Detection unit, detection device and detection method
By using conductive members and electrical connection members to connect multiple pins in parallel in the detection of the ear holder, and using a flexible conductive protective layer to protect the pins, the problems of difficulty in operation, low efficiency and high cost in the prior art are solved, efficient and accurate detection is achieved and equipment replacement frequency is reduced.
Patent Information
- Application Number
- CN202411742491.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-02-28
AI Technical Summary
In the prior art, the conduction detection after welding of busbars and auxiliary electrical connectors on the pole ear brackets is extremely difficult due to the small operating space, which reduces the testing efficiency and wastes manpower. The probe is prone to deformity, has a short service life and a high cost.
A detection unit and a detection device are provided, which integrates and connects multiple pins of the wire harness terminal through a conductive member, contacts with the busbar with an electrical connection member, simplifies operation, improves detection efficiency, and protects the pins through a flexible conductive protective layer to extend service life.
It greatly reduces the difficulty of operation, improves the inspection efficiency, reduces the labor intensity of workers, improves the inspection accuracy, extends the service life of the equipment, and reduces production costs.
Smart Images

Figure CN119535286A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of battery manufacturing technology, and in particular to a detection unit, a detection device and a detection method. Background Art
[0002] At present, the tab bracket on the soft pack battery module is provided with a copper-aluminum busbar and a PCBA circuit board assembly, wherein the PCBA circuit board is welded to the busbar through a nickel sheet (hereinafter referred to as nickel sheet welding), and the tab bracket needs to be tested after welding. The usual test method uses a probe to locate the pins of the wiring harness terminal on the PCBA circuit board to be tested one by one, that is, it is necessary to make multiple probes contact with multiple pins one by one, and contact the busbar with the probe on the other side to form a loop, so as to perform the test. However, due to the small size of the wiring harness terminal on the PCBA circuit board, for example, 10 pins are distributed in a space of 5mm×20mm in length and width, it is extremely difficult to use a probe to locate the pins to be tested one by one, resulting in extremely low detection efficiency, and a lot of labor is wasted for repeated debugging, and a single probe often fails to contact, resulting in misjudgment, and due to the small space, the probe is extremely easy to deform during operation, and the service life is extremely short, and it needs to be replaced regularly, resulting in increased costs. Summary of the invention
[0003] The purpose of the present application is to provide a detection unit, a detection device and a detection method, which to a certain extent solve the technical problems existing in the prior art that in the conduction detection of the bus and the auxiliary electrical connector on the pole ear bracket after welding, multiple probes are used to contact one-to-one with multiple pins of the wiring harness terminal on the circuit board. Due to the extremely small operating space, the operation is extremely difficult, which greatly reduces the test efficiency and wastes a lot of manpower. In addition, the detection accuracy is low, and the probes are extremely easy to deform during the detection process, the service life is extremely short, and regular replacement is required, which leads to increased costs.
[0004] The present application provides a detection unit for detecting a tab bracket, wherein the tab bracket is provided with a busbar, an auxiliary electrical connector and a circuit board, wherein the busbar is electrically connected to the circuit board through the auxiliary electrical connector, wherein the circuit board is provided with a wiring harness terminal, wherein the number of the busbars and the auxiliary electrical connectors are both multiple and correspond to each other, and each group of the combination structure of the busbars and the auxiliary electrical connectors is correspondingly provided with a pin of the wiring harness terminal, and the three are electrically connected in sequence, wherein the detection unit comprises: a power supply, an electrical connection component, a conductive component and an indicator light;
[0005] The power supply is formed with a first conductive electrode and a second conductive electrode with different polarities, the conductive member is electrically connected to the first conductive electrode, and the conductive member is used to be electrically connected to at least part of the pins; the electrical connection member is electrically connected to the second conductive electrode, and the number of the electrical connection members is multiple, and corresponds one-to-one to the multiple bus bars to be detected, and the electrical connection member is used to be electrically connected to the corresponding bus bars; the indicator light is provided on the circuit where the conductive member is connected to the first conductive electrode and / or the circuit where the electrical connection member is connected to the second conductive electrode.
[0006] In the above technical solution, further, the detection unit also includes a flexible conductive protective layer, and the flexible conductive protective layer is arranged between the conductive component and the pin.
[0007] In any of the above technical solutions, further,
[0008] The flexible conductive protection layer is fixed to a side of the conductive component close to the pin.
[0009] The present application also provides a detection device for detecting a pole lug bracket, wherein the pole lug bracket is provided with a busbar, an auxiliary electrical connector and a circuit board, wherein the busbar is electrically connected to the circuit board through the auxiliary electrical connector, wherein the circuit board is formed with a wiring harness terminal, wherein the number of the busbars and the auxiliary electrical connectors are both multiple and correspond to each other, and each group of the combination structure of the busbars and the auxiliary electrical connectors is correspondingly provided with a pin of the wiring harness terminal, and the three are electrically connected in sequence, wherein the detection device comprises a first supporting member, a downward pressing driving device, a second supporting member, a third supporting member, an electrical connecting member, a transverse driving device, a transfer member and a conductive member;
[0010] Wherein, the pressing driving device is arranged on the first supporting member, and the second supporting member is connected to the driving end of the pressing driving device; the third supporting member is connected to the second supporting member, the electrical connecting member is arranged on the third supporting member, and the pressing driving device can drive the electrical connecting member to move along a first preset direction so that the electrical connecting member can contact the bus bar or the auxiliary electrical connecting member;
[0011] The transverse driving device is arranged on the second supporting member, and the transition member is connected to the driving end of the transverse driving device; the conductive member is arranged on the transition member, and the transverse driving device can drive the conductive member to move along the second preset direction so that the conductive member can contact the pin of the wiring harness terminal; one of the conductive member and the electrical connecting member is used to connect the positive pole of the power supply, and the other is used to connect the negative pole of the power supply, and at least one of the two connected circuits is provided with a detection light.
