Production equipment and process of sealing composite polymer protection drainage special-shaped sheet

By adopting production equipment and processes of anti-seepage membrane hot melt components and special-shaped sheet hot melt components in the polymer protective drainage special-shaped sheet production process, the existing production process is solved, the existing production process is complex, high cost and high noise is achieved, and the product strength and qualification rate are improved.

CN119526792AInactive Publication Date: 2025-02-28NANTONG HUWANG PLASTIC SCI & TECH DEV CO LTD
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Patent Information

Application Number
CN202510072172.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-17
Publication Date
2025-02-28
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The production process of existing polymer protective drainage special-shaped sheets is complex, with high cost, uneven artificial adhesion leads to stratification, low production efficiency and high noise, which affects the work efficiency of staff.

Method used

The production equipment and processes including anti-seepage hot melt assembly and special-shaped sheet hot melt assembly are adopted. The combination of the motor and the screw feed pipe is used to achieve simultaneous transport and melting of the special-shaped sheet and the anti-seepage membrane. The combination of four sets of pressing rollers and two sets of discharge machines is used to achieve integrated molding of the special-shaped sheet and the anti-seepage membrane, and the vibration-absorbing structure reduces noise.

Benefits of technology

It improves production efficiency, reduces process cumbersomeness and noise, enhances the material strength and adhesiveness of the product, improves the product pass rate, and reduces production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses production equipment and process of a sealing composite polymer protection drainage special-shaped sheet, and belongs to the technical direction of special-shaped sheet production, the production equipment comprises a first discharging machine and an anti-seepage film material roller assembly, the anti-seepage film material roller assembly comprises a first placing frame, a first anti-seepage film material pressing roller and a second anti-seepage film material pressing roller, the first placing frame is placed on the ground of a production workshop and located below the first discharging machine, the first impermeable film pressing roller is arranged on one side of the first placing frame, the second impermeable film pressing roller is arranged on the other side of the first placing frame, and the four sets of pressing rollers are used in cooperation with the two sets of discharging machines. The special-shaped sheet and the impermeable film can be integrally formed, additional manual adhesion and production line combination are not needed, the process complexity is reduced, the adhesion degree of the impermeable film and the special-shaped sheet can be improved, the situation that the special-shaped sheet and the impermeable film fall off due to improper manual adhesion is prevented, the product percent of pass can be improved, and meanwhile the production cost can be reduced.
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Description

Technical Field

[0001] The present invention belongs to the technical direction of special-shaped sheet production, and specifically relates to production equipment and process of sealing composite polymer protective drainage special-shaped sheets. Background Art

[0002] Polymer protective drainage special-shaped sheet is a new type of high-strength, high-modulus, lightweight and high-strength building board. It has the characteristics of high tensile strength, high compressive strength and low water absorption. Polymer protective drainage special-shaped sheet is widely used in anti-leakage projects of high-rise building roofs and underground garages. It can replace metal waterproofing rolls and modified asphalt waterproofing rolls, and is easy to construct. Polymer protective drainage special-shaped sheet has excellent drainage performance and can effectively reduce the penetration time and amount of water on the ground. The material is light in weight, easy to transport and carry, reduces the difficulty and cost of construction, and is recyclable Recyclable, environmentally friendly material, polymer protective drainage special-shaped sheets are made of high-density polyethylene (HDPE) produced by foundation or blow molding, and are pressed on geomembrane through a special process to form closed protruding truncated cone, columnar, and spherical crown shells to form a membrane or shell that is continuous, with three-dimensional space and a certain supporting stiffness, and liquids and gases can flow and discharge inside it. This is a functional material with many potential functions. Using this plate, it is very convenient to construct an overhead layer, and use the overhead layer to form drainage and exhaust channels, and also use the overhead layer to achieve the functions of sound insulation and vibration isolation.

[0003] The prior art often requires multiple production lines to cooperate in the process of pressing and forming. The special-shaped sheets and the anti-seepage membrane are first pressed and formed and then manually adhered. There are many production processes and the production cost is high. In addition, manual adhesion will result in uneven glue coating, which can easily lead to delamination of the polymer protective drainage special-shaped sheets. The production efficiency cannot be improved, and the noise generated during the production process is relatively large, which can easily affect the work efficiency of the staff in the workshop. Summary of the invention

[0004] The purpose of the present invention is to solve the problems raised in the above background technology by providing production equipment and process for existing device sealing composite polymer protective drainage special-shaped sheets.

