Chemical reaction kettle
By adding and removing pipes inside the manganese solution, the problem of decreasing the preparation efficiency of explosion-proof agents in the existing devices is solved, and the full contact between the methyl solution and the improvement of explosion-proof agents preparation efficiency is achieved.
Patent Information
- Application Number
- CN202411613802.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-13
- Publication Date
- 2025-02-28
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
When the methyl solution is added dropwise in the existing device, the explosion-proof agent prepared by the existing device can easily hinder its contact with the manganese solution, resulting in a gradual decrease in the preparation efficiency of the explosion-proof agent.
A chemical reactor was designed to ensure that the methyl solution can directly contact the manganese solution by adding feeding inside the manganese solution, and the swaying of the discharge tube is driven to swing through the swinging device, so that the methyl solution is more dispersed when entering the manganese solution and improve contact efficiency.
By directly adding and removing tubes in the manganese solution, the methyl solution is ensured to be in full contact with the manganese solution, the efficiency of the preparation of explosion-proof agents is improved, and the problem of explosion-proof agents hindering contact is avoided.
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Abstract
Description
Technical Field
[0001] The invention relates to the technical field of chemical industry, in particular to a chemical reaction kettle. Background Art
[0002] Gasoline antiknock agent is a common additive used in gasoline, and its main function is to increase the octane number of gasoline and increase the stability of gasoline combustion. Common ones include alcohols, ethers, metals, etc. Among the metal antiknock agents, the most common antiknock agent is methylcyclopentadiene tricarbonyl manganese (MMT for short), which is collectively referred to as antiknock agent below. The raw materials required for the preparation of existing antiknock agents are pentacarbonyl manganese bromide and methylcyclopentadiene. The production process of the existing device is: methylcyclopentadiene solution (methyl solution for short) is gradually added to pentacarbonyl manganese bromide solution (manganese solution for short) in the form of drops to react and generate antiknock agent, and the added methyl solution is mixed and reacted with the manganese solution by stirring, thereby The density relationship between the above three is that the methyl solution is smaller than the explosion-proof agent, and the explosion-proof agent is smaller than the manganese solution, so that in the process of preparing the explosion-proof agent, the manganese solution is mostly located at the lower side of the reactor, and the subsequent explosion-proof agent gradually increases and gathers on the upper layer of the manganese solution. However, the existing device mostly drips the methyl solution near the liquid surface of the mixed solution, and the existing reactor cannot thoroughly and evenly mix the mixed solution with a large density difference when stirring it, so that the generated explosion-proof agent will hinder the normal contact between the manganese solution and the methyl solution, resulting in the dripped methyl solution not being easy to contact and react with the manganese solution, so that in the process of preparing the explosion-proof agent, the reaction efficiency gradually decreases with the increase of the amount of the explosion-proof agent, affecting the efficiency of the preparation of the explosion-proof agent. Summary of the invention
[0003] The invention provides a chemical reaction kettle, which is designed to solve the defect that when a methyl solution is dripped in an existing device, the prepared explosion-proof agent is easy to affect the manganese solution, resulting in a gradual decrease in the efficiency of the explosion-proof agent preparation.
[0004] The technical scheme is as follows: A chemical reactor comprises: a reaction shell, wherein the upper and lower parts are respectively provided with a feed port and a discharge port, and the reaction shell is provided with a motor; a storage shell, which is fixedly connected to the reaction shell, and the storage shell rotates and is connected with a rotating tube, one end of the rotating tube is fixedly connected to the output shaft of the motor, and the rotating tube is located in the reaction shell; a rotating ring, which is fixedly connected to and connected with the other end of the rotating tube; a connector, which has a plurality of spherical joints and is connected to the rotating ring; a feed tube, the number of which is the same as that of the connector, which is spherically connected and connected to the adjacent connectors, and the feed tube is provided with a plurality of discharge holes, and the feed tube is used to feed into the manganese solution; an oscillator, which is arranged in the reaction shell, and is used to push the connector to swing and adjust the position of the feed tube to discharge; a regulator, which is arranged on the rotating tube, and the regulator is used to detect the height of the liquid level in the reaction shell and adjust the speed of the feed tube to discharge.
[0005] Preferably, the oscillator comprises: a guide frame fixedly connected in the reaction shell, the rotating ring is slidably connected to a lifting frame, a spring is arranged between the lifting frame and the rotating ring, and the lifting frame is extruded and fitted with the guide frame; L-shaped rods, the number of which is the same as the connecting heads, the L-shaped rods are fixedly connected to the lifting frame, and the L-shaped rods are extruded and fitted with the adjacent connecting heads.
[0006] Preferably, an annular slide groove is provided in the guide frame, and the annular slide groove is inclined to one side, and the lifting frame is provided with a protrusion, and the protrusion is located in the annular slide groove of the guide frame and slides.
[0007] Preferably, the regulator includes: an airbag, which is slidably connected to the rotating tube, a sliding ring is slidably connected to the rotating tube, and a tension spring is arranged between the sliding ring and the airbag; an adjusting shell, the number of which is the same as the discharge tubes, which is slidably connected to the adjacent discharge tubes, a soft rope is arranged between the adjusting shell and the sliding ring, a spring is arranged between the adjusting shell and the adjacent discharge tube, and the adjusting shell is provided with through holes with the same number as the discharge holes on the discharge tube, and the through holes are connected and matched with the adjacent discharge holes.
