Compression roller control system of horizontal type bead filler laminating equipment

Abstract

The invention discloses a pressure roller control system of horizontal type bead filler laminating equipment. The pressure roller control system comprises a touch screen module, a programmable controller module, a pressure roller laminating parameter setting module, a formula function module, a pressure parameter setting module, a position parameter setting module and a communication connection device, the touch screen module is used for providing a touch screen for touch interface control for the compression roller control system, and the touch screen module is connected with the programmable controller module; the programmable controller module is used for controlling the step sequence of pressing a tire bead by a pressing roller in the pressing roller control system, and the programmable controller module is connected with the pressing roller pressing parameter setting module; the compression roller pressing parameter setting module is used for controlling compression roller pressing parameters for pressing a tire bead by a compression roller in the compression roller control system, and the compression roller pressing parameters comprise compression roller pressing position parameters and compression roller pressing pressure numerical value parameters; according to the scheme, automatic regulation and control of the position of the compression roller and accurate control of the pressure of the compression roller can be realized through cooperation of a plurality of units and circuits.

Description

Technical Field

[0001] The invention belongs to the technical field of tire production, and in particular relates to a pressure roller control system of horizontal apex glue bonding equipment. Background Art

[0002] As we all know, the internal structure of a rubber tire consists of many parts, such as the apex rubber and the bead ring, and the apex rubber needs to be attached to the bead ring. The apex rubber mainly plays the role of fixing the tread and sidewall in the tire, and also helps to strengthen the bead area, so that the bead can be stably formed and form a transition from rigidity to softness from the bead to the sidewall. In the manufacture of radial tires, the apex rubber is an indispensable part.

[0003] In addition, the key technology of bonding lies in the pressure roller, and the position of the pressure roller usually needs to be adjustable to meet the needs of different specifications. However, the manual adjustment of the pressure roller in the prior art is too rough and its position cannot be accurately controlled, which not only increases the amount of manual operation, but also increases production costs and reduces production efficiency due to the low pass rate. Manual adjustment of the pressure roller by hand makes the control of the pressure roller position not precise enough, and it is inconvenient to control the bonding rubber, resulting in poor bonding effect. At the same time, since the pressure of the pressure roller cannot be adjusted, the joints and local stretching will cause less glue, affecting the pass rate of the product.

[0004] Therefore, a control system for a laminating roller of a horizontal apex adhesive laminating equipment is provided to solve the technical problems existing in the prior art. Summary of the invention

[0005] In view of the problems raised by the above background technology, the purpose of the present invention is to provide a roller control system for horizontal apex bonding equipment.

[0006] In order to achieve the above technical objectives, the technical solution adopted by the present invention is as follows:

[0007] A roller control system for a horizontal apex adhesive laminating device, comprising a touch screen module, a programmable controller module, a roller laminating parameter setting module, a recipe function module, a pressure parameter setting module, a position parameter setting module and a communication connection device;

[0008] The touch screen module is used to provide a touch screen for touch interface control for the pressure roller control system, and the touch screen module is connected to the programmable controller module;

[0009] The programmable controller module is used to control the step sequence of the pressure rollers in the pressure roller control system to press the tire bead, and the programmable controller module is connected to the pressure roller pressing parameter setting module;

[0010] The pressing roller pressing parameter setting module is used to control the pressing roller pressing parameters of the pressing rollers in the pressing roller control system for pressing the tire bead, wherein the pressing roller pressing parameters include the pressing roller pressing position parameters and the pressing roller pressing pressure numerical parameters;

[0011] The position parameter setting module is used to set the position numerical parameters of the pressing roller pressing of the pressing roller pressing parameter setting module, and the pressing roller pressing parameter control device is connected to the position numerical parameter setting device;

[0012] The communication connection device is used to provide corresponding communication connections for other devices in the pressure roller control system.

[0013] It is further defined that it also includes a large pressing roller and a small pressing roller, and the position parameters of the pressing rollers include the X-axis position parameters, Y-axis position parameters, Z-axis position parameters of the large pressing roller and the X-axis position parameters of the small pressing roller.

[0014] It is further defined that it also includes a servo motor driving device, which is used to adjust corresponding position parameters according to pre-set positions of different specifications, and the position parameter setting module is connected to the servo motor driving device.

[0015] It is further defined that the numerical pressure parameters of the pressing rollers also include laminating pressure parameters of the large pressing rollers, joint pressure parameters, manual pressure parameters and edge sealing pressure parameters of the small pressing rollers.