[0005] In order to solve the above technical problems, the present invention provides the following technical solutions: production equipment and process for sealing composite polymer protective drainage special-shaped sheets, including an anti-seepage membrane hot-melt assembly, the anti-seepage membrane hot-melt assembly including a first placement seat, a first connecting frame, a first motor, a first feed pipe, a first spiral feed pipe, a first melting device, and a first discharger. The first placement seat is placed on the floor of a production workshop, the first connecting frame is fixedly mounted at one end of the first placement seat, the first spiral feed pipe is arranged on the first placement seat, the first motor is arranged at the other end of the first placement seat, one end of the first motor is connected to the first spiral feed pipe, the first discharger is arranged at the end of the first spiral feed pipe, the anti-seepage membrane material roller assembly includes a first placement frame, a first anti-seepage membrane pressing roller, a second anti-seepage membrane pressing roller, and a conveying roller. The first placement frame is placed on the floor of the production workshop and is located below the first discharger. The first anti-seepage membrane pressing roller is arranged on one side of the first placement frame, and the second anti-seepage membrane pressing roller is arranged on the other side of the first placement frame. A special-shaped sheet hot-melt assembly, a special-shaped sheet material roller assembly, and a gluing machine are also arranged on the floor of the production workshop.

[0006] The present invention further illustrates that the first feed pipe is fixedly installed on one side of the first spiral feed pipe, several groups of the first melting devices are installed on the first spiral feed pipe at intervals, the conveying roller is arranged on one side of the first anti-seepage membrane pressing roller, and the anti-seepage membrane material roller assembly and the anti-seepage membrane hot melt assembly are used in conjunction with each other.

[0007] The present invention further illustrates that the special-shaped sheet hot-melt assembly includes a second placement seat, a second connecting frame, a second motor, a second feed pipe, a second spiral feed pipe, a second melting device, and a second discharger. The second placement seat is placed on the floor of the production workshop, located on one side of the first placement seat, the second connecting frame is fixedly mounted at one end of the second placement seat, the second spiral feed pipe is arranged on the second placement seat, the second motor is arranged at the other end of the second placement seat, one end of the second motor is connected to the second spiral feed pipe, the second feed pipe is fixedly mounted on one side of the second spiral feed pipe, several groups of the second melting devices are installed at intervals on the second spiral feed pipe, and the second discharger is arranged at the end of the second spiral feed pipe.

[0008] The present invention further illustrates that the special-shaped sheet material roller assembly includes a second placement rack, a first special-shaped sheet pressing roller, and a second special-shaped sheet pressing roller. The second placement rack is placed on the floor of the production workshop and is located below the second discharging machine. The first special-shaped sheet pressing roller is arranged on one side of the second placement rack, and the second special-shaped sheet pressing roller is arranged on the other side of the second placement rack. The special-shaped sheet material roller assembly and the special-shaped sheet hot melt assembly are used in conjunction with each other.

[0009] The present invention further describes that the gluing machine is placed on one side of the special-shaped sheet material roller assembly.

[0010] The present invention further illustrates that a vibration damping structure is respectively provided on the two groups of placement seats, and is located below the tube bodies of the two groups of spiral feed pipes. The vibration damping structure includes a fixed seat, an air intake pipe, a hydraulic vibration damping rod, a vibration damping plate, and a gasket. The fixed seat is detachably mounted on the first placement seat, and a ventilation pipeline is built into the fixed seat. The air intake pipe is arranged on one side of the fixed seat and is connected to the ventilation pipeline built into the fixed seat. The two groups of hydraulic vibration damping rods are installed at both ends of the first placement seat at intervals, and the two groups of hydraulic vibration damping rods are also connected to the ventilation pipeline built into the fixed seat. The vibration damping plate is fixedly mounted on the ends of the two groups of hydraulic vibration damping rods, and the gasket is fixedly mounted on the vibration damping plate, and the gasket is made of soft silicone.