[0008] Preferably, the elastic coefficient of the tension spring adjacent to the airbag is smaller than the elastic coefficient of the spring in the adjustment shell.
[0009] Preferably, the feed tube further comprises: a limit rod, the number of which is twice that of the feed tube, fixedly connected to the adjacent feed tube, the connecting head being provided with arc grooves having the same number as the limit rods on the feed tube, the limit rods sliding in the adjacent arc grooves; a sealer, the number of which is the same as that of the feed tube, provided on the adjacent regulating shell, for detecting the temperature near the feed tube and adjusting the connecting area between the through hole on the adjacent regulating shell and the outside world; a pusher, provided on the rotating tube, for scraping off the mixed solution adsorbed on the inner wall of the reaction shell, and pushing the mixed solution to the position of the discharge hole of the feed tube.
[0010] Preferably, the sealer comprises: a sealing frame fixed to the adjacent adjusting shell, the sealing frame being slidably connected with symmetrically distributed sealing strips, an elastic rope being arranged between adjacent sealing strips, the sealing strip being slidably connected with the adjacent adjusting shell, and the sealing strip being sealingly matched with the through hole on the adjacent adjusting shell; an extrusion frame being slidably connected in the adjacent sealing frame, the symmetrically distributed sealing strips being extruded and matched with the adjacent extrusion frame, the extrusion frame and the adjacent sealing frame together forming a detection cavity, the detection cavity being filled with a thermosensitive gas, a positioning rod being slidably connected in the sealing frame, a spring being arranged between the positioning rod and the sealing frame, and the positioning rod being limitedly matched with the adjacent extrusion frame.
[0011] Preferably, the width of the sealing strip is greater than the radius of the through hole on the adjusting shell.
[0012] Preferably, the pusher comprises: a rotating frame fixedly connected to the rotating tube, the rotating frame being rotatably connected to a plurality of push plates, the number of the push plates being the same as that of the unloading tube, a torsion spring being arranged between the push plates and the rotating frame, the push plates being in contact and fitting with the reaction shell; a support frame rotatably connected to the lifting frame, the push plates being rotatably connected to the support frame; a suspension rod, the number of which is the same as that of the push plates, being slidably connected to the support frame, an inclined surface being arranged on the upper part of the suspension rod, and an inclined surface being arranged on the lower part of the push plates, the inclined surface of the suspension rod being pressed and fitted with the inclined surface of the adjacent push plate, a positioning block being fixedly connected to the suspension rod, and the positioning block being slidably connected to the support frame.
[0013] Preferably, the inclined surface of the push plate is misaligned with the inclined surface of the suspension rod, and the angle between the two adjacent inclined surfaces is less than 90°.
[0014] The beneficial effects of the present invention are as follows: 1. When adding materials, the present invention ensures that the methyl solution can directly contact the manganese solution by adding materials inside the manganese solution, thereby preventing the methyl solution from being blocked by the explosion-proof agent and affecting the contact efficiency between the two. At the same time, the oscillator drives the feed pipe to swing, so that the methyl solution in the feed pipe is more dispersed when entering the manganese solution, so that the methyl solution can fully contact the manganese solution, thereby ensuring the efficiency of the preparation of the explosion-proof agent.
[0015] 2. The present invention detects the temperature of the mixed solution near the feed pipe by means of a thermosensitive gas, and adjusts the shielding area of the through hole on the regulating shell by the sealing strip according to the temperature of the mixed solution, so as to avoid adding methyl solution into the mixed solution when the temperature of the mixed solution near the feed pipe is high, resulting in excessively high temperature of the mixed solution and affecting the normal progress of the reaction.
[0016] 3. In the process of adding material to the manganese solution, the push plate is driven to rotate so that the push plate pushes the manganese solution near the inner wall of the reaction shell toward the lower material pipe during rotation, thereby preventing the manganese solution with a higher density from gathering near the reaction shell during stirring and affecting the normal contact of the methyl solution with the reaction shell. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention; Figure 2 It is a schematic diagram of the three-dimensional structure of the rotating ring, the oscillator and the regulator of the present invention; Figure 3 It is a three-dimensional structural schematic diagram of the connector, the feed pipe and the sealer of the present invention; Figure 4 It is a schematic diagram of the three-dimensional structure of the guide frame, the lifting frame and the L-shaped rod of the present invention; Figure 5 It is a three-dimensional structural schematic diagram of the airbag, sliding ring and sealing frame of the present invention; Figure 6 It is a three-dimensional structural exploded diagram of the feed tube, the adjustment shell and the extrusion frame of the present invention; Figure 7 It is a schematic diagram of the three-dimensional structure of the guide frame and the lifting frame of the present invention; Figure 8 It is a three-dimensional structural schematic diagram of the sealing strip, the extrusion frame and the positioning rod of the present invention; Fig. 9 It is a three-dimensional structural exploded diagram of the sealing frame, the sealing strip and the extrusion frame of the present invention; Fig.10 It is a three-dimensional structural schematic diagram of the connector, the feed pipe and the limit rod of the present invention; Fig.11 It is a three-dimensional structural schematic diagram of the rotating frame, the push plate and the supporting frame of the present invention; Fig.12 It is a schematic diagram of the three-dimensional structure of the push plate, the support frame and the suspension rod of the present invention; Fig.13 It is a schematic diagram of the three-dimensional structure of the support frame, suspension rod and positioning block of the present invention.
