Automatic cutting device for silk quilt processing and using method thereof
By introducing a tracking mechanism and a control mechanism into the automated cutting device for silk quilt processing, real-time flattening processing and humidity control of silk quilts are realized, and the problems of low cutting efficiency and poor stability in the prior art are solved, and the flexibility and stability of cutting are improved.
Patent Information
- Application Number
- CN202411676494.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-22
- Publication Date
- 2025-02-28
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing automated cutting devices for silk quilt processing lack real-time tracking and leveling and humidity regulation during the cutting process, resulting in low cutting efficiency and poor stability.
An automated cutting device including a tracking mechanism and a control mechanism is designed. By cooperating with the guide assembly, adjustment assembly, exhaust assembly and conveying assembly, real-time leveling processing and humidity control of the silk quilt are realized.
Improves flexibility and stability during silk quilt cutting, ensuring accuracy and consistency of cutting.
Smart Images

Figure CN119531118A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of textile processing, and in particular relates to an automated cutting device for processing silk quilts and a use method thereof. Background Art
[0002] In traditional silk quilt processing, the cutting process mostly relies on manual operation, which is inefficient and difficult to ensure cutting accuracy. With the growth of market demand for silk quilts, there is an urgent need for an efficient and precise cutting device. The automated silk quilt processing cutting device is mainly composed of a conveying mechanism, a cutting mechanism and a control system. The conveying mechanism smoothly transports the silk quilt material to the cutting area. The cutting mechanism usually uses a sharp knife, which is cut according to preset sizes and shapes under the precise control of the control system. The control system can realize automated operation and accurately adjust the cutting parameters to ensure the accuracy and consistency of cutting.
[0003] At present, the Chinese invention with the publication number of CN118684035A discloses a cutting device for processing clothing fabrics, including a workbench provided with a cutting mechanism, the cutting mechanism including an upper cutting knife and a lower cutting knife, a lower cutting knife seat is installed in a guiding and movable manner in a knife seat guide hole of the workbench, a left floating plate and a right floating plate capable of floating up and down are arranged on the workbench on the left and right sides of the lower cutting knife, the cutting mechanism also includes an upper knife seat capable of moving up and down under the drive of a vertical driving mechanism, the upper cutting knife is arranged on the upper knife seat, the left pressing plate and the right pressing plate are arranged symmetrically with the cutting surface as the symmetry surface, the left floating plate and the right floating plate are connected to the lower knife seat through a transmission mechanism to drive the lower cutting knife to move upward and protrude from the workbench surface when the left floating plate and the right floating plate move downward. The invention solves the problem in the prior art that the two sides of the cutting position of the fabric cannot be evenly tensioned when cutting the fabric, resulting in the fabric cut not being perpendicular to the length direction of the fabric.
[0004] The existing automated silk quilt cutting device and its use method have the following disadvantages when used:
[0005] 1. When the silk quilt is cut and processed, due to the lack of a structure for real-time tracking and leveling the cutting position of the silk quilt, it is impossible to level the cutting position of the silk quilt in real time, which reduces the flexibility of the silk quilt when cutting and processing;
[0006] 2. When the silk quilt is cut and processed, due to the lack of a real-time control structure for the surrounding humidity when the silk quilt is cut, it is impossible to control the humidity at the cutting point of the silk quilt, which reduces the stability of the silk quilt when it is cut. Summary of the invention
[0007] The purpose of the present invention is to provide an automated cutting device for processing silk quilts and a method for using the same, which has the following advantages:
[0008] 1. When cutting and processing the silk quilt, since it has a real-time tracking and flattening structure for the cutting position of the silk quilt, the cutting position of the silk quilt can be flattened in real time, which improves the flexibility of the silk quilt cutting and processing;
[0009] 2. When the silk quilt is cut and processed, since it has a real-time control structure for the surrounding humidity when the silk quilt is cut, the humidity at the cutting place of the silk quilt can be controlled, thereby improving the stability of the silk quilt when it is cut.
[0010] The above technical objectives of the present invention are achieved through the following technical solutions: an automated cutting device for silk quilt processing, comprising a tracking mechanism and a regulating mechanism, wherein the regulating mechanism is slidably connected to the top of the tracking mechanism, the tracking mechanism comprises a guide component, an regulating component, an exhaust component and a conveying component, the regulating component is bolted to the inner side of the guide component, the exhaust component is fixedly connected to the inner side of the regulating component, the conveying component is connected to the inner side of the regulating component, the regulating mechanism comprises a moving component, a cutting component, a collecting component and a storage component, the moving component is slidably connected to the top of the guiding component, the cutting component is slidably connected to the top of the moving component, the collecting component is bolted to the front side of the moving component, and the storage component is connected to the front side of the collecting component.