[0011] The present invention further describes that the anti-seepage membrane hot-melt assembly is placed on the floor of a production workshop.

[0012] The specific method is as follows: S1, the equipment program controls the anti-seepage membrane material roller assembly and the special-shaped sheet material roller assembly to start running, the first special-shaped sheet pressing roller rotates to the left, the second special-shaped sheet pressing roller rotates to the right, the second anti-seepage membrane pressing roller rotates to the left, and the first anti-seepage membrane pressing roller rotates to the right. At this time, the equipment program controls the second discharging machine to start, and the second discharging machine sprays the melted special-shaped sheet material onto the surface of the first special-shaped sheet pressing roller. The first special-shaped sheet pressing roller and the second special-shaped sheet pressing roller squeeze each other to press the special-shaped sheet into shape. The formed special-shaped sheet will be transported to the right to the second anti-seepage membrane pressing roller; S2, at this time, the equipment program controls the first discharging machine to spray the melted anti-seepage membrane on the second anti-seepage membrane nip roller, the first anti-seepage membrane nip roller and the second anti-seepage membrane nip roller squeeze each other, and press the anti-seepage membrane on the formed special-shaped sheet, so that the anti-seepage membrane and the special-shaped sheet are integrally formed into a polymer protective drainage special-shaped sheet; S3. The pressed polymer protective drainage special-shaped sheets will be conveyed to the gluing machine via the conveying roller for gluing coating. A layer of protective film will be adhered to the surface of the polymer protective drainage special-shaped sheets to prevent the polymer protective drainage special-shaped sheets from adhering to foreign objects during transportation, which is convenient for subsequent transportation and storage and ensures the product qualification rate.

[0013] Compared with the prior art, the beneficial effects achieved by the present invention are as follows: the present invention can simultaneously transport the special-shaped sheet material and the anti-seepage membrane material respectively through the coordinated use of two sets of motors and two sets of spiral feed pipes, thereby improving production efficiency and reducing the complexity of the process; in the process of transporting, the coordinated use of two sets of hydraulic damping rods can reduce the vibration amplitude of the two sets of spiral feed pipes during the transporting process, reduce the noise generated by the vibration, avoid excessive noise affecting the health of the staff, and prevent noise pollution from affecting the production efficiency of the staff; Through the coordinated use of two sets of melting devices, the materials can be melted at multiple levels and different temperatures during the conveying process, so that different material particles can be fused with each other, thereby improving the material strength of the anti-seepage membrane and special-shaped sheets and improving the melting efficiency; Through the coordinated use of four sets of pressing rollers and two sets of discharging machines, the special-shaped sheets and the anti-seepage membrane can be formed in one piece without additional manual adhesion, the production lines can be merged and the process complexity can be reduced, the adhesion between the anti-seepage membrane and the special-shaped sheets can be improved, and the special-shaped sheets and the anti-seepage membrane can be prevented from falling off due to inadequate manual adhesion, which can improve the product qualification rate, improve the factory's production efficiency, and reduce production costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings: Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is another perspective structural schematic diagram of the present invention; Figure 3 It is a schematic diagram of the hot-melt assembly of the anti-seepage membrane of the present invention; Figure 4 It is a schematic diagram of the anti-seepage membrane material roller assembly of the present invention; Figure 5 It is a schematic diagram of a special-shaped sheet hot-melt assembly of the present invention; Figure 6 is a schematic diagram of a special-shaped sheet roller assembly of the present invention; Figure 7 It is a schematic diagram of the integral molding pressing direction of the present invention; Figure 8 The present invention Figure 3 Schematic diagram of the vibration reduction structure in area A.