[0018] Figure markings: 1-reaction shell, 2-motor, 3-storage shell, 4-rotating tube, 5-rotating ring, 6-connector, 7-discharging tube, 701-limiting rod, 8-oscillator, 801-guide frame, 802-lifting frame, 803-L-shaped rod, 9-adjuster, 901-air bag, 902-sliding ring, 904-adjusting shell, 10-sealer, 1001-sealing frame, 1002-sealing strip, 1003-extrusion frame, 1004-positioning rod, 11-pusher, 1101-rotating frame, 1102-push plate, 1103-support frame, 1104-suspension rod, 1105-positioning block. DETAILED DESCRIPTION
[0019] In order to make the objectives, technical solutions and advantages of the present invention more clear, the present invention will be further described in detail below with reference to the accompanying drawings.
[0020] A chemical reactor, such as Figure 1-Figure 5 and Figure 8As shown, it includes: a reaction shell 1, the upper and lower parts of which are respectively provided with a feed port and a discharge port, and the reaction shell 1 is provided with a motor 2; a storage shell 3, which is fixedly connected to the reaction shell 1, and the storage shell 3 rotates and is connected with a rotating tube 4, one end of the rotating tube 4 is fixedly connected to the output shaft of the motor 2, and the rotating tube 4 is located in the reaction shell 1; a rotating ring 5, which is fixedly connected and connected to the other end of the rotating tube 4; a connector 6, which has a plurality of spherical joints and is connected to the rotating ring 5; a feed pipe 7, which has the same number as the connector 6, is spherically connected and connected to adjacent connectors 6, and the feed pipe 7 is provided with a plurality of discharge holes, and the feed pipe 7 is used to feed into the manganese solution; an oscillator 8, which is arranged in the reaction shell 1, and is used to push the connector 6 to swing and adjust the position of the feed pipe 7 to discharge; a regulator 9, which is arranged on the rotating tube 4, and the regulator 9 is used to detect the height of the liquid level in the reaction shell 1 and adjust the discharge speed of the feed pipe 7.
[0021] The above scheme aims to solve the problem that in the process of preparing explosion-proof agents in the existing reactor, the prepared explosion-proof agents hinder the contact between the methyl solution and the manganese solution, resulting in a decrease in the efficiency of preparing explosion-proof agents; a cooling system can be arranged on the outside of the reaction shell 1 to cool the mixed solution in the reaction shell 1, so that the mixed solution in the reaction shell 1 is at a suitable temperature as a whole, thereby reducing the probability of side reactions; the storage shell 3 is externally connected to a methyl solution storage device, and a plurality of through holes are arranged on the upper part of the rotating tube 4, so that the methyl solution in the methyl solution storage device can enter the rotating tube 4 through the storage shell 3 during the rotation of the rotating tube 4; the connector 6 is used to drive the unloading pipe 7 to rotate synchronously during the rotation of the rotating tube 4, and adjust the unloading position of the unloading pipe 7; the unloading pipe 7 is located at the lower part of the reaction shell 1, and is used to add materials inside the manganese solution to reduce The small explosion-proof agent hinders the methyl solution; the oscillator 8 is used to squeeze the connecting head 6 during the rotation of the rotating tube 4, so that the connecting head 6 drives the feeding tube 7 to swing up and down, adjust the feeding height of the feeding tube 7, make the methyl solution more dispersed, increase the contact area between the manganese solution and the methyl solution, and at the same time make the heat generated in the preparation process of the explosion-proof agent more dispersed, avoid the feeding tube 7 always feeding at the same height, resulting in heat concentration in the plane, affecting the normal progress of the reaction; the regulator 9 is used to adjust the feeding speed of the feeding tube 7 according to the height of the mixed liquid level in the reaction shell 1, so that when the manganese solution content in the reaction shell 1 is high, the feeding amount of the methyl solution is reduced to avoid excessive reaction between the methyl solution and the manganese solution at this time, resulting in a rapid increase in temperature in a local area of the mixed solution, resulting in decomposition of part of the raw materials, affecting the normal progress of the reaction.
[0022] Workflow: The staff first adds a certain amount of manganese solution into the reaction shell 1, and then starts the motor 2. The output shaft of the motor 2 drives the rotating tube 4 and the parts thereon to rotate, and the methyl solution storage device transports the methyl solution into the storage shell 3. Then the methyl solution enters the rotating tube 4, the rotating ring 5 and the connector 6 in sequence, and is finally discharged from the discharge hole of the discharge pipe 7, so that the methyl solution is mixed with the manganese solution, and the explosion-proof agent generated after the reaction moves upward during the stirring process, reducing the impact on the subsequent contact between the methyl solution and the manganese solution. In this process, the oscillator 8 drives the discharge pipe 7 to swing up and down continuously by squeezing the connector 6, thereby adjusting the contact position of the methyl solution with the manganese solution, ensuring that the methyl solution can always contact with a large amount of manganese solution. As the reaction continues, the liquid level in the reaction shell 1 gradually rises, and the content of the manganese solution decreases. The regulator 9 gradually adjusts the area of the discharge pipe 7 connected to the outside world, increases the amount of methyl solution added, and ensures that the remaining manganese solution can fully contact with the methyl solution and be completely consumed. After the manganese solution is fully reacted, the staff turns off the motor 2 and stops adding the methyl solution into the reaction shell 1, and then takes out the mixed solution in the reaction shell 1 for treatment.
