Coal sample container cleaning device
By designing a multifunctional locking, cleaning and blowing mechanism, the problem of poor versatility of coal sample container cleaning devices in the prior art is solved, and efficient cleaning of containers of different specifications is achieved.
Patent Information
- Application Number
- CN202421140831.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-23
- Publication Date
- 2025-03-07
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing coal sample container cleaning device can only be used for coal sample containers of one specification, and it is poor in versatility and it is difficult to completely clean containers of different specifications.
A coal sample container cleaning device including a locking mechanism, a cleaning mechanism and a blowing mechanism is designed. The locking mechanism can lock coal sample containers of different diameters through multiple locking components and locking discs; the cleaning mechanism can extend into containers of different depths through liftable cleaning brushes and eccentric rotating locking discs for cleaning; the blowing mechanism is used to assist in cleaning with hot air.
The device can be adapted to coal sample containers of different specifications, achieving complete cleaning of the inner walls of the container and residual cinder, improving cleaning efficiency and versatility.
Smart Images

Figure CN222568714U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of coal detection, in particular to a coal sample container cleaning device. Background Art
[0002] When measuring the parameters of coal, a coal sample container is required to carry the coal sample. After a measurement is completed, there will be residual coal slag in the coal sample container, so it is necessary to use a cleaning device to clean it to prevent the residual coal slag from contaminating the new coal sample and affecting the measurement results. For example, patent CN113909240A discloses a loading vessel cleaning mechanism for coal samples. Although the mechanism can clean the coal sample container, it is only applicable to one specification of coal sample container and has poor versatility. Utility Model Content
[0003] The utility model aims to provide a coal sample container cleaning device, which can completely clean coal sample containers of different specifications, has high cleaning efficiency and strong versatility.
[0004] To achieve this purpose, the utility model adopts the following technical solutions:
[0005] A coal sample container cleaning device, comprising:
[0006] A locking mechanism, the locking mechanism comprising a locking disk and a plurality of locking components, the locking disk is rotatable, and the rotation axis of the locking disk does not coincide with its own axis, the locking disk is provided with a through hole along the axial direction, a plurality of the locking components are arranged on the locking disk at intervals along the circumferential direction, and coal sample containers of different calibers can be locked to the locking disk through the locking components, so that the inner cavity of the coal sample container is opposite to the through hole;
[0007] The cleaning mechanism comprises a lifting cleaning brush, the cleaning brush can rotate around its own axis, the rotation axis of the locking disk coincides with the axis of the cleaning brush, the cleaning brush is arranged below the locking disk, and the cleaning brush can extend into the coal sample container through the through hole to clean the coal sample container;
[0008] The air blowing mechanism is connected to the inner cavity of the coal sample container to blow hot air into the coal sample container.
[0009] Preferably, an installation cavity is provided in the locking disk, and the locking assembly includes a first limiting rod and a second limiting rod, one end of the first limiting rod is radially movably provided in the installation cavity, and the other end extends into the through hole, and the second limiting rod is provided at one end of the first limiting rod extending into the through hole, and the edge of the container mouth of the coal sample container can be limitedly abutted against the first limiting rod, and the second limiting rod can be limitedly abutted against the side wall of the coal sample container by moving the first limiting rod, so as to lock the coal sample container to the locking disk.
[0010] Preferably, the locking mechanism also includes a locking drive and a connecting rod structure, the locking drive is rotatably arranged on the locking disk, the output end of the locking drive is rotatably connected to the connecting rod structure, the end of the first limit rod away from the second limit rod is rotatably connected to the connecting rod structure, and the locking drive can drive multiple first limit rods to move synchronously through the connecting rod structure.
[0011] Preferably, the connecting rod structure includes a first connecting rod and a plurality of second connecting rods, the first connecting rod is annular, and is rotatably arranged in the installation cavity along its own axis. The second connecting rod is arranged in a one-to-one correspondence with the locking assembly, one end of the second connecting rod is rotatably connected to the first connecting rod, and the other end is rotatably connected to the first limit rod, and the output end of the locking drive is rotatably connected to the first connecting rod to drive the first connecting rod to rotate around its own axis.
[0012] Preferably, the locking mechanism also includes a guide assembly, which is arranged in the installation cavity and has multiple guide assemblies arranged at intervals along the circumference of the first connecting rod. The guide assembly includes two guide wheels arranged at intervals, and the two guide wheels jointly clamp the first connecting rod, and the first connecting rod can be in rolling contact with the guide wheels.
