Wire storage device for charging pile gun wire

By using a wire storage device in the charging pile and synchronous transmission using the threaded combination of the screw and the slider, the problem of local fatigue and damage of the gun line is solved, and more efficient cable retraction and storage is achieved.

CN119527975APending Publication Date: 2025-02-28ZHENGZHOU SENYUAN NEW ENERGY TECH +1

Patent Information

Application Number
CN202411725316.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-28
Publication Date
2025-02-28

AI Technical Summary

Technical Problem

The gun line in the existing charging pile is prone to fatigue and damage.

Method used

A wire storage device for charging pile gun wire is adopted, which includes a wire storage frame, a support rod, a guide rod, a slider and a screw rod. The threading of the screw rod and the slider are transmitted to realize the cable retracting and laying process.

Benefits of technology

By synchronizing the transmission and reverse movement direction, the screws and sliders are avoided from being used hard to the end of the gun line, the transmission efficiency is improved, and the service life of the gun line is extended.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of charging piles, in particular to a wire storage device for a charging pile gun wire. The device comprises a cable storage frame, the cable storage frame comprises two supporting rods which are arranged at an interval, a plurality of guide rods which are sequentially arranged along the supporting rods are fixedly connected between the two supporting rods, sliding blocks used for driving cables to reciprocate are arranged on the guide rods, and annular components for the cables to penetrate through are arranged on the sliding blocks respectively. A plurality of sliding blocks are arranged on the two supporting rods, lead screws corresponding to the sliding blocks are installed between the two supporting rods, the sliding blocks can be driven by the corresponding lead screws to move along the corresponding guide rods in a reciprocating mode, the moving directions of the sliding blocks corresponding to every two adjacent lead screws are opposite, the lead screws are in synchronous transmission connection through a transmission mechanism, and one lead screw is in transmission connection with a driving device. The device can solve the problem that a gun line in an existing charging pile is locally prone to fatigue and damage, manpower is saved when the device is used, the structure is simple, and operation is convenient and fast.
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Description

Technical Field

[0001] The present invention relates to the technical field of charging piles, and in particular to a wire storage device for a charging pile gun wire. Background Art

[0002] At present, with the advancement of technology and the enhancement of environmental awareness in modern society, the number of new energy vehicles is showing a rapid growth trend. In order to meet the power supply needs of new energy vehicles, charging piles, as a device for charging new energy vehicles, are also increasing in number. The charging gun, as the output port of the charging pile, is connected to the car charging port to achieve charging. The charging gun and the charging pile are connected by a gun line, which allows the charging gun to be stretched to adapt to different lengths of distance when connected to the car charging port.

[0003] The gun wire of a traditional charging gun is generally exposed directly on the outside of the charging pile, which can easily cause the gun wire to age. Since some gun wires are heavy, users may pile them directly on one side of the charging pile after charging is completed, or coil them and hang them randomly, which may cause safety hazards.

[0004] In order to solve these problems, a wire-retracting mechanism is designed in the prior art. Common wire-retracting mechanisms include an automatic retracting wire-retracting mechanism, which includes a box body with a spring or other elastic member inside. The gun line is pulled out by human dragging when in use, and is automatically retracted by the tension of the spring after charging is completed. Although this mechanism is convenient for the recovery of the gun line, it may be laborious to pull out some heavier gun lines, and the elastic force of the spring may decrease after long-term use, resulting in poor automatic recovery effect. Another common folding arm wire-retracting mechanism supports the folding arm through a column, and the folding arm is provided with a hanging ring for passing the charging gun line. The folding arms are connected by a hinge shaft and can be folded and extended section by section. This mechanism has a simple structure and is easy to maintain. The height of the connection point between the folding arm and the column can be designed according to actual needs to ensure that the gun line does not drag on the ground, but it still needs to be manually operated by the folding arm to store and unfold the gun line, which is laborious and the gun line is still exposed.

[0005] The invention patent document application with application publication number CN118722283A and application publication date 2024 / 10 / 01 discloses a wall-mounted charging pile with a wire-taking mechanism, the device comprising a charging pile body, the charging pile body having a wire-taking bin, the inner top wall of the wire-taking bin is provided with a plurality of fixed groove wheels; a lifting mechanism is provided in the wire-taking bin, the lifting mechanism comprises a plurality of lifting blocks, and the plurality of lifting blocks and the plurality of fixed groove wheels are arranged at intervals and staggered with each other; the lifting block is connected with a movable groove wheel, the fixed groove wheel and the movable groove wheel are used for the cable to bypass in sequence, and one end of the cable passes through the side wall of the wire-taking bin, which is used to drive the lifting block to lift and lower through the lifting mechanism, and realize the release and take-up of the cable by rising and falling the movable groove wheel.