[0015] In the figure: 1, anti-seepage membrane hot-melt assembly; 11, first placement seat; 111, first connecting frame; 12, first motor; 13, first feed pipe; 14, first spiral feed pipe; 15, first melting device; 16, first discharge machine; 2. Anti-seepage membrane material roller assembly; 21. First placement rack; 22. First anti-seepage membrane pressing roller; 23. Second anti-seepage membrane pressing roller; 24. Conveying roller; 3. Hot-melt assembly for special-shaped sheets; 31. Second placement seat; 311. Second connecting frame; 32. Second motor; 33. Second feed pipe; 34. Second spiral feed pipe; 35. Second melting device; 36. Second discharger; 4. Profiled sheet material roller assembly; 41. Second placement rack; 42. First profiled sheet material pressing roller; 43. Second profiled sheet material pressing roller; 5. Gluing machine; 6. Vibration reduction structure; 61. Fixed seat; 611. Intake pipe; 62. Hydraulic vibration reduction rod; 63. Vibration reduction plate; 631. Gasket. DETAILED DESCRIPTION

[0016] The following is a further non-limiting detailed description of the technical solution of the present invention in conjunction with the preferred embodiments and the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0017] See also Figure 1-7 The present invention provides a technical solution: a production device and process for a sealing composite polymer protective drainage special-shaped sheet, including an anti-seepage membrane hot-melt assembly 1, the anti-seepage membrane hot-melt assembly 1 is placed on the floor of a production workshop, and the anti-seepage membrane hot-melt assembly 1 includes a first placement seat 11, a first connecting frame 111, a first motor 12, a first feed pipe 13, a first spiral feed pipe 14, a first melting device 15, and a first discharge machine 16; The first placement seat 11 is placed on the floor of the production workshop, the first connecting frame 111 is fixedly installed at one end of the first placement seat 11, the first spiral feed pipe 14 is arranged on the first placement seat 11, and is used to transport the anti-seepage membrane material. The first motor 12 is arranged at the other end of the first placement seat 11, and one end of the first motor 12 is connected to the first spiral feed pipe 14, and is used to provide electric drive for material transportation operation. The first feed pipe 13 is fixedly installed on one side of the first spiral feed pipe 14, and is used to transport the anti-seepage membrane material. Several groups of first melting devices 15 are installed at intervals on the first spiral feed pipe 14, and are used to cooperate with the equipment program to perform multi-level melting operations at different temperatures on the anti-seepage membrane material. The first discharger 16 is arranged at the end of the first spiral feed pipe 14, and is used to output the melted anti-seepage membrane material; The floor of the production workshop is also provided with an anti-seepage film material roller assembly 2, a special-shaped sheet hot-melt assembly 3, a special-shaped sheet material roller assembly 4, and a gluing machine 5; The anti-seepage membrane material roller assembly 2 includes a first placement frame 21, a first anti-seepage membrane material pressing roller 22, a second anti-seepage membrane material pressing roller 23, and a conveying roller 24; The first placement rack 21 is placed on the floor of the production workshop, and is located below the first discharging machine 16. The first impermeable membrane pressing roller 22 is arranged on one side of the first placement rack 21, and the second impermeable membrane pressing roller 23 is arranged on the other side of the first placement rack 21. The two sets of pressing rollers are used to cooperate in the impermeable membrane pressing operation. The conveying roller 24 is arranged on one side of the first impermeable membrane pressing roller 22, and is used to convey the pressed polymer protective drainage special-shaped sheet. The impermeable membrane material roller assembly 2 and the impermeable membrane hot melt assembly 1 are used in conjunction with each other for hot melt production of impermeable membranes. The special-shaped sheet hot-melt assembly 3 includes a second placement seat 31, a second connecting frame 311, a second motor 32, a second feed pipe 33, a second spiral feed pipe 34, a second melting device 35, and a second discharge machine 36; The second placement seat 31 is placed on the floor of the production workshop, located on one side of the first placement seat 11, the second connecting frame 311 is fixedly installed at one end of the second placement seat 31, the second spiral feed pipe 34 is arranged on the second placement seat 31, and is used to convey the special-shaped sheet material, the second motor 32 is arranged at the other end of the second placement seat 31, and one end of the second motor 32 is connected to the second spiral feed pipe 34, and is used to provide electric drive for material conveying operation, the second feed pipe 33 is fixedly installed on one side of the second spiral feed pipe 34, and is used to convey the material, and a plurality of groups of second melting devices 35 are installed at intervals on the second spiral feed pipe 34, and are used to cooperate with the equipment program to perform multi-level melting operations at different temperatures on the special-shaped sheet material, and the second discharger 36 is arranged at the end of the second spiral feed pipe 34, and is used to output the melted special-shaped sheet material; The special-shaped sheet material roller assembly 4 includes a second placement rack 41, a first special-shaped sheet pressing roller 42, and a second special-shaped sheet pressing roller 43. The second placement rack 41 is placed on the floor of the production workshop and is located below the second discharging machine 36. The first special-shaped sheet pressing roller 42 is arranged on one side of the second placement rack 41, and the second special-shaped sheet pressing roller 43 is arranged on the other side of the second placement rack 41. The two groups of pressing rollers are used to cooperate in the special-shaped sheet pressing operation. The special-shaped sheet material roller assembly 4 and the special-shaped sheet hot-melt assembly 3 are used in conjunction with each other to produce the special-shaped sheet by hot-melt, and the special-shaped sheet and the anti-seepage membrane are pressed together to form an integral body, thereby reducing the complexity of the production process. The glue machine 5 is placed on one side of the special-shaped sheet roller assembly 4, and is used to perform glue coating treatment on the integrally formed polymer protective drainage special-shaped sheet, so as to facilitate subsequent transportation and storage; The two groups of placement seats are also provided with a vibration reduction structure 6, which is located below the tube bodies of the two groups of spiral feed pipes. The vibration reduction structure 6 includes a fixed seat 61, an air intake pipe 611, a hydraulic vibration reduction rod 62, a vibration reduction plate 63, and a gasket 631. The fixed seat 61 is detachably mounted on the first placement seat 11. The fixed seat 61 is provided with a built-in ventilation pipeline (not shown in the figure). The air intake pipe 611 is arranged on one side of the fixed seat 61 and is connected to the built-in ventilation pipeline of the fixed seat 61 for conveying compressed air. The two groups of hydraulic vibration reduction rods 62 are installed at both ends of the first placement seat 11 at intervals. The two groups of hydraulic vibration reduction rods 62 are also connected to the built-in ventilation pipeline of the fixed seat 61. The vibration reduction plate 63 is fixedly mounted at the ends of the two groups of hydraulic vibration reduction rods 62 for reducing the noise generated during material transportation. The gasket 631 is fixedly mounted on the vibration reduction plate 63. The gasket 631 is made of soft silicone material, which can prevent the vibration reduction plate 63 and the tube bodies of the two groups of spiral feed pipes from colliding with each other to cause wear or scratches while reducing vibration. The above components are all powered by an external power supply in the production workshop, and the hydraulic damping rod 62 is extended and retracted by compressed air provided by an air supply pipeline in the external workshop; The above components are also equipped with equipment programs, which can control the start and stop of two sets of motors, the opening and closing of two sets of melting devices, the opening and closing of two sets of discharging machines, the opening and stopping of four sets of nip rollers, and the start and stop of the glue machine 5; Two groups of motors, two groups of melting devices, two groups of discharging machines, four groups of nip rollers and a gluing machine 5 are all connected with the equipment program signal.