[0011] By adopting the above technical solution, a tracking mechanism and a regulating mechanism are set up. The tracking mechanism can track the required cutting position of the silk quilt in real time through a preset program and flatten the silk quilt. The regulating mechanism can adjust the humidity of the cutting position of the silk quilt in real time.
[0012] The present invention is further configured as follows: the guide assembly includes a heating pool, a motor group and an electric screw track, the motor group is bolted to the right side of the heating pool, and the electric screw track is bolted to both sides of the top of the heating pool.
[0013] By adopting the above technical solution, through setting up a guiding component, the heating pool can cooperate with the motor group and the electric screw track. By filling the heating pool with hot water, the hot water can be heated to the temperature required for low-temperature ironing and generate steam to be transported to the exhaust component. The motor group can provide the required power for the operation of the adjustment component, and the electric screw track can drive the moving component to move, thereby adjusting the overall position of the adjustment mechanism, so that the adjustment mechanism can be moved to the required cutting position of the silk quilt.
[0014] The present invention is further configured as follows: the adjustment component includes a conveying conveyor belt, an adjustment conveyor belt and a guide frame plate, the conveying conveyor belt is rotatably connected to the top of the inner side of the heating pool, the right side of the conveying conveyor belt is bolted to the output end of the top left side of the motor group, the adjustment conveyor belt is rotatably connected to the side of the inner side of the heating pool close to the conveying conveyor belt, the right side of the adjustment conveyor belt is bolted to the output end of the bottom left side of the motor group, and the guide frame plate is fixedly connected to the top and bottom of the adjustment conveyor belt.
[0015] By adopting the above technical scheme, an adjustment component is set up, and the conveyor belt can cooperate with the adjustment conveyor belt and the guide frame. The conveyor belt can move back and forth along the motor group to drive the silk quilt to be cut, and move the silk quilt to the required cutting position. The adjustment conveyor belt can move with the guide frame driven by the motor group, so that the guide frame can drive the conveying component to track the required cutting position of the silk quilt in real time.
[0016] The present invention is further configured as follows: the exhaust assembly includes an exhaust frame, a limiting sleeve and an exhaust port, the exhaust frame is connected to the bottom of the inner side of the guide frame, the limiting sleeve is arranged on both sides of the exhaust frame, and the exhaust port is opened at the top and both sides of the exhaust frame.
[0017] By adopting the above technical solution, through setting up the exhaust component, the exhaust frame can cooperate with the limit sleeve and the exhaust port, and the steam can be concentrated and guided to the exhaust port through the exhaust frame, so that the exhaust port can transport the steam into the adjusting conveyor belt, so that the steam can be concentrated and moved to the conveying component, and the limit sleeve can provide buffering when it contacts the two ends of the inner side of the adjusting conveyor belt.
[0018] The present invention is further configured as follows: the conveying assembly includes a conveying plate, a guide plate and a jet nozzle, the conveying plate is connected to the top of the guide frame plate, the guide plate is fixedly connected to the inner side of the conveying plate, and the jet nozzle is connected to the top of the guide plate.
[0019] By adopting the above technical solution, a conveying assembly is set up, and the conveying plate can cooperate with the guide plate and the jet nozzle. When the conveying plate moves with the guide frame plate to the required cutting position of the silk quilt, the steam can be transported to the jet nozzle through the guide plate, and the jet nozzle can spray steam to the required cutting position of the silk quilt for low-temperature ironing.
[0020] The present invention is further configured as follows: the moving component includes a guide slider, a support slider and a guide rail, the guide slider is slidably connected to the top of the electric screw rail, the inner side of the guide slider is threadedly connected to the output end of the electric screw rail, the support slider is bolted to the top of the guide slider, and the guide rail is bolted to the inner side of the support slider.
[0021] By adopting the above technical solution, through setting up a moving component, the guide slider can cooperate with the supporting slide plate and the guide rail. The guide slider is driven by the electric screw rail to move the supporting slide plate to the required cutting position of the silk quilt, and the guide rail can guide the cutting of the cutting component.
[0022] The present invention is further configured as follows: the cutting assembly includes an electric rail car, an electric cutting knife and a guide groove, the electric rail car is slidably connected to the surface of the guide rail, the electric cutting knife is bolted to the bottom of the electric rail car, and the guide groove is opened on the surface of the electric cutting knife.
[0023] By adopting the above technical solution, through setting up a cutting component, the electric rail car can cooperate with the electric cutting knife and the guide groove. By moving the electric rail car along the guide track, the electric cutting knife can be driven to move along the required cutting position of the silk quilt, so that the electric cutting knife can cut the silk quilt. The guide groove can transport air to the silk quilt as the electric cutting knife rotates, so that the debris and steam generated when the silk quilt is cut can be transported to the collection component.