[0023] like Figure 2-Figure 6 As shown, the oscillator 8 includes: a guide frame 801, which is fixedly connected to the reaction shell 1, a rotating ring 5 is slidably connected to a lifting frame 802, a spring is provided between the lifting frame 802 and the rotating ring 5, and the lifting frame 802 is pressed and matched with the guide frame 801; L-shaped rods 803, the number of which is the same as that of the connecting heads 6, the L-shaped rods 803 are fixedly connected to the lifting frame 802, and the L-shaped rods 803 are pressed and matched with the adjacent connecting heads 6.
[0024] like Figure 4-Figure 6 As shown, an annular slide groove is provided in the guide frame 801 , and the annular slide groove is inclined to one side, and the lifting frame 802 is provided with a protrusion, and the protrusion is located in the annular slide groove of the guide frame 801 and slides.
[0025] In the above scheme, the above scheme is used to drive the discharge pipe 7 to swing up and down, so that the added methyl solution is dispersed and directly contacts and reacts with the manganese solution. A notch is set on the upper part of the vertical rod of the L-shaped rod 803, and the notch is in contact with the adjacent connecting head 6, which is used to clamp the adjacent connecting head 6 to avoid the L-shaped rod 803 and the adjacent connecting head 6 being misaligned during the rotation process, resulting in the L-shaped rod 803 being unable to normally push the connecting head 6 to swing. The annular groove in the annular groove of the guide frame 801 is used to drive the lifting frame 802 to continuously reciprocate up and down during the rotation process of the lifting frame 802. In the process of the rotating tube 4 driving the rotating ring 5 to rotate, the rotating ring 5 drives the lifting frame 802 to rotate synchronously, so that the lifting frame 802 drives the protrusion thereon to slide in the annular groove of the guide frame 801, and the protrusion of the lifting frame 802 moves to squeeze the annular groove, thereby driving the lifting frame 802 to move up and down.
[0026] like Figure 3-Figure 5, Figure 7 and Figure 8 As shown, the regulator 9 includes: an airbag 901, which is slidably connected to the rotating tube 4, and a sliding ring 902 is slidably connected to the rotating tube 4, and a tension spring is arranged between the sliding ring 902 and the airbag 901; an adjusting shell 904, the number of which is the same as that of the discharge tube 7, and is slidably connected to the adjacent discharge tube 7, a soft rope is arranged between the adjusting shell 904 and the sliding ring 902, a spring is arranged between the adjusting shell 904 and the adjacent discharge tube 7, and the adjusting shell 904 is provided with through holes with the same number as the discharge holes on the discharge tube 7, and the through holes are connected and matched with the adjacent discharge holes.
[0027] In the above scheme, the amount of methyl solution added to the manganese solution by the feeding tube 7 per unit time is adjusted to ensure that the manganese solution and the methyl solution always have a high reaction rate. A rear fixed shell can be set outside the airbag 901 to prevent the shape of the airbag 901 from changing when it is subjected to buoyancy, so as to avoid that after the shape of the airbag 901 changes, the solution generates different buoyancy on different areas of the airbag 901, so that the distance that the airbag 901 drives the sliding ring 902 to move during the ascent is uneven. The sliding ring 902 is located between the airbag 901 and the rotating ring 5 to ensure that it is only affected by the tension of the tension spring when it drives the adjusting shell 904 to move. The soft rope between the adjusting shell 904 and the sliding ring 902 can be A shell is provided for guiding, so as to reduce the impact of the mixed solution on the soft rope during rotation. When the through hole of the adjusting shell 904 is fully connected with the discharge hole on the feeding tube 7, the spring in the adjusting shell 904 can no longer be compressed, so as to prevent the adjusting shell 904 from continuing to move, resulting in a reduction in the feed amount of the methyl solution and affecting the efficiency of the reaction. After the liquid level of the mixed solution in the reaction shell 1 rises, when the mixed solution pushes the airbag 901 to move upward, the airbag 901 drives the sliding ring 902 to move upward through the tension spring; when the sliding ring 902 moves upward, it drives the adjusting shell 904 to move horizontally, so as to adjust the connection area between the through hole on the adjusting shell 904 and the adjacent discharge hole on the feeding tube 7.
[0028] like Figure 5 and Figure 8 As shown, the elastic coefficient of the adjacent tension spring of the airbag 901 is smaller than the elastic coefficient of the spring in the adjustment shell 904.
[0029] In the above scheme, the distance that the airbag 901 can move with the mixed solution is increased. In the process of the airbag 901 moving upward, the adjacent tension springs of the airbag 901 and the springs in the adjustment shell 904 are subjected to the same force, so that the length of the deformation of the tension spring is greater than the length of the deformation of the spring, so that the moving length of the airbag 901 changes proportionally with the moving length of the adjustment shell 904, thereby increasing the height of the liquid level that the airbag 901 can detect.