[0018] Material conveying operation: When the staff needs to carry out the production operation of polymer protective drainage special-shaped sheets, the staff first turns on the power of the workshop, the equipment program starts, and the equipment program controls the operation of the two sets of motors. At this time, the staff turns on the material conveying device in the workshop, and the materials will be conveyed from the two sets of feeding pipes into the two sets of spiral conveying pipes respectively. The first spiral conveying pipe 14 conveys the anti-seepage membrane material, and the second spiral conveying pipe 34 conveys the special-shaped sheet material. At this time, the equipment program detects the rotation speed of the two sets of motors and compares it with the set value. The equipment program sets the rotation speed of the two sets of motors to V1, V2, and V3, V1 is the minimum value, and V3 is the maximum value. The air supply pressure of the workshop air supply pipeline is X1 and X2, X1 is the minimum value, and X2 is the maximum value. It can be modified according to specific production needs. When the equipment program controls the rotation speed of the two sets of motors to V1, the equipment program determines that the material conveying speed is slow at this time, and the two sets of spiral conveying pipes will not vibrate, and the noise generated is small, and there is no need to perform vibration reduction operation on them. When the equipment program controls the rotation speed of the two sets of motors to V2, the equipment program determines that the material conveying speed is medium at this time and is in normal production. In this state, the two spiral material conveying pipes will vibrate during the conveying process. The equipment program controls the air supply pipeline in the workshop to open, and the air supply pressure is X1. At this time, the compressed air enters the built-in ventilation pipeline of the fixed seat 61 from the air inlet pipe 611, and then is pumped into the two sets of hydraulic vibration damping rods 62. The two sets of hydraulic vibration damping rods 62 rise upward to make the gaskets 631 fit on the surfaces of the two sets of spiral material conveying pipes, and perform vibration and noise reduction operations on them to avoid excessive noise in the workshop affecting the staff. When the equipment program controls the speed of the two motors to be V3, the equipment program determines that this The material conveying speed is fast and the production is in a high-yield state. During the conveying process, the two sets of spiral conveying pipes will vibrate. The equipment program controls the opening of the workshop air supply pipeline, and the air supply pressure is X2. At this time, the compressed air enters the built-in ventilation pipeline of the fixed seat 61 from the air inlet pipe 611, and then is pumped into the two sets of hydraulic vibration damping rods 62. The two sets of hydraulic vibration damping rods 62 rise to the maximum value, so that the gasket 631 and the vibration damping plate 63 are closely attached to the surface of the two sets of spiral conveying pipes, and vibration and noise reduction operations are performed on them to avoid excessive noise in the workshop affecting the staff; By using two sets of motors in coordination with two sets of spiral feed pipes, special-shaped sheet materials and anti-seepage membrane materials can be transported separately at the same time, thereby improving production efficiency and reducing the complexity of the process. During the transportation process, the coordinated use of two sets of hydraulic vibration damping rods 62 can reduce the vibration amplitude of the two sets of spiral feed pipes during the transportation process, reduce the noise generated by the vibration, avoid excessive noise affecting the health of the staff, and prevent noise pollution from affecting the production efficiency of the staff.