[0013] Preferably, a plurality of openings communicating with the mounting cavity are provided on the side wall of the locking disk, the openings are provided in one-to-one correspondence with the locking assemblies, and the first limiting rod extends into the through hole through the openings.
[0014] Preferably, it also includes a mounting frame and a driving assembly arranged on the mounting frame, the driving assembly includes a rotary driving member, a driving rod and a plurality of third connecting rods, one end of the driving rod is connected to the output end of the rotary driving member, and the other end is rotatably connected to the locking disk, a plurality of third connecting rods are arranged at circumferential intervals along the locking disk, one end of the third connecting rod is rotatably connected to the locking disk, and the other end is rotatably connected to the mounting frame, the rotary driving member can drive the driving rod to rotate to drive the locking disk to rotate.
[0015] Preferably, the cleaning mechanism also includes a cleaning drive, a lifting drive and a connecting frame, the cleaning drive is arranged on the connecting frame and the output end is connected to the cleaning brush to drive the cleaning brush to rotate, and the lifting drive is arranged on the mounting frame and the output end is connected to the connecting frame to drive the cleaning brush to rise and fall.
[0016] Preferably, it further comprises a first detection member, which is arranged on the locking disk and is used to detect whether a coal sample container is placed on the locking disk.
[0017] Preferably, it also includes a sewage discharge channel, which is connected to the through hole and the other end is connected to an external recovery device. The sewage discharge channel cover is arranged outside the cleaning brush, and the debris in the coal sample container can be discharged to the recovery device through the sewage discharge channel.
[0018] Beneficial effects of the utility model:
[0019] The coal sample container cleaning device provided by the utility model is specifically used by placing the coal sample container with its container mouth facing downward on the locking disk, and locking the coal sample container on the locking disk through the locking assembly so that the inner cavity of the coal sample container is opposite to the through hole. Then, the cleaning brush is driven to rise until the end of the cleaning brush abuts against the bottom wall of the coal sample container. Then, the locking disk and the cleaning brush are driven to rotate, and the blower mechanism is started to blow hot air into the inner cavity of the coal sample container, thereby cleaning the coal sample container. Multiple locking assemblies can lock coal sample containers of different calibers on the locking disk, and by driving the cleaning brush to rise and fall, it can be inserted into coal sample containers of different depths for cleaning, thereby adapting to coal sample containers of different specifications, and having strong versatility. During cleaning, since the rotation axis of the locking disk does not coincide with its own axis but coincides with the axis of the cleaning brush, that is, the locking disk rotates eccentrically around the cleaning brush, the rotating cleaning brush can completely clean the inner wall of the coal sample container, and the rotating locking disk can also drive the coal sample container to shake, so that the residual coal slag in the coal sample container can fall more smoothly. The eccentrically rotating locking disk and the cleaning brush cooperate to improve the cleaning efficiency, thereby completely cleaning the coal sample container. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a three-dimensional schematic diagram of the coal sample container cleaning device provided by the utility model;
[0021] Figure 2 It is a schematic diagram of the coal sample container cleaning device provided by the utility model when cleaning one of the coal sample containers;
[0022] Figure 3 It is a schematic diagram of the coal sample container cleaning device provided by the utility model when cleaning another type of coal sample container;
[0023] Figure 4It is a three-dimensional schematic diagram of the coal sample container cleaning device provided by the utility model without showing the mounting frame;
[0024] Figure 5 It is a schematic diagram of the internal structure of the locking mechanism of the coal sample container cleaning device provided by the utility model;
[0025] Figure 6 It is a three-dimensional schematic diagram of the locking mechanism of the coal sample container cleaning device provided by the utility model;
[0026] Figure 7 It is a side view of the locking mechanism of the coal sample container cleaning device provided by the utility model;
[0027] Figure 8 It is a structural schematic diagram of a cleaning mechanism of the coal sample container cleaning device provided by the utility model from one perspective;
[0028] Fig. 9 It is a structural schematic diagram of the cleaning mechanism of the coal sample container cleaning device provided by the utility model from another perspective.
