Intelligent production process of ecological board

Abstract

The invention relates to an intelligent ecological board production process, which relates to the technical field of ecological board production, and comprises a plurality of spray headers arranged in a straight line, independent control of the spray headers, a confirmation step, a confirmation step, confirmation of the specification of current technical wood, opening of a corresponding number of spray headers according to the specification of the technical wood, and a pre-spraying step. And spraying confirmation is carried out on the spraying head in the pre-spraying area, and if no problem exists, the spraying step is carried out, and the spraying head is driven to move to spray the technical wood. The method has the advantage of being high in intelligent degree.

Description

Technical Field

[0001] The present application relates to the technical field of eco-board production, and in particular to an intelligent production process for eco-boards. Background Art

[0002] Eco-board has many names in the industry, the most common names are paint-free board and melamine board. In the production process, melamine layer is usually used for veneer. In order to achieve a better attachment effect, melamine impregnated paper is usually attached to the technical wood to compound the technical wood and the core material. However, the existing technical wood needs to be cooled after hot pressing. Chinese patent CN215241475U discloses an automatic spray device for hot pressing and cooling of technical wood, but it uses a first square tube and a second square tube with overlapping area, and adjusts the overlapping area to achieve the application of technical wood of different widths, and the intelligence is relatively low. Summary of the invention

[0003] In view of the shortcomings of the prior art, one of the purposes of this application is to provide an intelligent production process for ecological panels, which has the advantage of a high degree of intelligence.

[0004] The above-mentioned purpose of the present application is achieved through the following technical solutions:

[0005] An intelligent production process for ecological panels includes a plurality of spray heads arranged in a straight line, which are independently controlled. The process also includes a confirmation step, in which the specifications of the current technological wood are confirmed, and a corresponding number of spray heads are opened according to the specifications of the technological wood. A pre-spraying step is performed to confirm the spraying of the spray heads in the pre-spraying area. If there is no problem, the spraying step is entered to drive the spray heads to move and spray the technological wood.

[0006] By adopting the above technical solution, during the production process, the specifications of the technological wood are confirmed. After the confirmation is completed, the corresponding sprinkler head is opened for pre-spraying. After the pre-spraying is correct, the sprinkler head is moved to spray the technological wood, thereby making the system more intelligent.

[0007] In a preferred example, the present application can be further configured as follows: in the confirmation step, it includes production confirmation and physical confirmation. In production confirmation, the production parameters in the current system are obtained, including the size of the technological wood. In physical confirmation, information is collected on the technological wood located in the spraying area. The collected information includes the size parameters of the technological wood. The collected information is compared with the information in the system. If they are consistent, the corresponding number of sprinkler heads are turned on.

[0008] By adopting the above technical solution and through a secondary confirmation method, the number of sprinkler heads can be accurately matched, thereby achieving a better sprinkler effect.

[0009] In a preferred example, the present application can be further configured as follows: in the physical confirmation step, the collected information also includes the position parameters of the technology wood, when the corresponding number of sprinkler heads are opened, and the position of the sprinkler heads corresponds to the position of the technology wood.

[0010] By adopting the above technical solution, during the spraying process, the position of the technological wood may deviate due to placement reasons. Therefore, the spraying effect on the technological wood is better by adjusting the spray head at the corresponding position to spray water mist.

[0011] In a preferred example, the present application can be further configured as follows: it also includes a spray box, the spray head is located in the spray box, and also includes a limiting step. During the spraying process, the sprayed water mist is limited so that the sprayed water mist can be more easily attached to the technological wood.

[0012] By adopting the above technical solution, the existence of the limit can reduce the probability of water mist drifting, thereby achieving a better spraying effect.

[0013] In a preferred example, the present application can be further configured as follows: wind pressure devices are provided on both sides of the sprinkler head, and the wind pressure devices and the sprinkler head are opened synchronously to limit the dispersion of water mist.

[0014] By adopting the above technical solution, the existence of the wind pressure device can limit the water mist and at the same time can serve the purpose of auxiliary heat dissipation.

[0015] In a preferred example, the present application can be further configured as follows: a support net for supporting technological wood is provided in the spray box, and also includes a drying step, which is performed periodically. In the drying step, the wind pressure device is operated to dry the support net.