[0016] It is further defined that the large pressure roller adopts the form of multiple pressure rollers to control the adhesive bonding pressure in at least five zones.

[0017] It is further defined that the pressure roller control system also includes a proportional valve control device, which is used to adjust the corresponding pressure numerical parameters according to the pre-set pressure values ​​of different specifications, and the pressure numerical parameter reading device is connected to the proportional valve control device.

[0018] It is further defined that the pressure roller control system also includes a recipe storage and calling device, which is used to store the pressure roller pressing position parameters and pressure roller pressing pressure numerical parameters controlled by the pressure roller pressing parameter setting module in each step of the programmable controller sequence, and the recipe storage and calling device is respectively connected to the programmable controller module 102 and the pressure roller pressing parameter setting module.

[0019] It is further defined that the communication connection control device includes a wired communication connection control interface and a wireless communication connection control interface, the wired communication connection control interface is specifically used to provide a corresponding wired communication connection interface for the device in the pressure roller control system; the wireless communication connection control interface is specifically used to provide a corresponding wireless communication connection interface for the device in the pressure roller control system.

[0020] It is further defined that the wired communication connection control interface includes an RS-232 interface, an RS-485 interface and a USB interface.

[0021] It is further defined that the wireless communication connection interface includes a WIFI interface, a SDIO interface, a PCIe interface and a Bluetooth interface.

[0022] Beneficial effects of the present invention:

[0023] The present invention proposes a roller control system for a horizontal apex glue bonding equipment, which controls the sequence of the rollers in the roller control system for bonding tire rims through a programmable controller module, and uses a roller bonding parameter setting module to control the roller bonding parameters of the rollers in the roller control system for bonding tire rims, wherein the roller bonding parameters include roller bonding position parameters and roller bonding pressure numerical parameters; such a structural design not only makes the roller bonding process using the roller control system flexible, but also enables targeted roller bonding, thereby being suitable for the roller bonding process of tire rims of different specifications and models. In summary, the roller control system provided by the present solution has a simple and reliable mechanical structure, and the present solution can realize automatic regulation of the roller position and precise control of the roller pressure through the cooperation of several units and circuits, which greatly improves the working efficiency of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] The present invention can be further illustrated by the non-limiting examples given in the accompanying drawings;

[0025] Figure 1 It is a system module diagram of an embodiment of a pressure roller control system of a horizontal apex bonding equipment of the present invention;

[0026] Figure 2 It is a position parameter setting diagram of an embodiment of a pressure roller control system of a horizontal apex bonding equipment of the present invention;

[0027] Figure 3 This is a pressure parameter setting diagram of an embodiment of a pressure roller control system of a horizontal apex bonding equipment of the present invention.

[0028] The main component symbols are explained as follows: touch screen module 101, programmable controller module 102, roller pressing parameter setting module 103, recipe function module 104, pressure parameter setting module 105, position parameter setting module 106, communication connection device 107. DETAILED DESCRIPTION

[0029] In order to enable those skilled in the art to better understand the present invention, the technical solution of the present invention is further described below in conjunction with the accompanying drawings and embodiments. The technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in the field without creative work are within the scope of protection of the present invention.

[0030] It should be noted that all directional indications in the embodiments of the present invention (such as up, down, left, right, front, back, etc.) are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.

[0031] In addition, the descriptions of "first", "second", etc. in the present invention are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the ability of ordinary technicians in the field to implement. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.

[0032] like Figure 1 As shown, a roller control system of a horizontal apex bonding equipment of the present invention includes a touch screen module 101, a programmable controller module 102, a roller bonding parameter setting module 103, a formula function module 104, a pressure parameter setting module 105, a position parameter setting module 106 and a communication connection device 107;

[0033] The touch screen module 101 is used to provide a touch screen for touch interface control for the roller control system, and the touch screen module 101 is connected to the programmable controller module 102;

[0034] The programmable controller module 102 is used to control the step sequence of the rollers in the roller control system for pressing the tire bead, and the programmable controller module 102 is connected to the roller pressing parameter setting module 103;

[0035] The pressing roller pressing parameter setting module 103 is used to control the pressing roller pressing parameters of the pressing rollers in the pressing roller control system for pressing the tire bead, and the pressing roller pressing parameters include the pressing roller pressing position parameters and the pressing roller pressing pressure numerical parameters;

[0036] The position parameter setting module 106 is used to set the position numerical parameters of the pressing roller pressing described in the pressing roller pressing parameter setting module 103, and the pressing roller pressing parameter control device is connected to the position numerical parameter setting device;

[0037] The communication connection device 107 is used to provide corresponding communication connections to other devices in the pressure roller control system.