[0029] In the figure:
[0030] 1. locking mechanism; 11. locking plate; 111. through hole; 112. connecting seat; 113. fixing plate; 12. locking assembly; 121. first limiting rod; 122. second limiting rod; 13. locking drive member; 14. first connecting rod; 141. supporting ball wheel; 15. second connecting rod; 16. guide wheel;
[0031] 2. Cleaning mechanism; 21. Cleaning brush; 211. Mounting cylinder; 212. Bristles; 213. Air hole; 22. Cleaning drive member; 23. Lifting drive member; 24. Connecting frame; 241. Connecting joint;
[0032] 3. Mounting frame; 31. First mounting plate; 311. First avoidance hole; 32. Second mounting plate;
[0033] 4. driving assembly; 41. rotating driving member; 42. driving rod; 43. third connecting rod;
[0034] 5. Sewage channel;
[0035] 6. The first test piece;
[0036] 7. Second test piece;
[0037] 100. Coal sample container. DETAILED DESCRIPTION
[0038] The present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are only used to explain the present invention, rather than to limit the present invention. It should also be noted that, for ease of description, only the parts related to the present invention, rather than all structures, are shown in the accompanying drawings.
[0039] In the description of the present invention, unless otherwise clearly specified and limited, the terms "connected", "connected", and "fixed" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0040] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.
[0041] In the description of this embodiment, the terms "upper", "lower", "right", etc., are based on the directions or positions shown in the drawings, and are only for the convenience of description and simplified operation, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation of the present invention. In addition, the terms "first" and "second" are only used to distinguish in the description and have no special meaning.
[0042] See also Figures 1 to 9The present embodiment provides a coal sample container cleaning device, which can completely clean coal sample containers 100 of different specifications, has high cleaning efficiency and strong versatility. The coal sample container cleaning device comprises a locking mechanism 1, a cleaning mechanism 2 and a blower mechanism. The locking mechanism 1 comprises a locking disk 11 and a plurality of locking assemblies 12. The locking disk 11 is rotatable, and the rotation axis of the locking disk 11 does not coincide with its own axis. The locking disk 11 is axially provided with a through hole 111. The plurality of locking assemblies 12 are circumferentially spaced and arranged on the locking disk 11. Coal sample containers 100 of different calibers can be locked to the locking disk 11 through the locking assemblies 12, so that the inner cavity of the coal sample container 100 is opposite to the through hole 111. The cleaning mechanism 2 includes a lifting cleaning brush 21, which can rotate around its own axis. The rotation axis of the locking disk 11 coincides with the axis of the cleaning brush 21. The cleaning brush 21 is arranged below the locking disk 11. The cleaning brush 21 can extend into the coal sample container 100 through the through hole 111 to clean the coal sample container 100. The blower mechanism can be connected to the inner cavity of the coal sample container 100 to blow hot air into the coal sample container 100.
[0043] See also Figures 1 to 3 When in use, the coal sample container 100 is placed on the locking disk 11 with the container mouth facing downward, and the coal sample container 100 is locked on the locking disk 11 through the locking assembly 12, so that the inner cavity of the coal sample container 100 is opposite to the through hole 111. Then the cleaning brush 21 is driven to rise until the end of the cleaning brush 21 abuts against the bottom wall of the coal sample container 100. Then the locking disk 11 and the cleaning brush 21 are driven to rotate, and the blower mechanism is started to blow hot air into the inner cavity of the coal sample container 100, so as to clean the coal sample container 100. Multiple locking assemblies 12 can lock coal sample containers 100 of different calibers on the locking disk 11, and by driving the cleaning brush 21 to rise and fall, it can be inserted into coal sample containers 100 of different depths for cleaning, thereby adapting to coal sample containers 100 of different specifications, and having strong versatility. During cleaning, since the rotation axis of the locking disk 11 does not coincide with its own axis but coincides with the axis of the cleaning brush 21, that is, the locking disk 11 rotates eccentrically around the cleaning brush 21, the rotating cleaning brush 21 can completely clean the inner wall of the coal sample container 100, and the rotating locking disk 11 can also drive the coal sample container 100 to shake, so that the residual coal slag in the coal sample container 100 can fall more smoothly. The eccentrically rotating locking disk 11 and the cleaning brush 21 cooperate to improve the cleaning efficiency, thereby completely cleaning the coal sample container 100.