[0016] By adopting the above technical solution, the existence of the support net can prevent the technological wood from absorbing too much liquid.

[0017] In a preferred example, the present application can be further configured as follows: the sprinkler head is movably installed on a movable rod. When a sprinkler head fails in the pre-spraying step, the sprinkler head is rotated so that the sprinkler head is not facing downward, and then the positions of the remaining sprinkler heads are adjusted to supplement the positions.

[0018] By adopting the above technical solution, the positions of the sprinkler heads on both sides of the sprinkler head can be adjusted by rotating the sprinkler head to make way, thereby achieving the effect of still being able to cover the technological wood.

[0019] In a preferred example, the present application can be further configured as follows: the sprinkler heads are numbered, and in the confirmation step, spray confirmation is also included, and the positions of the sprinkler heads are collected. If there are sprinkler heads that are not facing downward, their numbers are recorded and they are removed from the corresponding sprinkler heads.

[0020] By adopting the above technical solution, after removal, the sprinkler head will not be taken into account during spraying, thereby maintaining a good sprinkler effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the internal structure of this application.

[0022] Figure numerals: 1. spray box; 2. spray head; 3. moving rod; 4. supporting net. DETAILED DESCRIPTION

[0023] The present application is further described in detail below in conjunction with the accompanying drawings.

[0024] Reference Figure 1 , is an intelligent production process of ecological board disclosed in this application, including a spray box 1, a moving rod 3 is arranged in the spray box 1, and the moving rod 3 is driven to move by a moving device. The moving device can be an actuator such as a linear module, a cylinder or a manipulator. A plurality of linearly arranged spray heads 2 are movably connected to the moving rod 3. Along the length direction of the moving rod 3, the spray head 2 can adopt an atomizing spray head. Wind pressure devices are also provided on both sides of the spray head 2, such as wind knives or long strip air outlets with fans. For example, the spray head 2 is movably connected to the moving rod 3 by means of a clamp or the like. The spray head 2 is numbered and independently controlled. A support net 4 for supporting the technological wood is also provided below the spray head 2.

[0025] The method includes a confirmation step, which includes confirming the specifications of the current scientific and technological wood and spraying confirmation. Confirming the specifications of the current scientific and technological wood includes production confirmation and physical confirmation. Production confirmation obtains the production parameters in the current system, including the size of the scientific and technological wood. Physical confirmation collects information on the scientific and technological wood (i.e., the scientific and technological wood supported by the support net 4) located in the spraying area. The collected information includes the size parameters and position parameters of the scientific and technological wood. The collected information is compared with the information in the system. If they are consistent, the corresponding number and position of the spray heads 2 are turned on; spray confirmation collects the position of the spray head 2. If there is a spray head 2 that is not facing downward, its number is recorded and removed from the corresponding spray head 2; a pre-spraying step confirms the spraying of the spray head 2 in the pre-spraying area. If there is no problem, enter the spraying step to drive the spray head 2 to move and spray the scientific and technological wood.

[0026] That is, the technical wood is placed on the support net 4, and then the information of the technical wood placed on the support net 4 is collected (for example, by image acquisition or laser scanning), including position information and size information. The size information obtained is compared with the size of the technical wood contained in the production parameters in the production system. If they are consistent, it means that the size is correct. Then the position information is confirmed. For example, the support net 4 is coordinateized, and the four corner coordinates of the technical wood are (0, 0), (0, 1), (1, 0) and (1, 1). The corresponding opened spray heads 2 are numbered 0, 1, 2, and 3. Spray confirmation is performed in the pre-spraying area. If there is no problem with the corresponding spray head (that is, it can spray atomized droplets normally), the moving rod 3 drives the spray head 2 to move and spray the technical wood. If the four corner coordinates of the technical wood are (0.5, 0), (0.5, 1), (1.5, 0) and (1.5, 1), the corresponding opened spray heads 2 are numbered 1, 2, 3 and 4.

[0027] It also includes a limiting step, during the spraying process, the sprayed water mist is limited, that is, the wind pressure device and the nozzle are opened synchronously to limit the dispersion of the water mist.

[0028] The method further comprises a drying step, which is performed periodically. During the drying step, the wind pressure device operates to dry the support net 4. When the drying step is performed, the spray head 2 does not operate.