[0019] Material melting operation: After completing the above operations, the conveyed material will pass through two groups of melting devices for multi-level heating and melting operations. The equipment program sets the melting temperatures to M1, M2, and M3, which can be modified according to specific production requirements. The equipment program sets the temperature of the first group of first melting devices 15 to M1, the temperature of the second group of first melting devices 15 to M2, and the temperature of the third group of first melting devices 15 to M3. During the conveying process, the anti-seepage membrane material in the first spiral conveying pipe 14 is subjected to multi-level melting operations at different temperatures, so that different material particles are fully melted, thereby improving the material strength of the anti-seepage membrane and the special-shaped sheet; Through the coordinated use of two sets of melting devices, the material can be melted at multiple levels and different temperatures during the conveying process, so that different material particles can be fused with each other, thereby improving the material strength of the anti-seepage membrane and special-shaped sheets and improving the melting efficiency.

[0020] One-piece molding operation: After completing the above operations, the equipment program controls the pressing operation. The specific steps are as follows: S1, the equipment program controls the anti-seepage membrane material roller assembly 2 and the special-shaped sheet material roller assembly 4 to start running, the first special-shaped sheet pressing roller 42 rotates to the left, the second special-shaped sheet pressing roller 43 rotates to the right, the second anti-seepage membrane pressing roller 23 rotates to the left, and the first anti-seepage membrane pressing roller 22 rotates to the right. At this time, the equipment program controls the second discharging machine 36 to start, and the second discharging machine 36 sprays the melted special-shaped sheet material onto the surface of the first special-shaped sheet pressing roller 42. The first special-shaped sheet pressing roller 42 and the second special-shaped sheet pressing roller 43 squeeze each other to press the special-shaped sheet into shape, and the formed special-shaped sheet will be transported to the second anti-seepage membrane pressing roller 23 to the right; S2, at this time, the equipment program controls the first discharging machine 16 to spray the melted impermeable membrane on the second impermeable membrane nip roller 23, and the first impermeable membrane nip roller 22 and the second impermeable membrane nip roller 23 squeeze each other to press the impermeable membrane on the formed special-shaped sheet, so that the impermeable membrane and the special-shaped sheet are integrally formed into a polymer protective drainage special-shaped sheet; S3. The pressed polymer protective drainage special-shaped sheet will be transported to the gluing machine 5 through the conveying roller 24 for gluing coating treatment, and a protective film will be adhered to the surface of the polymer protective drainage special-shaped sheet to prevent the polymer protective drainage special-shaped sheet from adhering to foreign matter during transportation, which is convenient for subsequent transportation and storage, and ensures the product qualification rate; Through the coordinated use of four sets of pressing rollers and two sets of discharging machines, the special-shaped sheets and the anti-seepage membrane can be formed in one piece without additional manual adhesion, the production lines can be merged and the process complexity can be reduced, the adhesion between the anti-seepage membrane and the special-shaped sheets can be improved, and the special-shaped sheets and the anti-seepage membrane can be prevented from falling off due to inadequate manual adhesion, which can improve the product qualification rate, improve the factory's production efficiency, and reduce production costs.