[0006] The cable-winding mechanism passes the cable around the fixed groove wheel and the movable groove wheel in turn, and uses the rise of the movable groove wheel to release the cable and the descent of the movable groove wheel to wind up the cable, which solves the problem of manual cable storage and poor convenience in use. However, during use, most vehicles are parked close to the charging pile, so the cable is mainly wound up and released in the use of the lifting mechanism close to the charging gun, and the number of times the gun line at the rear is wound up and released is less, which will cause the gun line at the front to be prone to fatigue and damage. Summary of the invention

[0007] The object of the present invention is to provide a wire storage device for a charging pile gun wire, so as to solve the problem that the gun wire in the existing charging pile is prone to fatigue and damage.

[0008] In order to achieve the above-mentioned purpose, a charging pile gun line storage device of the present invention adopts the following technical solution: A wire storage device for a charging pile gun wire, the device comprises a wire storage rack, the wire storage rack comprises two support rods arranged at intervals, a plurality of guide rods arranged in sequence along the support rods are fixedly connected between the two support rods, a slider for driving the cable to reciprocate is provided on the guide rod, an annular component for the cable to pass through is provided on each of the sliders, a screw rod corresponding to the slider is installed between the two support rods, the slider can reciprocate along the corresponding guide rod under the drive of the corresponding screw rod, and the movement directions of the sliders corresponding to two adjacent screw rods are opposite, the screw rods are synchronously connected through a transmission mechanism, and one of the screw rods is connected to the driving device.

[0009] Furthermore, the transmission mechanism includes synchronous gears which are arranged at the same end of the screw rods in a one-to-one correspondence, and the synchronous gears of two adjacent screw rods are meshed with each other.

[0010] Furthermore, the driving device is a motor, and the motor is transmission-connected to the corresponding screw through a reducer.

[0011] Furthermore, the reducer is connected to the screw rod located in the middle of the screw rods in the length direction of the support rod.

[0012] Furthermore, a fixing rod is fixedly connected between the two support rods, each guide rod is located in the space surrounded by the fixing rod and the support rod, a fixing block for fixing the position of the cable is arranged on the fixing rod, and a ring-shaped component for the cable to pass through is arranged on the fixing block.

[0013] Furthermore, the sliding block and the annular member thereon, as well as the fixing block and the annular member thereon, are rotationally matched to accommodate the deflection of the cable.

[0014] Furthermore, the sliding block and the annular component thereon, as well as the fixing block and the annular component thereon, are rotationally matched via rotating shafts provided on the corresponding annular components.

[0015] Furthermore, only 1 / 2 of the length of each screw rod is provided with an external thread, and the threads of adjacent screw rods are located at different ends thereof.

[0016] Furthermore, the slider includes a support platform at the top and a screw sleeve at the bottom that cooperates with the corresponding screw rod. The length of the screw sleeve is half of the dimension of the support platform in the corresponding direction. In the length direction of the screw sleeve, the annular component is located in the middle of the support platform.

[0017] Beneficial effects: The charging pile gun line storage device of the present invention is a pioneering invention. The charging pile gun line storage device of the present invention utilizes the screw rod and the slider thread to transmit under the drive of the driving device, and the synchronous rotation between the screw rods can not only improve the transmission efficiency, but also avoid the problem of fatigue caused by frequent use of only the end of the gun line. The support rod of the device is used to support the guide rods arranged in sequence to make the storage rack structure stable and reliable. The sliders that can drive the cable to move are arranged on the guide rods arranged in sequence, so that the cables can be arranged neatly and orderly. The annular member for the cable to pass through can constrain the cable to drive it to move. The slider cooperates with the screw rod and reciprocates along the corresponding guide rod under the drive of the corresponding screw rod. The screw rod transmission has the advantages of high transmission efficiency, simple structure and easy installation. The sliders corresponding to the two adjacent screw rods move in opposite directions, extending or shortening the distance required for the cable to move between the two sliders, thereby realizing the process of winding and releasing the wires, and the device has a simple structure and is easy to operate and install. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 A schematic diagram of a wire storage device provided in an embodiment of the present invention; Figure 2 for Figure 1 Side view of the central storage line device; Figure 3 It is a schematic diagram of the line-reeling state; Figure 4 It is a schematic diagram of the line-laying state; Figure 5 A schematic diagram of a slider.

