Vibrating equipment for all-solid waste cementing material

By designing a vibration equipment including a brushless motor and a nylon conducting rod, the problem of inefficiency of traditional vibration rods in construction is solved, and efficient vibration of fluid-state all solid waste backfill materials is achieved, reducing manpower consumption.

CN119531364APending Publication Date: 2025-02-28CHINA MCC22 GROUP CORP LTD +1
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Patent Information

Application Number
CN202411846707.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-16
Publication Date
2025-02-28

AI Technical Summary

Technical Problem

Traditional vibrators are inefficient in construction and consume a lot of manpower, making them difficult to be suitable for backfill construction of fluidized all solid waste backfill materials.

Method used

A vibration equipment including connectors, brushless motors, vibration transmission discs and nylon conductors is designed. The vibration transmission discs are driven by brushless motors to achieve circumferential slight twisting, and combined with the braided structure of the nylon conductors, the vibration efficiency is improved.

Benefits of technology

The equipment can significantly accelerate vibration efficiency, reduce manpower consumption, and ensure vibration efficiency and effect through the braided structure of multiple U-shaped nylon conductive rods.

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Abstract

The invention relates to the field of building construction, in particular to vibrating equipment for all-solid waste cementing materials, which comprises a connecting piece, a brushless motor, a vibration transmission disc and a nylon conduction rod, wherein the connecting piece is arranged on the upper side of the vibration transmission disc; the brushless motor is arranged on the bottom face of the vibration transmission disc, a rotating shaft of the brushless motor upwards penetrates through the vibration transmission disc and then is fixed to the connecting piece, and the brushless motor is used for driving the vibration transmission disc to twist back and forth relative to the connecting piece. The edge of the vibration transmission disc is provided with tooth-shaped connecting parts which are arranged at intervals, the nylon conduction rods are bent to be U-shaped, the two ends of each nylon conduction rod are connected to the tooth-shaped connecting parts, and the nylon conduction rods are woven into a vibration structure. The nylon conduction rod is arranged in the all-solid-waste cementing material, the brushless motor is started, the brushless motor can drive the vibration transmission disc to achieve circumferential micro-amplitude twisting within a set angle, and vibration generated in the working process of the brushless motor is combined, so that the vibration efficiency can be obviously improved.
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Description

Technical Field

[0001] The invention relates to the technical field of building construction, in particular to a vibrating device for all-solid waste cementitious materials. Background Art

[0002] A full-solid waste cementitious material prepared from calcium carbide slag, desulfurized gypsum, fly ash, steel slag powder and red mud has been developed through mix design, microstructure analysis and performance mechanism characterization to develop a premixed fluidized full-solid waste backfill soil to replace traditional natural soil as the backfill base material, forming a green and environmentally friendly backfill technology; it makes full use of industrial solid waste and does not use cement, ensuring that the backfill soil has no impact on the soil ecological environment. However, during the construction process, the viscosity of the fluidized full-solid waste backfill soil mixture is relatively high, resulting in low efficiency and high manpower consumption using traditional vibrators. Therefore, traditional vibrators are not suitable for the backfill construction of fluidized full-solid waste backfill soil materials. A new type of vibrating equipment is urgently needed to suit the construction of new fluidized full-solid waste backfill soil. Summary of the invention

[0003] In view of the above problems, an embodiment of the present invention provides a vibrating device for all-solid waste cementitious materials.

[0004] The embodiment of the present invention provides a vibrating device for all-solid waste cementitious materials, comprising: a connecting piece, a brushless motor, a vibration transmission disc and a nylon conductive rod; wherein: The connecting piece is arranged on the upper side of the vibration transmission disk; the brushless motor is arranged on the bottom surface of the vibration transmission disk, the rotating shaft of the brushless motor passes through the vibration transmission disk upward and is fixed to the connecting piece, and the brushless motor is used to drive the vibration transmission disk to twist back and forth relative to the connecting piece; the edge of the vibration transmission disk has toothed connecting parts arranged at intervals, and a plurality of nylon conduction rods are arranged and are all bent into a U shape, both ends of the nylon conduction rod are connected to the toothed connecting parts, and each nylon conduction rod is woven into a vibration structure.