[0038] Preferably, it also includes a large pressing roller and a small pressing roller, and the position parameters of the pressing rollers include X-axis position parameters, Y-axis position parameters, Z-axis position parameters of the large pressing roller and X-axis position parameters of the small pressing roller.

[0039] Preferably, a servo motor driving device is further included, and the servo motor driving device is used to adjust corresponding position parameters according to pre-set positions of different specifications, and the position parameter setting module 106 is connected to the servo motor driving device.

[0040] Preferably, the numerical pressure parameters of the pressing rollers also include laminating pressure parameters of the large pressing rollers, joint pressure parameters, manual pressure parameters and edge sealing pressure parameters of the small pressing rollers.

[0041] Preferably, the large pressure roller adopts the form of multiple pressure rollers to control the adhesive lamination pressure in at least five zones.

[0042] Preferably, the pressure roller control system further comprises a proportional valve control device, wherein the proportional valve control device is used to adjust corresponding pressure numerical parameters according to pre-set pressure values ​​of different specifications, and the pressure numerical parameter reading device is connected to the proportional valve control device.

[0043] Preferably, the pressing roller control system also includes a recipe storage and calling device, which is used to store the pressing roller pressing position parameters and pressing roller pressing pressure numerical parameters controlled by the pressing roller pressing parameter setting module 103 in each step of the programmable controller sequence, and the recipe storage and calling device is respectively connected to the programmable controller module 102 and the pressing roller pressing parameter setting module 103.

[0044] Preferably, the communication connection control device 107 includes a wired communication connection control interface and a wireless communication connection control interface, wherein the wired communication connection control interface is specifically used to provide a corresponding wired communication connection interface for the device in the pressure roller control system; and the wireless communication connection control interface is specifically used to provide a corresponding wireless communication connection interface for the device in the pressure roller control system.

[0045] Preferably, the wired communication connection control interface includes an RS-232 interface, an RS-485 interface and a USB interface.

[0046] Preferably, the wireless communication connection interface includes a WIFI interface, a SDIO interface, a PCIe interface and a Bluetooth interface.

[0047] The working principle and process of this solution are as follows:

[0048] (1) Before use, check whether the roller control system is complete, including key components such as the touch screen module 101, programmable controller module 102, roller pressing parameter setting module 103, recipe function module 104, pressure parameter setting module 105, position parameter setting module 106, communication connection device 107, servo motor drive device and proportional valve control device; check whether there are any missing or damaged components to ensure that all components are in good condition. At the same time, check whether the installation location of the roller control system meets the requirements, ensure that there are no obstacles around, and facilitate operation and maintenance. Check whether the electrical system is well grounded to avoid safety problems caused by electrical failures; the programmable controller module 102 of this solution uses a PLC controller

[0049] (2) Turn on the power switch in sequence, check the working status of each module, and ensure that there is no abnormal voltage or current. Then set the step sequence of the roller pressing the tire bead, the roller pressing parameters of the roller pressing the tire bead in the roller control system, the roller pressing position parameters, and the roller pressing pressure numerical parameters.

[0050] (3) After confirming that all settings are correct, start the pressure roller control system; observe the operating status display on the touch screen module 101 to ensure the normal operation of the system; during the operation, monitor the key parameters such as the pressing state and pressure change of the pressure roller in real time through the touch screen module 101.

[0051] (4) After completing the production task, shut down the machine normally according to the operating procedures, turn off the power switch, and cut off the power supply. After that, regularly clean and maintain the roller control system, including cleaning the sensor, checking the wiring, etc., and replace and repair the wearing parts to ensure the long-term stable operation of the system.

[0052] The pressure roller control system of the present invention controls the sequence of the pressure rollers in the pressure roller control system for pressing the tire bead through the programmable controller module 102, and uses the pressure roller pressing parameter setting module 103 to control the pressure roller pressing parameters of the pressure rollers in the pressure roller control system for pressing the tire bead, so that the pressure roller and pressing process are flexible and targeted.

