Auxiliary carrying and mounting device for steel rail cementing clamping plates and using method of auxiliary carrying and mounting device
By designing an automated handling and installation device for rail adhesive clamping, the problems of high labor intensity and high safety risks of auxiliary gripping, handling and positioning of rail adhesive clamping are solved, and efficient and safe installation of adhesive clamping is achieved.
Patent Information
- Application Number
- CN202510009705.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-03
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2045-01-03
AI Technical Summary
The auxiliary grasping, handling and positioning of rail adhesive splints pose problems with high labor intensity and high safety risks.
A rail adhesive-connected ply plate auxiliary handling and installation device is designed, including a base, a column, a horizontal rotating winch, a horizontal joint arm, a vertical connection winch and a movable connector of the adhesive-connected ply plate, and the automatic grasping, handling and positioning installation of the adhesive-connected ply plate is achieved through the robotic arm and cylinder system.
It effectively reduces the labor intensity of workers, reduces the safety risks brought by manual handling, and realizes efficient auxiliary installation of adhesive splints.
Smart Images

Figure CN119528029A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of railway auxiliary machinery, and in particular relates to a rail glued splint auxiliary transport and installation device and a use method thereof. Background Art
[0002] With the continuous development of automation equipment and tooling, some new control structures are constantly being applied; other industries, especially the automobile manufacturing industry with a high degree of automation, have rich experience in the grasping and handling of some workpieces.
[0003] After fully analyzing the structural characteristics, installation process, methods and other factors of rail glued splints, the following technical solutions are proposed to realize the auxiliary automatic grabbing and handling of two glued splints through the use of mechanical arms and specially designed glued splint grabbing and handling tools, thereby effectively reducing the labor intensity of workers and reducing safety risks. Summary of the invention
[0004] The technical problem solved by the present invention is to provide a device for auxiliary handling and installation of rail glued splints and a method for using the device, so as to solve the problems of auxiliary grasping, handling and positioning installation of rail glued splints, effectively reduce the labor intensity of workers, and reduce the safety risks caused by manual handling.
[0005] The technical solution adopted by the present invention is as follows: an auxiliary handling and installation device for rail glued splints, comprising a base, which is fixedly connected to the bottom end of a column; the top end of the column is connected to one end of a horizontal joint arm I through a horizontal rotating winch, and the horizontal rotating winch realizes the rotation of the horizontal joint arm I in a horizontal plane; the horizontal joint arm I is equipped with a horizontal lifting cylinder and a limit rod; the horizontal lifting cylinder is used to realize the pitch lifting adjustment of the horizontal joint arm I with the horizontal rotating winch as a fulcrum; the limit rod is used to realize the auxiliary support for the pitch adjustment of the horizontal joint arm I; the other end of the horizontal joint arm I is connected to one end of the horizontal joint arm II through a horizontal joint arm rotating winch; the horizontal joint arm rotating winch is used to realize the folding and rotation of the horizontal joint arm II relative to the horizontal joint arm I; the other end of the horizontal joint arm II is connected to a tooling vertical connection winch; the tooling vertical connection winch is connected to a glued plate area handling tooling; the tooling vertical connection winch can make the glued plate area handling tooling rotate in a horizontal plane; the glued plate area handling tooling has a movable connecting piece; the movable connecting piece is used to make the glued plate area handling tooling always in a natural vertical state.
[0006] In the above technical solution, as a further improvement of the present invention: the column is equipped with a gas storage tank and a gas valve box I; the gas valve box I is connected to the horizontal lifting cylinder.
[0007] In the above technical scheme, as a further improvement of the present invention: the glued board area handling tooling is equipped with a manual operation button station and a valve box II; the valve box II is connected to the longitudinal clamping cylinder, the transverse clamping cylinder I, and the transverse clamping cylinder II.
[0008] In the above technical solution, as a further improvement of the present invention: a plurality of buttons are arranged on the manual operation button station, and the plurality of buttons respectively correspond to and operate the cylinder body and the winch action.
[0009] Among the above technical schemes, as the preferred technical scheme of the present invention: the glued board special area handling tooling is composed of a cross-arm guide rail, a fixed end and a movable end; the cross-arm guide rail is fixedly connected to the end of the movable connecting piece; one end of the cross-arm guide rail is a fixed end, and the other end is a movable end; a longitudinal squeezing cylinder is installed above the cross-arm guide rail along the cross-arm direction, and the execution end of the longitudinal squeezing cylinder is connected to the movable end, and the longitudinal squeezing cylinder is used to make the movable end perform squeezing or loosening movement toward the fixed end along the cross-arm direction; the space below the fixed end of the cross-arm guide rail is vertically fixed to the guide rail I; the fixed end supports and installs a vertical downward flip bar I, and the flip bar I is hinged to the guide rail I through the connecting rod mechanism I and drives the guide rail I to flip 90°; a fixing pin is installed on the inner end of the guide rail I, and the outer end of the guide rail I is along A transverse clamping cylinder I is fixedly installed in the linear direction of guide rail I. The end hinged movable pin of transverse clamping cylinder I is arranged on the outside of guide rail I. The transverse clamping cylinder I drives the movable pin to perform the retraction, tension, tightening or loosening action along guide rail I. A guide rail II is vertically arranged in the space below the movable end of the cross arm guide rail. The movable end supports and installs a vertical downward flip bar II. The flip bar II is hinged to guide rail II through connecting rod mechanism II and drives guide rail II to flip 90°. A fixed pin is installed on the outer end of guide rail II. A transverse clamping cylinder II is fixedly installed on the inner end of guide rail II along the linear direction of guide rail II. The end hinged movable pin of transverse clamping cylinder II is arranged on the inside of guide rail II. The transverse clamping cylinder II drives the movable pin to perform the retraction, tension, tightening or loosening action along guide rail II.