[0044] Optionally, see Figure 4A mounting cavity is provided in the locking disk 11, and the locking assembly 12 includes a first limiting rod 121 and a second limiting rod 122. One end of the first limiting rod 121 is movably provided in the mounting cavity along the radial direction, and the other end extends into the through hole 111. The second limiting rod 122 is provided at one end of the first limiting rod 121 extending into the through hole 111. The edge of the container mouth of the coal sample container 100 can be limitedly abutted against the first limiting rod 121. By moving the first limiting rod 121, the second limiting rod 122 can be limitedly abutted against the side wall of the coal sample container 100, so as to lock the coal sample container 100 to the locking disk 11. Specifically, when installing the coal sample container 100, firstly, the plurality of first limiting rods 121 are driven to move to a suitable position according to the caliber of the coal sample container 100, and the container mouth of the coal sample container 100 is placed downward on the plurality of first limiting rods 121, so that the plurality of first limiting rods 121 jointly support the coal sample container 100; then, the plurality of first limiting rods 121 are driven to move radially again until the plurality of second limiting rods 122 are in contact with the side wall of the coal sample container 100, so that the coal sample container 100 is stably limited on the locking disk 11. In this embodiment, the second limiting rod 122 extends into the coal sample container 100, that is, the second limiting rod 122 is in contact with the inner side wall of the coal sample container 100. In other embodiments, the second limiting rod 122 may not extend into the coal sample container 100, so that the second limiting rod 122 is in contact with the outer side wall of the coal sample container 100, and the coal sample container 100 can also be limited on the locking disk 11.
[0045] In the current embodiment, the first limiting rod 121 and the second limiting rod 122 are arranged vertically. Preferably, the second limiting rod 122 is arranged in an arc shape on one side facing the coal sample container 100, so as to be able to more stably limit and abut against the side wall of the coal sample container 100. Furthermore, an elastic member is arranged on one side of the second limiting rod 122 facing the coal sample container 100, and the second limiting rod 122 can elastically contact the coal sample container 100 through the elastic member, thereby effectively protecting the coal sample container 100 and avoiding scratching the coal sample container 100. Optionally, the elastic member is made of a rubber material, which has high elasticity and good protection effect, and can also increase the friction between the second limiting rod 122 and the coal sample container 100, further improving the stability of the limiting of the coal sample container 100 and the locking disk 11.
[0046] Optionally, a plurality of openings connected to the installation cavity are provided on the side wall of the locking disk 11, and the openings are arranged one-to-one corresponding to the locking assembly 12. The first limiting rod 121 extends through the opening into the through hole 111, thereby providing a guide for the movement of the first limiting rod 121, ensuring that the first limiting rod 121 can stably extend or retract into the installation cavity.
[0047] Optionally, see Figure 5The locking mechanism 1 further includes a locking drive 13 and a connecting rod structure. The locking drive 13 is rotatably arranged on the locking disk 11. The output end of the locking drive 13 is rotatably connected to the connecting rod structure. The end of the first limiting rod 121 away from the second limiting rod 122 is rotatably connected to the connecting rod structure. The locking drive 13 can drive multiple first limiting rods 121 to move synchronously through the connecting rod structure. The arrangement of the locking drive 13 and the connecting rod structure can drive multiple locking assemblies 12 together, so that multiple first limiting rods 121 can be synchronously driven to move synchronously by one locking drive 13, so that multiple second limiting rods 122 are synchronously abutted against the side wall of the coal sample container 100 to lock the coal sample container 100, thereby saving costs.
[0048] Further, the connecting rod structure includes a first connecting rod 14 and a plurality of second connecting rods 15, the first connecting rod 14 is annular, and the first connecting rod 14 is rotatably arranged in the installation cavity along its own axis, the second connecting rod 15 is arranged one-to-one with the locking assembly 12, one end of the second connecting rod 15 is rotatably connected to the first connecting rod 14, and the other end is rotatably connected to the first limiting rod 121, and the output end of the locking driving member 13 is rotatably connected to the first connecting rod 14 to drive the first connecting rod 14 to rotate around its own axis. Starting the locking driving member 13 can drive the first connecting rod 14 to rotate, thereby driving the plurality of second connecting rods 15 connected thereto to rotate, and then driving the first limiting rod 121 connected to the second connecting rod 15 to extend out of or retract into the installation cavity through the opening on the installation cavity, so that the plurality of second limiting rods 122 can be limitedly abutted against the side wall of the coal sample container 100, so as to lock the coal sample container 100 on the locking disk 11. Optionally, a connection seat 112 is provided on the locking disk 11, and the locking driver 13 is rotatably provided on the connection seat 112 to avoid interference with the locking disk 11 when driving the first connecting rod 14 to rotate. Further, the locking driver 13 includes but is not limited to a cylinder, an electric cylinder, and the like.
[0049] Optionally, a plurality of supporting ball wheels 141 are circumferentially spaced apart on opposite sides of the first connecting rod 14 , and the supporting ball wheels 141 can roll in contact with the inner wall of the mounting cavity, thereby providing support for the first connecting rod 14 .