[0030] like Figure 7 and Fig.10As shown, the feed tube 7 also includes: a limit rod 701, the number of which is twice that of the feed tube 7, fixedly connected to the adjacent feed tube 7, and the connector 6 is provided with arc grooves of the same number as the limit rods 701 on the feed tube 7, and the limit rods 701 slide in the adjacent arc grooves; a sealer 10, the number of which is the same as that of the feed tube 7, is arranged on the adjacent regulating shell 904, and is used to detect the temperature near the feed tube 7 and adjust the connection area between the through hole on the adjacent regulating shell 904 and the outside; a pusher 11 is arranged on the rotating tube 4, and is used to scrape off the mixed solution adsorbed on the inner wall of the reaction shell 1, and push the mixed solution to the position of the discharge hole of the feed tube 7.
[0031] In the above scheme, the connecting head 6 drives the feeding tube 7 to rotate and swing, so that the feeding tube 7 is further slightly swung relative to the adjacent connecting head 6, so as to further disperse the methyl solution discharged from the feeding tube 7. The arc groove in the connecting head 6 is used to provide a swinging space for the feeding tube 7, so that the feeding tube 7 can swing relative to the adjacent connecting head 6 under the traction of the stirring water flow formed by the adjacent connecting head 6 during the movement, thereby increasing the dispersion space of the methyl solution. At the same time, during the swinging of the feeding tube 7, the arc groove limits the position of the limit rod 701, thereby limiting the swinging angle of the feeding tube 7, thereby preventing the feeding tube 7 from swinging too much, causing the feeding tube 7 to collide with other parts and affect the device. In normal use, the depth of the arc groove in the connector 6 is greater than the height of the limit rod 701, which is used to reduce the wear between the connector 6 and the limit rod 701; the sealer 10 is used to detect the temperature near the feed pipe 7 during the process of adding methyl solution, so as to adjust the connection area of the through hole of the regulating shell 904, so as to avoid adding a large amount of methyl solution when the temperature of the feed pipe 7 is high, causing the temperature of the mixed solution to rise again, so that the substances in the methyl solution and the manganese solution are decomposed, and the stability of the substances is affected; the pusher 11 is used to push the mixed solution toward the position of the discharge hole of the feed pipe 7, so as to avoid the manganese solution from gathering near the inner wall of the reaction shell 1 under the action of the centrifugal force generated by stirring the mixed solution, thereby affecting the normal contact between the manganese solution and the methyl solution.
[0032] like Figure 3-Figure 5 , Figure 7-Figure 9As shown, the sealer 10 includes: a sealing frame 1001, which is fixed to the adjacent adjustment shell 904, and the sealing frame 1001 is slidably connected with symmetrically distributed sealing strips 1002, and an elastic rope is arranged between adjacent sealing strips 1002, and the sealing strip 1002 is slidably connected to the adjacent adjustment shell 904, and the sealing strip 1002 is sealed and matched with the through hole on the adjacent adjustment shell 904; an extrusion frame 1003, which is slidably connected to the adjacent sealing frame 1001, and the symmetrically distributed sealing strips 1002 are all extruded and matched with the adjacent extrusion frame 1003, and the extrusion frame 1003 and the adjacent sealing frame 1001 together form a detection cavity, which is filled with a thermosensitive gas, and a positioning rod 1004 is slidably connected to the sealing frame 1001, and a spring is arranged between the positioning rod 1004 and the sealing frame 1001, and the positioning rod 1004 is limitedly matched with the adjacent extrusion frame 1003.
[0033] In the above scheme, the amount of methyl solution added is adjusted according to the temperature in the mixed solution to avoid adding too much methyl solution, which causes the temperature of the mixed solution to rise, causing the substances in the manganese solution and the methyl solution to decompose, and affecting the normal progress of the reaction; the thermosensitive gas in the sealing frame 1001 is used to expand after the temperature of the mixed solution rises to push the adjacent extrusion frame 1003 to move, the sealing strip 1002 has the elasticity to move, and the inner side of the sealing strip 1002 is always in contact with the adjustment shell 904, which is used to ensure that after the two adjacent sealing strips 1002 are in contact, the contact between the two sealing strips 1002 has a strong sealing performance, ensuring that the methyl solution cannot be discharged from the through hole of the adjustment shell 904; the right side of the extrusion frame 1003 is provided with an inclined surface, and the extrusion frame 1003 squeezes the two adjacent sealing strips 1002 through the inclined surface thereon, so that the two adjacent sealing strips 1002 are close to each other and gradually cover the through hole of the adjustment shell 904; the lower end of the positioning rod 1004 is a ball head, which is used when the extrusion frame 1003 moves to the right (parts direction reference Fig. 9 ), the extrusion frame 1003 can be pushed upward by squeezing the ball head of the positioning rod 1004 and compressing its adjacent spring; after the temperature of the mixed solution near the regulating shell 904 rises, the thermosensitive gas in the detection chamber expands and pushes the extrusion frame 1003 to move. A limiting hole is set on the upper part of the extrusion frame 1003. After the extrusion frame 1003 is moved, the positioning rod 1004 penetrates into the limiting hole of the extrusion frame 1003 to limit the movement of the extrusion frame 1003, and after the temperature of the mixed solution is greatly reduced, after the temperature of the mixed solution is reduced, the thermosensitive gas cools and shrinks and generates negative pressure, until the tension of the negative pressure on the extrusion frame 1003 is greater than the limiting force of the positioning rod 1004 on the extrusion frame 1003, the extrusion frame 1003 can be moved and reset, to avoid the position of the extrusion frame 1003 constantly changing with the temperature of the mixed solution, resulting in the synchronous movement of the position of the sealing strip 1002, affecting the preparation efficiency of the explosion-proof agent.
