Ultrasonic metal welding equipment with automated driving mechanism

Abstract

The present invention discloses an ultrasonic metal welding device with an automated drive mechanism, comprising a closed frame, a clamping assembly, a welding assembly, an adjustment assembly and a self-cleaning assembly, wherein a welding base plate is fixedly sleeved in the closed frame, and sliding grooves in the clamping assembly are evenly opened on the welding base plate. The present invention comprises an automated drive mechanism of the device consisting of the clamping assembly and the welding assembly, which automatically completes the clamping and welding processes of the workpiece without manual participation, thereby reducing labor costs and improving processing efficiency; the adjustment assembly is used to fix and support the welding head and the transducer body, and the position and angle of the welding head relative to the workpiece can be adjusted according to actual processing requirements, thereby increasing the operating freedom of the welding head, meeting complex actual production requirements, and improving the practicality of the equipment; before welding, the self-cleaning assembly is used to automatically clean the part of the workpiece to be welded, thereby preventing impurities remaining in the welding part from affecting the welding quality of the equipment.

Description

Technical Field

[0001] The present invention relates to the technical field of ultrasonic welding, in particular to an ultrasonic metal welding device with an automatic driving mechanism. Background Art

[0002] Ultrasonic welding is a welding method that uses high-frequency vibration waves to transmit to the surfaces of two objects to be welded. Under pressure, the two surfaces of the objects rub against each other to form a fusion between the molecular layers. During the welding process, the ultrasonic generator converts the current into high-frequency electrical energy, which is converted into mechanical motion of the same frequency again through the transducer. These mechanical motions are then transmitted to the welding head through a set of amplitude-changing rod devices; the welding head transmits the received vibration energy to the joint of the workpieces to be welded. In this area, the vibration energy is converted into heat energy by friction to melt the material; the existing ultrasonic welding equipment can basically meet the daily use needs, but there are still some problems. The invention has certain shortcomings. First, the existing equipment requires manual use of clamping tooling to fix the workpiece on the processing platform before welding, which increases the labor cost of equipment processing and affects the efficiency of welding processing; second, the welding head in the existing equipment has limited freedom, and the inclination angle of the welding head cannot be adjusted according to the shape of the welding part of the workpiece, which is difficult to meet the complex actual production needs and affects the practicality of the equipment; third, the functionality of the existing equipment is single, and the welding part cannot be cleaned before processing. The residual dust and impurities in the welding part will affect the welding quality of the equipment; therefore, it is necessary to design an ultrasonic metal welding equipment with an automatic drive mechanism. Summary of the Invention

[0003] The object of the present invention is to provide an ultrasonic metal welding device with an automated driving mechanism to solve the problems raised in the above background technology.

[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an ultrasonic metal welding equipment with an automated driving mechanism, comprising a closed frame, a welding base plate, a clamping assembly, a supporting shell, a welding assembly, an adjusting assembly and a self-cleaning assembly, wherein the closed frame is fixedly sleeved with a welding base plate, the welding base plate is evenly provided with sliding grooves in the clamping assembly, the sliding grooves are slidably connected with sliding blocks, a pushing cylinder is embedded in the sliding block, the output end of the pushing cylinder is fixedly connected with the clamping block, the bottom of the sliding block is provided with a clamping cylinder, and the clamping cylinder is slidably connected to the sliding bracket; a supporting shell is provided at the bottom of the closed frame, an electric control box is provided on one side of the supporting shell, and a supporting platform in the self-cleaning assembly is provided on the top of the electric control box, the supporting platform is rotatably connected with the cleaning bracket, the cleaning bracket is provided with a first cylinder, fixed cross frames are symmetrically provided on both sides of the first cylinder, the fixed cross frame is rotatably connected with a connecting sleeve, a gear ring is sleeved on the connecting sleeve, the gear ring is cooperatively connected to the motor gear set, and the motor gear set is installed on the fixed cross frame The cam is provided with a second cylinder, and the bottom of the second cylinder is provided with a bottom motor, and a connecting plate is fixed on the output end of the bottom motor, and a cleaning motor is provided on the top side of the connecting plate, and the output end of the cleaning motor passes through the connecting plate and is fixedly connected to the cleaning disk; a welding bracket in the welding assembly is provided on the cleaning bracket, and a lifting cylinder is provided in the welding bracket, and the lifting cylinder is fixedly connected to the bottom of the welding beam, and the welding beam is slidably connected to the welding bracket, and a telescopic beam is slidably connected in the welding beam, and a connecting motor is embedded in the telescopic beam, and the output end of the connecting motor is fixedly connected to the cylinder bracket, and a connecting cylinder is provided in the cylinder bracket, and the bottom of the connecting cylinder is fixedly connected to the first motor in the adjusting assembly, and the output end of the first motor is fixedly connected to the connecting disk, and the second motor is embedded in the groove opened on one side of the connecting disk, and the output end of the second motor is fixedly connected to the flip disk.

