Automatic card packaging equipment
By designing automatic packaging equipment for certificate cards, the automated processing of film and base cards is realized, and the existing certificate card production process is solved, and the production efficiency is improved and labor intensity is reduced.
Patent Information
- Application Number
- CN202420793822.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-17
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-04-17
AI Technical Summary
The existing certificate and card production process is cumbersome and requires manual assistance, which increases labor intensity and affects production efficiency.
Design an automated card packaging equipment, including printers, welding stations, robots, etc., to realize automatic picking, printing, correction and welding packaging of film and base cards.
The steps for card production are simplified, manual assisted operations are reduced, labor intensity is reduced, and the efficiency of card production is improved.
Smart Images

Figure CN222572632U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of card making devices, in particular to an automatic card packaging device. Background Art
[0002] With the deepening of informatization construction, cards with information data and identification functions have emerged, and the demand is also increasing. Most cards with this function are composed of a base card and two layers of film materials on the front and back. The base card contains an information chip, and the film material can be painted with anti-counterfeiting patterns. The production process of the above-mentioned types of cards is generally to print identification information on two types of film materials through information input equipment, and then store them in categories. After the printing and processing of the two types of film materials are completed, the base card and the film material are taken separately for welding and packaging through welding equipment. The overall processing operation is relatively cumbersome, and the connection steps require manual assistance, which not only increases the labor intensity of the operator, but also affects the production efficiency of the card to a certain extent. Utility Model Content
[0003] The purpose of the utility model is to provide an automatic card packaging device, which can complete the printing of both front and back film materials, and pick up the film materials immediately after the printing process is completed, and cooperate with the base card for welding and packaging, thereby simplifying the production steps and solving the problems in the prior art.
[0004] The utility model solves the technical problem by adopting the following technical solution: the automatic card packaging equipment comprises a frame, a printer is arranged on one side of the frame, a card collection box is arranged on the other side of the frame, a welding station, a correction station, a base card material box assembly, a film material temporary storage station, a film material selection flipping mechanism and a film material conveying mechanism are installed on the frame in sequence, wherein the welding station is close to one side of the card collection box, and the film material conveying mechanism is close to one side of the printer, and a first manipulator and a second manipulator are also installed on the frame, the first manipulator can move between the film material temporary storage station, the base card material box assembly and the correction station, and the second manipulator can move between the correction station, the welding station and the base card material box assembly. The robot can move between the work station and the card collection box, the film material printed out by the printer can be transferred to the film material selection and turning mechanism through the film material conveying mechanism, the film material selection and turning mechanism can convey the film material that has not been turned over or has been turned over to the film material temporary storage station, the first robot can transfer the film material on the film material temporary storage station and the base card in the base card material box assembly to the correction station, the second robot can transfer the film material and base card that have passed the correction at the correction station to the welding station, the second robot can transfer the film material and base card that have failed the correction at the correction station to the welding station, the base card and the double-layer film material can be heat-sealed and welded, and the packaged card can be transferred to the card collection box.The film material selection flipping mechanism includes a flipping box and a return material frame, the flipping box is equipped with a rotatable film material guide frame, a first rotating shaft and a second rotating shaft arranged horizontally are provided in the flipping box, a first conveyor belt is installed between the first rotating shaft and the second rotating shaft, and a third rotating shaft, a fourth rotating shaft, a fifth rotating shaft and a sixth rotating shaft arranged horizontally are also provided in the flipping box, the third rotating shaft and the fourth rotating shaft, the fifth rotating shaft and the sixth rotating shaft are respectively located at both sides of the first conveyor belt, and a second conveyor belt is installed between the second rotating shaft, the third rotating shaft, the fourth rotating shaft, the fifth rotating shaft and the sixth rotating shaft, the second conveyor belt bypasses the bottom of the first conveyor belt, and the second conveyor belt is in close contact with the first conveyor belt, the second conveyor belt rotates synchronously in the opposite direction with the first conveyor belt, the first conveyor belt contacts the second conveyor belt on one side of the fourth rotating shaft to form a feeding channel, the first conveyor belt contacts the second conveyor belt on one side of the third rotating shaft to form a discharging channel, a first guide plate is provided on the upper side of the first rotating shaft, and the A second guide plate is provided on the upper side of the three rotating shafts, and the film material can enter the feed channel through the film material guide frame and the first guide plate. The turned film material is discharged from the discharge channel and enters the return material frame through the second guide plate and the film material guide frame. A paper pickup wheel is installed on the side of the return material frame close to the film material temporary storage station, and the paper pickup wheel can rotate forward or reverse. A pressing cylinder is installed on the side of the return material frame close to the flipping box, and a pressing plate is installed on the piston rod of the pressing cylinder. The film material guide frame rotates close to the return material frame When the film material guide frame rotates away from the return frame and the pressing cylinder drives the pressing plate to move downward, the reverse rotation of the paper picking wheel can drive the film material into the feed channel under the guidance of the pressing plate and the bottom of the film material guide frame. After the turned film is discharged from the discharge channel, it can re-enter the paper picking wheel position between the second guide plate and the bottom of the film material guide frame. A first motor and a second motor are installed on the turning box, the output shaft of the first motor is connected to the rotating shaft of the film material guide frame, the output shaft of the second motor is connected to the first rotating shaft, the end of the first rotating shaft extending out of the turning box is installed with the first gear and the first sprocket, the end of the fourth rotating shaft is installed with the second gear meshing with the first gear, the end of the second rotating shaft is installed with the second sprocket, a transmission chain is installed between the first sprocket and the second sprocket, the first rotating shaft and the second rotating shaft rotate synchronously in the same direction, the third rotating shaft, the fourth rotating shaft, the fifth rotating shaft and the sixth rotating shaft rotate synchronously in the same direction, the first rotating shaft and the fourth rotating shaft rotate synchronously in opposite directions, and the second conveyor belt rotates synchronously in opposite directions with the first conveyor belt. A chain tensioning mechanism is installed on the flip box, and the chain tensioning mechanism includes a fan-shaped plate. The axial position of the fan-shaped plate is installed on the flip box through a positioning bolt. An arc groove is also opened on the fan-shaped plate, and a clamping bolt is matched in the arc groove. A third sprocket and a fourth sprocket are also provided between the positioning bolt and the clamping bolt. The third sprocket and the fourth sprocket are respectively engaged with the two sides of the transmission chain.The flip box is provided with a belt tensioning mechanism, which includes an adjustment flap that can be lifted and lowered vertically on the flip box, a bearing seat matched with the rotating shaft is installed in the adjustment flap, a vertical displacement groove matched with the bearing seat is provided on the flip box, a positioning screw sleeve is provided on the upper part of the adjustment flap, a tensioning bolt is installed in the positioning screw sleeve, and the height position of the bearing seat in the vertical displacement groove can be adjusted by rotating the tensioning bolt. A feed bell mouth is provided in the return material frame, which is composed of a first inclined plate and a second inclined plate, the first inclined plate is located at the upper part of the second inclined plate, the film material guide frame can be rotated to the position of the large opening side of the feed bell mouth, a pickup wheel is installed at the position of the small opening side of the feed bell mouth, a pressure wheel is installed on the return material frame on the upper side of the pickup wheel, the pressure wheel can rotate close to or away from the pickup wheel, and a third motor is installed on the return material frame, and the output shaft of the third motor is connected to the rotating shaft of the pickup wheel. The press cylinder is installed on the first inclined plate, and the press plate is located between the first inclined plate and the second inclined plate. A tension spring is installed between the press plate and the cylinder body of the press cylinder, and the tension spring always has the tendency to pull the press plate away from the