[0010] The present invention also claims protection for a method for using a rail glue splint auxiliary handling and installation device, the method for using is a method for using any rail glue splint auxiliary handling and installation device, and comprises the following steps:
[0011] S1, zero position: the longitudinal clamping cylinder is extended, the transverse clamping cylinder Ⅰ and the transverse clamping cylinder Ⅱ are in the loose state, the flip lever Ⅰ and the flip lever Ⅱ make the guide rail Ⅰ and the guide rail Ⅱ in the zero position state, so that the fixed pin and the movable pin are set horizontally.
[0012] S2, downward flip: through the manual operation button of the manual operation button station, the flip lever I and the flip lever II respectively drive the guide rail I and the guide rail II to flip downward 90 degrees, so that the fixed pin and the movable pin are vertically downward.
[0013] S3. Insertion: The manual operation button of the manual operation button station moves the handling tooling for the glued board area downward, so that the fixed pins and the movable pins at the movable end and the fixed end are respectively inserted into the two respective holes of the two glued splints in the horizontal state.
[0014] S4. Grasping: Through the manual operation button of the manual operation button station, the transverse clamping cylinder I and the transverse clamping cylinder II drive the movable pin to clamp laterally along the guide rails I and II respectively. Under the action of the clamping pressure and friction force, the fixed pin and the movable pin firmly grasp the glued splint.
[0015] S5. Upward flip: Through the manual operation button of the manual operation button station, flip lever I and flip lever II drive guide rails I and II to flip upward 90°, so that the fixed pin and the movable pin flip the glued splint upward 90°, and finally make the two glued splints in a vertical state.
[0016] S6. Transportation: By pressing the manual operation button at the manual operation button station, the handling tooling in the glued board area is moved to the rail installation position.
[0017] S7. Clamping: Manually operate the button to make the longitudinal clamping cylinder drive the movable end to perform the clamping action along the cross arm direction toward the fixed end, and clamp the two glued splints to the specified positions inside and outside the rail.
[0018] S8. Installation: Manually install and fix the glued splints and rails.
[0019] S9, reset: loosen the glued splints at the movable end and the fixed end respectively, and manually operate the button to return the device to the zero position.
[0020] In the above technical scheme, as a further improvement of the present invention: in step S6: the horizontal rotating winch can realize the rotation movement of the horizontal joint arm I in the horizontal plane; the horizontal arm lifting cylinder can realize the pitch and lift adjustment of the horizontal joint arm I relative to the horizontal rotating winch; the horizontal joint arm rotating winch can realize the folding and rotation movement of the horizontal joint arm II relative to the horizontal joint arm I; the tooling vertical connection winch can realize the rotation of the glued board area handling tooling in the horizontal plane.
[0021] In the above technical solution, as a further improvement of the present invention: the horizontal arm lifting cylinder is equipped with a limit rod; the limit piece on the limit rod is used to limit the lifting and lowering of the horizontal joint arm I to the bottom control.
[0022] In the above technical solution, as a further improvement of the present invention: step S9 includes the following steps:
[0023] S901, grab and release: through the manual operation button of the manual operation button station, the horizontal squeeze cylinder I and the horizontal squeeze cylinder II drive the movable pin to respectively release the firmly grasped glued splint laterally along the guide rail I and the guide rail II;
[0024] S902, clamping release: by pressing the manual operation button of the manual operation button station, the longitudinal clamping cylinder drives the movable end to perform the clamping release action along the cross arm direction.
[0025] S903, transport reset: By pressing the manual operation button at the manual operation button station, the transport tooling in the glued board area is moved to the glued plywood stacking area.
[0026] S904, repeating steps S2 to S8 to achieve continuous auxiliary transportation and installation of the rail glued splint.
[0027] Among the above technical schemes, as the preferred technical scheme of the present invention: the glued board special area handling tooling is composed of a cross-arm guide rail, a fixed end and a movable end; the cross-arm guide rail is fixedly connected to the end of the movable connecting piece; one end of the cross-arm guide rail is a fixed end, and the other end is a movable end; a longitudinal squeezing cylinder is installed above the cross-arm guide rail along the cross-arm direction, and the execution end of the longitudinal squeezing cylinder is connected to the movable end, and the longitudinal squeezing cylinder is used to make the movable end perform squeezing or loosening movement toward the fixed end along the cross-arm direction; the space below the fixed end of the cross-arm guide rail is vertically fixed to the guide rail I; the fixed end supports and installs a vertical downward flip bar I, and the flip bar I is hinged to the guide rail I through the connecting rod mechanism I and drives the guide rail I to flip 90°; a fixing pin is installed on the inner end of the guide rail I, and the outer end of the guide rail I is along A transverse clamping cylinder I is fixedly installed in the linear direction of guide rail I. The end hinged movable pin of transverse clamping cylinder I is arranged on the outside of guide rail I. The transverse clamping cylinder I drives the movable pin to perform the retraction, tension, tightening or loosening action along guide rail I. A guide rail II is vertically arranged in the space below the movable end of the cross arm guide rail. The movable end supports and installs a vertical downward flip bar II. The flip bar II is hinged to guide rail II through connecting rod mechanism II and drives guide rail II to flip 90°. A fixed pin is installed on the outer end of guide rail II. A transverse clamping cylinder II is fixedly installed on the inner end of guide rail II along the linear direction of guide rail II. The end hinged movable pin of transverse clamping cylinder II is arranged on the inside of guide rail II. The transverse clamping cylinder II drives the movable pin to perform the retraction, tension, tightening or loosening action along guide rail II.