[0019] In the figure: 1. wire storage rack; 2. support rod; 3. cable; 4. guide rod; 5. slider; 6. annular member; 7. lead screw; 8. synchronous gear; 9. motor; 10. reducer; 11. fixing rod; 12. fixing block; 13. rotating shaft; 14. external thread; 15. support platform; 16. screw sleeve. DETAILED DESCRIPTION

[0020] The features and performance of the present invention are further described in detail below in conjunction with the embodiments.

[0021] The charging pile gun line storage device of the present invention can solve the problem that the gun line in the existing charging pile is prone to fatigue and damage. The charging pile gun line storage device of the present invention uses the threaded cooperation between the lead screw and the slider for transmission, and the lead screws are synchronously driven and the rotation directions of two adjacent lead screws are opposite, so that the cable can be folded into an "S" shape on the wire storage rack to achieve the purpose of winding the wire, and the device of the present invention has a simple structure and is easy to operate.

[0022] As a basic solution, Figure 1-5 As shown, a wire storage device for a charging pile gun wire of the present invention comprises a wire storage rack 1, which is used to store the wire 3 and complete the winding and unwinding of the wire 3 through a mechanism installed on the wire storage rack 1, so that the wire 3 can be neatly stored to avoid being entangled with other wires 3. The wire storage rack 1 comprises two support rods 2 arranged at intervals, and a plurality of guide rods 4 arranged in sequence along the support rods 2 are fixedly connected between the two support rods 2. The support rods 2 are mainly used to fix the guide rods 4, which serve as the basic support of the device to improve the stability of the device. The guide rods 4 are provided with sliders 5 for driving the cables 3 to reciprocate, and each of the sliders 5 is respectively provided with an annular member 6 for the cable 3 to pass through. The annular member 6 can drive the cable 3 to move, and can also arrange the cables 3 neatly and orderly when in use, thereby improving the aesthetics of the device, and it has strong applicability and can be used for cables 3 of different lengths and diameters. A screw rod 7 corresponding to the slider 5 is installed between the two support rods 2, and the slider 5 can be driven by the corresponding screw rod 7. The corresponding guide rod 4 along the lower edge reciprocates, and the slider 5 reciprocates on the screw rod 7 to realize the process of winding and releasing the cable 3. The screw rod 7 has the advantages of high bearing capacity, simple structure and easy operation, and the sliders 5 corresponding to two adjacent screw rods 7 move in opposite directions, so that the cable 3 can move in a "Z" shape between two adjacent sliders 5, which can significantly reduce the linear space required for the cable 3 and make full use of the limited space. The screw rods 7 are synchronously connected by a transmission mechanism. The synchronous transmission can ensure that the load on each screw rod 7 is relatively uniform, and can avoid the problem that the cable 3 frequently moves back and forth on the sliders 5 of several of the screw rods 7 and causes fatigue and requires frequent maintenance. In addition, the synchronous rotation of the screw rods 7 can improve the transmission efficiency. One of the screw rods 7 is connected to a drive device, which is powered by the drive device. The drive device can convert other energy into mechanical energy to drive the device to move, and has a high conversion efficiency to reduce energy loss.

[0023] As a preferred embodiment, Figure 3-4As shown, the transmission mechanism includes synchronous gears 8 which are arranged one by one at the same end of the screw rod 7. The synchronous gears 8 of two adjacent screw rods 7 mesh with each other. The synchronous gears 8 have high transmission efficiency and good load-bearing capacity and can withstand large torque and load. The mutual meshing between the synchronous gears 8 drives the two adjacent corresponding screw rods 7 to rotate in opposite directions, thereby driving the sliders 5 on the adjacent screw rods 7 to move in opposite directions. In other embodiments, synchronous belt transmission can be selected, but a synchronous pulley is also required to be installed on the screw rod 7. Compared with the preferred embodiment, the structure is slightly complicated, but it can achieve the purpose of driving the synchronous transmission of each screw rod 7.