[0024] The present invention is further configured as follows: the collection assembly includes a recovery plate, an exhaust fan and a heat conduction plate, the recovery plate is bolted to the front side of the supporting slide plate, the exhaust fan is bolted to the front side of the recovery plate, and the heat conduction plate is bolted to the bottom of the recovery plate.
[0025] By adopting the above technical solution, through setting up a collection component, the recovery plate can cooperate with the exhaust fan and the heat conduction plate, and the steam and debris can be guided to the exhaust fan through the recovery plate. When the exhaust fan blows the steam and debris into the storage component, the heat conduction plate can absorb the heat in the steam, so that the heat can be transferred to the silk quilt passing at the bottom, and the silk quilt can be further smoothed.
[0026] The present invention is further configured as follows: the storage assembly includes a guide pipe, a recovery tank and a discharge valve, the guide pipe is bolted to the front side of the exhaust fan, the recovery tank is connected to the rear side of the guide pipe, and the discharge valve is connected to the right side of the recovery tank.
[0027] By adopting the above technical solution, through setting up a storage component, the guide pipe can cooperate with the recovery tank and the discharge valve, and the steam and debris can be guided into the recovery tank through the guide pipe. After the steam contacts the inner wall of the recovery tank, it can condense into droplets and gradually accumulate in the recovery tank. The discharge valve can discharge the liquid and debris stored in the recovery tank.
[0028] A method for using an automated cutting device for processing silk quilts comprises the following steps:
[0029] S1. Tracking, softening and flattening treatment: First, the tracking mechanism is powered on and started, and then the silk quilt to be cut is placed on the conveyor belt, and the motor group will drive the conveyor belt to perform reciprocating motion, and move the silk quilt to the required cutting position to the regulating mechanism, and then the heating pool is connected to a hot water conveying device, and the hot water will be continuously heated to 60 to 80 degrees Celsius in the heating pool, and then the steam generated by the hot water will flow from the exhaust port to the regulating conveyor belt through the exhaust frame, and then the motor group will drive the regulating conveyor belt to adjust the position of the guide frame plate, and then the guide frame plate will drive the exhaust frame to move to the desired flattened position of the silk quilt on the conveyor belt, and then flow along the guide frame plate on the regulating conveyor belt to the conveying plate, and finally transported along the guide plate to the jet nozzle and sprayed to the silk quilt, and the silk quilt is ironed at a low temperature to increase its flatness;
[0030] S2. Humidity adjustment: First, the regulating mechanism is powered on and started, and then the guide slider will move to the desired cutting position of the silk quilt driven by the electric screw track, and then the support slide will drive the guide track with the guide slider to move the electric rail car to the desired cutting position of the silk quilt, and then the electric rail car will move back and forth along the guide track, and the electric cutting knife will cut the silk quilt, and the guide groove will transport air to the silk quilt as the electric cutting knife rotates, thereby blowing the debris generated during the cutting of the silk quilt and the steam transported by the tracking mechanism to the recovery plate, and then the heat conduction plate will absorb the heat in the steam and transfer it to the silk quilt in contact with the bottom, and further flatten the passing silk quilt, and then the exhaust fan will pump the steam and debris into the guide pipe together, and the steam will be concentrated in the recovery tank, contact with the inner wall of the recovery tank and condense into droplets stored in the recovery tank, and finally the recovered liquid can be discharged through the discharge valve.
