the connecting rod (4), the right end of the telescopic cylinder (41) is fixedly connected to a moving ring (42), the outer surface of the mounting rod (3) is sequentially sleeved with a pre-cut plate (33), a cross knife (34) and a meat paste plate (35), the meat mincing roller (2) is provided with a first cavity (21), the inner wall of the first cavity (21) is provided with a plurality of ventilation holes (22), the mounting rod (3) is also provided with a second cavity (31), the first cavity (21) is communicated with the second cavity (31), and the front end of the mounting rod (3) is threadedly connected with a plug (32).
2. The processing device for processing pork dumplings according to claim 1, characterized in that: A reinforcing column (5) is installed inside the meat-grinding roller (2), and a plurality of supporting blocks (51) are fixedly connected to the outer surface of the reinforcing column (5).
3. The processing device for processing pork dumplings according to claim 2, characterized in that: One end of the reinforcing column (5) is slidably connected in the connecting rod (4), and the other end of the reinforcing column (5) is fixedly connected to a movable block (52). A No. 1 rod (53) is fixedly connected to the side of the movable block (52), and a No. 1 return spring (54) is sleeved at the connection between the No. 1 rod (53) and the movable block (52).
4. The processing device for processing pork dumplings according to claim 3, characterized in that: The front end of the reinforcing column (5) is provided with a plurality of grooves (55), an L-shaped plate (56) is movably connected inside the groove (55), a guide rod (57) is fixedly connected to the surface of the L-shaped plate (56), a No. 2 return spring (58) is sleeved on the outer side of the guide rod (57), and the movable block (52) is configured to be conical in shape.
5. The processing device for processing pork dumplings according to claim 1, characterized in that: The top surface of the feed channel (11) is detachably connected to a top plate (6), and a plurality of driving rollers (61) are installed at the bottom of the top plate (6). The driving rollers (61) are symmetrically arranged in two groups, one end of the driving roller (61) is rotatably connected to the side wall of the feed channel (11), and a corresponding motor is installed on the side wall of the feed channel (11). The other end of the driving roller (61) is detachably connected to the rotor of the corresponding motor, and the spacing between the driving rollers (61) gradually decreases along the transition channel (12) toward the meat grinder (13).
6. The processing device for processing pork dumplings according to claim 1, characterized in that: The outer side of the front end of the mounting rod (3) is threadedly connected to a cylinder (7), the outer side of the cylinder (7) is provided with a contour plate (71), and the interior of the contour plate (71) is detachably connected to a blade (72).
7. The processing device for processing pork dumplings according to claim 6, characterized in that: The front surface of the cover plate (14) is provided with a concave-convex groove (73); one end of the contour plate (71) is slidably connected inside the cylinder (7); the other end is fixedly connected with a ball (74); the ball (74) is slidably connected in the concave-convex groove (73).
8. A method for processing pork dumplings as claimed in claims 1 to 7, characterized in that: The following steps are involved: S1: Wash the raw materials and remove unnecessary parts. Pour the vegetables into a basin-type vegetable cutter for mincing. The minced vegetables are placed in a press to press out excess water. Before mincing the meat, cold air is pumped into the first cavity (21) and the second cavity (31) through an air pump to keep the surfaces of the mounting rod (3) and the meat-mincing roller (2) at a low temperature. S2: pouring the raw meat material into the processing box (1) through the feeding channel, and making the meat grinder roller (2) perform primary processing and secondary processing on the raw meat material. At the same time, as the meat grinder roller (2) pushes, the meat material passes through the pre-cutting plate (33), the cross knife (34) and the meat paste plate (35) in sequence, thereby preparing strip-shaped meat material; S3: injecting cold air again to expand the rubber layer (25) and remove the remaining meat from the spiral pitch, and moving to the rear side of the pre-cut plate (33) under the push of the moving ring (42), while pouring the strip meat and chopped vegetables into the mixer, adding seasonings and mixing into meat filling, pouring flour into the noodle making machine, and pressing into dough skin through a mold; S4: The meat filling is poured directly into the middle of the dough through a conveying tube, and then the dumplings are formed and sealed through a mold. The wrapped dumplings are frozen on a conveyor belt at -40℃, and then sealed and inspected.