second inclined plate. A rotation avoidance groove that cooperates with the press plate is also provided on the film material guide frame. A rotatable pressure wheel frame is hingedly installed on the first inclined plate, and a paper pressing wheel is installed at one end of the pressure wheel frame. A clamping spring is installed between the other end of the pressure wheel frame and the first inclined plate, and the clamping spring always has the tendency to press the paper pressing wheel against the paper pickup wheel. A lifting cylinder is also installed on the first inclined plate, and a pressing plate is installed on the piston rod of the lifting cylinder. The pressing plate can overcome the elastic force of the clamping spring to allow the paper pressing wheel to rotate away from the paper pickup wheel. The base card material box assembly includes a base card material box, a base card support plate capable of vertical lifting is installed in the base card material box, a first manipulator can be lowered onto the base card support plate, a positioning and pulling mechanism is also installed between the base card material box and the frame, and the positioning and pulling mechanism can drive the base card material box to move in and out relative to the frame. A fourth motor is installed at the bottom of the base card material box, a vertically arranged screw rod is installed at the rear side of the base card material box, the output shaft of the fourth motor is connected to the rotating shaft of the screw rod, a support plate is provided at the bottom of the base card support plate, a lifting slot matching with the support plate is provided on the base card material box, a lifting block is provided at one end of the support plate passing through the lifting slot, a nut matching with the screw rod is installed on the lifting block, a lifting rail is installed at the rear side of the base card material box, and a lifting slider matching with the lifting rail is provided on the lifting block.The positioning and pulling mechanism includes a primary linear bearing mechanism arranged on one side of the base card material box, and a secondary linear bearing mechanism arranged on the other side of the base card material box, wherein the primary linear bearing mechanism includes a linear slide rail arranged on the frame, and a linear slider matching the linear slide rail is installed on the base card material box, and the secondary linear bearing mechanism includes a fixed folding plate arranged on the frame, and the bottom of the horizontal plate of the fixed folding plate is connected to the primary slide rail, and two groups of primary sliders are installed at the bottom of the primary slide rail, and the bottom of the two groups of primary sliders are connected to the secondary slide rail, and the bottom of the secondary slide rail is equipped with two groups of secondary sliders, and the two groups of secondary sliders are installed with the base card The material box is fixedly connected, wherein a primary limit plate is installed at the end of the primary slide rail, and the primary limit plate can limit the movement of the primary slider on the primary slide rail; a secondary limit plate is installed at the end of the secondary slide rail, and the secondary limit plate can limit the movement of the secondary slider on the secondary slide rail; a fifth motor is installed on the vertical plate of the fixed folding plate, a driving pulley is installed on the output shaft of the fifth motor, and a driven pulley is installed on the vertical plate of the fixed folding plate; a pull-out conveyor belt is installed between the driving pulley and the driven pulley, and the pull-out conveyor belt is fixedly connected to the two groups of secondary sliders. When the fifth motor is started, it can drive the base card material box to move in and out relative to the frame. A synchronous plate is installed between the two groups of secondary sliders and the pull-out conveyor belt, a detection rod is installed on the lower side of the synchronous plate, a sensor bracket is provided at the bottom of the vertical plate of the fixed folding plate, an origin position sensor and a second position sensor are installed at one end of the sensor bracket in the frame, and a first position sensor is installed at the other end of the sensor bracket. When the detection rod moves to the first position sensor, the base card material box is pulled out of the frame, when the detection rod moves to the origin position sensor, the base card material box enters the frame, and when the detection rod moves to the second position sensor, the base card material box enters the limit position in the frame. The film material conveying mechanism includes a support seat, a conveying frame is installed on the support seat, a plurality of groups of conveying rollers are installed in the conveying frame, and a conveying belt is installed on the outer periphery of the conveying roller, a sixth motor is provided in the conveying frame, a first conveying belt wheel is installed on the output shaft of the sixth motor, a second conveying belt wheel is installed at one end of the conveying roller extending out of the conveying frame, a conveying belt is installed between the first conveying belt wheel and the second conveying belt wheel, and a film material pressing roller is installed on the conveying frame near the film material selection flipping mechanism, and the film material pressing roller is arranged corresponding to the conveying roller. The conveyor belt is provided with leakage holes, and a fan is installed in the conveyor frame. A conveyor belt tensioning mechanism is installed between the conveyor roller and the conveyor frame, and the conveyor belt tensioning mechanism includes an indented groove provided on the conveyor frame, tensioning columns matched with the indented groove are installed at both ends of the conveyor roller, tensioning studs are installed in the indented grooves, through holes for the tensioning studs are provided on the tensioning columns, and tensioning nuts are installed on the outer periphery of the tensioning studs on the upper side of the tensioning columns, and rotating the tensioning nuts can push the conveyor roller to tighten the conveyor belt.
[0005] The positive effect of the utility model is that the automatic packaging equipment for ID cards described in the utility model includes a printer, an ID card collection box, a welding station, a correction station, a base card material box assembly, a film material temporary storage station, a film material selection and turning mechanism, a film material conveying mechanism and two groups of manipulators. The manipulators can realize the picking of film materials or base cards. The film materials printed by the printer can be transferred to the film material selection and turning mechanism through the film material conveying mechanism. The film material selection and turning mechanism can convey the film materials that have not been turned over or after being turned over to the film material temporary storage station. The first manipulator can transfer the film materials on the film material temporary storage station and the base cards in the base card material box assembly to the correction station. The second manipulator can transfer the qualified film materials and base cards on the correction station to the welding station. The welding station can perform heat sealing welding on the base card and the double-layer film material, and transfer the packaged ID card to the ID card collection box. The above device can complete the printing of both front and back film materials, and can be turned over as needed. After the film material is printed, it can be picked up immediately and welded and packaged with the base card. No additional manual assistance is required, which simplifies the production steps, reduces the labor intensity of the staff, and effectively improves the overall card production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0006] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0007] Figure 2 It is a structural schematic diagram of the utility model;
[0008] Figure 3 It is a structural diagram of the film material selection and turning mechanism;
[0009] Figure 4 It is a structural schematic diagram of the flip box;
[0010] Figure 5 It is a side view of the flip box;
[0011] Figure 6 It is a half-section view of the flip box;
[0012] Figure 7 yes Figure 6 A partial enlarged view of middle I;
[0013] Figure 8 yes Figure 5 A partial enlarged view of middle II;
[0014] Fig. 9 It is a structural diagram of the return rack;
[0015] Fig.10 It is a top view of the return rack;
[0016] Fig.11 This is the left view of the return rack;
[0017] Fig.12 It is the internal cross-sectional view of the return rack;
[0018] Fig.13 This is a schematic diagram of the state in which the film material guide frame feeds the unturned film material into the pickup wheel;
[0019] Fig.14 This is a schematic diagram of the state where the pickup wheel rotates in reverse to send the film material into the turning box;
[0020] Fig.15 This is a schematic diagram of the state where the turned over film material is fed back into the pickup wheel;
[0021] Fig.16 It is a structural schematic diagram of the base card material box assembly;
[0022] Fig.17 This is the rear view of the base card material box;
[0023] Fig.18 yes Fig.17 An enlarged view of the AA section view;
[0024] Fig.19 yes Fig.17 An enlarged view of the BB section view;
[0025] Fig. 20 It is a structural diagram of the positioning and pulling mechanism on both sides of the base card material box;
[0026] Fig.21 It is the front view of the positioning and pulling mechanism;
[0027] Fig. 22 yes Fig.21 An enlarged view of the CC section view;
[0028] Fig.23 yes Fig.21 Enlarged view of the DD section view;
[0029] Fig.24 It is a structural schematic diagram of the film material conveying mechanism;
[0030] Fig.25 yes Fig.24 An enlarged view of the EE section view;
[0031] Fig.26 yes Fig.24 A partial enlarged view of middle III;
[0032] Fig. 27 It is a structural schematic diagram in which no lifting cylinder is arranged on the pressure wheel frame. DETAILED DESCRIPTION
[0033] The utility model discloses an automatic card packaging device, such as Figure 1 and Figure 2 As shown, it includes a frame 1, which serves as the structure and installation basis of the overall equipment. A printer 10 is provided on one side of the frame 1, and a card collection box 11 is provided on the other side of the frame 1. The printer 10 can print relevant information on the film material, and the card made by the film material and the base card will eventually enter the card collection box 11 for unified collection.