[0021] In the description of the present invention, it is necessary to understand that the terms "up", "down", "front", "back", "left", "right", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.

[0022] Finally, it should be pointed out that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them. Although the present invention has been described in detail with reference to the above embodiments, a person skilled in the art should understand that the technical solutions described in the above embodiments can still be modified, or some of the technical features can be replaced by equivalents, and these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A production device for sealing composite polymer protective drainage special-shaped sheets, comprising an anti-seepage membrane hot melt component (1), characterized in that: The anti-seepage membrane hot-melt assembly (1) comprises a first placement seat (11), a first connecting frame (111), a first motor (12), a first feed pipe (13), a first spiral feed pipe (14), a first melting device (15), and a first discharge machine (16); The first placement seat (11) is placed on the floor of the production workshop, the first connecting frame (111) is fixedly mounted on one end of the first placement seat (11), the first spiral material conveying pipe (14) is arranged on the first placement seat (11), the first motor (12) is arranged at the other end of the first placement seat (11), one end of the first motor (12) is connected to the first spiral material conveying pipe (14), and the first discharge machine (16) is arranged at the end of the first spiral material conveying pipe (14); The anti-seepage membrane material roller assembly (2) comprises a first placement frame (21), a first anti-seepage membrane material pressing roller (22), a second anti-seepage membrane material pressing roller (23), and a conveying roller (24); The first placement rack (21) is placed on the floor of the production workshop and is located below the first discharging machine (16); the first impermeable membrane pressing roller (22) is arranged on one side of the first placement rack (21); and the second impermeable membrane pressing roller (23) is arranged on the other side of the first placement rack (21); A special-shaped sheet hot-melt assembly (3), a special-shaped sheet material roller assembly (4), and a gluing machine (5) are also arranged on the floor of the production workshop.

2. The production equipment of the sealing composite polymer protective drainage special-shaped sheet according to claim 1 is characterized in that: The first feed pipe (13) is fixedly mounted on one side of the first spiral feed pipe (14), a plurality of groups of the first melting devices (15) are installed at intervals on the first spiral feed pipe (14), the conveying roller (24) is arranged on one side of the first impermeable membrane pressing roller (22), and the impermeable membrane material roller assembly (2) and the impermeable membrane hot melt assembly (1) are used in conjunction with each other.

3. The production equipment of the sealing composite polymer protective drainage special-shaped sheet according to claim 2 is characterized in that: The special-shaped sheet hot-melt assembly (3) comprises a second placement seat (31), a second connecting frame (311), a second motor (32), a second feed pipe (33), a second spiral feed pipe (34), a second melting device (35), and a second discharge machine (36); The second placement seat (31) is placed on the floor of the production workshop, located on one side of the first placement seat (11); the second connecting frame (311) is fixedly mounted on one end of the second placement seat (31); the second spiral feed pipe (34) is arranged on the second placement seat (31); the second motor (32) is arranged at the other end of the second placement seat (31); one end of the second motor (32) is connected to the second spiral feed pipe (34); the second feed pipe (33) is fixedly mounted on one side of the second spiral feed pipe (34); a plurality of groups of the second melting devices (35) are installed at intervals on the second spiral feed pipe (34); and the second discharge machine (36) is arranged at the end of the second spiral feed pipe (34).