[0028] The advantages of the present invention compared with the prior art are as follows: the present invention can replace manpower to realize the auxiliary grabbing, carrying and auxiliary positioning installation of the bonding splints in the process of rail bonding, which can effectively reduce the labor intensity of workers and reduce the safety risks caused by manual handling. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 It is the front view of the present invention;
[0030] Figure 2 A top view of the present invention;
[0031] Figure 3 It is a rear view of the present invention;
[0032] Figure 4 It is a stereogram of the present invention;
[0033] Figure 5 For the present invention Figure 4 A partial enlarged detail diagram;
[0034] Figure 6 For the present invention Figure 3 A partial enlarged detail diagram;
[0035] In the figure: 1-base, 2-column, 3-gas storage tank, 4-valve box I, 5-horizontal rotating winch, 6-horizontal joint arm I, 7-horizontal lifting cylinder, 8-limit rod, 9-horizontal joint arm II, 10-tooling vertical connection winch, 11-horizontal joint arm rotating winch, 12-manual operation button station, 13-active connection, 14-valve box II, 15-cross arm guide rail, 16-fixed end, 17-active end, 18-longitudinal squeezing cylinder, 19-lateral squeezing cylinder I, 20-lateral squeezing cylinder II, 21-fixed pin, 22-active pin, 23-guide rail I, 24-guide rail II, 25-flip lever I, 26-flip lever II. DETAILED DESCRIPTION
[0036] The following will be combined with the attached embodiment of the present invention Figure 1-6 , the technical solutions in the embodiments of the present invention are clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0037] (like Figure 1 , Figure 4 A rail glued splint auxiliary handling and installation device as shown in the figure comprises a base 1, the base 1 is fixedly connected to the bottom end of a column 2; the top end of the column 2 is connected to one end of a horizontal joint arm Ⅰ 6 through a horizontal rotary winch 5, and the horizontal rotary winch 5 is used to realize the rotation of the horizontal joint arm Ⅰ 6 in a horizontal plane. The horizontal rotary winch 5 has the advantages of flexibility, compact structure, high efficiency and energy saving.
[0038] The horizontal articulated arm Ⅰ6 is equipped with a horizontal lifting cylinder 7 and a limit rod 8; the horizontal lifting cylinder 7 is used to realize the pitch lifting adjustment of the horizontal articulated arm Ⅰ6 with the horizontal rotating winch 5 as the fulcrum; the limit rod 8 is used to realize the auxiliary support of the pitch adjustment of the horizontal articulated arm Ⅰ6 to ensure the lifting stability and reliability.
[0039] In the above embodiment, as a further improved embodiment of the present invention: the limiting member on the limiting rod 8 is used to limit the lifting and lowering of the horizontal joint arm Ⅰ6 to the bottom control.
[0040] The other end of the horizontal joint arm I6 is connected to one end of the horizontal joint arm II9 through the horizontal joint arm rotary winch 11; the horizontal joint arm rotary winch 11 is used to realize the folding and rotation of the horizontal joint arm II9 relative to the horizontal joint arm I6, thereby improving the adjustment diversity and flexibility of the device mechanical arm. Among them, the horizontal joint arm rotary winch 11 is adopted, and the horizontal joint arm rotary winch 11 adopts the design of the joint arm. This design enables the winch to flexibly adjust the angle and position to adapt to different environments and task requirements. The flexibility of the joint arm not only improves the working efficiency of the winch, but also reduces the difficulty of operation. The winch of the horizontal joint arm rotary winch 11 has a horizontal rotation function, which means that it can perform a full range of rotation operations on the horizontal plane. This rotation function enables the winch to perform well in narrow spaces or complex environments, thereby improving its scope of application and practicality. The horizontal joint arm rotary winch 11 is usually equipped with a high-performance traction system that can provide strong traction. The winch can still maintain stable performance during long-term and high-intensity operations, reducing the failure rate and maintenance costs. Therefore, the horizontal joint arm rotary winch 11 can adapt to a variety of complex environments and task requirements.
[0041] The other end of the horizontal articulated arm II 9 is connected to the tooling vertical connection winch 10; the tooling vertical connection winch 10 is connected to the glued board area handling tooling. The tooling vertical connection winch 10 adopts a vertical connection method. This design enables the winch to be more stably fixed on the tooling or other equipment. The vertical connection not only improves the convenience of installation of the winch, but also enhances its stability during use, and reduces the safety risks caused by unstable connection. That is, the tooling vertical connection winch 10 can make the glued board area handling tooling rotate in the horizontal plane; the glued board area handling tooling has a movable connection 13; the movable connection 13 is used to make the glued board area handling tooling always in a natural vertical state. The movable connection 13 can specifically be a double hinge structure that is vertical in space, and the double rotating axes of the double hinge structure are vertical in space. The movable connection 13 allows the tooling to move relative to each other in different directions, so that the tooling can always be vertical due to the gravity factor of the tooling, so as to adapt to different working environments and task requirements.