[0029] In the pre-spraying step, when a certain spray head 2 fails, the spray head 2 is rotated so that the spray head 2 is not facing downward (for example, facing upward), and then the positions of the remaining spray heads 2 are adjusted and supplemented. After the positions are adjusted, the spray confirmation step in the confirmation step is performed again. In this step, the position adjustment and rotation of the spray head can be performed manually or by an actuator (for example, a manipulator).

[0030] Assuming the four corner coordinates of the technology tree are (0.5, 0), (0.5, 1), (1.5, 0) and (1.5, 1), the corresponding opened sprinkler heads 2 are numbered 1, 2, 3 and 4. When sprinkler head 2 No. 2 cannot work in the pre-spraying step, sprinkler head 2 No. 2 is rotated to face upward, and then sprinkler heads 0, 1, 3, 4, 5, etc. are moved toward the direction close to No. 2 in sequence, so as to fill the spraying space responsible for No. 2. Then enter the spray confirmation step. At this time, since sprinkler head 2 No. 2 is facing upward, sprinkler head 2 No. 2 is removed from the list, that is, at this time, the sprinkler heads 2 to be opened are changed from No. 1, No. 2, No. 3 and No. 4 to No. 0, No. 1, No. 3, No. 4, No. 5.

[0031] The implementation principle of this embodiment is: by acquiring the position and size of the technological wood, and opening the corresponding number and position of the sprinkler heads 2, the degree of intelligence is made higher.

[0032] The embodiments of this specific implementation method are all preferred embodiments of the present application, and are not intended to limit the protection scope of the present application. Therefore, all equivalent changes made based on the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. An intelligent production process for ecological panels, characterized in that: The invention comprises a plurality of spray heads (2) arranged in a straight line, the spray heads (2) are independently controlled, and also comprises a confirmation step, in which the specification of the current technological wood is confirmed, and a corresponding number of spray heads (2) are opened according to the specification of the technological wood, and a pre-spraying step, in which the spray heads (2) are sprayed and confirmed in the pre-spraying area. If there is no problem, the spraying step is entered to drive the spray heads (2) to move and spray the technological wood.

2. The intelligent production process of ecological board according to claim 1 is characterized by: The confirmation step includes production confirmation and physical confirmation. Production confirmation obtains the production parameters in the current system, including the size of the technological wood. Physical confirmation collects information about the technological wood located in the spraying area. The collected information includes the size parameters of the technological wood. The collected information is compared with the information in the system. If they are consistent, the corresponding number of spray heads (2) are turned on.

3. The intelligent production process of ecological panels according to claim 2 is characterized by: In the physical confirmation step, the collected information also includes the position parameters of the technology wood. When a corresponding number of sprinkler heads (2) are turned on, the positions of the sprinkler heads correspond to the positions of the technology wood.

4. The intelligent production process of ecological panels according to claim 3 is characterized by: It also includes a spray box (1), a spray head (2) located in the spray box (1), and a limiting step, during the spraying process, the sprayed water mist is limited so that the sprayed water mist is easier to adhere to the technological wood.

5. The intelligent production process of ecological panels according to claim 4 is characterized by: Wind pressure devices are provided on both sides of the shower head (2), and the wind pressure devices and the shower head are opened synchronously to limit the dispersion of water mist.

6. The intelligent production process of ecological board according to claim 5 is characterized by: A support net (4) for supporting the technological wood is arranged in the spray box (1), and also includes a drying step, which is performed periodically. During the drying step, the wind pressure device is operated to dry the support net (4).

7. The intelligent production process of ecological panels according to claim 3 is characterized by: The spray heads (2) are movably mounted on the moving rod (3). When a spray head (2) fails in the pre-spraying step, the spray head (2) is rotated so that the spray head (2) is not facing downward, and then the positions of the remaining spray heads (2) are adjusted to supplement the positions.

8. The intelligent production process of ecological panels according to claim 7 is characterized by: The spray heads (2) are numbered. The confirmation step also includes spray confirmation, collecting the positions of the spray heads (2). If there are spray heads (2) that are not facing downward, their numbers are recorded and they are removed from the corresponding spray heads (2).

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