[0024] As a preferred embodiment, the driving device is a motor 9, which is connected to the corresponding screw rod 7 through a reducer 10. The motor 9 has a good starting torque, can start quickly and drive the device to operate. In addition, the motor 9 is easy to operate and can achieve precise control. The reducer 10 can reduce the output speed of the motor 9 and increase the output torque, so that the motor 9 can run at a more efficient speed, reducing the loss in the energy transfer process, and the matching structure of the motor 9 and the reducer 10 is compact and occupies less space; the reducer 10 is connected to the screw rod 7 located in the middle of the length direction of the support rod 2 among the screw rods 7, and the reducer 10 is connected to the screw rod 7 in the middle position so that the load on both sides of the screw rods 7 when rotating synchronously can be uniform and the transmission path can be shortened. In other embodiments, for example, a cylinder or other pneumatic components can be selected, which have a simple and light structure. Although the movement speed of the cylinder is easily affected by the change of load, it can also provide driving power for the device.

[0025] As a preferred embodiment, a fixing rod 11 is fixedly connected between the two support rods 2, and each guide rod 4 is located in the space enclosed by the fixing rod 11 and the support rod 2. A fixing block 12 for fixing the position of the cable 3 is provided on the fixing rod 11, and a ring-shaped component 6 for the cable 3 to pass through is provided on the fixing block 12. The fixing block 12 and the fixing rod 11 are mainly used to fix the cable 3 at a fixed position that is convenient for the cable 3 to output and connect to the charging gun. The fixing block 12 has high strength and wear resistance, and can withstand long-term friction of the cable 3 and the weight of the cable 3.

[0026] As a preferred embodiment, Figure 5As shown, the slider 5 and the annular member 6 thereon, as well as the fixed block 12 and the annular member 6 thereon, are rotationally matched to adapt to the deflection of the cable 3. During the movement of the slider 5, the cable 3 passing through the annular member 6 will change its direction of travel accordingly, and the rotating annular member 6 can rotate as the direction of the cable 3 changes, so as to avoid deformation or entanglement of the cable 3 in this process, and also to avoid local wear of the cable 3 and reduce its service life; the slider 5 and the annular member 6 thereon, as well as the fixed block 12 and the annular member 6 thereon, are rotationally matched through the rotating shaft 13 provided on the corresponding annular member 6, respectively. The rotating shaft 13 has the characteristics of high rotation stability, and the rotating shaft 13 has a simple structure and is easy to install and maintain. In other embodiments, it is set as a fixed connection, which may cause local wear to the cable 3 at the component position. Although the annular member 6 cannot rotate, it does not affect its use as a component for the cable 3 to pass through, and regular inspection and maintenance are sufficient.

[0027] As a preferred embodiment, Figure 1 As shown, only 1 / 2 of the length of each screw rod 7 is provided with an external thread section 14, and the threads of adjacent screw rods 7 are located at different ends of the two. Only half of the screw rod 7 is provided with an external thread section 14, which can reduce the processing amount of the thread, thereby reducing the manufacturing cost, and at the same time prevent the slider 5 from reversing beyond the predetermined position. The slider 5 moves back and forth between the two ends of the external thread section 14 of the screw rod 7, that is, between the middle position of the screw rod 7 and the end of the screw rod 7. The thread positions of two adjacent screw rods 7 are opposite, so that the corresponding slider 5 on the screw rod 7 can be moved in the opposite direction and the slider 5 can be moved the maximum distance in a limited space, thereby better realizing the retraction and storage of the cable 3 and saving space.

[0028] As a preferred embodiment, Figure 5As shown, the slider 5 includes a support platform 15 at the top and a screw sleeve 16 at the bottom that cooperates with the corresponding screw rod 7. The length of the screw sleeve 16 is half of the size of the support platform 15 in the corresponding direction. In the length direction of the screw sleeve 16, the annular member 6 is located in the middle of the support platform 15. The support platform 15 part of the slider 5 is mainly used to support the annular member 6 for passing the cable 3, and is used to bear the weight of the cable 3 with good bearing performance to ensure the stability of the cooperation between the slider 5 and the screw rod 7; the screw sleeve 16 and the screw rod 7 are matched by threads. This connection method is firm and reliable and can effectively prevent the slider 5 from loosening and falling off, which can improve the stability of the device during operation, and the threaded matching has the effect of efficient transmission. The length of the screw sleeve 16 is half of the support platform 15, which can ensure that when the slider 5 moves to the end of the external threaded section 14 in the middle position of the screw rod 7 through the screw sleeve 16, the annular member 6 on the support platform 15 is in the middle position of the screw rod 7, which is convenient for ensuring that the moving distance of the cable 3 between the two sliders 5 is maximized. In other embodiments, the size of the threaded sleeve 16 at the bottom of the slider 5 is consistent with the support platform 15, and the external threaded section 14 is extended on the screw rod 7 by half the distance of the corresponding direction dimension of the screw rod 7 and the slider 5, which can also ensure that the annular component 6 is in the middle position of the screw rod 7.