[0012] In the above technical solution, further, the detection device also includes a lifting drive device and a load-bearing member; wherein, along the first preset direction, the load-bearing member is arranged below the conductive member and the electrical connection member, and the load-bearing member is used to place a tray loaded with the pole ear bracket; the driving end of the lifting drive device is connected to the load-bearing member, and the lifting drive device is used to drive the load-bearing member together with the tray to move along the first preset direction.
[0013] In any of the above technical solutions, further, one of the bearing member and the tray is formed with a positioning protrusion, and the other one is formed with a positioning hole, and the positioning protrusion and the positioning hole are matched.
[0014] In any of the above technical solutions, further, the second supporting member is slidably connected to the first supporting member.
[0015] In any of the above technical solutions, further, the detection device also includes a slide rail, a slider, an auxiliary connecting member and a first auxiliary fastening member; wherein, the slide rail is arranged on the first supporting member and extends along the first preset direction; the auxiliary connecting member and the second supporting member have multiple connection points along the second preset direction, and one of them can be selected; the auxiliary connecting member is fixedly connected to the slider; the slider and the slide rail are slidably matched.
[0016] In any of the above technical solutions, further, one of the auxiliary connecting member and the second supporting member forms a first mounting waist-shaped hole extending along the second preset direction, and the other one forms a first mounting circular hole, and the detection device also includes a first auxiliary fastening member, and the first auxiliary fastening member is sequentially installed in the first mounting waist-shaped hole and the first mounting circular hole, and is used to detachably connect the auxiliary connecting member and the second supporting member together.
[0017] In any of the above technical solutions, further, the second supporting member is formed with an avoidance gap penetrating along the first preset direction, and the transition member is inserted into the avoidance gap.
[0018] In any of the above technical solutions, further, the detection device also includes a flexible conductive protective layer, and the flexible conductive protective layer is fixed to a side of the conductive component close to the pin.
[0019] In any of the above technical solutions, further, the detection device also includes a position sensor, and the position sensor is used to detect whether the tray loaded with the tabs is located at a detection position below the conductive component and the electrical connection component.
[0020] In any of the above technical solutions, further, one of the third supporting member and the second supporting member forms a second mounting waist-shaped hole extending along the second preset direction, and the other one forms a second mounting circular hole, and the detection device also includes a second auxiliary fastening member, and the second auxiliary fastening member is sequentially installed in the second mounting waist-shaped hole and the second mounting circular hole, and is used to detachably connect the third supporting member and the second supporting member together.
[0021] In any of the above technical solutions, further, the transition component includes a first connection part, a second connection part and a third connection part; wherein, one end of the first connection part is connected to the driving end of the transverse driving device, and the other end of the first connection part has multiple connection points with the second connection part along the second preset direction, and one of them can be selected; the third connection part has multiple connection points with the second connection part along the second preset direction, and one of them can be selected; the conductive component is connected to the third connection part.
[0022] In any of the above technical solutions, further, one of the first connecting part and the second connecting part is formed with a first waist-shaped hole, and the other one is formed with a first circular hole, and the detection device also includes a first fastening member, and the first fastening member is sequentially installed in the first waist-shaped hole and the first circular hole, and is used to detachably connect the first connecting part and the second connecting part together.
[0023] In any of the above technical solutions, further, one of the third connecting part and the second connecting part is formed with a second waist-shaped hole, and the other one is formed with a second circular hole, and the detection device also includes a second fastening member, and the second fastening member is sequentially installed in the second waist-shaped hole and the second circular hole, and is used to detachably connect the third connecting part and the second connecting part together.
[0024] In any of the above technical solutions, further, the conductive component is detachably connected to the third connecting portion.
[0025] In any of the above technical solutions, further, the second connecting portion is formed with a guide slot extending along the second preset direction, and one end of the first connecting portion is arranged in the guide slot and slidably cooperates with the guide slot.
[0026] In any of the above technical solutions, further, the mounting surface of the third connecting portion for mounting the conductive component is tilted relative to the first preset direction, so that the contact surface between the conductive component and the pin is tilted relative to the first preset direction.
[0027] In any of the above technical solutions, further, the detection device also includes at least two positioning mechanisms, and at least two of the positioning mechanisms are respectively arranged on both sides of the first supporting member; any of the positioning mechanisms includes a positioning drive device and a positioning member, the positioning member is connected to the driving end of the positioning drive device, and the positioning drive device is used to drive the positioning member to move toward the tray loaded with the pole ear bracket to position the tray.
[0028] In any of the above technical solutions, further, the positioning member is formed with a V-shaped positioning notch opening toward the pallet and adapted to the top corner of the pallet, and at least two V-shaped positioning notches of the positioning member can respectively cooperate with two opposite top corners of the pallet.
[0029] The present application also provides a detection method, comprising the following steps:
[0030] After the tray loaded with the welding material of the auxiliary electrical connector has been moved into position, the front positioning drive device drives the front positioning member to extend to block the tray, and then the rear positioning drive device drives the rear positioning member to extend to position the tray;
[0031] Then the driving end of the lifting driving device extends out to drive the bearing member to move toward the pallet until the first positioning portion on the bearing member is connected with the second positioning portion on the pallet to form a positioning;
[0032] The pressing driving device drives the electrical connection member to move toward the tab bracket, so that the electrical connection member corresponds to and contacts the busbars to be tested one by one, and then the traverse driving device drives the conductive member to move along the second preset direction, and finally makes the conductive member contact the pins on the wiring harness terminal;
[0033] The signal command obtained from the test is input to the indicator light, and the specific on and off status is determined by observing the on and off status of the light.