[0050] Optionally, the locking mechanism 1 also includes a guide assembly, which is arranged in the installation cavity and has multiple guide assemblies arranged at intervals along the circumference of the first connecting rod 14. The guide assembly includes two guide wheels 16 arranged at intervals, and the two guide wheels 16 jointly clamp the first connecting rod 14. When the first connecting rod 14 rotates, the first connecting rod 14 can roll in contact with the guide wheels 16, thereby providing a guiding effect for the rotation of the first connecting rod 14 and ensuring the stability of the first connecting rod 14 during rotation.
[0051] Optionally, see Figure 3 , Figure 6 and Figure 7, and also includes a mounting frame 3 and a driving assembly 4 arranged on the mounting frame 3, the driving assembly 4 includes a rotating driving member 41, a driving rod 42 and a plurality of third connecting rods 43, one end of the driving rod 42 is connected to the output end of the rotating driving member 41, and the other end is rotatably connected to the locking disk 11, and a plurality of third connecting rods 43 are arranged at intervals along the circumference of the locking disk 11, one end of the third connecting rod 43 is rotatably connected to the locking disk 11, and the other end is rotatably connected to the mounting frame 3, and the rotating driving member 41 can drive the driving rod 42 to rotate to drive the locking disk 11 to rotate. The mounting frame 3 serves as an installation base, and the locking mechanism 1 and the cleaning mechanism 2 are both arranged on the mounting frame 3, and the mounting frame 3 includes a first mounting plate 31 and a second mounting plate 32 spaced apart from each other, and a frame body connecting the first mounting plate 31 and the second mounting plate 32. Specifically, the locking mechanism 1 is arranged on the first mounting plate 31 of the mounting frame 3, and the first mounting plate 31 is provided with a first avoidance hole 311, through which the cleaning brush 21 can extend into the coal sample container 100, thereby avoiding interference with the first mounting plate 31. The rotary drive member 41 can drive the driving rod 42 to rotate, and the locking disk 11 is rotationally connected to the mounting frame 3 through the third connecting rod 43, and the eccentric rotation of the locking disk 11 can be driven by starting the rotary drive member 41. Optionally, the rotary drive member 41 is a motor. In other embodiments, the eccentric rotation of the locking disk 11 can also be achieved by using an eccentric shaft, a cam, or the like.
[0052] Optionally, see Figure 4 , Figure 8 and Fig. 9 The cleaning mechanism 2 also includes a cleaning drive 22, a lifting drive 23 and a connecting frame 24. The cleaning drive 22 is arranged on the connecting frame 24 and the output end is connected to the cleaning brush 21 to drive the cleaning brush 21 to rotate. The lifting drive 23 is arranged on the mounting frame 3 and the output end is connected to the connecting frame 24 to drive the cleaning brush 21 to rise and fall. After the coal sample container 100 is locked on the locking disk 11, the lifting drive 23 is first driven to allow the cleaning brush 21 to extend into the interior of the coal sample container 100, and then the cleaning drive 22 is started to drive the cleaning brush 21 to rotate, thereby cleaning the interior of the coal sample container 100, which is convenient to use. Specifically, the lifting drive 23 is arranged on the second mounting plate 32 of the mounting frame 3. Optionally, the lifting drive 23 includes but is not limited to an electric cylinder, a pneumatic cylinder, etc., and the cleaning drive 22 is a rotating motor.
[0053] Optionally, the cleaning brush 21 includes a mounting tube 211 and bristles 212 arranged on the mounting tube 211, and the output end of the cleaning drive member 22 is connected to a transmission shaft, and one end of the transmission shaft away from the cleaning drive member 22 is connected to the mounting tube 211, thereby driving the cleaning brush 21 to rotate. Further, the side wall and the top of the mounting tube 211 are both provided with bristles 212. Further, the mounting tube 211 is provided with air holes 213, and the exhaust end of the blower mechanism is connected to the mounting tube 211. When the blower mechanism is started, hot air can be blown into the coal sample container 100 through the air holes 213 on the mounting tube 211. Optionally, the blower mechanism is a fan. In this embodiment, a connecting joint 241 connected to the inner cavity of the mounting tube 211 is provided on the connecting frame 24, and the blower mechanism is connected to the inner cavity of the mounting tube 211 through the connecting joint 241.
