Tool for aligning conductor and use method
By designing a tool set for conductor alignment including tooling flange, first positioning plate and second positioning plate, the problem of a wide variety of existing tool sets and poor versatility is solved, and the general alignment of conductive poles of different specifications is achieved, and the installation efficiency and safety are improved.
Patent Information
- Application Number
- CN202411736806.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-02-28
AI Technical Summary
There are many types of conductors, poor versatility, which leads to cumbersome use, and the specifications of conductive rods of different current levels are easy to lead to stress concentration and leakage of insulating gas, and there is a risk of discharge.
A tool for conductor alignment including a tool flange, a plurality of first positioning plates and a plurality of second positioning plates is designed. The positioning grooves of conductive rods of different specifications are formed through the fixing grooves on the tool flange and the slots on the first positioning plate, and the outer diameter marks of the conductive rods are marked on the tool flange and the first positioning plate to realize the general alignment of conductive rods of different specifications.
The tooling design improves the versatility of conductor alignment, simplifies the installation process, reduces the risk of stress concentration and insulation gas leakage, improves work efficiency and reduces installation complexity.
Smart Images

Figure CN119526003A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of GIS, and in particular to a conductor alignment tool and a use method thereof. Background Art
[0002] GIS equipment has different current levels according to different transformer capacities. The busbar conductive rods of different current levels have different specifications, such as Figure 1 As shown, a docking module 100 includes a housing 101, two insulators 102, and a conductive rod 103. During assembly, the two ends of the conductive rod 103 need to be firmly fixed on the insulators 102 located on the left and right sides, respectively. If they are locked without being aligned, stress will be concentrated on the insert of the insulator 102. The place where the insulator 102 and the insert are combined (epoxy resin) is prone to cracking, which can easily lead to leakage of insulating gas and discharge danger. At present, there are many conductive rods with different outer diameters. When assembling the busbar, the conductive rods need to be corrected with a tool. However, due to different current levels, many types of alignment tools are required, which makes the existing alignment tools various, poor in versatility, and very cumbersome to use. Summary of the invention
[0003] An object of the present invention is to provide a conductor alignment tool with good versatility.
[0004] Another object of the present invention is to provide a method for using a conductor alignment tool.
[0005] To achieve the above purpose, the technical solution of the present invention is: The present invention is a tooling for conductor alignment, comprising a tooling flange, a plurality of first positioning plates, and a plurality of second positioning plates; the tooling flange can be fixed on the flange of a docking module, the tooling flange comprises a main body and more than two supporting plates, the two ends of the supporting plates are respectively fixed on the inner wall of the main body, the inner side walls of the supporting plates are provided with a plurality of equally spaced fixing grooves, the inner side walls of the two supporting plates are arranged opposite to each other, the fixing grooves on the inner side walls of the two supporting plates correspond to each other, the two ends of the first positioning plate are respectively clamped on the fixing grooves of the inner side walls of the two supporting plates, the first positioning plate is provided with a plurality of clamping grooves, the two first positioning plates are arranged opposite to each other, the second positioning plate is clamped in the clamping grooves of the two first positioning plates arranged opposite to each other, the two second positioning plates are arranged opposite to each other, and the positioning grooves of the conductive rod are formed between the two second positioning plates and the two first positioning plates.
[0006] The tooling flange is provided with three support plates, both ends of which are respectively fixed on the inner wall of the tooling flange body, the middle of the support plates is bent, and the bent edges of one support plate are respectively opposite to and parallel to the bent edges of two adjacent support plates.
[0007] The present invention comprises six first positioning plates and six second positioning plates; the two ends of the two first positioning plates are respectively clamped on the fixing grooves of the inner side walls of the two adjacent support plates, and the two second positioning plates are respectively clamped in the clamping grooves of the two first positioning plates to form positioning grooves for three conductive rods.
[0008] The fixing groove of the tooling flange is marked with a conductive rod outer diameter mark.
[0009] The slot of the first positioning plate is marked with a conductive rod outer diameter mark.