[0034] Compared with the prior art, the beneficial effects of this application are:
[0035] The present application provides a device for assisting in detecting whether there are problems with the auxiliary electrical connectors on the pole ear bracket, such as the nickel sheet and the bus bar welding. Instead of using multiple probes to test multiple pins of the wiring harness terminal one by one as in the past, the multiple pins of the wiring harness terminal are integrated and connected in parallel through a conductive component. This is easier to operate than the existing structure, especially in a small space, greatly reduces the operating difficulty, greatly improves the detection efficiency, and reduces the labor intensity of workers. It is also less likely to have misjudgment problems, has high detection accuracy, and has a longer service life. It does not need to be replaced frequently, which helps to reduce production costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0036] In order to more clearly illustrate the specific implementation methods of the present application or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0037] Figure 1 A schematic diagram of the structure of a detection unit provided in an embodiment of the present application;
[0038] Figure 2 A schematic diagram of the structure of a detection device provided in an embodiment of the present application;
[0039] Figure 3 Another schematic diagram of the structure of the detection device provided in the embodiment of the present application;
[0040] Figure 4 A schematic diagram of a partial structure of a detection device provided in an embodiment of the present application;
[0041] Figure 5 Another partial structural diagram of the detection device provided in an embodiment of the present application;
[0042] Figure 6 A schematic diagram of another partial structure of the detection device provided in an embodiment of the present application;
[0043] Figure 7 A schematic diagram of another partial structure of the detection device provided in an embodiment of the present application;
[0044] Figure 8 A schematic diagram of the structure of the adapter component provided in an embodiment of the present application;
[0045] Fig. 9 A schematic diagram of the structure of a second supporting member provided in an embodiment of the present application;
[0046] Fig.10 A schematic diagram of the structure of the support and the tab bracket provided in the embodiment of the present application;
[0047] Fig.11 for Fig.10 Schematic diagram of the enlarged structure at A.
[0048] Reference numerals:
[0049] 1-power supply, 2-electrical connection member, 3-conductive member, 4-lamp, 5-flexible conductive protective layer, 6-first supporting member, 61-horizontal mounting plate, 62-vertical mounting plate, 7-downward pressure driving device, 8-second supporting member, 81-avoidance gap, 82-mounting groove, 9-third supporting member, 91-first plate, 92-second plate, 93-first supporting column, 11-transverse driving device, 12-transfer member, 121-first connecting part, 122-second connecting part, 123-third connecting part, 124-first waist-shaped hole, 125-second waist-shaped hole, 126- Guide slide groove, 14-lifting drive device, 15-bearing member, 16-slide rail, 17-slider, 18-auxiliary connecting member, 20-first mounting waist-shaped hole, 21-second mounting waist-shaped hole, 22-positioning mechanism, 221-positioning drive device, 222-positioning member, 2221-V-shaped positioning notch, 23-ear bracket, 231-bus, 232-nickel sheet, 233-circuit board, 234-wiring terminal, 24-tray, 25-logistics line, 251-track, 26-support seat, 27-second guide column, 28-fourth support member, 29-third guide column. DETAILED DESCRIPTION
[0050] The technical solution of the present application will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all of the embodiments.
[0051] The components of the embodiments of the present application generally described and shown in the drawings herein can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the application claimed, but merely represents the selected embodiments of the present application.
[0052] Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making any creative work shall fall within the scope of protection of this application.
[0053] In the description of the present application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0054] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0055] Refer to the following Figures 1 to 11 The present invention describes a detection unit, a detection device and a detection method according to some embodiments of the present application.
[0056] Embodiment 1
[0057] See also Figure 1 As shown, an embodiment of the present application provides a detection unit for detecting a pole ear bracket 23, on which a bus 231, an auxiliary electrical connector such as a nickel sheet 232 (this will be used as an example hereinafter, of course, the auxiliary electrical connector is not limited to the nickel sheet 232, and can also be selected according to actual needs) and a circuit board 233 are provided, the bus 231 is electrically connected to the circuit board 233 through the nickel sheet 232, the circuit board 233 is formed with a wiring harness terminal 234, the number of busbars 231 and nickel sheets 232 are both multiple, and correspond one to one, and each group of the combination structure of the busbar 231 and the nickel sheet 232 is correspondingly equipped with a pin of a wiring harness terminal 234, and the three are electrically connected in sequence, the detection unit includes: a power supply 1, an electrical connection component 2, a conductive component 3 and an indicator light 4, that is Figure 1 Light 4 in the middle;
[0058] The power source 1 is formed with a first conductive electrode and a second conductive electrode of different polarities, the conductive member 3 is electrically connected to the first conductive electrode, and the conductive member 3 is used to be electrically connected to at least part of the pins; the electrical connection member 2 is electrically connected to the second conductive electrode, and the number of the electrical connection members 2 is multiple, and corresponds to a plurality of busbars 231 to be detected one by one, and the electrical connection member 2 is used to be electrically connected to the corresponding busbar 231; it should be noted that: in actual detection, only the welding conditions of some of the busbars 231 and the nickel sheet 232 need to be detected in this process, while the busbars 231 and the nickel sheet 232 of other groups can be detected in other processes, so it is summarized here that the conductive member 3 is used to be electrically connected to at least part of the pins, and the electrical connection member 2 is used to be electrically connected to at least part of the busbar 231. Of course, it is not limited to this, and the conductive member 3 can also be electrically connected to all the pins, and all the electrical connection members 2 are electrically connected to all the corresponding busbars 231, which can be selected according to actual needs;
[0059] An indicator light 4 is provided on the circuit where the conductive member 3 is connected to the first conductive electrode and / or on the circuit where the electrical connection member 2 is connected to the second conductive electrode. That is to say, the indicator light 4 can be provided only on the circuit where the electrical connection member 2 is connected to the second conductive electrode, or the indicator light 4 can be provided only on the circuit where the conductive member 3 is connected to the first conductive electrode, or the indicator light 4 can be provided on both the circuit where the conductive member 3 is connected to the first conductive electrode and the circuit where the electrical connection member 2 is connected to the second conductive electrode. Preferably, in this embodiment, the indicator light 4 is provided only on the circuit where the electrical connection member 2 is connected to the second conductive electrode. Of course, it is not limited thereto, and the above three forms can be freely selected according to actual needs.