[0005] Compared with the prior art, the beneficial effects of the present invention are: the excavator can be used as a carrier, and the device can be installed on the mechanical arm of the excavator through a connecting piece. After the vibrating equipment is lifted, the nylon conductive rod is placed in the all-solid waste cementitious material, and the brushless motor is started. The brushless motor can drive the vibration transmission disk to achieve a slight circumferential twisting within a set angle. Combined with the vibration generated during the working process of the brushless motor, the vibration efficiency can be significantly accelerated; at the same time, multiple nylon conductive rods are arranged in a U shape and woven into a vibration structure, which is not easy to get hung on the bottom and damage the surrounding settings, and ensures the vibration efficiency and effect.

[0006] Optionally, the connecting member includes a bottom plate, and a connecting ear plate is provided on the top surface of the bottom plate.

[0007] Optionally, the toothed connecting part includes a toothed plate having two connecting holes vertically provided on the toothed plate, and threaded structures are provided at both ends of the nylon conductive rod. The two ends of the nylon conductive rod are vertically inserted into the connecting holes of different toothed plates and locked by locking nuts, so that the nylon conductive rods are vertically woven into a cage-type vibration structure.

[0008] Optionally, a right-angle connector is also included, which includes a horizontal base plate, a fastening screw adapted to a connecting hole is vertically arranged on the upper surface of the horizontal base plate, the fastening screw is passed through the connecting hole and is locked by a fastening nut, two fixed ear plates are vertically arranged on the lower surface of the horizontal base plate, and the two fixed ear plates are perpendicular to each other, and both ends of the nylon conductive rod are horizontally passed through the fixed ear plates of different right-angle connectors and are locked by locking nuts, so that the nylon conductive rods are horizontally woven into a fancy vibration structure. BRIEF DESCRIPTION OF THE DRAWINGS

[0009] The drawings described herein are used to provide a further understanding of the present invention, constitute a part of the present application, and do not constitute a limitation of the present invention. In the drawings: Figure 1 A structural diagram of a vibrating device for all-solid waste cementitious materials provided in an embodiment of the present invention Figure 1 ; Figure 2 A schematic structural diagram of a connecting piece provided by an embodiment of the present invention; Figure 3 A schematic structural diagram of a vibration transmission plate provided by an embodiment of the present invention; Figure 4 A schematic cross-sectional view of a brushless motor installation according to an embodiment of the present invention; Figure 5 A structural diagram of a vibrating device for all-solid waste cementitious materials provided in an embodiment of the present invention Figure 2 ; Figure 6 A schematic structural diagram of a right-angle connector provided in an embodiment of the present invention.

[0010] Among them, 1. Connector; 2. Brushless motor; 3. Vibration transmission plate; 4. Nylon conduction rod; 5. Toothed connection part; 6. Bottom plate; 7. Connecting ear plate; 8. Toothed plate; 9. Connecting hole; 10. Locking nut; 11. Right-angle connector; 12. Horizontal base plate; 13. Fastening screw; 14. Fastening nut; 15. Fixing ear plate. DETAILED DESCRIPTION

[0011] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the embodiments and the accompanying drawings. Here, the illustrative embodiments of the present invention and their descriptions are used to explain the present invention, but are not intended to limit the present invention.

[0012] See also Figure 1-Figure 6 The embodiment of the present invention provides a vibrating device for all-solid waste cementitious materials, comprising: a connecting piece 1, a brushless motor 2, a vibration transmission disc 3 and a nylon conductive rod 4; wherein, The connecting member 1 is arranged on the upper side of the vibration transfer disk 3; the brushless motor 2 is arranged on the bottom surface of the vibration transfer disk 3, and the rotating shaft of the brushless motor 2 passes through the vibration transfer disk 3 upward and is fixed to the connecting member 1, and the brushless motor 2 is used to drive the vibration transfer disk 3 to twist back and forth relative to the connecting member 1; the edge of the vibration transfer disk 3 has a toothed connecting portion 5 arranged at intervals, and a plurality of nylon conductive rods 4 are provided and are all bent into a U shape, and both ends of the nylon conductive rod 4 are connected to the toothed connecting portion 5, and each nylon conductive rod 4 is woven into a vibration structure.