[0034] like Figure 7-Figure 9As shown, the width of the sealing strip 1002 is greater than the radius of the through hole on the adjustment housing 904 .
[0035] In the above scheme, it is used to ensure that the through hole on the regulating shell 904 can be completely sealed after the sealing strip 1002 rotates. When the temperature of the mixed solution near the regulating shell 904 is too high, the two sealing strips 1002 can completely seal the through hole of the regulating shell 904 after moving, so that the regulating shell 904 will no longer continue to add materials into the reaction shell 1, so that the temperature of the mixed solution will no longer increase, thereby ensuring the stability of the substances in the mixed solution.
[0036] Working process: During the rotation of the rotating ring 5, the rotating ring 5 drives the lifting frame 802 and the parts thereon to rotate synchronously. The protrusion of the lifting frame 802 drives the lifting frame 802 to move upward by squeezing the annular groove in the guide frame 801. The L-shaped rod 803 squeezes the adjacent connector 6 upward. The connector 6 drives the feeding tube 7 and the parts thereon to move synchronously, thereby changing the contact position between the methyl solution and the manganese solution, making the methyl solution more dispersed. When the protrusion of the lifting frame 802 moves to the uppermost end of the annular groove in the guide frame 801 and gradually moves downward, the L-shaped rod 803 stops pushing the connector 6 to move upward, and the connector 6 and the parts thereon move downward. Under the action of its own gravity, it moves downward to reset, and then the connector 6 repeats the above process to drive the discharge pipe 7 to swing up and down continuously. In this process, the discharge pipe 7 swings slightly relative to the connector 6 under the action of the water flow, further increasing the dispersion of the methyl solution. Then, as the liquid level of the mixed solution rises, the airbag 901 moves upward to stretch the adjacent tension spring and drive the sliding ring 902 to move synchronously. The sliding ring 902 pulls the adjustment shell 904 to move through the soft rope. The adjustment shell 904 moves to compress the adjacent spring and adjust the area of the through hole on it that is connected to the discharge hole of the discharge pipe 7, thereby changing the discharge amount of the discharge pipe 7. After the reaction of the manganese solution is completed, the staff The mixed solution in the reaction shell 1 is discharged, the buoyancy of the airbag 901 is reduced and the airbag 901 moves downward to reset under the action of the adjacent tension spring, and the adjusting shell 904 drives the parts thereon to move and reset under the push of the adjacent spring; in the above process, when the temperature of the mixed solution near the reaction shell 1 increases due to the reaction, the thermosensitive gas in the sealing frame 1001 expands and pushes the extrusion frame 1003 to move, so that the inclined surface of the extrusion frame 1003 squeezes the adjacent two sealing strips 1002, and the adjacent two sealing strips 1002 move and stretch the adjacent elastic ropes, and at the same time, the two sealing strips 1002 gradually approach and cover the through hole of the adjacent adjusting shell 904, reducing the entry of manganese solution The amount of methyl solution, when the limiting hole of the extrusion frame 1003 is aligned with the positioning rod 1004, the positioning rod 1004 penetrates into the limiting hole of the extrusion frame 1003 to complete the limiting, at this time, the two sealing strips 1002 completely seal the through hole of the adjacent adjustment shell 904, no longer transport the methyl solution into the reaction shell 1, and wait for the temperature of the mixed solution in the reaction shell 1 to drop. As the temperature of the mixed solution in the reaction shell 1 drops to a suitable temperature, at this time, after the negative pressure generated by the contraction of the thermosensitive gas is greater than the resistance of the positioning rod 1004 to the extrusion frame 1003, the extrusion frame 1003 moves in the reverse direction to reset, and the sealing strip 1002 moves in the reverse direction to reset under the pull of the adjacent elastic rope.
[0037] like Figure 2 , Figure 3 and Figure 11-13As shown, the pusher 11 includes: a rotating frame 1101, which is fixedly connected to the rotating tube 4, and the rotating frame 1101 is rotatably connected to a plurality of push plates 1102, the number of which is the same as that of the unloading tube 7, and a torsion spring is arranged between the push plate 1102 and the rotating frame 1101, and the push plate 1102 is in contact with the reaction shell 1; a support frame 1103, which is rotatably connected to the lifting frame 802, and the push plate 1102 is rotatably connected to the support frame 1103; a suspension rod 1104, the number of which is the same as that of the push plate 1102, is slidably connected to the support frame 1103, an inclined surface is arranged on the upper part of the suspension rod 1104, and an inclined surface is arranged on the lower part of the push plate 1102, the inclined surface of the suspension rod 1104 is pressed and matched with the inclined surface of the adjacent push plate 1102, and a positioning block 1105 is fixedly connected to the suspension rod 1104, and the positioning block 1105 is slidably connected to the support frame 1103.