[0034] The frame 1 is provided with a welding station 13, a correction station 14, a base card material box assembly 3, a film material temporary storage station 15, a film material selection and flipping mechanism 2 and a film material conveying mechanism 5 arranged in sequence. The welding station 13 is close to the card collection box 11, and the film material conveying mechanism 5 is close to the printer 10. The frame 1 is also provided with a first manipulator 16 and a second manipulator 17. The first manipulator 16 can move between the film material temporary storage station 15, the base card material box assembly 3 and the correction station 14, and the second manipulator 17 can move between the correction station 14, the welding station 13 and the card collection box 11.
[0035] The film material printed out by the printer 10 can be transferred to the film material selection and turning mechanism 2 through the film material conveying mechanism 5. The film material selection and turning mechanism 2 can convey the unturned or turned-over film material to the film material temporary storage station 15. The first manipulator 16 can transfer the film material on the film material temporary storage station 15 and the base card in the base card material box assembly 3 to the correction station 14. The second manipulator 17 can transfer the film material and the base card that have passed the correction at the correction station 14 to the welding station 13. The welding station 13 can perform heat sealing on the base card and the double-layer film material, and transfer the packaged card to the card collection box 11.
[0036] The film material conveying mechanism 5 can be an existing conveyor belt or conveyor roller, which can feed the printed film material into the film material selection and flipping mechanism 2. The film material selection and flipping mechanism 2 can be an existing card flipping mechanism or a flipping panel with an adsorption block, which can adsorb and fix the film material and flip it over, and can choose whether to flip the film material. The film material temporary storage station 15 can be a placement flat plate or a placement platform. After printing is completed, the film material that has been flipped over or the film material that has not been flipped over are sequentially fed into the station. The correction station 14 can be an adjustment platform equipped with three axial motors. After the base card or film material is placed on the station, the adaptive position calibration can be performed to facilitate subsequent welding and packaging. The welding station 13 can be a welding block that can be vertically lifted and lowered installed on the conveying frame. When the two film materials and the base card are transferred to the station in sequence, welding and packaging can be performed. The base card material box assembly 3 can be an existing material box, which contains base cards to be welded, and the card collection box 11 can be an existing temporary storage box, which is used to contain the cards that have been welded. The first manipulator 16 and the second manipulator 17 can both be devices that use a cross slide rail for power and a negative pressure suction joint for gripping, and can also be industrial manipulators with recognition cameras and three degrees of freedom, which can not only realize their own vertical lifting and movement, grip and place cards and film materials, but also complete the transfer of cards and film materials between various workstations.
[0037] The above-mentioned base card material box assembly 3, welding station 13, film material temporary storage station 15, correction station 14, and card collection box 11 can also be the card base material box, welding station, turnover station, positioning station, and finished product box in the printing and packaging all-in-one machine with a Chinese public patent and announcement number of "CN211441623U".
[0038] The above mechanism can realize the sequential printing of two kinds of film materials, the grabbing and assembling of the lower film material, the base card and the upper film material in batches, and finally complete the welding and packaging to realize the one-time production of the card.
[0039] When making film materials, printing is performed in the order of a lower film material and an upper film material, that is, the film material selection flipping mechanism 2 needs to perform flipping and non-flipping operations on the fed film materials in sequence. In order to achieve the above functions, Figure 3 As shown, the film material selection flipping mechanism 2 includes a flipping box 20 and a return material rack 21, wherein the flipping box 20 can realize the flipping function of the film material, and the return material rack 21 can select whether to send the film material into the flipping box 20. The film material that the return material rack 21 directly sends to the film material temporary storage station 15 is an unturned film material, and the film material that enters the flipping box 20 and is then sent to the film material temporary storage station 15 by the return material rack 21 is a turned film material.
[0040] like Figure 4-8As shown, a rotatable film material guide frame 22 is installed on the turning box 20, and the film material guide frame 22 can guide the film material. According to the position of the film material guide frame 22 itself, the film material can be directly sent to the film material temporary storage station 15, or it can first enter the turning box 20 and be turned over before being sent to the film material temporary storage station 15.
[0041] In order to realize the film material turning function in the turning box 20, a first rotating shaft 23 and a second rotating shaft 24 are arranged horizontally in the turning box 20, and a first conveyor belt 25 is installed between the first rotating shaft 23 and the second rotating shaft 24. A third rotating shaft 26, a fourth rotating shaft 27, a fifth rotating shaft 28 and a sixth rotating shaft 29 are also arranged horizontally in the turning box 20, and the third rotating shaft 26, the fourth rotating shaft 27, the fifth rotating shaft 28 and the sixth rotating shaft 29 are respectively located at both sides of the first conveyor belt 25. A second conveyor belt 210 is installed between the second rotating shaft 24, the third rotating shaft 26, the fourth rotating shaft 27, the fifth rotating shaft 28 and the sixth rotating shaft 29, and the second conveyor belt 210 bypasses the bottom of the first conveyor belt 25, and the second conveyor belt 210 is in close contact with the first conveyor belt 25.
[0042] The second conveyor belt 210 rotates synchronously with the first conveyor belt 25 in the opposite direction, so that the film material between the two conveyor belts can be turned over by squeezing and clamping each other. The first conveyor belt 25 contacts the second conveyor belt 210 on the side of the fourth rotating shaft 27 to form a feeding channel, and the first conveyor belt 25 contacts the second conveyor belt 210 on the side of the third rotating shaft 26 to form a discharging channel.