[0005] As a further technical solution of the present invention, the clamping assembly consists of a sliding groove, a sliding block, a clamping block, a pushing cylinder, a sliding bracket and a clamping cylinder, and the clamping block is slidably connected to a through groove opened on the sliding block.

[0006] As a further technical solution of the present invention, the sliding bracket is evenly fixed on the bottom of the welding base plate.

[0007] As a further technical solution of the present invention, the self-cleaning component is composed of a support platform, a rotating motor, a cleaning bracket, a first cylinder, a fixed cross frame, a connecting sleeve, a motor gear set, a transverse screw, a bottom bracket, a second cylinder, a bottom motor, a connecting plate, a cleaning motor and a cleaning disk. The fixed cross frame is slidably connected in the through grooves symmetrically opened on both sides of the cleaning bracket.

[0008] As a further technical solution of the present invention, the bottom of the cleaning bracket is fixedly connected to the output end of the rotating motor, and the rotating motor is embedded in a groove opened on the top of the electric control box.

[0009] As a further technical solution of the present invention, the welding assembly consists of a welding head, a welding bracket, a lifting cylinder, a welding beam, a telescopic beam, a telescopic hydraulic cylinder, a connecting motor, a cylinder bracket, a connecting cylinder and a transducer body, and a telescopic hydraulic cylinder is fixedly connected to the groove opened at the top of the telescopic beam.

[0010] As a further technical solution of the present invention, the output end of the telescopic hydraulic cylinder is fixed on the welding beam.

[0011] As a further technical solution of the present invention, the adjustment assembly is composed of a first motor, a connecting disk, a second motor and a flip disk, and the flip disk is rotatably connected to a groove opened on one side of the connecting disk.

[0012] As a further technical solution of the present invention, a transducer body is fixedly sleeved in the through slot provided in the flip plate.

[0013] As a further technical solution of the present invention, the bottom of the transducer body is connected to a welding head through a flange, the transducer body is electrically connected to the ultrasonic generator body, and the ultrasonic generator body is embedded in the flip plate.

[0014] Compared with the prior art, the beneficial effects of the present invention are as follows: this ultrasonic metal welding equipment with an automated drive mechanism uses an adjusting component to fix and support the welding head and the transducer body. During the welding process, the first motor drives the connecting disk to rotate, and the second motor drives the flip disk to rotate. The position and angle of the welding head relative to the workpiece can be adjusted according to actual processing requirements, thereby increasing the operating freedom of the welding head, meeting complex actual production needs, and improving the practicality of the equipment; before performing the welding process, the cleaning bracket is driven to rotate by the set rotating motor, and the connecting sleeve is rotated under the action of the motor gear set, and the bottom bracket is driven to move along the axial direction of the transverse screw through the mutual cooperation of the connecting sleeve and the transverse screw, and the bottom bracket is moved to the top of the welding base plate, and then the first cylinder drives the fixed cross frame to move downward, and the bottom motor drives the connecting plate to rotate, and cooperates with the cleaning motor to drive the cleaning disk to rotate the part of the workpiece to be welded. Automatic cleaning is performed to prevent impurities remaining in the welding area from affecting the welding quality of the equipment; the automatic drive mechanism of the equipment is composed of a clamping assembly and a welding assembly. During use, the clamping block extends out of the welding base plate under the action of the pushing cylinder, and at the same time, the sliding blocks on both sides are driven close to each other by the clamping cylinder at the bottom of the welding base plate, and the clamping blocks on both sides are used to automatically clamp the workpiece. After cleaning by the self-cleaning assembly, the rotating motor drives the cleaning bracket to rotate, and moves the welding beam to the top of the welding base plate, and then the telescopic hydraulic cylinder drives the telescopic beam to slide on the welding beam, and the connecting motor drives the cylinder bracket to rotate, and the connecting cylinder drives the adjusting assembly and the welding head to slide along the cylinder bracket to move the welding head to the top of the welding point, and then the lifting cylinder drives the welding beam to move downward, and presses the welding head against the welding point, and uses the transducer body to drive the welding head to vibrate at high frequency for ultrasonic welding. There is no need for manual participation in the welding process, which reduces the labor cost of equipment processing and improves the efficiency of welding processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a three-dimensional diagram of the overall structure of the present invention;