[0010] The present invention is a method for using a conductor alignment tool, comprising the following steps: (1) pre-locking the left ends of three conductive rods on the insulator on the left, and locking the insulator on the left to the left side of a shell; (2) fixing the present invention on the flange on the right side of the shell, aligning the three conductive rods with the positioning grooves of the present invention on the right side, and locking the three conductive rods on the insulator on the left through the openings on the shell; (3) removing the tool, and fixing the right ends of the three conductive rods on the insulator on the right.
[0011] After adopting the above scheme, since the present invention includes a tooling flange, multiple first positioning plates, and multiple second positioning plates, a fixing groove for clamping the first positioning plate is provided on the tooling flange, and a clamping groove for clamping the second positioning plate is provided on the first positioning plate. The first positioning plate and the second positioning plate can be conveniently clamped on the fixing groove of the tooling flange and in the clamping groove of the first positioning plate to form conductive rod positioning grooves of different position sizes. The tooling flange and the first positioning plate are both provided with conductive rod outer diameter marks of corresponding specifications. According to the specifications of the conductive rod actually applied, the first positioning plate is inserted into the corresponding fixing groove of the tooling flange, and the second positioning plate is inserted into the corresponding clamping groove of the first positioning plate. The assembly of conductive rod tooling of different specifications can be completed, and the needs of installing conductive rods of different specifications can be met. It has the advantage of strong versatility. The present invention can be installed on the shell of the docking module to complete the correction of the conductor, and the installation work efficiency is greatly improved.
[0012] The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 is a schematic diagram of the docking module; Figure 2 is an axonometric view of the present invention; Figure 3 is a front view of the present invention; Figure 4 It is a front view of the tooling flange of the present invention; Figure 5 is a front view of the first positioning plate of the present invention; Figure 6 It is a front view of the second positioning plate of the present invention. DETAILED DESCRIPTION
[0014] like Figure 2-Figure 6 As shown, the present invention is a tool for conductor alignment, comprising a tool flange 1, a plurality of first positioning plates 2, and a plurality of second positioning plates 3.
[0015] The tooling flange 1 can be fixed on the flange of the docking module 100. The tooling flange 1 includes a body 11 and three support plates 12. The two ends of the three support plates 12 are respectively fixed on the inner wall of the body 11 of the tooling flange 1. The middle of the support plate 12 is bent. The bent edges of one support plate 12 are respectively opposite to the bent edges of two adjacent support plates 12 and are parallel to each other. A plurality of equally spaced fixing grooves 121 are provided on the inner side wall of the support plate 12. The inner side walls of the two support plates 12 are arranged opposite to each other. The fixing grooves 121 on the inner walls of the two support plates 12 correspond to each other; the two ends of the first positioning plate 2 are respectively clamped on the fixing grooves 121 on the inner walls of the two support plates 12, the first positioning plate 2 is provided with a plurality of clamping grooves 21, the two first positioning plates 2 are arranged opposite to each other, the second positioning plate 3 is clamped in the clamping grooves of the two oppositely arranged first positioning plates 2, the two second positioning plates 3 are arranged opposite to each other, and the positioning groove 4 of the conductive rod 102 is formed between the two second positioning plates 3 and the two first positioning plates 2.
[0016] In this embodiment, six first positioning plates 2 and six second positioning plates 3 are included; the two ends of the two first positioning plates 2 are respectively clamped on the fixing grooves 121 of the inner side walls of the two adjacent support plates 12, and the two second positioning plates 3 are respectively clamped in the clamping grooves 21 of the two first positioning plates 2, forming three conductive rods 103 (such as Figure 1 ) as shown.
[0017] The fixing groove 121 of the tooling flange 1 is marked with the outer diameter mark of the conductive rod 103 .
[0018] The slot 21 of the first positioning plate 2 is marked with an outer diameter mark 22 of the conductive rod 103 .