[0060] According to the structure described above, when the detection unit provided by the present application is used to detect the conduction status of the nickel sheet 232 and the bus bar 231 after welding, multiple parallel detection paths can be formed, each of which passes through the corresponding power supply 1, the indicator light, that is, Figure 1 The structure of the lamp 4, bus 231, nickel sheet 232, circuit board 233, pins of wiring harness terminal 234 and conductive member 3, when each detection path is electrically connected, if the corresponding indicator light is Figure 1 If the light 4 in the figure is on, it means that this detection path is connected, then it can be judged that there is no problem after the nickel sheet 232 and the bus 231 on this detection path are welded. Figure 1 If the light 4 in the detection path is not on, it means that this detection path is in a disconnected state, so it can be determined that there is a problem after the nickel sheet 232 and the bus bar 231 on this detection path are welded.
[0061] It can be seen that the present application provides a device for assisting in detecting whether there are problems at the welding point between the nickel sheet 232 and the bus bar 231 on the pole ear bracket 23. Instead of using multiple probes to test the multiple pins of the wiring harness terminal 234 one by one as in the past, the multiple pins of the wiring harness terminal 234 are integrated and connected in parallel through the conductive component 3. Especially in a small space, it is easier to operate than the existing structure, greatly reduces the operating difficulty, greatly improves the detection efficiency, reduces the labor intensity of workers, and is less likely to have misjudgment problems. It has high detection accuracy and a longer service life, does not need to be frequently replaced, and helps to reduce production costs.
[0062] In this embodiment, preferably, Figure 1 As shown, the detection unit further includes a flexible conductive protection layer 5, and the flexible conductive protection layer 5 is arranged between the conductive component 3 and the pin.
[0063] According to the structure described above, the conductive component 3 is generally made of metal, which is relatively hard, so as to avoid damaging the pins of the wiring harness terminal 234 when it contacts the pins. Furthermore, a flexible conductive protective layer 5 is provided on the side of the conductive component 3 close to the pins to protect the pins and avoid damage to the pins. Moreover, the flexible conductive protective layer 5 ensures that the conductive component 3 can fully contact multiple pins during testing, thereby ensuring the stability of the equipment.
[0064] Further, preferably, the flexible conductive shielding layer 5 is fixed to a side of the conductive component 3 close to the pins. It should be noted that the flexible conductive shielding layer 5 may also be provided on the pins of the wiring harness terminal 234 and the like.
[0065] Further, preferably, the flexible conductive protection layer 5 can be fixed on the conductive component 3 by melting, gluing or bolts, etc., but of course, it is not limited thereto.
[0066] Further, preferably, the material of the flexible conductive protective layer 5 can be conductive cotton. Of course, it is not limited thereto, and the material of the flexible conductive protective layer 5 can also be selected according to actual needs.
[0067] Embodiment 2
[0068] See also Figures 2 to 11 As shown, the embodiment of the present application provides a detection device for detecting a pole lug bracket 23, on which a busbar 231, a nickel sheet 232 and a circuit board 233 are arranged, and the circuit board 233 is formed with a wiring harness terminal 234, and the number of the busbars 231 and the nickel sheets 232 are both multiple and correspond to each other, and each group of the busbar 231 and the nickel sheet 232 combination structure is correspondingly equipped with a pin of a wiring harness terminal 234, and the three are electrically connected in sequence;
[0069] The detection device includes a first support member 6, a pressing drive device 7, a second support member 8, a third support member 9, an electrical connection member 2, a lateral drive device 11, a transfer member 12 and a conductive member 3;
[0070] The pressing driving device 7 is arranged on the first supporting member 6, and the second supporting member 8 is connected to the driving end of the pressing driving device 7; the third supporting member 9 is connected to the second supporting member 8, and the electrical connection member 2 is arranged on the third supporting member 9, and the pressing driving device 7 can drive the electrical connection member 2 to move along the first preset direction a, so that the electrical connection member 2 can contact with the bus 231 or the nickel sheet 232;
[0071] The transverse driving device 11 is arranged on the second supporting member 8, and the transfer member 12 is connected to the driving end of the transverse driving device 11; the conductive member 3 is arranged on the transfer member 12, and the transverse driving device 11 can drive the conductive member 3 to move along the second preset direction b, so that the conductive member 3 can contact the pin of the wiring harness terminal 234; one of the conductive member 3 and the electrical connection member 2 is used to connect the positive pole of the power supply 1, and the other is used to connect the negative pole of the power supply 1, and at least one of the two connected circuits is provided with a detection light 4.
[0072] According to the structure described above, the use process of the detection device provided in the present application is as follows: first, the tray 24 with the pole ear bracket 23 is placed or transported to the bottom of the conductive component 3 and the electrical connection component 2, and then the downward driving device 7 is used to drive the electrical connection component 2 to descend along a first preset direction, such as a vertical direction, until the electrical connection component 2 contacts the bus 231, and then the transverse driving device 11 is used to drive the conductive component 3 to move transversely in a second preset direction b, such as a horizontal direction, until the conductive component 3 contacts the pin of the wiring harness terminal 234, thereby forming a detection circuit, and then the power supply 1 can be turned on for detection. If the indicator light is not on, it means that this line is not connected, then it means that there is a problem with the welding of the nickel sheet 232 corresponding to this line and the bus 231. If the indicator light is on, it means that this line is not connected, then it means that there is no problem with the welding of the nickel sheet 232 corresponding to this line and the bus 231.
[0073] It can be seen that the present application provides a device for assisting in detecting whether there are problems at the welding point between the nickel sheet 232 and the bus bar 231 on the pole ear bracket 23. Instead of using multiple probes to test the multiple pins of the wiring harness terminal 234 one by one as in the past, the multiple pins of the wiring harness terminal 234 are integrated and connected in parallel through the conductive component 3. This is easier to operate than the existing structure, especially in a small space. It greatly reduces the operating difficulty, greatly improves the detection efficiency, reduces the labor intensity of workers, and is less likely to cause misjudgment. It has high detection accuracy and a longer service life, does not need to be replaced frequently, and helps to reduce production costs.