[0042] In the above embodiment, as a further improved embodiment of the present invention: the column 2 is equipped with a gas storage tank 3 and a gas valve box Ⅰ4; the gas valve box Ⅰ4 is connected to the horizontal lifting cylinder 7. The gas storage tank 3 can effectively stabilize the system pressure and ensure the safety of the gas during storage and transportation. In particular, the gas storage tank 3 made of stainless steel has strong corrosion resistance and is not corroded by the external air and residual chlorine in the water. It is suitable for storing various gases, which prolongs the service life of the gas storage tank and reduces the maintenance cost caused by corrosion. The service life of the gas storage tank 3 (pressure vessel) is at least 20 to 30 years under normal pressure, which ensures the long-term stable operation of the equipment and reduces the frequency and cost of replacing the equipment. The gas storage tank 3 has good sealing performance, prevents gas leakage, and ensures the safety of the stored material. The gas storage tank 3 adopts special materials and designs to make it have a smaller volume and save storage space. The gas storage tank 3 has a simple structure and is easy to maintain and repair. The gas storage tank 3 is equipped with safety devices, such as a pressure controller, a safety valve, etc., to ensure that measures are taken in time under abnormal circumstances to prevent accidents. The air valve box Ⅰ4 usually contains various valves, such as one-way check valves (valve 1 / 4), etc., which are used to control the operation of the fluid. These valves can prevent the fluid from flowing back and protect the equipment and pipelines from being damaged by excessive or low pressure. By accurately controlling the flow of the fluid, the air valve box Ⅰ4 can improve the stability of the system. The air valve box Ⅰ4 can be customized according to different application requirements and contain different types of valves and accessories. The air valve box Ⅰ4 usually has a compact structure and an easy-to-install design. By accurately controlling the flow of the fluid, the air valve box Ⅰ4 can ensure the stable operation of the system, thereby improving production efficiency.
[0043] In the above embodiment, as a further improved embodiment of the present invention: the glued board special area handling tooling is equipped with a manual operation button station 12 and a valve box II 14; the valve box II 14 is connected to the longitudinal clamping cylinder 18, the transverse clamping cylinder I 19, and the transverse clamping cylinder II 20.
[0044] Among them, the manual operation button station 12 provides operators with an intuitive and easy-to-use control interface, allowing them to control various functions of the handling tooling through simple button operations. This design reduces the difficulty of operation and improves work efficiency. The button station is usually equipped with multiple function buttons, which can control different actions of the handling tooling, such as lifting, rotating, squeezing, etc. This allows operators to flexibly adjust the working state of the handling tooling according to actual needs to meet different handling needs. The design of the button station usually takes safety factors into consideration, such as setting an emergency stop button to ensure that the power supply can be quickly cut off in an emergency to prevent accidents. In addition, the button station may also be equipped with a protective cover or protective plate to prevent the risk of misoperation or electric shock. As the core component of the pneumatic control system, the valve box II 14 can centrally control the actions of actuators such as the longitudinal squeezing cylinder 18, the transverse squeezing cylinder I 19, and the transverse squeezing cylinder II 20. This centralized control method simplifies the structure of the pneumatic system and reduces maintenance costs. The valve box II 14 can ensure that the actuators complete the actions quickly and accurately by accurately controlling the flow and pressure of the gas, thereby improving the work efficiency of the handling tooling and shortening the handling cycle. The air valve box II 14 usually uses high-quality pneumatic components and sealing materials to ensure its long-term stable operation. In addition, the air valve box II 14 may also be equipped with accessories such as filters and pressure reducing valves to further protect the safety of the pneumatic system. By connecting the longitudinal clamping cylinder 18 and the transverse clamping cylinder I 19 and transverse clamping cylinder II 20, the handling tooling can achieve stable clamping and fixing of the glued plate during the handling process. This helps to prevent the glued plate from shaking or slipping during the handling process, ensuring the safety and stability of the handling process. The fast and accurate action of the clamping cylinder can shorten the handling cycle and improve the handling efficiency. At the same time, the clamping force of the clamping cylinder can be adjusted according to actual needs to adapt to glued plates of different sizes and weights. Automated handling through a pneumatic control system can reduce manual intervention and labor intensity. This helps to reduce labor costs and improve the level of automation in the handling process.
[0045] That is, in the above embodiment, as a further improved embodiment of the present invention: the manual operation button station 12 is provided with a plurality of buttons, and the plurality of buttons respectively correspond to and operate the cylinder body and the winch action.
[0046] In the above embodiment, as a preferred embodiment of the present invention: the said glued board special area handling tooling is composed of a cross arm guide rail 15, a fixed end 16 and a movable end 17. It is used to achieve the clamping, handling and auxiliary installation of the glued splint. Specifically: the said cross arm guide rail 15 is fixedly connected to the end of the movable connecting member 13; the verticality of the cross arm guide rail 15 is ensured by the movable connecting member 13. One end of the said cross arm guide rail 15 is a fixed end 16, and the other end is a movable end 17.
[0047] A longitudinal clamping cylinder 18 is installed above the cross arm guide rail 15 along the cross arm direction. The longitudinal clamping cylinder 18 executes the end connection with the movable end 17. The longitudinal clamping cylinder 18 is used to make the movable end 17 perform a clamping or loosening movement toward the fixed end 16 along the cross arm direction to adjust the spacing between the two glued splints, and is used to tightly fit the two glued splints on the left and right sides of the rail to facilitate auxiliary installation.