[0038] In the above scheme, the material is pushed toward the position of the discharge hole of the lower material pipe 7 to prevent the manganese solution from gathering near the inner wall of the reaction shell 1 under the action of centrifugal force, which affects the normal contact between the manganese solution and the methyl solution; initially, the outer side of the push plate 1102 contacts the inner wall of the reaction shell 1. After the mixed solution in the reaction shell 1 is completely discharged, the push plate 1102 is driven by the rotating frame 1101 to rotate to scrape off the mixed solution remaining on the inner wall of the reaction shell 1 to prevent the residual mixed solution from affecting the next production. The push plate 1102 is in the shape of a long strip, and the upper end of the push plate 1102 is always located above the liquid surface to ensure that when cleaning the inner wall of the reaction shell 1, the solution attached to the inner wall of the reaction shell 1 can be completely scraped off; a floating ball is arranged on the suspension rod 1104. After the floating ball is completely entered into the solution, the buoyancy of the solution on the floating ball is greater than the weight of the parts on it. The sum of the torsion force after the adjacent torsion spring of the push plate 1102 is twisted, thereby ensuring that the push plate 1102 can rotate normally. Initially, the upper part of the positioning block 1105 is located in the support frame 1103, which is used to ensure that no matter what state the suspension rod 1104 is in, the angle of the inclined surface of the suspension rod 1104 will not change. After the mixed solution is added to the reaction shell 1, the float drives the suspension rod 1104 to move upward, so that the inclined surface of the suspension rod 1104 squeezes the inclined surface of the adjacent push plate 1102, thereby rotating the push plate 1102. The positioning block 1105 is used to fix the angle of the suspension rod 1104 to prevent the push plate 1102 from being affected by the resistance of the mixed solution and driving the suspension rod 1104 to rotate in the opposite direction during the process of the rotating tube 4 driving the rotating frame 1101 to rotate, resulting in the change of the angle of the push plate 1102 and the inability to push the mixed solution to move.
[0039] like Fig.12 and Fig.13 The inclined surface of the push plate 1102 is misaligned with the inclined surface of the suspension rod 1104, and the angle between the two adjacent inclined surfaces is less than 90°.
[0040] In the above scheme, it is used to determine the angle of the push plate 1102 after rotation, so that the angle between the push plate 1102 and the rotating frame 1101 after rotation is greater than 90°, so that the push plate 1102 pushes the mixed solution inward when rotating. It is used to make the push plate 1102 at a suitable angle to ensure that the push plate 1102 faces outward after rotation, so that the push plate 1102 can push the mixed solution inward when rotating.
[0041] Working process: during the process of adding manganese solution to the reaction shell 1, after the manganese solution contacts the floating ball of the suspension rod 1104, the floating ball drives the suspension rod 1104 to move upward, and the suspension rod 1104 drives the adjacent positioning block 1105 to move synchronously and squeeze the inclined surface of the push plate 1102, so that the push plate 1102 rotates and separates from the inner wall of the reaction shell 1, and at the same time, the torsion spring adjacent to the push plate 1102 accumulates force until the inclined surface of the push plate 1102 fits with the inclined surface of the suspension rod 1104, and the push plate 1102 stops rotating. When the motor 2 is started, the rotating tube 4 drives the push plate 1102 to rotate through the rotating frame 1101. The push plate 1102 is moved so that the mixed solution is pushed toward the lower material pipe 7 during the rotation. After the reaction is completed, as the mixed solution in the reaction shell 1 is discharged, the mixed solution gradually reduces the buoyancy of the float on the suspension rod 1104. The suspension rod 1104 drives the parts on it to move downward and reset. The push plate 1102 rotates in the opposite direction and resets under the action of the adjacent torsion spring until the push plate 1102 contacts the reaction shell 1 again and stops moving. Then, the motor 2 is started again, so that the rotating frame 1101 drives the push plate 1102 to rotate and scrape off the residual mixed solution in the reaction shell 1. After the cleaning is completed, the motor 2 is turned off.
[0042] The above embodiments are only for illustrating the technical concept and features of the present invention, and their purpose is to enable people familiar with the technology to understand the content of the present invention and implement it accordingly, and they cannot be used to limit the protection scope of the present invention. Any equivalent changes or modifications made according to the spirit of the present invention should be included in the protection scope of the present invention.
Claims
1. A chemical reactor, characterized in that: Included are: A reaction shell (1) having a feed inlet and a discharge inlet respectively disposed at the upper and lower parts thereof, and a motor (2) disposed on the reaction shell (1); A material storage shell (3) is fixedly connected to the reaction shell (1); the material storage shell (3) rotates and is connected to a rotating tube (4); one end of the rotating tube (4) is fixedly connected to an output shaft of the motor (2); and the rotating tube (4) is located inside the reaction shell (1); A rotating ring (5) fixedly connected to and communicated with the other end of the rotating tube (4); A connector (6) having a plurality of ball joints and connected to the rotating ring (5); Feeding pipes (7), the number of which is the same as that of the connecting heads (6), which are ball-jointed and connected to adjacent connecting heads (6), the feeding pipes (7) being provided with a plurality of discharge holes, and the feeding pipes (7) being used to feed material into the manganese solution; An oscillator (8) is arranged in the reaction shell (1) and is used to push the connector (6) to oscillate and adjust the position of the discharge pipe (7) for discharge; A regulator (9) is arranged on the rotating tube (4), and the regulator (9) is used to detect the height of the liquid level in the reaction shell (1) and to adjust the speed of the material discharge from the discharge tube (7).