[0074] Further, preferably, the first preset direction a is a vertical direction; the second preset direction b is an X direction in a horizontal plane; and the third preset direction c described below is a Y direction in a horizontal plane. Of course, it is not limited thereto and can be selected according to actual needs.
[0075] Further, preferably, the pressing drive device 7 is a cylinder, but is not limited thereto, and may also be a combination of a motor and a transmission structure such as a gear and a rack.
[0076] In this embodiment, preferably, Figure 4 , Figure 6 and Figure 7 As shown, the detection device also includes a lifting drive device 14 and a bearing member 15; wherein, along the first preset direction a, the bearing member 15 is arranged below the conductive member 3 and the electrical connection member 2, and the bearing member 15 is used to place a tray 24 loaded with the pole ear bracket 23; the driving end of the lifting drive device 14 is connected to the bearing member 15, and the lifting drive device 14 is used to drive the bearing member 15 together with the tray 24 to move along the first preset direction a.
[0077] According to the structure described above, when the logistics line 25 passes through the detection device, the lifting drive device 14 can drive the bearing member 15 to drive the pallet 24 thereon to rise and fall synchronously. In particular, when the lifting drive device 14 drives the bearing member 15 to rise, the bearing member 15 can be separated from the logistics line 25, that is, the pallet 24 can be stopped at this station. When the detection of the pole ear bracket 23 is completed, the lifting drive device 14 is used to drive the bearing member 15 to descend and fall back to the logistics line 25, and continue to be transported forward to move to the next work. Further, preferably, the logistics line 25 includes two conveying rails 251 arranged in sequence along the second preset direction b, and it should be noted that the conveying direction of the pallet 24 along the logistics line 25 is the same as the third preset direction c. Of course, it is not limited to this, and the logistics line 25 can also be other structures.
[0078] Further, preferably, the lifting drive device 14 is a cylinder, but is not limited thereto, and may also be a combination of a motor and a transmission structure such as a gear and a rack.
[0079] It should be noted that: this device is not limited to being used in conjunction with the logistics line 25, that is to say, this device can also be used without the logistics line 25. In this case, there is no need to separate the tray 24 from the logistics line 25 and keep it on this work, and thus there is no need to equip the jacking drive device 14 and the load-bearing component 15. The ear bracket 23 to be inspected can be directly placed manually on this work station, that is, on the workbench below the conductive component 3 and the electrical connection component 2. Of course, the load-bearing component 15 can also be retained, and the tray 24 can be lowered and manually placed on the load-bearing component 15.
[0080] In this embodiment, preferably, the bearing member 15 is formed with a positioning protrusion, the tray 24 is formed with a positioning hole, and the positioning protrusion and the positioning hole are matched (not shown in the figure).
[0081] According to the structure described above, it can be known that when the tray 24 loaded with the pole ear bracket 23 is moved into place and the tray 24 is initially horizontally positioned by the positioning mechanism 22 described below, the jacking drive device 14 drives the supporting member 15 to rise, and the positioning protrusion on the supporting member 15 will be inserted into the positioning hole at the bottom of the tray 24, thereby realizing the positioning of the tray 24, and then the positioning mechanism 22 releases the positioning of the tray 24, and the tray 24 can rise and fall synchronously with the supporting member 15 without deviation.
[0082] Of course, the present invention is not limited thereto, and the tray 24 may be formed with a positioning protrusion, and the bearing member 15 may be formed with a positioning hole, and the positioning protrusion and the positioning hole may be matched.
[0083] In this embodiment, preferably, Figure 6 and Figure 7 As shown, the second support member 8 is slidably connected to the first support member 6, thereby playing a supporting and guiding role during the sliding process of the second support member 8, so that the second support member 8 is more stable during the sliding process.
[0084] In this embodiment, preferably, Figure 6 and Figure 7 As shown, the detection device also includes a slide rail 16, a slider 17, an auxiliary connecting member 18 and a first auxiliary fastening member; wherein the slide rail 16 is arranged on the first supporting member 6 and extends along the first preset direction a; the auxiliary connecting member 18 and the second supporting member 8 have multiple connection points along the second preset direction b, and one of them can be selected; the auxiliary connecting member 18 is fixedly connected to the slider 17; the slider 17 is slidably connected to the slide rail 16.
[0085] According to the structure described above, it can be known that one of the multiple connection points can be selected according to actual needs, thereby adjusting the position of the second supporting member 8 along the second preset direction b, thereby adjusting the position of the conductive member 3, and the scope of application is wider.
[0086] It should be noted that: not limited to this, the auxiliary connecting member 18 and the second supporting member 8 may also have only one connecting point along the second preset direction b, which is selected according to actual needs.
[0087] In this embodiment, preferably, Figure 8 As shown, one of the auxiliary connecting member 18 and the second supporting member 8 forms a first mounting waist-shaped hole 20 extending along the second preset direction b, and the other one forms a first mounting circular hole. The detection device also includes a first auxiliary fastening member, and the first auxiliary fastening member is sequentially installed in the first mounting waist-shaped hole 20 and the first mounting circular hole, and is used to detachably connect the auxiliary connecting member 18 and the second supporting member 8 together.
[0088] According to the structure described above, the position of the first auxiliary fastening member can be adjusted along the first installation waist-shaped hole 20, that is, it can be adjusted between the aforementioned multiple connection points, and then the position of the second support member 8 along the second preset direction b can be finally adjusted to meet different needs, and the above structure is easy to manufacture and reliable. Of course, it is not limited to using the above structure to achieve the purpose of forming multiple connection points between the auxiliary connection member 18 and the second support member 8 along the second preset direction b, and it can also be designed according to actual needs.