[0031] In summary, the present invention has the following beneficial effects:
[0032] 1. By setting a tracking mechanism, the guide component can cooperate with the adjustment component, the exhaust component and the conveying component. The guide component can be connected to an external hot water conveying device and heat the hot water to the temperature required for low-temperature ironing. The exhaust component can centrally convey the steam required for low-temperature ironing to the conveying component. The movement of the adjustment component is adjusted by the guide component, so that the adjustment component can drive the silk quilt to be cut to move, and the position of the conveying component is adjusted, so that the conveying component can track the required cutting position of the silk quilt in real time, so as to flatten the silk quilt, thereby improving the flexibility of cutting the silk quilt;
[0033] 2. By setting up a regulating mechanism, the moving component can cooperate with the cutting component, the collecting component and the storage component. By moving the moving component driven by the tracking mechanism, the overall structure of the regulating mechanism can be driven to move to the required cutting position of the silk quilt. The cutting component can cut the required cutting position of the silk quilt. The collecting component can recycle the debris and steam generated during cutting into the storage component for storage, so that the humidity of the required cutting position of the silk quilt can be changed according to the recycling efficiency, thereby reducing the impact of the humidity around the silk quilt and improving the stability of the silk quilt during cutting. BRIEF DESCRIPTION OF THE DRAWINGS
[0034] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0035] Figure 2 It is a schematic diagram of the tracking mechanism structure of the present invention;
[0036] Figure 3 is a schematic diagram of the guide assembly structure of the present invention;
[0037] Figure 4 It is a schematic diagram of the structure of the regulating component of the present invention;
[0038] Figure 5 is a schematic diagram of the exhaust assembly structure of the present invention;
[0039] Figure 6 It is a schematic diagram of the structure of the conveying assembly of the present invention;
[0040] Figure 7 It is a schematic diagram of the structure of the control mechanism of the present invention;
[0041] Figure 8 It is a schematic diagram of the structure of the mobile assembly of the present invention;
[0042] Fig. 9 It is a schematic diagram of the structure of the cutting assembly of the present invention;
[0043] Fig.10 It is a schematic diagram of the structure of the collection component of the present invention;
[0044] Fig.11 It is a schematic diagram of the storage assembly structure of the present invention;
[0045] Fig.12 It is a schematic diagram of the structure of the method of use of the present invention.
[0046] Reference numerals: 1, tracking mechanism; 101, guiding assembly; 1011, heating pool; 1012, motor group; 1013, electric screw track; 102, adjusting assembly; 1021, conveying conveyor belt; 1022, adjusting conveyor belt; 1023, guide frame; 103, exhaust assembly; 1031, exhaust frame; 1032, limit sleeve; 1033, exhaust port; 104, conveying assembly; 1041, conveying plate; 1042, guide plate; 1043, spray Air nozzle; 2. Control mechanism; 201. Moving assembly; 2011. Guide slider; 2012. Support slide plate; 2013. Guide track; 202. Cutting assembly; 2021. Electric rail car; 2022. Electric cutting knife; 2023. Guide trough; 203. Collecting assembly; 2031. Recovery plate; 2032. Exhaust fan; 2033. Heat conduction plate; 204. Storage assembly; 2041. Guide pipe; 2042. Recovery tank; 2043. Discharge valve. DETAILED DESCRIPTION
[0047] The present invention is further described in detail below in conjunction with the accompanying drawings.
[0048] Embodiment 1:
[0049] refer to Figure 1-6 An automated cutting device for processing silk quilts includes a tracking mechanism 1, the tracking mechanism 1 includes a guide component 101, an adjustment component 102, an exhaust component 103 and a conveying component 104, the adjustment component 102 is bolted to the inner side of the guide component 101, the exhaust component 103 is fixedly connected to the inner side of the adjustment component 102, and the conveying component 104 is connected to the inner side of the adjustment component 102. By setting the tracking mechanism 1, the guide component 101 can cooperate with the adjustment component 102, the exhaust component 103 and the conveying component 104, and the guide component 10 1 can be connected to an external hot water delivery device, and the hot water can be heated to the temperature required for low-temperature ironing. The exhaust component 103 can centrally deliver the steam required for low-temperature ironing to the delivery component 104. The guide component 101 can adjust the movement of the adjustment component 102, so that the adjustment component 102 can drive the silk quilt to be cut to move, and adjust the position of the delivery component 104, so that the delivery component 104 can track the required cutting position of the silk quilt in real time, so as to flatten the silk quilt, thereby improving the flexibility of cutting the silk quilt.
[0050] like Figure 3As shown, the guide component 101 includes a heating pool 1011, a motor group 1012 and an electric screw track 1013. The motor group 1012 is bolted to the right side of the heating pool 1011, and the electric screw track 1013 is bolted to both sides of the top of the heating pool 1011. By setting the guide component 101, the heating pool 1011 can cooperate with the motor group 1012 and the electric screw track 1013. By filling hot water into the heating pool 1011, the hot water can be heated to the temperature required for low-temperature ironing and generate steam to be transported to the exhaust component 103. The motor group 1012 can provide the required power for the operation of the adjustment component 102, and the electric screw track 1013 can drive the moving component 201 to move, thereby adjusting the overall position of the regulating mechanism 2, so that the regulating mechanism 2 can be moved to the required cutting position of the silk quilt.