[0048] The space below the fixed end 16 of the cross arm guide rail 15 is vertically fixed to the guide rail Ⅰ23; that is, the guide rail Ⅰ23 is vertical to the space of the cross arm guide rail 15. The fixed end 16 supports and installs a vertically downward flip lever Ⅰ25, and the flip lever Ⅰ25 is hinged to the guide rail Ⅰ23 through the connecting rod mechanism Ⅰ and drives the guide rail Ⅰ23 to flip 90°; the flipping of the guide rail Ⅰ23 is used to realize the 90° flipping of the glued splint. The inner end of the guide rail Ⅰ23 is installed with a fixed pin 21, and the outer end of the guide rail Ⅰ23 is fixedly installed with a transverse clamping cylinder Ⅰ19 along the straight direction of the guide rail Ⅰ23. The transverse clamping cylinder Ⅰ19 executes the end hinged movable pin 22, and the movable pin 22 is arranged on the outer side of the guide rail Ⅰ23. The transverse clamping cylinder Ⅰ19 drives the movable pin 22 to perform the retraction, tightening or loosening action along the guide rail Ⅰ23.
[0049] A guide rail II 24 is vertically arranged below the movable end 17 of the cross arm guide rail 15, that is, the guide rail II 24 is also vertical to the cross arm guide rail 15. Specifically, the longitudinal squeeze cylinder 18 on the cross arm guide rail 15 performs the end articulation of the top end of the guide rail II 24; the guide rail II 24 is vertical to the cross arm guide rail 15.
[0050] Similarly, the movable end 17 on the other side of the cross arm guide rail 15 supports and installs a vertical downward turning lever II 26, which is hinged to the guide rail II 24 through the connecting rod mechanism II and drives the guide rail II 24 to turn 90 degrees. The guide rail II 24 drives another glued splint to turn.
[0051] A fixing pin 21 is installed at the outer end of the guide rail Ⅱ24, and a transverse clamping cylinder Ⅱ20 is fixedly installed at the inner end of the guide rail Ⅱ24 along the straight direction of the guide rail Ⅱ24. The transverse clamping cylinder Ⅱ20 executes an end hinged movable pin 22. The movable pin 22 is arranged on the inner side of the guide rail Ⅱ24. The transverse clamping cylinder Ⅱ20 drives the movable pin 22 to perform the pulling, tightening or loosening action of the glued splint along the guide rail Ⅱ24.
[0052] The present invention also claims protection for a method for using a rail glue splint auxiliary transport and installation device, the method for using is any method for using the rail glue splint auxiliary transport and installation device, and comprises the following steps:
[0053] Step S1, zero position: the longitudinal squeeze cylinder 18 is extended, the transverse squeeze cylinder I 19 and the transverse squeeze cylinder II 20 are in a loose state, the flip lever I 25 and the flip lever II 26 make the guide rail I 23 and the guide rail II 24 in a zero position state, so that the fixed pin 21 and the movable pin 22 are as shown in FIG. Figure 4 Figure 5 The S1 Zero Position is shown in the horizontal setting. At this zero position, the device arm is stopped at the stacking position of the glued splints. The zero position state is designed to make the system easy to maintain and reset. In the event of a malfunction or adjustment, the operator can quickly restore the system to the zero position state to perform necessary inspections and repairs. By ensuring that the system is in a known and stable position when starting or resetting, the S1 Zero Position State helps improve the efficiency of the entire system. This reduces time and resources wasted due to system instability or the need for recalibration.
[0054] Step S2, flipping downward: by using the manual operation button of the manual operation button station 12, the flip lever I 25 and the flip lever II 26 respectively drive the guide rail I 23 and the guide rail II 24 to flip downward 90 degrees, so that the fixed pin 21 and the movable pin 22 are vertically downward.
[0055] Step S3, plugging: the manual operation button of the manual operation button station 12 moves the glued board area handling tool downward, so that the fixed pin 21 and the movable pin 22 of the movable end 17 and the fixed end 16 are respectively inserted into the two holes of the two glued splints in the horizontal state.
[0056] Step S4, grabbing: Through the manual operation button of the manual operation button station 12, the transverse clamping cylinder I 19 and the transverse clamping cylinder II 20 drive the movable pin 22 to clamp laterally along the guide rail I 23 and the guide rail II 24 respectively. Under the action of the clamping pressure and friction, the fixed pin 21 and the movable pin 22 firmly grasp the glued splint. The manual operation button station can respond to the operation instruction quickly, and realize the rapid movement and positioning of the movable pin by controlling the action of the transverse clamping cylinder. The design of the guide rail ensures the stability and accuracy of the movable pin during the movement, thereby ensuring the accuracy of grabbing the glued splint. The clamping pressure provided by the transverse clamping cylinder is large enough to ensure that the fixed pin and the movable pin generate sufficient friction when grabbing the glued splint to prevent the splint from slipping or loosening. By adjusting the working pressure of the transverse clamping cylinder or changing the inclination angle of the guide rail, the size of the clamping force can be flexibly adjusted to adapt to glued splints of different specifications and materials.
[0057] Step S5, flip up: through the manual operation button of the manual operation button station 12, the flip lever I 25 and the flip lever II 26 drive the guide rails I 23 and II 24 to flip upward 90°, so that the fixed pin 21 and the movable pin 22 flip the glued splint upward 90°, and finally make the two glued splints in a vertical state.
[0058] Step S6, transporting: by pressing the manual operation button of the manual operation button station 12, the transporting tool for the glued board area is moved to the rail installation position.