[0013] In practice, the connecting member 1 comprises a bottom plate 6 , and a connecting ear plate 7 is disposed on the top surface of the bottom plate 6 .

[0014] During implementation, the toothed connecting portion 5 includes a toothed plate 8, on which two connecting holes 9 are vertically provided, and threaded structures are provided at both ends of the nylon conductive rod 4. Both ends of the nylon conductive rod 4 are vertically inserted into the connecting holes 9 of different toothed plates 8 and locked by locking nuts 10, so that a cage-type vibration structure is vertically woven between each nylon conductive rod 4; the toothed plate 8 structure realizes the narrowing of the shape of the part extending outward from the middle part of the vibration transfer disk 3, so that the vibration frequency increases accordingly outward.

[0015] During implementation, it also includes a right-angle connector 11, which includes a horizontal base plate 12. A fastening screw 13 adapted to the connecting hole 9 is vertically arranged on the upper surface of the horizontal base plate 12. The fastening screw 13 is inserted into the connecting hole 9 and is locked by a fastening nut 14. Two fixed ear plates 15 are vertically arranged on the lower surface of the horizontal base plate 12, and the two fixed ear plates 15 are perpendicular to each other. The two ends of the nylon conductive rod 4 are horizontally inserted into the fixed ear plates 15 of different right-angle connectors 11 and are locked by locking nuts 10, so that the nylon conductive rods 4 are horizontally woven into a fancy vibration structure to achieve vibration over a larger area.

[0016] When in use, the vibrating device of the present invention can be installed at the end of the mechanical part of the excavator, and the fluidized solid waste backfill soil can be poured into the mold after mixing, and layered pouring can be carried out. The pouring thickness should not be greater than the height of the nylon conductive rod 4. The vibration frequency and vibration time can be adjusted according to the particle size and viscosity of the backfill material. When the pouring area is large and the thickness is small, a right-angle connector 11 can be installed to achieve higher-efficiency vibration over a larger area.

[0017] The above description is only a preferred embodiment of the present invention and is not intended to limit the protection scope of the present invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention are included in the protection scope of the present invention.

Claims

1. A vibrating device for all-solid waste cementitious materials, characterized in that: include: Connectors, brushless motors, vibration transmission discs and nylon conduction rods; among them, The connecting piece is arranged on the upper side of the vibration transmission disk; the brushless motor is arranged on the bottom surface of the vibration transmission disk, the rotating shaft of the brushless motor passes through the vibration transmission disk upward and is fixed to the connecting piece, and the brushless motor is used to drive the vibration transmission disk to twist back and forth relative to the connecting piece; the edge of the vibration transmission disk has toothed connecting parts arranged at intervals, and a plurality of nylon conduction rods are arranged and are all bent into a U shape, both ends of the nylon conduction rod are connected to the toothed connecting parts, and each nylon conduction rod is woven into a vibration structure.

2. The vibrating device for all-solid waste cementitious materials according to claim 1, characterized in that: The connecting piece comprises a bottom plate, and a connecting ear plate is arranged on the top surface of the bottom plate.

3. The vibrating device for all-solid waste cementitious materials according to claim 1, characterized in that: The toothed connection part includes a toothed plate with two connecting holes vertically provided on the toothed plate. Threaded structures are arranged at both ends of the nylon conductive rod. Both ends of the nylon conductive rod are vertically inserted into the connecting holes of different toothed plates and locked by locking nuts, so that the nylon conductive rods are vertically woven into a cage-type vibration structure.

4. The vibrating device for all-solid waste cementitious materials according to claim 3, characterized in that: It also includes a right-angle connector, which includes a horizontal base plate, a fastening screw adapted to a connecting hole is vertically arranged on the upper surface of the horizontal base plate, the fastening screw is passed through the connecting hole and is locked by a fastening nut, and two fixed ear plates are vertically arranged on the lower surface of the horizontal base plate, and the two fixed ear plates are perpendicular to each other, and both ends of the nylon conduction rod are horizontally passed through the fixed ear plates of different right-angle connectors and are locked by locking nuts, so that the nylon conduction rods are horizontally woven into a fancy vibration structure.