[0016] Figure 2 for Figure 1 A partial enlarged view of area A in the middle;

[0017] Figure 3 for Figure 1 A partial enlarged view of the middle B area;

[0018] Figure 4 It is a rear view of the local structure of the present invention;

[0019] Figure 5 A three-dimensional diagram of the local structure of the present invention;

[0020] Figure 6 Schematic diagram of the assembly position of the second cylinder in the present invention;

[0021] Figure 7 for Figure 6 A partial enlarged view of the middle C area;

[0022] Figure 8 Schematic diagram of the assembly position of the push cylinder in the present invention;

[0023] In the figure: 1. Enclosed frame; 2. Welding base plate; 3. Clamping assembly; 4. Support shell; 5. Welding assembly; 6. Adjustment assembly; 7. Self-cleaning assembly; 31. Sliding groove; 32. Sliding block; 33. Clamping block; 34. Push cylinder; 35. Sliding bracket; 36. Clamping cylinder; 50. Welding head; 51. Welding bracket; 52. Lifting cylinder; 53. Welding beam; 54. Telescopic beam; 55. Telescopic hydraulic cylinder; 56. Connecting motor; 57. Cylinder bracket ;58. Connecting cylinder; 59. Transducer body; 61. First motor; 62. Connecting plate; 63. Second motor; 64. Flipping plate; 71. Support platform; 72. Rotating motor; 73. Cleaning bracket; 74. First cylinder; 75. Fixed cross frame; 76. Connecting sleeve; 77. Motor gear set; 78. Transverse screw; 79. Bottom bracket; 80. Second cylinder; 81. Bottom motor; 82. Connecting plate; 83. Cleaning motor; 84. Cleaning plate. DETAILED DESCRIPTION