[0043] A first guide plate 211 is provided on the upper side of the first rotating shaft 23, and a second guide plate 212 is provided on the upper side of the third rotating shaft 26. The film material can enter the feed channel through between the film material guide frame 22 and the first guide plate 211. The turned film material is discharged from the discharge channel and enters the return frame 21 through the second guide plate 212 and the film material guide frame 22.
[0044] like Figure 9-12 As shown, a paper pickup wheel 213 is installed on one side of the return rack 21 close to the film material temporary storage station 15. The paper pickup wheel 213 can rotate forward or reverse, and serves as a power mechanism for feeding the film material. When the paper pickup wheel 213 rotates forward, the film material can be fed into the film material temporary storage station 15. When the paper pickup wheel 213 reverses, the film material can be fed into the turning box 20 for turning operation.
[0045] In order to realize the guidance of two different conveying states of the film material, a pressing cylinder 214 is installed on the side of the return material rack 21 close to the flipping box 20, and a pressing plate 215 is installed on the piston rod of the pressing cylinder 214. When the film material guide rack 22 rotates close to the return material rack 21, the film material can enter the position of the paper pickup wheel 213 through the film material guide rack 22, and the forward rotation of the paper pickup wheel 213 can drive the film material to enter the film material temporary storage station 15 without flipping. When the film material guide rack 22 rotates away from the return material rack 21 and the pressing cylinder 214 drives the pressing plate 215 to move downward, the reverse rotation of the paper pickup wheel 213 can drive the film material to enter the feed channel under the guidance of the pressing plate 215 and the bottom of the film material guide rack 22. After the film material is flipped and discharged from the discharge channel, it can re-enter the position of the paper pickup wheel 213 between the second guide plate 212 and the bottom of the film material guide rack 22.
[0046] When the film material selection turning mechanism 2 is used to convey the film material that does not need to be turned over, Fig.13 As shown, at this time, the film material guide frame 22 rotates close to the position of the return material frame 21, and the pressure plate 215 is located at the upper side of the return material frame 21. The film material enters the return material frame 21 through the upper part of the film material guide frame 22, and the paper pickup wheel 213 rotates forward to drive the film material forward until the film material completely enters the film material temporary storage station 15.
[0047] When the film material needs to be turned over, the above conveying process is carried out until the film material enters the position of the pickup wheel 213, and then the pickup wheel 213 rotates forward to clamp the film material and stops rotating. Fig.14 As shown, the film material guide frame 22 rotates away from the return frame 21, and at the same time, the pressing cylinder 214 drives the pressing plate 215 to move downward, the pressing plate 215 and the bottom of the film material guide frame 22 form a guide, and the paper pickup wheel 213 rotates in the opposite direction, driving the film material into the feeding channel between the film material guide frame 22 and the first guide plate 211.
[0048] After entering the feed channel, it is clamped and fed between the two conveyor belts, and then discharged from the discharge channel. In the channel formed between the second guide plate 212 and the bottom of the film material guide frame 22, it is fed again to the position of the paper pickup wheel 213 in the return frame 21, as shown in FIG. Fig.15 As shown, the forward rotation of the pickup wheel 213 can deliver the film material after turning over to the film material temporary storage station 15.
[0049] The film material selection flipping mechanism 2 follows the above-mentioned operation process steps, and can realize the interval operation of not flipping and flipping the film material, and is suitable for the two film material operations of the upper film and the lower mold. After the printing of the lower mold is completed, it can be placed in the welding station 13 after calibration by the robot arm, and then the calibrated base card is placed on the lower mold, and then the calibrated upper mold is placed on the base card, and the assembly is completed in sequence, and subsequent welding and packaging are carried out.
[0050] Furthermore, in order to realize the rotation drive of the film material guide frame 22 and the synchronous reverse rotation of the first conveyor belt 25 and the second conveyor belt 210, the flipping box 20 is installed with a first motor 216 and a second motor 217, the output shaft of the first motor 216 is connected to the rotating shaft of the film material guide frame 22, and the output shaft of the second motor 217 is connected to the first rotating shaft 23. The first motor 216 can drive the film material guide frame 22 to rotate close to or away from the return frame 21 when it is started, so as to realize the guidance of flipping or not flipping the film material.
[0051] One end of the first rotating shaft 23 extending out of the flip box 20 is installed with the first gear 218 and the first sprocket 219, the end of the fourth rotating shaft 27 is installed with the second gear 220 meshing with the first gear 218, the end of the second rotating shaft 24 is installed with the second sprocket 221, and a transmission chain 222 is installed between the first sprocket 219 and the second sprocket 221. The first rotating shaft 23 and the second rotating shaft 24 rotate synchronously in the same direction, the third rotating shaft 26, the fourth rotating shaft 27, the fifth rotating shaft 28 and the sixth rotating shaft 29 rotate synchronously in the same direction, the first rotating shaft 23 and the fourth rotating shaft 27 rotate synchronously in opposite directions, and the second conveyor belt 210 and the first conveyor belt 25 rotate synchronously in opposite directions.
[0052] After the second motor 217 is started, the first rotating shaft 23 and the second rotating shaft 24 rotate synchronously in the same direction through the power transmission of the transmission chain 222, and rotate in the opposite direction through the engagement of the gears, so that the second conveyor belt 210 on the third rotating shaft 26, the fourth rotating shaft 27, the fifth rotating shaft 28 and the sixth rotating shaft 29 rotate synchronously in the opposite direction relative to the first conveyor belt 25, thereby realizing the turning over operation of the film material.
[0053] Furthermore, in order to achieve tensioning of the transmission chain 222 and ensure normal transmission of power, a chain tensioning mechanism is installed on the flip box 20, and the chain tensioning mechanism includes a fan-shaped plate 223, and the axial position of the fan-shaped plate 223 is installed on the flip box 20 through a positioning bolt 224. An arc groove 225 is also opened on the fan-shaped plate 223, and a clamping bolt 226 is fitted in the arc groove 225. A third sprocket 227 and a fourth sprocket 228 are also provided between the positioning bolt 224 and the clamping bolt 226. The third sprocket 227 and the fourth sprocket 228 are respectively meshed with the two sides of the transmission chain 222.
[0054] The positioning bolt 224 serves as the rotation center of the sector plate 223 and remains relatively stationary. By loosening the clamping bolt 226, the sector plate 223 can be rotated and adjusted under the guidance of the arc groove 225. The third sprocket 227 and the fourth sprocket 228 on both sides of the transmission chain 222 rotate and tighten the chain to avoid transmission problems caused by the chain being too loose.
[0055] Furthermore, in order to achieve the tensioning of the two conveyor belts in the flip box 20, a conveyor belt tensioning mechanism is installed on the flip box 20, and the conveyor belt tensioning mechanism includes an adjusting folding plate 229 that can be vertically lifted and lowered on the flip box 20, a bearing seat 230 matched with the rotating shaft is installed in the adjusting folding plate 229, and a vertical shifting groove 231 matched with the bearing seat 230 is opened on the flip box 20. The adjusting folding plate 229 can drive the bearing seat 230 and the internal rotating shaft to vertically lift and lower in the vertical shifting groove 231, thereby tightening the transmission belt.