[0054] Optionally, it also includes a drainage channel 5, which is connected to the through hole 111, and the other end is connected to the external recovery device. The drainage channel 5 is covered outside the cleaning brush 21, and the debris in the coal sample container 100 can be discharged to the recovery device through the drainage channel 5. The drainage channel 5 is covered with a cleaning brush 21 to prevent the residual coal slag in the coal sample container 100 from splashing, and the residual coal slag is discharged into the recovery device through the drainage channel 5, thereby protecting the environment. Specifically, a second avoidance hole is provided on the connecting frame 24, and the drainage channel 5 is penetrated through the second avoidance hole in the connecting frame 24 to avoid interference with the connecting frame 24. Optionally, the drainage channel 5 uses a cloth bag, and the cloth belt is easy to obtain and has low cost. Specifically, one end of the cloth bag is connected to the first mounting plate 31 and is opposite to the first avoidance hole 311, and the other end is connected to the second mounting plate 32. The second mounting plate 32 is provided with a third avoidance hole connected to the drainage channel 5, and the drainage channel 5 is connected to the recovery device through the third avoidance hole.
[0055] Optionally, a controller is further included, and the locking mechanism 1, the cleaning mechanism 2 and the blower mechanism are all electrically connected to the controller, and the controller can send signals to the locking mechanism 1, the cleaning mechanism 2 and the blower mechanism to automatically clean the coal sample container 100. In this embodiment, the controller is a PLC controller.
[0056] Optionally, a first detection member 6 is further included, and the first detection member 6 is arranged on the locking disk 11, and is used to detect whether a coal sample container 100 is placed on the locking disk 11. Further, the first detection member 6 is electrically connected to the controller, and is fixed on the locking disk 11 through the first fixing plate 113. The first detection member 6 can detect in real time whether a coal sample container 100 is placed on the locking disk 11 and send the detection result to the controller. If it is detected that a coal sample container 100 is placed on the locking disk 11, the controller drives the locking drive member 13 to lock the coal sample container 100 on the locking disk 11, and then the controller sends a signal to the cleaning mechanism 2 to clean the coal sample container 100. Optionally, the first detection member 6 includes but is not limited to a proximity switch, a micro switch, a travel switch, a photoelectric switch, a diffuse reflection sensor, etc.
[0057] It can be understood that, since the locking drive 13 is connected to the locking structure through the connecting rod structure, that is, the telescopic distance of the output end of the locking drive 13 can be converted into the moving distance of the first limit rod 121, the second limit rod 122 can be limitedly abutted with the coal sample containers 100 of different calibers by controlling the extended distance of the locking drive 13, thereby locking the coal sample container 100. Based on this, a plurality of limit switches are arranged at intervals on the telescopic path of the output end of the locking drive 13, and each limit switch corresponds to a coal sample container 100 of a caliber, thereby limiting the extended length of the locking drive 13 to lock the coal sample containers 100 of different calibers. The number and specific position of the limit switches are determined according to the caliber of the coal sample container 100 to be locked. For example, in this embodiment, two limit switches are arranged to respectively lock the coal sample containers 100 of 300 mm and 400 mm calibers. Furthermore, an identifier electrically connected to the controller is provided, and a specification label is provided on the coal sample container 100. The identifier can identify the specification label to determine the caliber and depth of the coal sample container 100. Optionally, the identifier is a camera.
[0058] In other embodiments, a measuring piece is provided on one side of the second limiting rod 122 facing the coal sample container 100, and the measuring piece is electrically connected to the controller to measure the pressure between the coal sample container 100 and the second limiting rod 122. When the pressure between the coal sample container 100 and the second limiting rod 122 reaches a preset value, it indicates that the coal sample container 100 is locked. Optionally, the measuring piece is a pressure sensor.
[0059] Similarly, a plurality of limit switches are provided on the lifting path of the cleaning brush 21, and different limit switches correspond to coal sample containers 100 of different depths. The controller can control the output end of the lifting drive 23 to extend and retract to the corresponding limit switch position according to the depth of the coal sample container 100, thereby limiting the lifting stroke of the cleaning brush 21 and preventing the cleaning brush 21 from rising excessively and damaging the bristles 212 at the top thereof.