4. The production equipment of the sealing composite polymer protective drainage special-shaped sheet according to claim 3 is characterized in that: The special-shaped sheet material roller assembly (4) comprises a second placement rack (41), a first special-shaped sheet pressing roller (42), and a second special-shaped sheet pressing roller (43); the second placement rack (41) is placed on the floor of a production workshop and is located below a second discharging machine (36); the first special-shaped sheet pressing roller (42) is arranged on one side of the second placement rack (41), and the second special-shaped sheet pressing roller (43) is arranged on the other side of the second placement rack (41); the special-shaped sheet material roller assembly (4) and the special-shaped sheet hot melt assembly (3) are used in conjunction with each other.

5. The production equipment of the sealing composite polymer protective drainage special-shaped sheet according to claim 4 is characterized in that: The gluing machine (5) is placed on one side of the special-shaped sheet roller assembly (4).

6. The production equipment of the sealing composite polymer protective drainage special-shaped sheet according to claim 5 is characterized in that: The two groups of placement seats are also provided with a vibration reduction structure (6) respectively, which is located below the tube bodies of the two groups of spiral feed pipes. The vibration reduction structure (6) comprises a fixed seat (61), an air intake pipe (611), a hydraulic vibration reduction rod (62), a vibration reduction plate (63), and a gasket (631). The fixed seat (61) is detachably mounted on the first placement seat (11). A ventilation pipeline is built into the fixed seat (61). The air intake pipe (611) is arranged on one side of the fixed seat (61) and is connected to the ventilation pipeline built into the fixed seat (61). The two groups of hydraulic vibration reduction rods (62) are installed at two ends of the first placement seat (11) at intervals. The two groups of hydraulic vibration reduction rods (62) are also connected to the ventilation pipeline built into the fixed seat (61). The vibration reduction plate (63) is fixedly mounted on the ends of the two groups of hydraulic vibration reduction rods (62). The gasket (631) is fixedly mounted on the vibration reduction plate (63). The gasket (631) is made of soft silicone.

7. The production equipment of the sealing composite polymer protective drainage special-shaped sheet according to claim 6 is characterized in that: The anti-seepage membrane hot-melt assembly (1) is placed on the floor of a production workshop.

8. A production process for a sealing composite polymer protective drainage special-shaped sheet, used for the production equipment for the sealing composite polymer protective drainage special-shaped sheet as claimed in claim 7, characterized in that: The specific method is as follows: S1, the equipment program controls the anti-seepage membrane material roller assembly (2) and the special-shaped sheet material roller assembly (4) to start operation, the first special-shaped sheet pressing roller (42) rotates to the left, the second special-shaped sheet pressing roller (43) rotates to the right, the second anti-seepage membrane pressing roller (23) rotates to the left, and the first anti-seepage membrane pressing roller (22) rotates to the right. At this time, the equipment program controls the second discharging machine (36) to start, and the second discharging machine (36) sprays the melted special-shaped sheet material onto the surface of the first special-shaped sheet pressing roller (42). The first special-shaped sheet pressing roller (42) and the second special-shaped sheet pressing roller (43) squeeze each other to press the special-shaped sheet into shape. The formed special-shaped sheet is transported to the right to the second anti-seepage membrane pressing roller (23); S2, at this time, the equipment program controls the first discharging machine (16) to spray the melted anti-seepage membrane onto the second anti-seepage membrane pressing roller (23), and the first anti-seepage membrane pressing roller (22) and the second anti-seepage membrane pressing roller (23) are pressed against each other to press the anti-seepage membrane onto the formed special-shaped sheet, so that the anti-seepage membrane and the special-shaped sheet are integrally formed into a polymer protective drainage special-shaped sheet; S3. The pressed polymer protective drainage special-shaped sheet is conveyed to the gluing machine (5) via the conveying roller (24) for gluing. A protective film is adhered to the surface of the polymer protective drainage special-shaped sheet to prevent the polymer protective drainage special-shaped sheet from adhering to foreign matter during the conveying process, thereby facilitating subsequent transportation and storage and ensuring the product qualification rate.

Citation Information

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