[0056] In order to adjust the vertical position of the adjusting folding plate 229, a positioning screw sleeve 232 is also provided on the upper part of the adjusting folding plate 229, and a tensioning bolt 233 is installed in the positioning screw sleeve 232. The screw rod of the tensioning bolt 233 is tightened on the horizontal plate of the adjusting folding plate 229. Rotating the tensioning bolt 233 can adjust the height position of the bearing seat 230 in the vertical displacement groove 231.
[0057] Furthermore, in order to facilitate the film material to be fed to the position of the pickup wheel 213 via the film material guide frame 22, a feeding bell mouth is provided in the return material frame 21, and the feeding bell mouth is composed of a first inclined plate 234 and a second inclined plate 235, and the first inclined plate 234 is located on the upper part of the second inclined plate 235. The film material guide frame 22 can rotate to a position on the large opening side of the feeding bell mouth, and can also rotate away from the large opening side of the feeding bell mouth.
[0058] When the film material does not need to be turned over and is directly sent to the temporary storage position, the film material guide frame 22 rotates and aligns with the large opening side of the feed bell mouth, and the film material will directly enter the position of the pickup wheel 213, and the forward rotation will send the unturned film material to the temporary storage position. When the film material needs to be turned over, after the film material is sent to the pickup wheel 213, the film material guide frame 22 rotates away from the position of the large opening side of the feed bell mouth, and the pressure plate 215 is lowered accordingly, and the pickup wheel 213 rotates in the opposite direction. The film material guide frame 22 will guide the retreating film material, allowing the film material to enter the flipping box 20 for subsequent flipping operations.
[0059] A pickup wheel 213 is installed at one side of the small opening of the feed bell mouth, and a pressure wheel 236 is installed on the return frame 21 on the upper side of the pickup wheel 213. Through the squeezing and relative rotation of the pickup wheel 213 and the pressure wheel 236, the film material can be clamped and transported. The pressure wheel 236 can rotate close to or away from the pickup wheel 213, and a third motor 237 is installed on the return frame 21. The output shaft of the third motor 237 is connected to the rotating shaft of the pickup wheel 213. When the third motor 237 is started, it can drive the pickup wheel 213 to rotate forward or reverse, thereby transporting the film material.
[0060] In order not to affect the forward conveying of the film material in the feeding bell mouth, and the reverse conveying into the turning box 20, the press cylinder 214 is installed on the first inclined plate 234, and the press plate 215 is located between the first inclined plate 234 and the second inclined plate 235. A tension spring 238 is installed between the press plate 215 and the cylinder body of the press cylinder 214. The tension spring 238 always has the tendency to pull the press plate 215 away from the second inclined plate 235. The extension of the piston rod of the press cylinder 214 can overcome the elastic force of the tension spring 238 to move the press plate 215 downward. The setting of the tension spring 238 allows the press plate 215 to move up and reset in time, and will not interfere with the subsequent conveying of the film material.
[0061] The pressing plate 215 and the rotated film material guide frame 22 can form a guide for the film material to enter the turning box 20. In order to avoid interference between the pressing plate 215 and the film material guide frame 22 during rotation, a rotation avoidance groove 239 that cooperates with the pressing plate 215 is also provided on the film material guide frame 22.
[0062] When the film material is blocked between the pickup wheel 213 and the pressure wheel 236, the machine can be stopped and the pressure wheel 236 can be adjusted to rotate away from the pickup wheel 213, the film material can be manually taken out, and then the pressure wheel 236 can be readjusted to rotate closer to the pickup wheel 213 to ensure the normal transportation of the subsequent film material.
[0063] To achieve the above function, a rotatable pressing wheel frame 240 is hingedly mounted on the first inclined plate 234, a pressing wheel 236 is mounted on one end of the pressing wheel frame 240, and a pressing spring 241 is mounted between the other end of the pressing wheel frame 240 and the first inclined plate 234, and the pressing spring 241 always has a tendency to press the pressing wheel 236 against the pickup wheel 213. The pickup wheel 213 and the pressing wheel 236 can always remain in a closed state under the action of the pressing spring 241, and can float elastically according to the thickness of the film material itself.
[0064] Furthermore, in order to allow the paper pressing wheel 236 to rotate away from the paper picking wheel 213, a lifting cylinder 242 is also installed on the first inclined plate 234, and a pressing plate 243 is installed on the piston rod of the lifting cylinder 242. When the piston rod of the lifting cylinder 242 is extended, the pressing plate 243 can overcome the elastic force of the clamping spring 241 to allow the paper pressing wheel 236 to rotate away from the paper picking wheel 213. In the actual long-term test box improvement, the lifting cylinder 242 can also be cancelled. When the lifting cylinder 242 is not set, a blowing nozzle fixing seat can also be installed at the original mounting seat position to blow high-pressure gas to the film material at the bottom position to prevent the film material from warping upward during the transportation process, so that the film material can enter the next process according to the preset track.
[0065] Furthermore, in order to realize the storage in the base card material box assembly 3, and after taking out a part of the base cards, the base cards located at the bottom of the base card material box assembly 3 can be moved up and fed in, such as Fig.16 and Fig.17 As shown, the base card material box assembly 3 includes a base card material box 30, in which a base card pallet 31 capable of vertical lifting is installed, and the base card pallet 31 is used to place stacks of base cards to be welded. The first manipulator 16 can be lowered onto the base card pallet 31, and the base card pallet 31 can drive the base cards thereon to be lifted and lowered synchronously to ensure that the first manipulator 16 can take the base cards on the base card pallet 31.
[0066] In order to facilitate the extraction of the base card material box 30 and the replenishment of the base cards in the base card material box 30, a positioning and pulling mechanism is further installed between the base card material box 30 and the frame 1, and the positioning and pulling mechanism can drive the base card material box 30 to move in and out relative to the frame 1, wherein the positioning and pulling mechanism can be a guide rail slider mechanism on both sides of the existing drawer, and at the same time have a driving motor to realize the automatic pulling of the base card material box 30, and can also be a matching guide sleeve and guide rod, and the automatic pulling of the base card material box 30 is realized by an electric push rod.
[0067] Furthermore, in order to realize the vertical lifting of the base card support plate 31, as Fig.18 and Fig.19 As shown, a fourth motor 32 is installed at the bottom of the base card material box 30, a vertically arranged screw rod 33 is installed at the rear side of the base card material box 30, and the output shaft of the fourth motor 32 is connected to the rotating shaft of the screw rod 33. A support plate 34 is provided at the bottom of the base card support plate 31, and a lifting groove 35 matching with the support plate 34 is provided on the base card material box 30. A lifting block 36 is provided at one end of the support plate 34 passing through the lifting groove 35, and a screw nut 37 matching with the screw rod 33 is installed on the lifting block 36. A lifting rail 38 is installed at the rear side of the base card material box 30, and a lifting slider 39 matching with the lifting rail 38 is provided on the lifting block 36.
[0068] After the fourth motor 32 is started, it can drive the screw rod 33 to rotate, thereby realizing the vertical movement of the nut 37 and the lifting block 36. The matching lifting rail 38 and lifting slider 39, support plate 34 and lifting groove 35 can provide necessary guidance for the vertical lifting of the base card tray 31, ensuring the stable vertical lifting of the base card tray 31 in the base card material box 30.