[0060] Further, see Figure 7 , further comprising a second detection member 7, the second detection member 7 is electrically connected to the controller, and the second detection member 7 is used to detect the rotation speed of the locking disk 11. Specifically, the second detection member 7 detects the rotation speed of the locking disk 11 in real time and feeds back to the controller, and the controller calculates the relative rotation speed of the locking disk 11 and the cleaning brush 21 according to the rotation speeds of the locking disk 11 and the cleaning brush 21 (the rotation speed of the cleaning brush 21 is determined according to the rotation speed of the cleaning drive member 22), thereby determining whether the cleaning frequency meets the cleaning requirements. Specifically, if the relative rotation speed is not equal to 0, it means that the cleaning frequency meets the cleaning requirements. Optionally, the second detection member 7 is a speed sensor.
[0061] This embodiment also provides a method for cleaning a coal sample container, using the above-mentioned coal sample container cleaning device, comprising the following steps:
[0062] S1. Lock the coal sample container 100 to the locking disk 11 through the locking assembly 12, so that the inner cavity of the coal sample container 100 is opposite to the through hole 111 of the locking disk 11;
[0063] S2, driving the cleaning brush 21 upward to extend into the inner cavity of the coal sample container 100 until the cleaning brush 21 abuts against the bottom wall of the coal sample container 100;
[0064] S3, driving the locking disk 11 and the cleaning brush 21 to rotate, and driving the blower mechanism to blow hot air into the inner cavity of the coal sample container 100 to clean the coal sample container 100.
[0065] Specifically, step S1 includes:
[0066] S11. Place the coal sample container 100 with its mouth facing downward on a plurality of first limiting rods 121, and insert the second limiting rods 122 into the coal sample container 100. The first detection component 6 detects in real time whether a coal sample container 100 is placed on the locking disk 11. If so, the identifier identifies the specifications of the coal sample container 100 to determine the caliber and depth of the coal sample container 100.
[0067] S12, the controller sends a signal to the locking drive 13, and when the output end of the locking drive 13 is extended to the corresponding travel switch, it stops extending, so that the second limit rod 122 is limitedly abutted against the inner wall of the coal sample container 100, thereby locking the coal sample container 100 on the locking disk 11.
[0068] In step S2, the controller sends a signal to the lifting drive 23 to drive the cleaning brush 21 to rise until the output end of the lifting drive 23 is extended to the travel switch position at the corresponding depth. At this time, the cleaning brush 21 stops rising, and the bristles 212 on the top of the cleaning brush 21 abut against the bottom wall of the coal sample container 100.
[0069] In step S3, the rotating drive member 41 is started to drive the locking disk 11 to perform eccentric rotational motion, and the cleaning drive member 22 is started to drive the cleaning brush 21 to rotate, and the air outlet mechanism is started at the same time, so that the hot air generated by the air blowing mechanism is blown into the coal sample container 100 through the air holes 213 on the mounting cylinder 211, thereby cleaning the coal sample container 100; during the cleaning process, the second detection member 7 detects the rotation speed of the locking disk 11 in real time and feeds back to the controller, so as to determine whether the cleaning frequency meets the cleaning requirements, so as to adjust the rotation speed of the locking disk 11 and the cleaning brush 21 in time.
[0070] Obviously, the above embodiments of the present invention are merely examples for the purpose of clearly illustrating the present invention, and are not intended to limit the implementation methods of the present invention. For those skilled in the art, various obvious changes, readjustments and substitutions can be made without departing from the scope of protection of the present invention. It is not necessary and impossible to list all implementation methods here. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention shall be included in the scope of protection of the claims of the present invention.
Claims
1. A coal sample container cleaning device, characterized in that: include: A locking mechanism (1), the locking mechanism (1) comprising a locking disk (11) and a plurality of locking assemblies (12), the locking disk (11) being rotatable, and the rotation axis of the locking disk (11) not coinciding with its own axis, the locking disk (11) being provided with a through hole (111) along the axial direction, the plurality of locking assemblies (12) being arranged on the locking disk (11) at intervals along the circumferential direction, and coal sample containers (100) of different calibers being able to be locked to the locking disk (11) through the locking assemblies (12), so that the inner cavity of the coal sample container (100) is opposite to the through hole (111); The cleaning mechanism (2) comprises a cleaning brush (21) which can be raised and lowered, the cleaning brush (21) being able to rotate around its own axis, the rotation axis of the locking disk (11) being coincident with the axis of the cleaning brush (21), the cleaning brush (21) being arranged below the locking disk (11), and the cleaning brush (21) being able to extend into the coal sample container (100) through the through hole (111) to clean the coal sample container (100); A blower mechanism, wherein the blower mechanism can be in communication with the inner cavity of the coal sample container (100) so as to blow hot air into the coal sample container (100).