[0024] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0025] See also Figure 1-8The present invention provides an embodiment of an ultrasonic metal welding device with an automated drive mechanism, comprising a closed frame 1, a welding base plate 2, a clamping assembly 3, a supporting shell 4, a welding assembly 5, an adjustment assembly 6 and a self-cleaning assembly 7. The closed frame 1 is fixedly sleeved with the welding base plate 2, and the welding base plate 2 is evenly provided with sliding grooves 31 in the clamping assembly 3. The sliding grooves 31 are slidably connected with sliding blocks 32, and a pushing cylinder 34 is embedded in the sliding block 32. The output end of the pushing cylinder 34 is fixedly connected with a clamping block 33, and a clamping cylinder 36 is provided at the bottom of the sliding block 32. The clamping cylinder 36 is slidably connected to the sliding bracket 35; the bottom of the closed frame 1 is provided There is a support shell 4, an electric control box is provided on one side of the support shell 4, a support platform 71 in the self-cleaning component 7 is provided on the top of the electric control box, a cleaning bracket 73 is rotatably connected in the support platform 71, a first cylinder 74 is provided in the cleaning bracket 73, and a fixed cross frame 75 is symmetrically provided on both sides of the first cylinder 74, a connecting sleeve 76 is rotatably connected in the fixed cross frame 75, a gear ring is sleeved on the connecting sleeve 76, and the gear ring is connected to the motor gear set 77, and the motor gear set 77 is installed on the fixed cross frame 75, and the connecting sleeve 76 is connected to the traverse screw 78 through an internally embedded ball nut, and the traverse screw 78 is rotatably connected between the bottom brackets 79 through bearings. , a second cylinder 80 is provided in the bottom bracket 79, and a bottom motor 81 is provided at the bottom of the second cylinder 80, and a connecting plate 82 is fixed on the output end of the bottom motor 81, and a cleaning motor 83 is provided on the top side of the connecting plate 82, and the output end of the cleaning motor 83 passes through the connecting plate 82 and is fixedly connected to a cleaning disk 84; a welding bracket 51 in the welding assembly 5 is provided on the cleaning bracket 73, and a lifting cylinder 52 is provided in the welding bracket 51, and the lifting cylinder 52 is fixedly connected to the bottom of the welding beam 53, and the welding beam 53 is slidably connected to the welding bracket 51, and a telescopic beam 54 is slidably connected to the welding beam 53, and a connecting motor 56 is embedded in the telescopic beam 54, and a connecting motor 56 is installed. The output end of the motor 56 is fixedly connected to a cylinder bracket 57, a connecting cylinder 58 is provided in the cylinder bracket 57, the bottom of the connecting cylinder 58 is fixedly connected to the first motor 61 in the adjustment assembly 6, the output end of the first motor 61 is fixedly connected to a connecting disk 62, a second motor 63 is embedded in a groove opened on one side of the connecting disk 62, and the output end of the second motor 63 is fixedly connected to a flip disk 64; the clamping assembly 3 consists of a sliding groove 31, a sliding block 32, a clamping block 33, a pushing cylinder 34, a sliding bracket 35 and a clamping cylinder 36, the clamping block 33 is slidably connected to the through groove opened on the sliding block 32; the sliding bracket 35 is evenly fixed to the bottom of the welding base plate 2;The self-cleaning component 7 is composed of a support platform 71, a rotating motor 72, a cleaning bracket 73, a first cylinder 74, a fixed cross frame 75, a connecting sleeve 76, a motor gear set 77, a transverse screw 78, a bottom bracket 79, a second cylinder 80, a bottom motor 81, a connecting plate 82, a cleaning motor 83 and a cleaning disk 84. The fixed cross frame 75 is slidably connected to the through grooves symmetrically opened on both sides of the cleaning bracket 73; the bottom of the cleaning bracket 73 is fixedly connected to the output end of the rotating motor 72, and the rotating motor 72 is embedded in the groove opened on the top of the electric control box; the welding component 5 is composed of a welding head 50, a welding bracket 51, a lifting cylinder 52, a welding beam 53, a telescopic beam 54, a telescopic hydraulic cylinder 55, a connecting motor 56, a cylinder bracket 57, a connecting cylinder 58 and a transducer body 59. The top of the telescopic beam 54 A telescopic hydraulic cylinder 55 is fixedly connected to the recessed groove; the output end of the telescopic hydraulic cylinder 55 is fixed to the welding beam 53. The adjustment assembly 6 consists of a first motor 61, a connecting plate 62, a second motor 63, and a flip plate 64. The flip plate 64 is rotatably connected to a groove defined on one side of the connecting plate 62. A transducer body 59 is fixedly sleeved in a through slot defined in the flip plate 64. The bottom of the transducer body 59 is connected to the welding head 50 via a flange. The transducer body 59 is electrically connected to the ultrasonic generator body, which is embedded in the flip plate 64 and electrically connected to the transducer body 59. During the welding process, the transducer body 59 converts high-frequency electrical energy into mechanical motion of the same frequency, thereby performing ultrasonic welding through the high-frequency vibration of the welding head 50.