[0069] Furthermore, in order to ensure the stability of the base card material box 30 during the pulling process and avoid shaking when pulling the base card material box 30, the positioning and pulling mechanism includes a primary linear bearing mechanism arranged on one side of the base card material box 30, and a secondary linear bearing mechanism arranged on the other side of the base card material box 30.
[0070] like Figure 20-23As shown, the primary linear bearing mechanism includes a linear slide 310 provided on the frame 1, and a linear slider 311 matched with the linear slide 310 is installed on the base card material box 30. The secondary linear bearing mechanism includes a fixed folding plate 312 provided on the frame 1, and the bottom of the horizontal plate of the fixed folding plate 312 is connected to a primary slide 313, and two groups of primary sliders 314 are matched and installed at the bottom of the primary slide 313. The bottom of the two groups of primary sliders 314 is connected to a secondary slide 315, and the bottom of the secondary slide 315 is matched and installed with two groups of secondary sliders 316, and the two groups of secondary sliders 316 are fixedly connected to the base card material box 30.
[0071] A primary limiting plate 317 is installed at the end of the primary slide rail 313, and the primary limiting plate 317 can limit the movement of the primary slider 314 on the primary slide rail 313. A secondary limiting plate 318 is installed at the end of the secondary slide rail 315, and the secondary limiting plate 318 can limit the movement of the secondary slider 316 on the secondary slide rail 315. The setting of the limiting plate can prevent the slider from moving off on the slide rail.
[0072] A fifth motor 319 is installed on the vertical plate of the fixed folding plate 312, a driving pulley 320 is installed on the output shaft of the fifth motor 319, a driven pulley 321 is installed on the vertical plate of the fixed folding plate 312, a pull-out conveyor belt 322 is installed between the driving pulley 320 and the driven pulley 321, the pull-out conveyor belt 322 is fixedly connected to the two sets of secondary sliders 316, and the fifth motor 319 can drive the base card material box 30 to move in and out relative to the frame 1 when it is started.
[0073] The two sets of sliders can increase the length spacing of the overall sliding mechanism, which not only improves the stability of the base card material box 30 during the sliding process, but also improves the load-bearing strength of the secondary linear bearing mechanism, and also extends the pulling length of the base card material box 30 to a certain extent, making it easier to supplement or replace the base cards later.
[0074] Furthermore, in order to achieve the forward and backward movement limit of the base card material box 30 during the pulling process, a synchronization plate 323 is installed between the two sets of secondary sliders 316 and the pulling conveyor belt 322, and a detection rod 324 is installed on the lower side of the synchronization plate 323. The detection rod 324 can move synchronously with the base card material box 30. By measuring the position of the detection rod 324 in real time, the pulling limit of the base card material box 30 can be achieved by controlling the fifth motor 319.
[0075] A sensor bracket 325 is provided at the bottom of the vertical plate of the fixed folding plate 312. An origin position sensor 326 and a second position sensor 327 are installed at one end of the sensor bracket 325 in the frame 1, and a first position sensor 328 is installed at the other end of the sensor bracket 325. When the detection rod 324 moves to the first position sensor 328, the base card material box 30 is drawn out of the frame 1, when the detection rod 324 moves to the origin position sensor 326, the base card material box 30 enters the inside of the frame 1, and when the detection rod 324 moves to the second position sensor 327, the base card material box 30 enters the limit position in the frame 1.
[0076] Under the joint guiding action of the primary linear bearing mechanism and the secondary linear bearing mechanism, the base card material box 30 can be stably pulled and moved on the frame 1. The fifth motor 319 is started to drive the pull-out conveyor belt 322 to rotate, and the secondary slider 316 moves synchronously, so that the base card material box 30 can be pulled out relative to the frame 1, and subsequent base card replenishment operations can be performed. After the base card replenishment is completed, the fifth motor 319 is reversed to drive the base card material box 30 into the frame 1 for subsequent use by the manipulator. During the pulling process, the origin position sensor 326, the first position sensor 328 and the second position sensor 327 can realize the movement monitoring limit of the base card material box 30 to avoid derailment.
[0077] Furthermore, in order to be able to transport the film material printed by the printer 10 to the film material selection and flipping mechanism 2, as shown in FIG. Fig.24 and 25 As shown, the film material conveying mechanism 5 includes a support seat 50, a conveying frame 51 is installed on the support seat 50, a plurality of groups of conveying rollers 52 are installed in the conveying frame 51, and a conveying belt 53 is installed on the outer periphery of the conveying roller 52. The conveying belt 53 is located between the outlet of the printer 10 and the inlet of the film material selection and flipping mechanism 2, and the film material can be transferred on the conveying belt 53.
[0078] In order to realize the rotational drive of the conveyor belt 53, a sixth motor 54 is provided in the conveyor frame 51, and a first conveyor pulley 55 is installed on the output shaft of the sixth motor 54. A second conveyor pulley 56 is installed at one end of the conveying roller 52 extending out of the conveyor frame 51, and a conveying belt 57 is installed between the first conveyor pulley 55 and the second conveyor pulley 56. When the sixth motor 54 is started, it can drive the conveyor belt 53 to rotate, thereby realizing the conveyance of the film material thereon.
[0079] A film material pressing roller 58 is installed on the conveying frame 51 near the side of the film material selection and turning mechanism 2. The film material pressing roller 58 is arranged corresponding to the conveying roller 52. The film material enters the film material selection and turning mechanism 2 between the film material pressing roller 58 and the conveyor belt 53. The setting of the film material pressing roller 58 can perform preliminary pressure on the film material and prevent the film material from falling from the conveyor belt 53.
[0080] The conveyor belt 53 is provided with a leakage hole 59, and the conveyor frame 51 is installed with a fan 510, which can blow air upwards. The setting of the leakage hole 59 can prevent the film material from being stuck on the conveyor belt 53 due to static electricity and cannot fall off, thereby ensuring that the film material can be transported to the film material selection and turning mechanism 2.
[0081] Furthermore, in order to achieve the tensioning of the conveyor belt 53, a conveyor belt tensioning mechanism is installed between the conveyor roller 52 and the conveyor frame 51, such as Fig.26 As shown, the conveyor belt tensioning mechanism includes an indented groove 511 provided on the conveying frame 51, tensioning columns 512 matching the indented groove 511 are installed at both ends of the conveying roller 52, tensioning studs 513 are installed in the indented groove 511, and a through hole for the tensioning studs 513 is provided on the tensioning column 512, and a tensioning nut 514 is installed on the outer periphery of the tensioning stud 513 on the upper side of the tensioning column 512, and rotating the tensioning nut 514 can push the tensioning column 512 to move closer to the conveying belt 57, that is, push the conveying roller 52 to tighten the conveying belt 57, and then the conveying belt 57 is tightened by rotating the tensioning nut 514, thereby ensuring the normal rotation of the conveying belt 57 and completing the normal conveying of the film material.
[0082] The technical solution of the present invention is not limited to the scope of the embodiments described in the present invention. The technical contents not described in detail in the present invention are all known technologies.