[0051] like Figure 4 As shown, the adjustment component 102 includes a conveyor belt 1021, an adjustment conveyor belt 1022 and a guide frame 1023. The conveyor belt 1021 is rotatably connected to the top of the inner side of the heating pool 1011. The right side of the conveyor belt 1021 is bolted to the output end of the top left side of the motor group 1012. The adjustment conveyor belt 1022 is rotatably connected to the side of the inner side of the heating pool 1011 close to the conveyor belt 1021. The right side of the adjustment conveyor belt 1022 is bolted to the output end of the bottom left side of the motor group 1012. The guide frame 1023 is fixedly connected to the adjustment conveyor belt The top and bottom of 1022 can cooperate with the adjusting belt 1022 and the guide frame 1023 by setting the adjusting component 102 and the conveying belt 1021. The conveying belt 1021 can move back and forth along the motor group 1012 to drive the silk quilt to be cut and move the silk quilt to the required cutting position. The adjusting belt 1022 can move with the guide frame 1023 driven by the motor group 1012, so that the guide frame 1023 can drive the conveying component 104 to track the required cutting position of the silk quilt in real time.
[0052] like Figure 5 As shown, the exhaust component 103 includes an exhaust frame 1031, a limiting sleeve 1032 and an exhaust port 1033. The exhaust frame 1031 is connected to the bottom of the inner side of the guide frame 1023, the limiting sleeve 1032 is sleeved on both sides of the exhaust frame 1031, and the exhaust port 1033 is opened at the top and both sides of the exhaust frame 1031. By setting the exhaust component 103, the exhaust frame 1031 can cooperate with the limiting sleeve 1032 and the exhaust port 1033, and the steam is concentratedly guided to the exhaust port 1033 through the exhaust frame 1031, so that the exhaust port 1033 can transport the steam to the adjusting conveyor belt 1022, so that the steam can be concentrated and moved to the conveying component 104, and the limiting sleeve 1032 can be used for buffering when it contacts the two ends of the inner side of the adjusting conveyor belt 1022.
[0053] like Figure 6 As shown, the conveying assembly 104 includes a conveying plate 1041, a guide plate 1042 and a jet nozzle 1043. The conveying plate 1041 is connected to the top of the guide frame 1023, the guide plate 1042 is fixedly connected to the inner side of the conveying plate 1041, and the jet nozzle 1043 is connected to the top of the guide plate 1042. By setting the conveying assembly 104, the conveying plate 1041 can cooperate with the guide plate 1042 and the jet nozzle 1043. When the conveying plate 1041 moves to the required cutting position of the silk quilt along with the guide frame 1023, the steam can be conveyed to the jet nozzle 1043 through the guide plate 1042, and the jet nozzle 1043 can spray the steam to the required cutting position of the silk quilt for low-temperature ironing.
[0054] Brief description of the use process: First, the tracking mechanism 1 is powered on and started, and then the silk quilt to be cut is placed on the conveyor belt 1021. The motor group 1012 will drive the conveyor belt to reciprocate and move the silk quilt to the required cutting position to the regulating mechanism 2. Then, the heating pool 1011 is connected to an external hot water delivery device, and the hot water will be continuously heated to 60 to 80 degrees Celsius in the heating pool 1011. After that, the steam generated by the hot water will flow from the exhaust port 1033 through the exhaust frame 1031 to the regulating conveyor belt. 1022, and then the motor group 1012 will drive the adjusting conveyor belt 1022 to adjust the position of the guide frame 1023, and then the guide frame 1023 will drive the exhaust frame 1031 to move to the desired flat position of the silk quilt on the conveying conveyor belt 1021, and then flow along the guide frame 1023 on the adjusting conveyor belt 1022 to the conveying plate 1041, and finally be transported to the jet nozzle 1043 along the guide plate 1042 and sprayed onto the silk quilt, and the silk quilt can be low-temperature ironed to increase its flatness.
[0055] Embodiment 2:
[0056] refer to Figure 7-11An automated silk quilt cutting device includes a regulating mechanism 2, which is slidably connected to the top of a tracking mechanism 1. The regulating mechanism 2 includes a moving component 201, a cutting component 202, a collecting component 203 and a storage component 204. The moving component 201 is slidably connected to the top of a guide component 101, the cutting component 202 is slidably connected to the top of the moving component 201, the collecting component 203 is bolted to the front side of the moving component 201, and the storage component 204 is connected to the front side of the collecting component 203. By setting the regulating mechanism 2, the moving component 201 can Cooperating with the cutting component 202, the collecting component 203 and the storage component 204, the moving component 201 moves along with the tracking mechanism 1, so as to drive the overall structure of the regulating mechanism 2 to move to the desired cutting position of the silk quilt, and the cutting component 202 can cut the desired cutting position of the silk quilt, and the collecting component 203 can recycle the debris and steam generated during cutting into the storage component 204 for storage, so as to change the humidity of the desired cutting position of the silk quilt according to the recycling efficiency, reduce the impact of the humidity around the silk quilt, and improve the stability of the silk quilt during cutting.