[0026] Working principle: When in use, the workpieces to be welded are fixed to each other and placed on the welding base plate 2. The clamping assembly 3 and the welding assembly 5 constitute the automatic drive mechanism of the equipment. During use, the clamping block 33 extends out of the welding base plate 2 under the action of the pushing cylinder 34. At the same time, the sliding blocks 32 on both sides are driven to approach each other through the clamping cylinder 36 at the bottom of the welding base plate 2. The workpieces are automatically clamped by the clamping blocks 33 on both sides. After cleaning by the self-cleaning assembly 7, the rotating motor 72 drives the cleaning bracket 73 to rotate, and the welding beam 53 is moved to the welding base plate 2. Above the plate 2, the telescopic hydraulic cylinder 55 drives the telescopic beam 54 to slide on the welding beam 53, the connecting motor 56 drives the cylinder bracket 57 to rotate, and the connecting cylinder 58 drives the adjustment component 6 and the welding head 50 to slide along the cylinder bracket 57, and moves the welding head 50 to the top of the welding point. Then the lifting cylinder 52 drives the welding beam 53 to move downward, and presses the welding head 50 against the welding point. The transducer body 59 drives the welding head 50 to vibrate at a high frequency to perform ultrasonic welding. There is no need for manual participation in the welding process, which reduces the labor cost of equipment processing and improves The efficiency of welding processing; during the welding process, the provided adjustment component 6 is used to fix and support the welding head 50 and the transducer body 59. During the welding process, the first motor 61 drives the connecting plate 62 to rotate, and the second motor 63 drives the flip plate 64 to rotate. The position and angle of the welding head 50 relative to the workpiece can be adjusted according to actual processing requirements, which increases the operating freedom of the welding head 50, meets the complex actual production needs, and improves the practicality of the equipment; before the welding process, the provided rotating motor 72 is used to drive the cleaning bracket 73 to rotate, and the connecting sleeve 76 rotates under the action of the motor gear set 77. Through the mutual cooperation of the connecting sleeve 76 and the transverse screw 78, the bottom bracket 79 is driven to move along the axial direction of the transverse screw 78, and the bottom bracket 79 is moved to the top of the welding base plate 2. Then the first cylinder 74 drives the fixed cross frame 75 to move downward, and the bottom motor 81 drives the connecting plate 82 to rotate, and cooperates with the cleaning motor 83 to drive the cleaning disc 84 to rotate to automatically clean the part to be welded of the workpiece, so as to avoid impurities remaining in the welding part affecting the welding quality of the equipment.

[0027] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be included therein. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

Claims

1. An ultrasonic metal welding device with an automated drive mechanism, comprising a closing frame (1), a welding base plate (2), a clamping assembly (3), a supporting shell (4), a welding assembly (5), an adjusting assembly (6) and a self-cleaning assembly (7), characterized in that: The enclosed frame (1) is fixedly sleeved with a welding base plate (2), and the welding base plate (2) is evenly provided with sliding grooves (31) in the clamping assembly (3), and the sliding grooves (31) are slidably connected with a sliding block (32), and a pushing cylinder (34) is embedded in the sliding block (32), and the output end of the pushing cylinder (34) is fixedly connected with the clamping block (33), and the bottom of the sliding block (32) is provided with a clamping cylinder (36), and the clamping cylinder (36) is slidably connected to the sliding bracket (35); the bottom of the enclosed frame (1) is provided with a support shell (4), and one side of the support shell (4) is provided with an electric control box, and the top of the electric control box is provided with a self-cleaning assembly (7) in the support platform (71), the support platform (71) is rotatably connected to a cleaning bracket (73), the cleaning bracket (73) is provided with a first cylinder (74), fixed cross frames (75) are symmetrically provided on both sides of the first cylinder (74), a connecting sleeve (76) is rotatably connected to the fixed cross frame (75), a gear ring is sleeved on the connecting sleeve (76), the gear ring is matched and connected to the motor gear set (77), the motor gear set (77) is installed on the fixed cross frame (75), the connecting sleeve (76) is matched and connected to the traverse screw (78) through an internally embedded ball nut, and the traverse screw (78) is rotatably connected to the bottom bracket ( 79), a second cylinder (80) is provided in the bottom bracket (79), a bottom motor (81) is provided at the bottom of the second cylinder (80), a connecting plate (82) is fixed on the output end of the bottom motor (81), a cleaning motor (83) is provided on one side of the top of the connecting plate (82), and the output end of the cleaning motor (83) passes through the connecting plate (82) and is fixedly connected to a cleaning disk (84); a welding bracket (51) in the welding assembly (5) is provided on the cleaning bracket (73), a lifting cylinder (52) is provided in the welding bracket (51), the lifting cylinder (52) is fixedly connected to the bottom of the welding beam (53), and the welding beam (53) slides The welding bracket (51) is movably connected to the welding bracket (51), a telescopic beam (54) is slidably connected to the welding beam (53), a connecting motor (56) is embedded in the telescopic beam (54), an output end of the connecting motor (56) is fixedly connected to a cylinder bracket (57), a connecting cylinder (58) is provided in the cylinder bracket (57), a first motor (61) in the adjustment component (6) is fixedly connected to the bottom of the connecting cylinder (58), an output end of the first motor (61) is fixedly connected to a connecting disk (62), a second motor (63) is embedded in a groove provided on one side of the connecting disk (62), and an output end of the second motor (63) is fixedly connected to a flip disk (64).