[0059] In the above embodiment, as a further improved embodiment of the present invention: in step S6: the horizontal rotary winch 5 can realize the rotation of the horizontal joint arm I6 in the horizontal plane; the horizontal arm lifting cylinder 7 can realize the pitching and lifting adjustment of the horizontal joint arm I6 relative to the horizontal rotary winch 5; the horizontal joint arm rotary winch 11 can realize the folding and rotation of the horizontal joint arm II9 relative to the horizontal joint arm I6; the tooling vertical connection winch 10 can realize the rotation of the glued board special area handling tooling in the horizontal plane. Through the coordinated action of the above-mentioned active connection mechanisms, the device can complete various complex mechanical adjustment actions.
[0060] Step S7, clamping: manually operate the button to make the longitudinal clamping cylinder 18 drive the movable end 17 to perform a clamping action along the cross arm direction toward the fixed end 16, and clamp the two glued splints to the specified positions inside and outside the rail.
[0061] Step S8, installation: manually installing and fixing the glued splint and the rail.
[0062] Step S9, reset: loosen the adhesive splints at the movable end 17 and the fixed end 16 respectively, and manually operate the button to return the device to the zero position.
[0063] In the above embodiment, as a further improved embodiment of the present invention, step S9 includes the following steps:
[0064] S901, grab and release: through the manual operation button of the manual operation button station 12, the transverse clamping cylinder I 19 and the transverse clamping cylinder II 20 drive the movable pin 22 to release the firmly grasped glued splint laterally along the guide rail I 23 and the guide rail II 24 respectively.
[0065] S902, clamping and releasing: by means of the manual operation button of the manual operation button station 12, the longitudinal clamping cylinder 18 drives the movable end 17 to perform the clamping and releasing action along the cross arm direction.
[0066] S903, transport reset: by pressing the manual operation button of the manual operation button station 12, the transport tooling for the glued board area is moved to the glued plywood stacking area.
[0067] S904, repeating steps S2 to S8 to achieve continuous auxiliary transportation and installation of the rail glued splint.
[0068] In the above embodiment, as a preferred embodiment of the present invention: the glued board special area handling tooling is composed of a cross arm guide rail 15, a fixed end 16 and a movable end 17; the cross arm guide rail 15 is fixedly connected to the end of the movable connecting member 13; one end of the cross arm guide rail 15 is a fixed end 16, and the other end is a movable end 17; a longitudinal squeezing cylinder 18 is installed above the cross arm guide rail 15 along the cross arm direction, and the longitudinal squeezing cylinder 18 executes the end connection to the movable end 17, and the longitudinal squeezing cylinder 18 is used to make the movable end 17 perform squeezing or loosening movement toward the fixed end 16 along the cross arm direction; the space below the fixed end 16 of the cross arm guide rail 15 is vertically fixed to the guide rail Ⅰ23; the fixed end 16 supports and installs a vertical downward flip bar Ⅰ25, and the flip bar Ⅰ25 is hinged to the guide rail Ⅰ23 through the connecting rod mechanism Ⅰ and drives the guide rail Ⅰ23 to flip 90°; a fixing pin 21 is installed at the inner end of the guide rail Ⅰ23, and the outer end of the guide rail Ⅰ23 is connected to the guide rail Ⅰ2 A transverse squeezing cylinder Ⅰ19 is fixedly installed in the linear direction, and the transverse squeezing cylinder Ⅰ19 executes the end hinged movable pin 22, and the movable pin 22 is arranged on the outer side of the guide rail Ⅰ23. The transverse squeezing cylinder Ⅰ19 drives the movable pin 22 to perform the retraction, squeezing, tightening or loosening action along the guide rail Ⅰ23; a guide rail Ⅱ24 is vertically arranged in the space below the movable end 17 of the cross arm guide rail 15, and the movable end 17 supports and installs a vertical downward flip bar Ⅱ26, and the flip bar Ⅱ26 is hinged to the guide rail Ⅱ24 through the connecting rod mechanism Ⅱ and drives the guide rail Ⅱ24 to flip 90°; a fixed pin 21 is installed at the outer end of the guide rail Ⅱ24, and a transverse squeezing cylinder Ⅱ20 is fixedly installed on the inner end of the guide rail Ⅱ24 along the linear direction of the guide rail Ⅱ24, and the transverse squeezing cylinder Ⅱ20 executes the end hinged movable pin 22, and the movable pin 22 is arranged on the inner side of the guide rail Ⅱ24, and the transverse squeezing cylinder Ⅱ20 drives the movable pin 22 to perform the retraction, squeezing, tightening or loosening action along the guide rail Ⅱ24.
[0069] From the above description, it can be found that the present invention can realize the auxiliary grabbing, transporting, installation and positioning of the glued splints during the rail gluing process, can realize the mechanical transport and auxiliary positioning and installation of two rail glued splints, and ensure the transport and positioning accuracy, effectively reduce the labor intensity of workers, and reduce safety risks.
[0070] It should be understood that although the present specification is described according to an implementation method, the implementation method does not only include an independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in this embodiment can also be appropriately arranged and combined to form other implementation methods that can be understood by those skilled in the art.
[0071] The above preferred embodiments are not intended to limit the scope of implementation of the present invention, so all equivalent changes made to the contents described in the claims of the present invention should be included in the scope of the claims of the present invention; it should be noted that the components and materials used in the above embodiments are commercially available unless otherwise specified.