[0057] like Figure 8 As shown, the moving component 201 includes a guide slider 2011, a support slider 2012 and a guide rail 2013. The guide slider 2011 is slidably connected to the top of the electric screw rail 1013, the inner side of the guide slider 2011 is threadedly connected to the output end of the electric screw rail 1013, the support slider 2012 is bolted to the top of the guide slider 2011, and the guide rail 2013 is bolted to the inner side of the support slider 2012. By setting the moving component 201, the guide slider 2011 can cooperate with the support slider 2012 and the guide rail 2013. The guide slider 2011 is driven by the electric screw rail 1013 to move the support slider 2012 to the required cutting position of the silk quilt, so that the guide rail 2013 can guide the cutting of the cutting component 202.
[0058] like Fig. 9As shown, the cutting component 202 includes an electric rail car 2021, an electric cutting knife 2022 and a guide groove 2023. The electric rail car 2021 is slidably connected to the surface of the guide rail 2013, the electric cutting knife 2022 is bolted to the bottom of the electric rail car 2021, and the guide groove 2023 is opened on the surface of the electric cutting knife 2022. By setting the cutting component 202, the electric rail car 2021 can cooperate with the electric cutting knife 2022 and the guide groove 2023. The electric rail car 2021 moves along the guide rail 2013, which can drive the electric cutting knife 2022 to move along the desired cutting position of the silk quilt, so that the electric cutting knife 2022 can cut the silk quilt. The guide groove 2023 can transport air to the silk quilt as the electric cutting knife 2022 rotates, so that the debris and steam generated when the silk quilt is cut can be transported to the collecting component 203.
[0059] like Fig.10 As shown, the collecting component 203 includes a recovery plate 2031, an exhaust fan 2032 and a heat conducting plate 2033. The recovery plate 2031 is bolted to the front side of the supporting slide plate 2012, the exhaust fan 2032 is bolted to the front side of the recovery plate 2031, and the heat conducting plate 2033 is bolted to the bottom of the recovery plate 2031. By setting the collecting component 203, the recovery plate 2031 can cooperate with the exhaust fan 2032 and the heat conducting plate 2033, and the steam and debris are guided to the exhaust fan 2032 through the recovery plate 2031. When the exhaust fan 2032 blows the steam and debris into the storage component 204, the heat conducting plate 2033 can absorb the heat in the steam, so that the heat can be transferred to the silk quilt passing through the bottom, and the silk quilt can be further smoothed.
[0060] like Fig.11 As shown, the storage component 204 includes a guide pipe 2041, a recovery tank 2042 and a discharge valve 2043. The guide pipe 2041 is bolted to the front side of the exhaust fan 2032, the recovery tank 2042 is connected to the rear side of the guide pipe 2041, and the discharge valve 2043 is connected to the right side of the recovery tank 2042. By setting the storage component 204, the guide pipe 2041 can cooperate with the recovery tank 2042 and the discharge valve 2043, and the steam and debris are guided into the recovery tank 2042 through the guide pipe 2041. After the steam contacts the inner wall of the recovery tank 2042, it can condense into droplets and gradually accumulate in the recovery tank 2042. The discharge valve 2043 can discharge the liquid and debris stored in the recovery tank 2042.
[0061] Brief description of the use process: First, the regulating mechanism 2 is powered on and started, and then the guide slider 2011 will move to the desired cutting position of the silk quilt along with the driving of the tracking mechanism 1, and then the supporting slide plate 2012 will drive the guide rail 2013 along with the guide slider 2011 to move the electric rail car 2021 to the desired cutting position of the silk quilt, and then the electric rail car 2021 will reciprocate along the guide rail 2013, and the electric cutting knife 2022 will cut the silk quilt, and the guide groove 2023 will transport air to the silk quilt as the electric cutting knife 2022 rotates. The silk quilt is then blown onto the recovery plate 2031, thereby blowing the debris generated when the silk quilt is cut and the steam transported by the tracking mechanism 1 to the recovery plate 2031, and then the heat transfer plate 2033 will absorb the heat in the steam and transfer it to the silk quilt in contact with the bottom, and further smooth the silk quilt that has passed through, and then the exhaust fan 2032 will pump the steam and the debris into the guide pipe 2041, the steam will be concentrated in the recovery tank 2042, contact with the inner wall of the recovery tank 2042 and condense into droplets stored in the recovery tank 2042, and finally the recovered liquid can be discharged through the discharge valve 2043.