2. The ultrasonic metal welding equipment with an automated drive mechanism according to claim 1, characterized in that: The clamping assembly (3) is composed of a sliding groove (31), a sliding block (32), a clamping block (33), a pushing cylinder (34), a sliding bracket (35) and a clamping cylinder (36); the clamping block (33) is slidably connected to a through groove provided on the sliding block (32).

3. The ultrasonic metal welding equipment with an automated drive mechanism according to claim 2, characterized in that: The sliding bracket (35) is evenly fixed on the bottom of the welding base plate (2).

4. The ultrasonic metal welding equipment with an automated drive mechanism according to claim 1, characterized in that: The self-cleaning assembly (7) is composed of a support platform (71), a rotating motor (72), a cleaning bracket (73), a first cylinder (74), a fixed cross frame (75), a connecting sleeve (76), a motor gear set (77), a transverse screw (78), a bottom bracket (79), a second cylinder (80), a bottom motor (81), a connecting plate (82), a cleaning motor (83) and a cleaning disk (84), wherein the fixed cross frame (75) is slidably connected to through grooves symmetrically opened on both sides of the cleaning bracket (73).

5. The ultrasonic metal welding equipment with an automated driving mechanism according to claim 4, characterized in that: The bottom of the cleaning bracket (73) is fixedly connected to the output end of the rotating motor (72), and the rotating motor (72) is embedded in a groove opened on the top of the electric control box.

6. The ultrasonic metal welding equipment with an automated drive mechanism according to claim 1, characterized in that: The welding assembly (5) is composed of a welding head (50), a welding bracket (51), a lifting cylinder (52), a welding beam (53), a telescopic beam (54), a telescopic hydraulic cylinder (55), a connecting motor (56), a cylinder bracket (57), a connecting cylinder (58) and a transducer body (59); the telescopic hydraulic cylinder (55) is fixedly connected to a groove provided on the top of the telescopic beam (54).

7. The ultrasonic metal welding equipment with an automated drive mechanism according to claim 6, characterized in that: The output end of the telescopic hydraulic cylinder (55) is fixed on the welding beam (53).

8. The ultrasonic metal welding equipment with an automated drive mechanism according to claim 1, characterized in that: The adjustment assembly (6) is composed of a first motor (61), a connecting disk (62), a second motor (63) and a flip disk (64). The flip disk (64) is rotatably connected to a groove provided on one side of the connecting disk (62).

9. The ultrasonic metal welding equipment with an automated driving mechanism according to claim 8, characterized in that: The transducer body (59) is fixedly sleeved in the through slot provided in the flip plate (64).

10. The ultrasonic metal welding equipment with an automated driving mechanism according to claim 9, characterized in that: The bottom of the transducer body (59) is connected to a welding head (50) through a flange, the transducer body (59) is electrically connected to the ultrasonic generator body, and the ultrasonic generator body is embedded in the flip plate (64).

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