Claims
1. A rail glued splint auxiliary handling and installation device, comprising a base (1), characterized in that: The base (1) is fixedly connected to the bottom end of the column (2); the top end of the column (2) is connected to one end of the horizontal joint arm I (6) via a horizontal rotating winch (5), and the horizontal rotating winch (5) enables the horizontal joint arm I (6) to rotate in a horizontal plane; The horizontal joint arm I (6) is equipped with a horizontal lifting cylinder (7) and a limit rod (8); the horizontal lifting cylinder (7) is used to realize the pitch lifting adjustment of the horizontal joint arm I (6) with the horizontal rotating winch (5) as the fulcrum; the limit rod (8) is used to realize the auxiliary support of the pitch adjustment of the horizontal joint arm I (6); the other end of the horizontal joint arm I (6) is connected to one end of the horizontal joint arm II (9) through the horizontal joint arm rotating winch (11); the horizontal joint arm rotating winch (11) is used to realize the horizontal joint arm Arm II (9) is folded and rotated relative to the horizontal joint arm I (6); the other end of the horizontal joint arm II (9) is connected to a tooling vertical connection winch (10); the tooling vertical connection winch (10) is connected to a tooling for handling a special area of glued boards; the tooling vertical connection winch (10) can enable the tooling for handling a special area of glued boards to rotate in a horizontal plane; the tooling for handling a special area of glued boards has a movable connecting piece (13); the movable connecting piece (13) is used to keep the tooling for handling a special area of glued boards in a natural vertical state at all times.
2. The rail glued splint auxiliary handling and installation device according to claim 1 is characterized in that: The column (2) is equipped with a gas storage tank (3) and a gas valve box I (4); the gas valve box I (4) is connected to a horizontal lifting cylinder (7).
3. The rail glued splint auxiliary handling and installation device according to claim 1 is characterized in that: The glued board special area handling tool is equipped with a manual operation button station (12) and a valve box II (14); the valve box II (14) is connected to a longitudinal squeeze cylinder (18), a transverse squeeze cylinder I (19), and a transverse squeeze cylinder II (20).
4. The rail glued splint auxiliary handling and installation device according to claim 3 is characterized in that: The manual operation button station (12) is provided with a plurality of buttons, which respectively correspond to and operate the cylinder body and the winch.
5. The rail glued splint auxiliary handling and installation device according to claim 1 is characterized in that: The glued board special area handling tooling is composed of a cross arm guide rail (15), a fixed end (16) and a movable end (17); the cross arm guide rail (15) is fixedly connected to the end of the movable connecting member (13); one end of the cross arm guide rail (15) is a fixed end (16), and the other end is a movable end (17); a longitudinal clamping cylinder (18) is installed above the cross arm guide rail (15) along the cross arm direction, and the longitudinal clamping cylinder (18) is used to connect the movable end (17) to the end of the cross arm, and the longitudinal clamping cylinder (18) is used to make the movable end (17) move along the cross arm. The cross rail (15) is vertically fixed to the space below the fixed end (16) of the cross rail (15); the fixed end (16) supports and installs a vertical downward flip lever I (25), and the flip lever I (25) is hinged to the guide rail I (23) through the connecting rod mechanism I and drives the guide rail I (23) to flip 90 degrees; the inner end of the guide rail I (23) is installed with a fixing pin (21), and the outer end of the guide rail I (23) is fixedly installed horizontally along the straight direction of the guide rail I (23). A clamping cylinder I (19), wherein the transverse clamping cylinder I (19) executes an end hinged movable pin (22), wherein the movable pin (22) is arranged outside the guide rail I (23), and the transverse clamping cylinder I (19) drives the movable pin (22) to perform a retracting, pulling, clamping or loosening action along the guide rail I (23); a guide rail II (24) is vertically arranged in the space below the movable end (17) of the cross arm guide rail (15), wherein the movable end (17) supports and installs a vertically downward flip lever II (26), wherein the flip lever II (26) is connected to the guide rail by a connecting rod mechanism. Ⅱ hinges guide rail Ⅱ (24) and drives guide rail Ⅱ (24) to flip 90 degrees; a fixed pin (21) is installed at the outer end of the guide rail Ⅱ (24), and a transverse clamping cylinder Ⅱ (20) is fixedly installed at the inner end of the guide rail Ⅱ (24) along the straight direction of the guide rail Ⅱ (24); the transverse clamping cylinder Ⅱ (20) executes an end hinged movable pin (22), and the movable pin (22) is arranged on the inner side of the guide rail Ⅱ (24). The transverse clamping cylinder Ⅱ (20) drives the movable pin (22) to perform a retracting, pulling, tightening or loosening action along the guide rail Ⅱ (24).