[0053] It is worth noting that the programmable controller module 102, touch screen module 101, servo motor drive device, proportional valve, etc. in this solution are all commonly used circuits or objects in the prior art. The innovation of this solution does not lie in a single circuit, but the coordination of several units and circuits can realize the automatic regulation of the pressure roller position and the precise control of the pressure roller pressure, which greatly improves the working efficiency of the equipment.

[0054] The above embodiments are merely illustrative of the principles and effects of the present invention, and are not intended to limit the present invention. Anyone familiar with the technology may modify or change the above embodiments without violating the spirit and scope of the present invention. Therefore, all equivalent modifications or changes made by those with ordinary knowledge in the technical field without departing from the spirit and technical ideas disclosed by the present invention should still be covered by the claims of the present invention.

Claims

1. A roller control system for a horizontal apex bonding equipment, characterized in that: It comprises a touch screen module (101), a programmable controller module (102), a roller pressing parameter setting module (103), a recipe function module (104), a pressure parameter setting module (105), a position parameter setting module (106) and a communication connection device (107); The touch screen module (101) is used to provide a touch screen for touch interface control for the pressure roller control system, and the touch screen module (101) is connected to the programmable controller module (102); The programmable controller module (102) is used to control the sequence of the pressing rollers in the pressing roller control system for pressing the tire bead, and the programmable controller module (102) is connected to the pressing roller pressing parameter setting module (103); The pressing roller pressing parameter setting module (103) is used to control the pressing roller pressing parameters of the pressing rollers in the pressing roller control system for pressing the tire bead, wherein the pressing roller pressing parameters include the pressing roller pressing position parameters and the pressing roller pressing pressure numerical parameters; The position parameter setting module (106) is used to set the position numerical parameters of the pressing roller pressing of the pressing roller pressing parameter setting module (103), and the pressing roller pressing parameter control device is connected to the position numerical parameter setting device; The communication connection device (107) is used to provide corresponding communication connections for other devices in the pressure roller control system.

2. A roller control system for horizontal apex bonding equipment according to claim 1, characterized in that: It also includes a large pressing roller and a small pressing roller, and the position parameters of the pressing rollers include X-axis position parameters, Y-axis position parameters, Z-axis position parameters of the large pressing roller and X-axis position parameters of the small pressing roller.

3. The pressure roller control system of the horizontal apex bonding equipment according to claim 1, characterized in that: It also includes a servo motor drive device, which is used to adjust corresponding position parameters according to pre-set positions of different specifications, and the position parameter setting module (106) is connected to the servo motor drive device.

4. The roller control system of the horizontal apex bonding equipment according to claim 2, characterized in that: The pressure numerical parameters of the pressing rollers also include laminating pressure parameters of the large pressing rollers, joint pressure parameters, manual pressure parameters and edge sealing pressure parameters of the small pressing rollers.

5. The pressure roller control system of the horizontal apex bonding equipment according to claim 4, characterized in that: The large pressure roller adopts the form of multiple pressure rollers to control the adhesive lamination pressure in at least five zones.

6. The roller control system of the horizontal apex bonding equipment according to claim 3, characterized in that: The pressure roller control system also includes a proportional valve control device, which is used to adjust the corresponding pressure numerical parameters according to the pre-set pressure values ​​of different specifications, and the pressure numerical parameter reading device is connected to the proportional valve control device.

7. The roller control system of the horizontal apex bonding equipment according to claim 1, characterized in that: The pressure roller control system also includes a recipe storage and calling device, which is used to store the pressure roller pressing position parameters and pressure roller pressing pressure numerical parameters controlled by the pressure roller pressing parameter setting module (103) in each step of the programmable controller sequence, and the recipe storage and calling device is connected to the programmable controller module (102) and the pressure roller pressing parameter setting module (103) respectively.

8. The pressure roller control system of the horizontal apex bonding equipment according to claim 1, characterized in that: The communication connection control device (107) includes a wired communication connection control interface and a wireless communication connection control interface. The wired communication connection control interface is specifically used to provide a corresponding wired communication connection interface for the device in the pressure roller control system; the wireless communication connection control interface is specifically used to provide a corresponding wireless communication connection interface for the device in the pressure roller control system.

9. The pressure roller control system of the horizontal apex bonding equipment according to claim 8, characterized in that: The wired communication connection control interface includes an RS-232 interface, an RS-485 interface and a USB interface.

10. The pressure roller control system of the horizontal apex bonding equipment according to claim 8, characterized in that: The wireless communication connection interface includes a WIFI interface, a SDIO interface, a PCIe interface and a Bluetooth interface.

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