[0019] The method of using the present invention: A fixing groove 121 for clamping the first positioning plate 2 is provided on the tooling flange 1, and a clamping groove 21 for clamping the second positioning plate 3 is provided on the first positioning plate 2. The first positioning plate 2 is clamped on the fixing groove 121 of the tooling flange 1, and the second positioning plate 3 is clamped in the clamping groove 21 of the first positioning plate 2 to form conductive rod positioning grooves of different position sizes. The tooling flange 1 and the first positioning plate 2 are both provided with conductive rod outer diameter marks of corresponding specifications. According to the specifications of the conductive rod actually used, the first positioning plate 2 is inserted into the corresponding fixing groove 121 of the tooling flange 1, and the second positioning plate 3 is inserted into the corresponding clamping groove 21 of the first positioning plate 2, so that the assembly of conductive rod tooling of different specifications can be completed, and the need for correction of conductive rods of different specifications during assembly can be met.
[0020] like Figure 2 , Figure 1 As shown, the method for using the conductor alignment tool of the present invention comprises the following steps: 1. Pre-lock the left ends of the three conductive rods 103 on the insulator 102 on the left, and lock the insulator 102 on the left to the left side of the housing 101; 2. Fix the present invention on the flange 104 on the right side of the housing 101, align the three conductive rods 103 with the positioning grooves 4 of the present invention on the right side, and lock the three conductive rods 103 on the insulator 102 on the left side through the openings 1011 on the housing 101; 3. Remove the present invention and fix the right ends of the three conductive rods 103 on the insulator 102 on the right side.
[0021] The above description is only a preferred embodiment of the present invention, and therefore cannot be used to limit the scope of implementation of the present invention. That is, equivalent changes and modifications made according to the scope of the patent application of the present invention and the contents of the specification should still fall within the scope covered by the patent of the present invention.
Claims
1. A conductor alignment tool, characterized in that: It includes a tooling flange, multiple first positioning plates, and multiple second positioning plates; the tooling flange can be fixed on the flange of the docking module, the tooling flange includes a main body and more than two supporting plates, the two ends of the supporting plates are respectively fixed on the inner wall of the main body, the inner wall of the supporting plate is provided with a plurality of equally spaced fixing grooves, the inner side walls of the two supporting plates are arranged opposite to each other, the fixing grooves on the inner side walls of the two supporting plates correspond to each other, the two ends of the first positioning plate are respectively clamped on the fixing grooves of the inner side walls of the two support plates, the first positioning plate is provided with a plurality of clamping grooves, the two first positioning plates are arranged opposite to each other, the second positioning plate is clamped in the clamping grooves of the two oppositely arranged first positioning plates, the two second positioning plates are arranged opposite to each other, and the positioning groove of the conductive rod is formed between the two second positioning plates and the two first positioning plates.
2. The conductor alignment tool according to claim 1, characterized in that: The tooling flange is provided with three support plates, both ends of which are respectively fixed on the inner wall of the tooling flange body, the middle of the support plates is bent, and the bent edges of one support plate are respectively opposite to and parallel to the bent edges of two adjacent support plates.
3. The conductor alignment tool according to claim 2, characterized in that: It includes six first positioning plates and six second positioning plates; the two ends of the two first positioning plates are respectively clamped on the fixing grooves of the inner side walls of the two adjacent support plates, and the two second positioning plates are respectively clamped in the clamping grooves of the two first positioning plates to form positioning grooves for three conductive rods.
4. The conductor alignment tool according to claim 1, characterized in that: The fixing groove of the tooling flange is marked with a conductive rod outer diameter mark.
5. The conductor alignment tool according to claim 1, characterized in that: The slot of the first positioning plate is marked with a conductive rod outer diameter mark.
6. A method for using the conductor alignment tool as claimed in claim 1, characterized in that: The following steps are involved: (1) Pre-lock the left ends of the three conductive rods on the insulator on the left, and lock the insulator on the left to the left side of the shell; (2) Fix the present invention to the flange on the right side of the shell, align the three conductive rods with the positioning grooves of the present invention on the right side, and lock the three conductive rods on the insulator on the left through the opening on the shell; (3) Remove the tooling and fix the right ends of the three conductive rods on the insulator on the right.
Citation Information
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