[0089] In this embodiment, preferably, Figure 6 and Fig. 9 As shown, the second supporting member 8 is formed with an avoidance gap 81 penetrating along the first preset direction a, and the transition member 12 is inserted into the avoidance gap 81 .
[0090] According to the structure described above, it can be known that the avoidance gap 81 plays a role in avoiding the transition component 12, and this structure occupies less space and has a higher degree of integration.
[0091] In this embodiment, preferably, Figure 6 and Fig. 9 As shown, the second supporting member 8 is formed with a mounting groove 82, and a part of the structure of the auxiliary connecting member 18 is located in the mounting groove 82, so that the auxiliary connecting member 18 and the second supporting member 8 are matched more firmly and stably without deviation.
[0092] In this embodiment, preferably, Figure 6 As shown, the detection device further includes a flexible conductive protection layer 5, and the flexible conductive protection layer 5 is fixed to a side of the conductive component 3 close to the pin.
[0093] According to the structure described above, the conductive component 3 is generally made of metal, which is relatively hard, so as to avoid damaging the pins of the wiring harness terminal 234 when it contacts the pins. Furthermore, a flexible conductive protective layer 5 is provided on the side of the conductive component 3 close to the pins to protect the pins and avoid damage to the pins. Moreover, the flexible conductive protective layer 5 ensures that the conductive component 3 can fully contact multiple pins during testing, thereby ensuring the stability of the equipment.
[0094] Further, preferably, the flexible conductive protection layer 5 can be fixed on the conductive component 3 by melting, gluing or bolts, etc., but of course, it is not limited thereto.
[0095] In this embodiment, preferably, Figure 7 and Figure 8 As shown, the transition component 12 includes a first connection part 121, a second connection part 122 and a third connection part 123; wherein, one end of the first connection part 121 is connected to the driving end of the transverse driving device 11, and the other end of the first connection part 121 has multiple connection points with the second connection part 122 along the second preset direction b; the third connection part 123 has multiple connection points with the second connection part 122 along the second preset direction b; the conductive component 3 is connected to the third connection part 123.
[0096] According to the structure described above, the second connection part 122 and the first connection part 121 have multiple connection points along the second preset direction b, and thus the position of the second connection part 122 can be adjusted along the second preset direction b, that is, the position of the conductive component 3 can be adjusted, which has adjustability and can meet different requirements and has a wider range of applications.
[0097] Further, preferably, the first connection part 121, the second connection part 122 and the third connection part 123 are an integrated structure, of course, not limited to this, and can also be a split structure, and connected by bolts, welding, clamping or gluing.
[0098] Further, preferably, the first connection part 121 is a square plate along the first preset direction a, such as the vertical direction; the second connection part 122 is a square plate along the second preset direction b, such as the horizontal direction; and the third connection part 123 is an L-shaped block. Of course, the structures of the first connection part 121, the second connection part 122 and the third connection part 123 are not limited to the above, and can also be selected according to actual needs.
[0099] Further, preferably, the transverse driving device 11 is a cylinder, but is not limited thereto, and may also be a combination of a motor and a transmission structure such as a gear and a rack.
[0100] It should be noted that: not limited to the above, the other end of the first connection part 121 and the second connection part 122 may also have one connection point along the second preset direction b, and the third connection part 123 and the second connection part 122 may also have one connection point along the second preset direction b, which is selected according to actual needs.
[0101] In this embodiment, preferably, Figures 1 to 3 As shown, one of the first connecting part 121 and the second connecting part 122 is formed with a first waist-shaped hole 124, and the other one is formed with a first circular hole. The detection device also includes a first fastening member, and the first fastening member is sequentially installed in the first waist-shaped hole 124 and the first circular hole, and is used to detachably connect the first connecting part 121 and the second connecting part 122 together.
[0102] According to the structure described above, the position of the first fastening member can be adjusted along the first waist-shaped hole 124, that is, it can be adjusted between the aforementioned multiple connection points, thereby adjusting the position of the second connection portion 122 together with the third connection portion 123 and the conductive member 3 along the second preset direction b to meet different needs, and the above structure is easy to manufacture and reliable. Of course, the above structure is not limited to achieving the purpose of forming multiple connection points between the first connection portion 121 and the second connection portion 122 along the second preset direction b, and can also be designed according to actual needs.
[0103] In this embodiment, preferably, Figure 8 As shown, one of the third connecting part 123 and the second connecting part 122 forms a second waist-shaped hole 125, and the other one forms a second circular hole. The detection device also includes a second fastening member, and the second fastening member is sequentially installed in the second waist-shaped hole 125 and the second circular hole, and is used to detachably connect the third connecting part 123 and the second connecting part 122 together.
[0104] According to the structure described above, the position of the second fastening member can be adjusted along the second waist-shaped hole, that is, it can be adjusted between the aforementioned multiple connection points, thereby adjusting the position of the third connection portion 123 together with the conductive member 3 along the second preset direction b to meet different needs, and the above structure is easy to manufacture and reliable. Of course, the above structure is not limited to achieving the purpose of forming multiple connection points between the third connection portion 123 and the second connection portion 122 along the second preset direction b, and can also be designed according to actual needs.
[0105] In this embodiment, preferably, Figure 8 As shown, the second connection portion 122 is formed with a guide slot 126 extending along the second preset direction b, and one end of the first connection portion 121 is disposed in the guide slot 126 and slidably cooperates with the guide slot 126 .
[0106] According to the structure described above, it can be known that the first connection portion 121 can slide along the guide groove 126 on the second connection portion 122, thereby playing a guiding role in the process of adjusting the position.
[0107] It should be noted that: the guide slot 126 may not be provided, and the design is based on actual needs.
[0108] In this embodiment, preferably, Figure 7 and Figure 8 As shown, the mounting surface of the third connection portion 123 for mounting the conductive component 3 is tilted relative to the first preset direction a, so that the contact surface between the conductive component 3 and the pin is tilted relative to the first preset direction a, that is, relative to the horizontal plane.