2. The coal sample container cleaning device according to claim 1, characterized in that: The locking disk (11) is provided with an installation cavity, and the locking assembly (12) comprises a first limiting rod (121) and a second limiting rod (122). One end of the first limiting rod (121) is movably arranged in the installation cavity along the radial direction, and the other end extends into the through hole (111). The second limiting rod (122) is arranged at one end of the first limiting rod (121) extending into the through hole (111). The edge of the container mouth of the coal sample container (100) can be limitedly abutted against the first limiting rod (121). By moving the first limiting rod (121), the second limiting rod (122) can be limitedly abutted against the side wall of the coal sample container (100), so as to lock the coal sample container (100) to the locking disk (11).
3. The coal sample container cleaning device according to claim 2, characterized in that: The locking mechanism (1) further comprises a locking drive (13) and a connecting rod structure, wherein the locking drive (13) is rotatably arranged on the locking disk (11), an output end of the locking drive (13) is rotatably connected to the connecting rod structure, an end of the first limiting rod (121) away from the second limiting rod (122) is rotatably connected to the connecting rod structure, and the locking drive (13) can drive a plurality of the first limiting rods (121) to move synchronously via the connecting rod structure.
4. The coal sample container cleaning device according to claim 3, characterized in that: The connecting rod structure comprises a first connecting rod (14) and a plurality of second connecting rods (15), wherein the first connecting rod (14) is annular and is rotatably arranged in the installation cavity along its own axis, and the second connecting rod (15) is arranged in a one-to-one correspondence with the locking assembly (12), one end of the second connecting rod (15) is rotatably connected to the first connecting rod (14), and the other end is rotatably connected to the first limiting rod (121), and the output end of the locking drive (13) is rotatably connected to the first connecting rod (14) to drive the first connecting rod (14) to rotate around its own axis.
5. The coal sample container cleaning device according to claim 4, characterized in that: The locking mechanism (1) also includes a guide assembly, which is arranged in the installation cavity and is arranged in multiple intervals along the circumference of the first connecting rod (14). The guide assembly includes two guide wheels (16) arranged at intervals, and the two guide wheels (16) jointly clamp the first connecting rod (14), and the first connecting rod (14) can be in rolling contact with the guide wheels (16).
6. The coal sample container cleaning device according to claim 2, characterized in that: A plurality of openings communicating with the mounting cavity are provided on the side wall of the locking disk (11), the openings being arranged in one-to-one correspondence with the locking assemblies (12), and the first limiting rod (121) extends through the openings into the through hole (111).
7. The coal sample container cleaning device according to claim 1, characterized in that: It also includes a mounting frame (3) and a driving assembly (4) arranged on the mounting frame (3), the driving assembly (4) including a rotating driving member (41), a driving rod (42) and a plurality of third connecting rods (43), one end of the driving rod (42) is connected to the output end of the rotating driving member (41), and the other end is rotationally connected to the locking disk (11), a plurality of third connecting rods (43) are arranged at intervals along the circumference of the locking disk (11), one end of the third connecting rod (43) is rotationally connected to the locking disk (11), and the other end is rotationally connected to the mounting frame (3), the rotating driving member (41) can drive the driving rod (42) to rotate to drive the locking disk (11) to rotate.
8. The coal sample container cleaning device according to claim 7, characterized in that: The cleaning mechanism (2) further comprises a cleaning drive member (22), a lifting drive member (23) and a connecting frame (24); the cleaning drive member (22) is arranged on the connecting frame (24) and an output end thereof is connected to the cleaning brush (21) so as to drive the cleaning brush (21) to rotate; the lifting drive member (23) is arranged on the mounting frame (3) and an output end thereof is connected to the connecting frame (24) so as to drive the cleaning brush (21) to rise and fall.
9. The coal sample container cleaning device according to any one of claims 1 to 8, characterized in that: It also comprises a first detection member (6), which is arranged on the locking disk (11) and is used to detect whether a coal sample container (100) is placed on the locking disk (11).
10. The coal sample container cleaning device according to any one of claims 1 to 8, characterized in that: It also includes a sewage discharge channel (5), the sewage discharge channel (5) is connected to the through hole (111), and the other end is connected to an external recovery device. The sewage discharge channel (5) is covered outside the cleaning brush (21), and the debris in the coal sample container (100) can be discharged to the recovery device through the sewage discharge channel (5).
Citation Information
Patent Citations
Mechanism for cleaning loading vessel for coal samples
CN113909240A
Cited By
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