Claims
1. An automatic card packaging device, characterized in that: The invention comprises a frame (1), a printer (10) is arranged on one side of the frame (1), and a card collection box (11) is arranged on the other side of the frame (1). A welding station (13), a correction station (14), a base card material box assembly (3), a film material temporary storage station (15), a film material selection and flipping mechanism (2) and a film material conveying mechanism (5) are arranged in sequence on the frame (1), wherein the welding station (13) is close to one side of the card collection box (11), and the film material conveying mechanism (5) is close to one side of the printer (10). A first manipulator (16) and a second manipulator (17) are also installed on the frame (1), wherein the first manipulator (16) can move between the film material temporary storage station (15), the base card material box assembly (3) and the correction station (14), and the second manipulator (17) can move between the correction station (14), the welding station (13) and the base card material box assembly (3). ) and a card collection box (11); the film material printed by the printer (10) can be transferred to the film material selection and flipping mechanism (2) through the film material conveying mechanism (5); the film material selection and flipping mechanism (2) can convey the film material that has not been flipped or has been flipped to the film material temporary storage station (15); the first manipulator (16) can transfer the film material on the film material temporary storage station (15) and the base card in the base card material box assembly (3) to the correction station (14); the second manipulator (17) can transfer the film material and base card that have passed the correction at the correction station (14) to the welding station (13); the second manipulator (17) can transfer the film material and base card that have failed the correction at the correction station (14) to the welding station (13); the base card and the double-layer film material can be heat-sealed and welded, and the packaged card can be transferred to the card collection box (11).
2. The automatic card packaging equipment according to claim 1, characterized in that: The film material selection and flipping mechanism (2) comprises a flipping box (20) and a material return frame (21); a rotatable film material guide frame (22) is installed on the flipping box (20); a first rotating shaft (23) and a second rotating shaft (24) are arranged horizontally in the flipping box (20); a first conveyor belt (25) is installed between the first rotating shaft (23) and the second rotating shaft (24); a third rotating shaft (26), a fourth rotating shaft (27), a fifth rotating shaft (28) and a sixth rotating shaft (29) are arranged horizontally in the flipping box (20); the third rotating shaft (26), the fourth rotating shaft (27), the fifth rotating shaft (28) and the sixth rotating shaft (29) are respectively located on both sides of the first conveyor belt (25); A second conveyor belt (210) is installed between the rotating shaft (24), the third rotating shaft (26), the fourth rotating shaft (27), the fifth rotating shaft (28) and the sixth rotating shaft (29). The second conveyor belt (210) passes around the bottom of the first conveyor belt (25), and the second conveyor belt (210) is in close contact with the first conveyor belt (25). The second conveyor belt (210) and the first conveyor belt (25) rotate synchronously in opposite directions. The first conveyor belt (25) contacts the second conveyor belt (210) on one side of the fourth rotating shaft (27) to form a feeding channel. The first conveyor belt (25) contacts the second conveyor belt (210) on one side of the third rotating shaft (26) to form a discharging channel. A conveyor belt (210) is provided on the upper side of the first rotating shaft (23). A first guide plate (211) is provided, and a second guide plate (212) is provided on the upper side of the third rotating shaft (26). The film material can enter the feeding channel through the film material guide frame (22) and the first guide plate (211). After being turned over, the film material is discharged from the discharging channel and enters the return material frame (21) through the second guide plate (212) and the film material guide frame (22). A paper pickup wheel (213) is installed on the side of the return material frame (21) close to the film material temporary storage station (15). The paper pickup wheel (213) can rotate forward or reverse. A material pressing cylinder (214) is installed on the side of the return material frame (21) close to the turning box (20). A material pressing plate (215) is installed on the piston rod of the material pressing cylinder (214). The film material guide frame When the film material guide frame (22) rotates close to the material return frame (21), the film material can enter the position of the paper pickup wheel (213) through the film material guide frame (22). The forward rotation of the paper pickup wheel (213) can drive the film material to directly enter the film material temporary storage station (15) without turning over. When the film material guide frame (22) rotates away from the material return frame (21) and the pressing cylinder (214) drives the pressing plate (215) to move downward, the reverse rotation of the paper pickup wheel (213) can drive the film material to enter the feed channel under the guidance of the pressing plate (215) and the bottom of the film material guide frame (22). After the film material is turned over and discharged from the material discharge channel, it can re-enter the position of the paper pickup wheel (213) between the second guide plate (212) and the bottom of the film material guide frame (22).
3. The automatic card packaging equipment according to claim 2, characterized in that: The flip box (20) is equipped with a first motor (216) and a second motor (217). The output shaft of the first motor (216) is connected to the rotating shaft of the film material guide frame (22). The output shaft of the second motor (217) is connected to the first rotating shaft (23). One end of the first rotating shaft (23) extending out of the flip box (20) is installed with a first gear (218) and a first sprocket (219). The end of the fourth rotating shaft (27) is equipped with a second gear (220) meshing with the first gear (218). The end of the shaft (24) is mounted on the second sprocket (221), a transmission chain (222) is mounted between the first sprocket (219) and the second sprocket (221), the first rotating shaft (23) and the second rotating shaft (24) rotate synchronously in the same direction, the third rotating shaft (26), the fourth rotating shaft (27), the fifth rotating shaft (28) and the sixth rotating shaft (29) rotate synchronously in the same direction, the first rotating shaft (23) and the fourth rotating shaft (27) rotate synchronously in opposite directions, and the second conveyor belt (210) and the first conveyor belt (25) rotate synchronously in opposite directions.
4. The automatic card packaging equipment according to claim 3 is characterized in that: The flip box (20) is provided with a chain tensioning mechanism, which comprises a fan-shaped plate (223). The fan-shaped plate (223) is installed on the flip box (20) at the axial position via a positioning bolt (224). The fan-shaped plate (223) is also provided with an arc groove (225). A clamping bolt (226) is fitted in the arc groove (225). A third sprocket (227) and a fourth sprocket (228) are provided between the positioning bolt (224) and the clamping bolt (226). The third sprocket (227) and the fourth sprocket (228) are respectively meshed at two sides of the transmission chain (222).
5. The automatic card packaging equipment according to claim 3 is characterized in that: The turning box (20) is provided with a conveyor belt tensioning mechanism, which comprises an adjusting folding plate (229) capable of being vertically raised and lowered on the turning box (20), a bearing seat (230) matched with the rotating shaft being installed in the adjusting folding plate (229), a vertical displacement groove (231) matched with the bearing seat (230) being provided on the turning box (20), a positioning screw sleeve (232) being provided on the upper part of the adjusting folding plate (229), a tensioning bolt (233) being matched with the positioning screw sleeve (232), and the height position of the bearing seat (230) in the vertical displacement groove (231) can be adjusted by rotating the tensioning bolt (233).
6. The automatic card packaging equipment according to claim 2, characterized in that: The return material frame (21) is provided with a feed bell mouth, and the feed bell mouth is composed of a first inclined plate (234) and a second inclined plate (235). The first inclined plate (234) is located on the upper part of the second inclined plate (235). The film material guide frame (22) can rotate to a position on the large opening side of the feed bell mouth. A paper pickup wheel (213) is installed on a position on the small opening side of the feed bell mouth. A paper pressing wheel (236) is installed on the return material frame (21) on the upper side of the paper pickup wheel (213). The paper pressing wheel (236) can rotate closer to or away from the paper pickup wheel (213). A third motor (237) is installed on the return material frame (21), and the output shaft of the third motor (237) is connected to the rotating shaft of the paper pickup wheel (213).