2. A chemical reaction kettle according to claim 1, characterized in that: The oscillator (8) comprises: A guide frame (801) is fixedly connected to the reaction shell (1); the rotating ring (5) is slidably connected to a lifting frame (802); a spring is provided between the lifting frame (802) and the rotating ring (5); the lifting frame (802) and the guide frame (801) are pressed together; The number of L-shaped rods (803) is the same as that of the connecting heads (6); the L-shaped rods (803) are fixed to the lifting frame (802); and the L-shaped rods (803) are pressed and matched with adjacent connecting heads (6).
3. A chemical reaction kettle according to claim 2, characterized in that: An annular slide groove is provided in the guide frame (801), and the annular slide groove is inclined to one side. The lifting frame (802) is provided with a protrusion, and the protrusion is located in the annular slide groove of the guide frame (801) and slides.
4. A chemical reaction kettle according to claim 1, characterized in that: The regulator (9) comprises: An airbag (901) is slidably connected to the rotating tube (4); a sliding ring (902) is slidably connected to the rotating tube (4); a tension spring is provided between the sliding ring (902) and the airbag (901); The adjusting shell (904) is the same in number as the discharge tube (7) and is slidably connected to the adjacent discharge tube (7). A soft rope is provided between the adjusting shell (904) and the sliding ring (902). A spring is provided between the adjusting shell (904) and the adjacent discharge tube (7). The adjusting shell (904) is provided with through holes having the same number as the discharge holes on the discharge tube (7), and the through holes are connected and matched with the adjacent discharge holes.
5. A chemical reaction kettle according to claim 4, characterized in that: The elastic coefficient of the tension spring adjacent to the airbag (901) is smaller than the elastic coefficient of the spring inside the adjustment shell (904).
6. A chemical reaction kettle according to claim 4, characterized in that: The feed pipe (7) further comprises: The number of the limiting rods (701) is twice that of the feed tubes (7), and they are fixedly connected to the adjacent feed tubes (7). The connecting head (6) is provided with arc grooves of the same number as the limiting rods (701) on the feed tubes (7). The limiting rods (701) are located in the adjacent arc grooves and slide. The sealers (10) are the same in number as the feed pipes (7), and are arranged on the adjacent regulating shells (904) to detect the temperature near the feed pipes (7) and to adjust the connection area between the through holes on the adjacent regulating shells (904) and the outside world; A pusher (11) is arranged on the rotating tube (4) and is used to scrape off the mixed solution adsorbed on the inner wall of the reaction shell (1) and push the mixed solution toward the position of the discharge hole of the discharge tube (7).
7. A chemical reaction kettle according to claim 6, characterized in that: The sealer (10) comprises: A sealing frame (1001) is fixedly connected to the adjacent adjusting shell (904); the sealing frame (1001) is slidably connected to symmetrically distributed sealing strips (1002); an elastic rope is arranged between adjacent sealing strips (1002); the sealing strip (1002) is slidably connected to the adjacent adjusting shell (904), and the sealing strip (1002) is in sealing cooperation with a through hole on the adjacent adjusting shell (904); The extrusion frame (1003) is slidably connected to the adjacent sealing frame (1001); the symmetrically distributed sealing strips (1002) are all extruded and matched with the adjacent extrusion frame (1003); the extrusion frame (1003) and the adjacent sealing frame (1001) together form a detection cavity, which is filled with a thermosensitive gas; a positioning rod (1004) is slidably connected to the sealing frame (1001); a spring is provided between the positioning rod (1004) and the sealing frame (1001); and the positioning rod (1004) is limitedly matched with the adjacent extrusion frame (1003).
8. A chemical reaction kettle according to claim 7, characterized in that: The width of the sealing strip (1002) is greater than the radius of the through hole on the adjustment housing (904).
9. A chemical reaction kettle according to claim 6, characterized in that: The pusher (11) comprises: a rotating frame (1101) fixedly connected to the rotating tube (4); the rotating frame (1101) is rotatably connected to a plurality of push plates (1102); the number of the push plates (1102) is the same as that of the feed tube (7); a torsion spring is provided between the push plates (1102) and the rotating frame (1101); the push plates (1102) are in contact with and cooperate with the reaction shell (1); A support frame (1103) is rotatably connected to the lifting frame (802), and the push plate (1102) is rotatably connected to the support frame (1103); The number of suspension rods (1104) is the same as that of the push plates (1102), and they are slidably connected to the support frame (1103). The upper part of the suspension rod (1104) is provided with an inclined surface, and the lower part of the push plate (1102) is provided with an inclined surface. The inclined surface of the suspension rod (1104) is squeezed and matched with the inclined surface of the adjacent push plate (1102). A positioning block (1105) is fixedly connected to the suspension rod (1104), and the positioning block (1105) is slidably connected to the support frame (1103).
10. A chemical reaction kettle according to claim 9, characterized in that: The inclined surface of the push plate (1102) and the inclined surface of the suspension rod (1104) are misaligned, and the angle between the two adjacent inclined surfaces is less than 90°.
Citation Information
Cited By
Mechanical multipurpose high-pressure automatic separation device
CN120305782A