6. A method for using a rail glued splint auxiliary handling and installation device, characterized in that: The method of use is a method of use of the rail glue splint auxiliary handling and installation device according to any one of claims 1 to 5, and comprises the following steps: S1, zero position: the longitudinal squeeze cylinder (18) is extended, the transverse squeeze cylinder I (19) and the transverse squeeze cylinder II (20) are in a loose state, the flip lever I (25) and the flip lever II (26) make the guide rail I (23) and the guide rail II (24) in a zero position state, so that the fixed pin (21) and the movable pin (22) are set horizontally; S2, downward flip: by pressing the manual operation button of the manual operation button station (12), the flip lever I (25) and the flip lever II (26) respectively drive the guide rail I (23) and the guide rail II (24) to flip downward 90 degrees, so that the fixed pin (21) and the movable pin (22) are vertically downward; S3, plugging: the manual operation button of the manual operation button station (12) moves the handling tool for the glued board area downward, so that the fixed pin (21) and the movable pin (22) of the movable end (17) and the fixed end (16) are respectively inserted into the two holes of the two glued splints in the horizontal state; S4, grabbing: by pressing the manual operation button of the manual operation button station (12), the transverse clamping cylinder I (19) and the transverse clamping cylinder II (20) drive the movable pin (22) to clamp transversely along the guide rail I (23) and the guide rail II (24), respectively. Under the action of the clamping pressure and friction force, the fixed pin (21) and the movable pin (22) firmly grab the glued splint; S5, upward flipping: by pressing the manual operation button of the manual operation button station (12), the flip lever I (25) and the flip lever II (26) drive the guide rail I (23) and the guide rail II (24) to flip upward 90 degrees, so that the fixed pin (21) and the movable pin (22) flip the glued splint upward 90 degrees, and finally make the two glued splints be in a vertical state; S6, transport: by pressing the manual operation button of the manual operation button station (12), the transport tool for the glued board area is moved to the rail installation position; S7, clamping: manually operate the button to make the longitudinal clamping cylinder (18) drive the movable end (17) to perform a clamping action along the cross arm direction toward the fixed end (16), and clamp the two glued clamping plates to the designated positions inside and outside the rail; S8, installation: manually install and fix the glued splint and rail; S9, reset: loosen the glued clamps at the movable end (17) and the fixed end (16) respectively, and manually operate the button to return the device to the zero position.
7. The method for using the rail glued splint auxiliary transport and installation device according to claim 6 is characterized in that: In step S6: the horizontal rotary winch (5) can realize the rotation of the horizontal joint arm I (6) in the horizontal plane; the horizontal arm lifting cylinder (7) can realize the pitch and lift adjustment of the horizontal joint arm I (6) relative to the horizontal rotary winch (5); The horizontal joint arm rotating winch (11) can realize the folding and rotating action of the horizontal joint arm II (9) relative to the horizontal joint arm I (6); the tooling vertical connection winch (10) can realize the rotation of the glued board special area transport tooling in the horizontal plane.
8. The method for using the rail glued splint auxiliary transport and installation device according to claim 7 is characterized by: The horizontal arm lifting cylinder (7) is equipped with a limit rod (8); the limit piece on the limit rod (8) is used to limit the lifting and lowering of the horizontal joint arm I (6) to the bottom control.
9. The method for using the rail glued splint auxiliary transport and installation device according to claim 6, characterized in that: Step S9 includes the following steps: S901, gripping and releasing: by pressing the manual operation button of the manual operation button station (12), the transverse clamping cylinder I (19) and the transverse clamping cylinder II (20) drive the movable pin (22) to release the firmly gripped glued splint laterally along the guide rail I (23) and the guide rail II (24) respectively; S902, clamping and releasing: by pressing the manual operation button of the manual operation button station (12), the longitudinal clamping cylinder (18) drives the movable end (17) to perform the clamping and releasing action along the cross arm direction; S903, transport reset: by pressing the manual operation button of the manual operation button station (12), the transport tooling for the glued board area is moved to the glued plywood stacking area; S904, repeating steps S2 to S8 to achieve continuous auxiliary transportation and installation of the rail glued splint.
10. The method for using the rail glued splint auxiliary transport and installation device according to claim 6, characterized in that: The glued board special area handling tooling is composed of a cross arm guide rail (15), a fixed end (16) and a movable end (17); the cross arm guide rail (15) is fixedly connected to the end of the movable connecting member (13); one end of the cross arm guide rail (15) is a fixed end (16), and the other end is a movable end (17); a longitudinal clamping cylinder (18) is installed above the cross arm guide rail (15) along the cross arm direction, and the longitudinal clamping cylinder (18) is used to connect the movable end (17) to the end of the cross arm, and the longitudinal clamping cylinder (18) is used to make the movable end (17) move along the cross arm. The cross rail (15) is vertically fixed to the space below the fixed end (16) of the cross rail (15); the fixed end (16) supports and installs a vertical downward flip lever I (25), and the flip lever I (25) is hinged to the guide rail I (23) through the connecting rod mechanism I and drives the guide rail I (23) to flip 90 degrees; the inner end of the guide rail I (23) is installed with a fixing pin (21), and the outer end of the guide rail I (23) is fixedly installed horizontally along the straight direction of the guide rail I (23). A clamping cylinder I (19), wherein the transverse clamping cylinder I (19) executes an end hinged movable pin (22), wherein the movable pin (22) is arranged outside the guide rail I (23), and the transverse clamping cylinder I (19) drives the movable pin (22) to perform a retracting, pulling, clamping or loosening action along the guide rail I (23); a guide rail II (24) is vertically arranged in the space below the movable end (17) of the cross arm guide rail (15), wherein the movable end (17) supports and installs a vertically downward flip lever II (26), wherein the flip lever II (26) is connected to the guide rail by a connecting rod mechanism. Ⅱ hinges guide rail Ⅱ (24) and drives guide rail Ⅱ (24) to flip 90 degrees; a fixed pin (21) is installed at the outer end of the guide rail Ⅱ (24), and a transverse clamping cylinder Ⅱ (20) is fixedly installed at the inner end of the guide rail Ⅱ (24) along the straight direction of the guide rail Ⅱ (24); the transverse clamping cylinder Ⅱ (20) executes an end hinged movable pin (22), and the movable pin (22) is arranged on the inner side of the guide rail Ⅱ (24). The transverse clamping cylinder Ⅱ (20) drives the movable pin (22) to perform a retracting, pulling, tightening or loosening action along the guide rail Ⅱ (24).
Citation Information
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