7. The automatic card packaging equipment according to claim 6, characterized in that: The pressing cylinder (214) is installed on the first inclined plate (234), the pressing plate (215) is located between the first inclined plate (234) and the second inclined plate (235), a tension spring (238) is installed between the pressing plate (215) and the cylinder body of the pressing cylinder (214), the tension spring (238) always has the tendency to pull the pressing plate (215) away from the second inclined plate (235), and a rotation avoidance groove (239) that cooperates with the pressing plate (215) is also provided on the film material guide frame (22).
8. The automatic card packaging equipment according to claim 6, characterized in that: A rotatable pressure wheel frame (240) is hingedly mounted on the first inclined plate (234); a paper pressing wheel (236) is mounted on one end of the pressure wheel frame (240); a pressing spring (241) is mounted between the other end of the pressure wheel frame (240) and the first inclined plate (234); the pressing spring (241) always has a tendency to press the paper pressing wheel (236) against the paper pickup wheel (213).
9. The automatic card packaging device according to claim 8, characterized in that: A lifting cylinder (242) is also mounted on the first inclined plate (234), and a pressing plate (243) is mounted on the piston rod of the lifting cylinder (242). The pressing plate (243) can overcome the elastic force of the compression spring (241) to allow the paper pressing wheel (236) to rotate away from the paper picking wheel (213).
10. The automatic card packaging equipment according to claim 1, characterized in that: The base card material box assembly (3) includes a base card material box (30), a base card support plate (31) capable of vertical lifting is installed in the base card material box (30), the first manipulator (16) can be lowered onto the base card support plate (31), and a positioning and pulling mechanism is also installed between the base card material box (30) and the frame (1), and the positioning and pulling mechanism can drive the base card material box (30) to move in and out relative to the frame (1).
11. The automatic card packaging equipment according to claim 10, characterized in that: A fourth motor (32) is installed at the bottom of the base card material box (30), a vertically arranged screw rod (33) is installed at the rear side of the base card material box (30), an output shaft of the fourth motor (32) is connected to the rotating shaft of the screw rod (33), a support plate (34) is provided at the bottom of the base card support plate (31), a lifting groove (35) matching with the support plate (34) is opened on the base card material box (30), a lifting block (36) is provided at one end of the support plate (34) passing through the lifting groove (35), a nut (37) matching with the screw rod (33) is installed on the lifting block (36), a lifting rail (38) is installed on the rear side of the base card material box (30), and a lifting slider (39) matching with the lifting rail (38) is provided on the lifting block (36).
12. The automatic card packaging equipment according to claim 10, characterized in that: The positioning and pulling mechanism comprises a primary linear bearing mechanism arranged on one side of the base card material box (30), and a secondary linear bearing mechanism arranged on the other side of the base card material box (30), wherein the primary linear bearing mechanism comprises a linear slide rail (310) arranged on the frame (1), a linear slider (311) matched with the linear slide rail (310) is installed on the base card material box (30), and the secondary linear bearing mechanism comprises a fixed folding plate (312) arranged on the frame (1), a primary slide rail (313) is connected to the bottom of the horizontal plate of the fixed folding plate (312), two groups of primary sliders (314) are matched and installed at the bottom of the primary slide rail (313), the bottom of the two groups of primary sliders (314) are connected to the secondary slide rail (315), the bottom of the secondary slide rail (315) are matched and installed with two groups of secondary sliders (316), the two groups of secondary sliders (316) are fixedly connected to the base card material box (30), wherein the primary slide rail (312) is provided on the frame (1), and the primary slide rail (312) is provided on the frame (1). A first-level limiting plate (317) is installed at the end of the first-level limiting plate (317), which can limit the movement of the first-level slider (314) on the first-level slide rail (313); a second-level limiting plate (318) is installed at the end of the second-level slide rail (315), which can limit the movement of the second-level slider (316) on the second-level slide rail (315); a fifth motor (319) is installed on the vertical plate of the fixed folding plate (312); a driving pulley (320) is installed on the output shaft of the fifth motor (319); a driven pulley (321) is installed on the vertical plate of the fixed folding plate (312); a pull-out conveyor belt (322) is installed between the driving pulley (320) and the driven pulley (321); the pull-out conveyor belt (322) is fixedly connected to the two groups of second-level sliders (316); when the fifth motor (319) is started, it can drive the base card material box (30) to move in and out relative to the frame (1).
13. The automatic card packaging device according to claim 12, characterized in that: A synchronization plate (323) is installed between the two groups of secondary sliders (316) and the pull-out conveyor belt (322), a detection rod (324) is installed on the lower side of the synchronization plate (323), a sensor bracket (325) is provided at the bottom of the vertical plate of the fixed folding plate (312), an origin position sensor (326) and a second position sensor (327) are installed at one end of the sensor bracket (325) in the frame (1), and a first position sensor (328) is installed at the other end of the sensor bracket (325), when the detection rod (324) moves to the first position sensor (328), the base card material box (30) is drawn out from the frame (1), when the detection rod (324) moves to the origin position sensor (326), the base card material box (30) enters the frame (1), and when the detection rod (324) moves to the second position sensor (327), the base card material box (30) enters the limit position in the frame (1).
14. The automatic card packaging equipment according to claim 1, characterized in that: The film material conveying mechanism (5) comprises a support seat (50), a conveying frame (51) is mounted on the support seat (50), a plurality of groups of conveying rollers (52) are mounted in the conveying frame (51), a conveying belt (53) is mounted on the outer periphery of the conveying rollers (52), a sixth motor (54) is arranged in the conveying frame (51), a first conveying belt wheel (55) is mounted on the output shaft of the sixth motor (54), a second conveying belt wheel (56) is mounted on one end of the conveying roller (52) extending out of the conveying frame (51), a conveying belt (57) is mounted between the first conveying belt wheel (55) and the second conveying belt wheel (56), and a film material pressing roller (58) is mounted on the conveying frame (51) near the film material selection and turning mechanism (2), and the film material pressing roller (58) is arranged corresponding to the conveying roller (52).
15. The automatic card packaging equipment according to claim 14, characterized in that: The conveyor belt (53) is provided with a leakage hole (59), and a fan (510) is installed in the conveyor frame (51).
16. The automatic card packaging device according to claim 14, characterized in that: A conveyor belt tensioning mechanism is installed between the conveyor roller (52) and the conveyor frame (51), and the conveyor belt tensioning mechanism includes an indented groove (511) provided on the conveyor frame (51), tensioning columns (512) matched with the indented groove (511) are installed at both ends of the conveyor roller (52), a tensioning stud (513) is installed in the indented groove (511), a through hole for the tensioning stud (513) is provided on the tensioning column (512), and a tensioning nut (514) is installed on the outer periphery of the tensioning stud (513) on the upper side of the tensioning column (512), and the tensioning nut (514) is rotated to push the conveyor roller (52) to tighten the conveyor belt (57).
Citation Information
Patent Citations
Printing and packaging all-in-one machine
CN211441623U
Cited By
Card pre-packaging equipment
CN118306024A
Certificate pre-packaging device
CN118306024B