[0062] like Fig.12 As shown, the method for using the above-mentioned automated silk quilt cutting device comprises the following specific steps:
[0063] S1. Tracking softening and smoothing treatment: First, the tracking mechanism (1) is powered on and started, and then the silk quilt to be cut is placed on the conveyor belt (1021), and the motor group (1012) drives the conveyor belt to perform reciprocating motion and moves the desired cutting position of the silk quilt to the regulating mechanism (2). Then, the heating pool (1011) is connected to an external hot water conveying device, and the hot water is continuously heated to 60 to 80 degrees Celsius in the heating pool (1011). Then, the steam generated by the hot water flows from the exhaust port (1033) through the exhaust frame (1031) to the regulating conveyor belt (1 022), then the motor group (1012) will drive the adjusting conveyor belt (1022) to adjust the position of the guide frame plate (1023), and then the guide frame plate (1023) will drive the exhaust frame (1031) to move together to the desired flat position of the silk quilt on the conveying conveyor belt (1021), and then flow along the guide frame plate (1023) on the adjusting conveyor belt (1022) to the conveying plate (1041), and finally be transported along the guide plate (1042) to the jet nozzle (1043) and sprayed onto the silk quilt, and the silk quilt is ironed at a low temperature to increase its flatness;
[0064] S2. Humidity adjustment: First, the regulating mechanism (2) is powered on and started, and then the guide slider (2011) is driven by the electric screw track (1013) to move to the desired cutting position of the silk quilt, and then the support slide plate (2012) drives the guide track (2013) along with the guide slider (2011) to move the electric track vehicle (221) to the desired cutting position of the silk quilt, and then the electric track vehicle (2021) moves back and forth along the guide track (2013), and the electric cutting knife (2022) cuts the silk quilt, and the guide groove (223) moves the air as the electric cutting knife (2022) rotates. The air is transported to the silk quilt, thereby blowing the debris generated when the silk quilt is cut and the steam transported by the tracking mechanism (1) to the recovery plate (2031), and then the heat transfer plate (2033) absorbs the heat in the steam and transfers it to the silk quilt in contact with the bottom, and further flattens the silk quilt that has passed through. After that, the exhaust fan (2032) will pump the steam and the debris into the guide pipe (2041), and the steam will be concentrated in the recovery tank (2042), contact the inner wall of the recovery tank (2042) and condense into droplets stored in the recovery tank (2042), and finally the recovered liquid can be discharged through the discharge valve (2043).
[0065] This specific embodiment is merely an explanation of the present invention and is not a limitation of the present invention. After reading this specification, those skilled in the art may make non-creative modifications to the present embodiment as needed. However, as long as they are within the scope of the claims of the present invention, they are protected by the patent law.
Claims
1. An automated cutting device for processing silk quilts, comprising a tracking mechanism (1) and a regulating mechanism (2), characterized in that: The regulating mechanism (2) is slidably connected to the top of the tracking mechanism (1). The tracking mechanism (1) includes a guiding component (101), an regulating component (102), an exhaust component (103) and a conveying component (104). The regulating component (102) is bolted to the inner side of the guiding component (101). The exhaust component (103) is fixedly connected to the inner side of the regulating component (102). The conveying component (104) is connected to the inner side of the regulating component (102). The regulating mechanism (2) includes a moving component (201), a cutting component (202), a collecting component (203) and a storage component (204). The moving component (201) is slidably connected to the top of the guiding component (101). The cutting component (202) is slidably connected to the top of the moving component (201). The collecting component (203) is bolted to the front side of the moving component (201). The storage component (204) is connected to the front side of the collecting component (203).
2. The automated silk quilt cutting device according to claim 1, characterized in that: The guide assembly (101) comprises a heating pool (1011), a motor group (1012) and an electric screw track (1013), wherein the motor group (1012) is bolted to the right side of the heating pool (1011), and the electric screw track (1013) is bolted to both sides of the top of the heating pool (1011).
3. The automated silk quilt cutting device according to claim 2, characterized in that: The adjustment component (102) comprises a conveying belt (1021), an adjustment belt (1022) and a guide frame (1023); the conveying belt (1021) is rotatably connected to the top of the inner side of the heating pool (1011); the right side of the conveying belt (1021) is bolted to the output end at the top of the left side of the motor group (1012); the adjustment belt (1022) is rotatably connected to the inner side of the heating pool (1011) close to the conveying belt (1021); the right side of the adjustment belt (1022) is bolted to the output end at the bottom of the left side of the motor group (1012); and the guide frame (1023) is fixedly connected to the top and bottom of the adjustment belt (1022).
4. The automated silk quilt cutting device according to claim 3, characterized in that: The exhaust assembly (103) comprises an exhaust frame (1031), a limiting sleeve (1032) and an exhaust port (1033); the exhaust frame (1031) is connected to the bottom of the inner side of the guide frame (1023); the limiting sleeve (1032) is sleeved on both sides of the exhaust frame (1031); and the exhaust port (1033) is opened on the top and both sides of the exhaust frame (1031).