[0109] According to the structure described above, the conductive member 3 is installed obliquely relative to the first preset direction a, such as the vertical direction, that is, the conductive member 3 is arranged obliquely relative to the horizontal plane, so that other structures on the circuit board 233 can be avoided to avoid interference. Of course, it is not limited to this, and the contact surface of the conductive member 3 and the pin is arranged perpendicular to the first preset direction a, that is, the contact surface of the conductive member 3 and the pin is arranged parallel to the horizontal plane.
[0110] In this embodiment, preferably, Figures 1 to 3 As shown, the detection device also includes two positioning mechanisms 22, and along the third preset direction c, the two positioning mechanisms 22 are respectively arranged on both sides of the first supporting member 6; any positioning mechanism 22 includes a positioning drive device 221 and a positioning member 222, the positioning member 222 is connected to the driving end of the positioning drive device 221, and the positioning drive device 221 is used to drive the positioning member 222 to move toward the tray 24 loaded with the pole ear bracket 23 to position the tray 24.
[0111] According to the structure described above, when the tray 24 moves to the right position, the two positioning drive devices 221 of the positioning mechanism 22 on both sides of the tray 24 will respectively drive the two positioning members 222 to position the two sides of the tray 24, thereby completing the initial positioning of the tray 24, and then the lifting drive device 14 drives the bearing member 15 to rise, and the positioning protrusion on the bearing member 15 will be inserted into the positioning hole at the bottom of the tray 24, thereby achieving the positioning of the tray 24, and then the positioning mechanism 22 releases the positioning of the tray 24, and the tray 24 can rise and fall synchronously with the bearing member 15 without offset. It can be seen that by setting the above-mentioned initial positioning mechanism 22, the accuracy of the detection position of the tray 24 is guaranteed, thereby improving the accuracy of the test.
[0112] Further, preferably, the positioning drive device 221 is a cylinder, but is not limited thereto, and may also be a combination of a motor and a transmission structure such as a gear and a rack.
[0113] It should be noted that the aforementioned positioning mechanism 22 may not be provided, depending on actual needs.
[0114] In this embodiment, preferably, Figure 2 As shown, the positioning member 222 is formed with a V-shaped positioning notch 2221 opening toward the tray 24 and adapted to the top corner of the tray 24 , and the V-shaped positioning notches 2221 of the two positioning members 222 can respectively cooperate with the two opposite top corners of the tray 24 .
[0115] According to the structure described above, the two positioning components 222 respectively position the two top corners of the tray 24, thereby playing a role in accurately positioning the tray 24, and only two positioning mechanisms 22 need to be arranged at the two top corners of the tray 24, which has a simple structure and low cost.
[0116] It should be noted that the number of the positioning mechanisms 22 is not limited to two, but may also be three or four, etc., to respectively adapt to the top angles of the tray 24 at different positions.
[0117] In addition, the structure of the positioning member 222 of the positioning mechanism 22 is not limited to the above. For example, the positioning member 222 can also be a flat plate, and it is compatible with the side surface of the tray 24, etc., and is specifically designed according to actual needs.
[0118] In this embodiment, preferably, the detection device further comprises a position sensor, and the position sensor is used to detect whether the tray 24 loaded with the tabs is located at a detection position below the conductive member 3 and the electrical connection member 2 (not shown in the figure).
[0119] According to the structure described above, the present application is provided with a position sensor, which can be used to detect whether the tray 24 loaded with the pole ears is located at the detection position below the conductive component 3 and the electrical connection component 2. Once in place, the aforementioned positioning mechanism 22 will perform initial positioning on the tray 24 to improve the detection accuracy.
[0120] Further, preferably, the position sensor can be installed on the logistics line 25, for example, it can be directly fixed on the track 251 of the logistics line 25, or it can be fixed on the track 251 through a support, etc., of course, it is not limited to this, and it can also be installed in other positions such as the first support member 6 or the fourth support member 28, etc., or it can be installed on a bracket supported on the ground.
[0121] It should be noted that the aforementioned position sensor may not be provided, but the tray 24 may be visually observed to determine whether it is in place.
[0122] In this embodiment, preferably, Figure 3 As shown, one of the third support member 9 and the second support member 8 forms a second mounting waist-shaped hole 21 extending along the second preset direction b, and the other one forms a second mounting circular hole. The detection device also includes a second auxiliary fastening member, and the second auxiliary fastening member is sequentially installed in the second mounting waist-shaped hole 21 and the second mounting circular hole, and is used to detachably connect the third support member 9 and the second support member 8 together.
[0123] According to the structure described above, the position of the third support member 9, for example, the horizontal position, can be adjusted along the second mounting waist hole 21, and finally the position of the electrical connection member 2 along the second preset direction b can be adjusted to meet different needs. In addition, the above structure is easy to process and manufacture, and the structure is reliable.
[0124] In this embodiment, preferably, Figure 2 and Figure 3 As shown, the first support plate includes a horizontal mounting plate 61 and a vertical mounting plate 62 connected to each other; wherein, there are two vertical mounting plates 62, which are respectively arranged below the two sides of the horizontal mounting plate 61; and the downward pressing drive device 7 is installed on the horizontal mounting plate 61.
[0125] Further, preferably, the horizontal mounting plate 61 and the vertical mounting plate 62 can be detachably connected by bolts.
[0126] Further, preferably, the detection device also includes a second guide column 27 and a second guide sleeve, wherein the second guide sleeve is fixed on the horizontal mounting plate 61, and the second guide column 27 is fixed on the second supporting member 8, and the second guide column 27 is inserted into the second guide sleeve, and the two are slidably matched to play a guiding role in the movement of the second supporting member 8.
[0127] Further, preferably, the two vertical mounting plates 62 can be detachably connected to the two rails 251 of the logistics line 25 respectively by bolts.