[0029] The specific use process of the wire storage device of the invention is as follows: during the wire collection process, Figure 3 As shown, the synchronous gear 8 is driven by the reducer 10 and the motor 9, and the meshing rotation directions of the two adjacent synchronous gears 8 are opposite, so the rotation directions of the two adjacent screw rods 7 are opposite. Under the action of the thread transmission, the slider 5 moves from the middle position to the end of the screw rod 7 along the external thread segment 14 of the screw rod 7. The cables 3 between the screw rods 7 are in an "S" shape and the screw rods 7 drive the slider 5 to rotate synchronously, completing the collection of the cables 3 and storing them in the wire storage rack 1 waiting for the next use; on the contrary, during the wire release process, as Figure 4 As shown, the slider 5 moves from the end of the screw rod 7 to the middle of the screw rod 7 on the external threaded section 14 of the screw rod 7, and the distance of the cable 3 exposed outside the wire storage rack 1 becomes longer, thereby realizing the wire release and charging process.

[0030] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. The patent protection scope of the present invention shall be based on the claims. All equivalent structural changes made using the contents of the description and drawings of the present invention should also be included in the protection scope of the present invention.

Claims

1. A charging pile gun line storage device, characterized in that: The device includes a wire storage rack, which includes two support rods arranged at intervals, a plurality of guide rods arranged in sequence along the support rods are fixedly connected between the two support rods, a slider for driving the cable to move back and forth is provided on the guide rod, and an annular component for the cable to pass through is provided on each of the sliders, a lead screw corresponding to the slider is installed between the two support rods, the slider can reciprocate along the corresponding guide rod under the drive of the corresponding lead screw, and the sliders corresponding to two adjacent lead screws move in opposite directions, and the lead screws are synchronously connected through a transmission mechanism, and one of the lead screws is connected to a driving device.

2. The charging pile gun wire storage device according to claim 1, characterized in that: The transmission mechanism includes synchronous gears which are arranged on the same end of the screw rods in a one-to-one correspondence, and the synchronous gears of two adjacent screw rods are meshed with each other.

3. The charging pile gun wire storage device according to claim 1, characterized in that: The driving device is a motor, which is connected to the corresponding screw through a reducer.

4. The charging pile gun wire storage device according to claim 3, characterized in that: The reducer is connected to a screw rod located in the middle of each screw rod in the length direction of the support rod.

5. The charging pile gun wire storage device according to claim 1, characterized in that: A fixing rod is fixedly connected between the two support rods, and each guide rod is located in the space surrounded by the fixing rod and the support rod. A fixing block for fixing the position of the cable is arranged on the fixing rod, and a ring-shaped component for the cable to pass through is arranged on the fixing block.

6. The charging pile gun wire storage device according to claim 1 or 5, characterized in that: The sliding block and the annular component thereon, as well as the fixing block and the annular component thereon, are respectively rotationally matched to adapt to the deflection of the cable.

7. The charging pile gun wire storage device according to claim 6, characterized in that: The sliding block and the annular component thereon as well as the fixing block and the annular component thereon are rotationally matched through rotating shafts arranged on the corresponding annular components.

8. The charging pile gun wire storage device according to claim 1, characterized in that: Only 1 / 2 of the length of each screw rod is provided with an external thread, and the threads of adjacent screw rods are located at different ends of the two screw rods.

9. The charging pile gun wire storage device according to claim 1, characterized in that: The slider includes a support platform at the top and a screw sleeve at the bottom that cooperates with the corresponding screw rod. The length of the screw sleeve is half of the size of the support platform in the corresponding direction. In the length direction of the screw sleeve, the annular component is located in the middle of the support platform.

Citation Information

Patent Citations

  • Wall-mounted charging pile with take-up mechanism

    CN118722283A

Cited By

  • Intelligent charging pile for new energy automobile

    CN121043669A