5. The automated silk quilt cutting device according to claim 3, characterized in that: The conveying assembly (104) comprises a conveying plate (1041), a guide plate (1042) and an air jet nozzle (1043); the conveying plate (1041) is connected to the top of the guide frame plate (1023); the guide plate (1042) is fixedly connected to the inner side of the conveying plate (1041); and the air jet nozzle (1043) is connected to the top of the guide plate (1042).
6. The automated silk quilt cutting device according to claim 2, characterized in that: The moving assembly (201) comprises a guide slider (2011), a support slider (2012) and a guide track (2013); the guide slider (2011) is slidably connected to the top of the electric screw track (1013); the inner side of the guide slider (2011) is threadedly connected to the output end of the electric screw track (1013); the support slider (2012) is bolted to the top of the guide slider (2011); and the guide track (2013) is bolted to the inner side of the support slider (2012).
7. The automated silk quilt cutting device according to claim 6, characterized in that: The cutting assembly (202) comprises an electric rail car (2021), an electric cutting knife (2022) and a guide groove (2023); the electric rail car (2021) is slidably connected to the surface of the guide rail (2013); the electric cutting knife (2022) is bolted to the bottom of the electric rail car (2021); and the guide groove (2023) is opened on the surface of the electric cutting knife (2022).
8. The automated silk quilt cutting device according to claim 6, characterized in that: The collection assembly (203) comprises a recovery plate (2031), an exhaust fan (2032) and a heat conducting plate (2033), wherein the recovery plate (2031) is bolted to the front side of the supporting slide plate (2012), the exhaust fan (2032) is bolted to the front side of the recovery plate (2031), and the heat conducting plate (2033) is bolted to the bottom of the recovery plate (2031).
9. The automated silk quilt cutting device according to claim 8, characterized in that: The storage assembly (204) comprises a flow guide pipe (2041), a recovery tank (2042) and a discharge valve (2043); the flow guide pipe (2041) is bolted to the front side of the exhaust fan (2032); the recovery tank (2042) is connected to the rear side of the flow guide pipe (2041); and the discharge valve (2043) is connected to the right side of the recovery tank (2042).
10. A method for using an automated cutting device for processing silk quilts as claimed in any one of claims 1 to 9, characterized in that: The following steps are involved: S1. Tracking softening and smoothing treatment: First, the tracking mechanism (1) is powered on and started, and then the silk quilt to be cut is placed on the conveyor belt (1021), and the motor group (1012) drives the conveyor belt to perform reciprocating motion and moves the desired cutting position of the silk quilt to the regulating mechanism (2). Then, the heating pool (1011) is connected to an external hot water conveying device, and the hot water is continuously heated to 60 to 80 degrees Celsius in the heating pool (1011). Then, the steam generated by the hot water flows from the exhaust port (1033) through the exhaust frame (1031) to the regulating conveyor belt (1 022), then the motor group (1012) will drive the adjusting conveyor belt (1022) to adjust the position of the guide frame plate (1023), and then the guide frame plate (1023) will drive the exhaust frame (1031) to move together to the desired flat position of the silk quilt on the conveying conveyor belt (1021), and then flow along the guide frame plate (1023) on the adjusting conveyor belt (1022) to the conveying plate (1041), and finally be transported along the guide plate (1042) to the jet nozzle (1043) and sprayed onto the silk quilt, and the silk quilt is ironed at a low temperature to increase its flatness; S2. Humidity adjustment: First, the regulating mechanism (2) is powered on and started, and then the guide slider (2011) is driven by the electric screw track (1013) to move to the desired cutting position of the silk quilt, and then the support slide plate (2012) drives the guide track (2013) along with the guide slider (2011) to move the electric track vehicle (221) to the desired cutting position of the silk quilt, and then the electric track vehicle (2021) moves back and forth along the guide track (2013), and the electric cutting knife (2022) cuts the silk quilt, and the guide groove (223) moves the air as the electric cutting knife (2022) rotates. The air is transported to the silk quilt, thereby blowing the debris generated when the silk quilt is cut and the steam transported by the tracking mechanism (1) to the recovery plate (2031), and then the heat transfer plate (2033) absorbs the heat in the steam and transfers it to the silk quilt in contact with the bottom, and further flattens the silk quilt that has passed through. After that, the exhaust fan (2032) will pump the steam and the debris into the guide pipe (2041), and the steam will be concentrated in the recovery tank (2042), contact the inner wall of the recovery tank (2042) and condense into droplets stored in the recovery tank (2042), and finally the recovered liquid can be discharged through the discharge valve (2043).
Citation Information
Patent Citations
Cutting device for garment fabric processing
CN118684035A