[0128] In this embodiment, preferably, Figure 4 and Figure 5As shown, the third supporting member 9 includes a first plate 91, a second plate 92 and a first supporting column 93; wherein the first plate 91 and the second plate 92 are spaced apart along a first preset direction a, such as a vertical direction, and the first supporting column 93 is fixed between the first plate 91 and the second plate 92, so that a certain avoidance space is formed between the first plate 91 and the second plate 92; the electrical connection member 2, such as a probe, is fixed on the second plate 92 below, and the upper structure of the electrical connection member 2 passes through the second plate 92 and extends into the above-mentioned avoidance space.
[0129] In this embodiment, preferably, Figure 4 As shown, the detection device also includes a fourth support member 28, which can be arranged at the bottom or top of the two rails 251 of the logistics line 25 along the first preset direction a, such as the vertical direction, and is detachably connected to the two rails 251 by bolts.
[0130] Further, preferably, the detection device also includes a third guide column 29 and a third guide sleeve, wherein the third guide sleeve is fixed on the fourth supporting member 28, and the second guide column 27 is fixed on the bearing member 15, and the third guide column 29 is inserted into the third guide sleeve, and the two are slidably matched to play a guiding role during the movement of the bearing member 15.
[0131] Furthermore, preferably, the fourth supporting member 28 may be a rectangular flat plate, which not only meets the supporting requirements but also has a simple structure and is convenient for processing, manufacturing and installation.
[0132] In this embodiment, preferably, Figure 3 As shown, the detection device also includes a support seat 26, which can be L-shaped, and each positioning mechanism 22 is equipped with a support seat 26, the fixed end of the positioning drive device 221 is fixed to the top of the support seat 26, and the support seat 26 can be fixed to the outside of the track 251 of the logistics line 25 by bolts.
[0133] In this embodiment, preferably, the test light 4 can be fixed by a bracket on the outer side of the track 251, that is, the side opposite to the two tracks 251 (not shown in the figure). In addition, in addition to the test light 4, the power supply 1 can also be included in the detection device, which can be selected according to actual needs.
[0134] In this embodiment, preferably, Figure 2 and Figure 3As shown, the number of the aforementioned third support members 9 is two, and they are respectively arranged on both sides of the second support member 8 along the third preset direction c, and both are equipped with an electrical connection member 2. In this case, the tray 24 can simultaneously install the positive pole lug bracket 23 and the negative pole lug bracket 23. When testing, the electrical connection members 2 on the two third support members 9 can simultaneously detect the on-off conditions of the positive pole lug bracket 23 and the negative pole lug bracket 23 after welding. Of course, it is not limited to this. Along the third preset direction c, the third support member 9 can also be arranged only on one side of the second support member 8, and the third support member 9 is installed with an electrical connection member 2, which is selected according to actual needs.
[0135] Embodiment 3
[0136] Embodiment 3 of the present application also provides a detection method, which is applied to the detection device as described in the above-mentioned embodiment 1, and thus has all the beneficial technical effects of the detection device, and the same technical features and beneficial effects are not repeated.
[0137] In this embodiment, preferably, Figures 1 to 11 As shown, a detection method comprises the following steps:
[0138] After the tray 24 loaded with the finished nickel sheet 232 welding material moves into position (it should be noted that the aforementioned position sensor can detect whether the tray 24 is located at the detection position below the conductive component 3 and the electrical connection component 2. Of course, it can also be detected by human naked eyes whether it is in position or not, which is selected according to actual needs), the front positioning drive device 221 drives the front positioning member 222 to extend to block the tray 24, and then the rear positioning drive device 221 drives the rear positioning member 222 to extend to position the tray 24;
[0139] Then the driving end of the lifting driving device 14 extends out, driving the bearing member 15 to move toward the tray 24 until the first positioning portion on the bearing member 15 is connected with the second positioning portion on the tray 24 to form a positioning;
[0140] The pressing driving device 7 drives the electrical connection member 2 to move toward the tab bracket 23, so that the electrical connection member 2 corresponds to and contacts the busbar to be tested one by one, and then the lateral driving device 11 drives the conductive member 3 to move along the second preset direction b, and finally makes the conductive member 3 contact the pins on the harness terminal 234;
[0141] The signal command obtained from the test is input to the indicator light, and the specific on and off status is determined by observing the on and off status of the indicator light.
[0142] According to the structure described above, the present application provides a method for assisting in detecting whether there are problems at the welding point between the nickel sheet 232 and the bus 231 on the pole ear bracket 23. Instead of using multiple probes to test the multiple pins of the wiring harness terminal 234 one by one as in the past, the multiple pins of the wiring harness terminal 234 are integrated and connected in parallel through the conductive component 3. This is easier to operate than the existing structure, especially in a small space. It greatly reduces the difficulty of operation, greatly improves the detection efficiency, reduces the labor intensity of workers, and is less likely to cause misjudgment. It has high detection accuracy and a longer service life, and does not require frequent replacement, which helps to reduce production costs.
[0143] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit it. Although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present application.
Claims
1. A detection unit for detecting a tab bracket, wherein the tab bracket is provided with a busbar, an auxiliary electrical connector and a circuit board, wherein the busbar is electrically connected to the circuit board through the auxiliary electrical connector, and the circuit board is provided with a wiring harness terminal, wherein the number of the busbars and the auxiliary electrical connectors are both multiple and correspond to each other, and each group of the combination structure of the busbars and the auxiliary electrical connectors is correspondingly provided with a pin of the wiring harness terminal, and the three are electrically connected in sequence, characterized in that: The detection unit comprises: a power supply, an electrical connection component, a conductive component and an indicator light; The power supply is formed with a first conductive electrode and a second conductive electrode with different polarities, the conductive member is electrically connected to the first conductive electrode, and the conductive member is used to be electrically connected to at least part of the pins; the electrical connection member is electrically connected to the second conductive electrode, and the number of the electrical connection members is multiple, and corresponds one-to-one to the multiple bus bars to be detected, and the electrical connection member is used to be electrically connected to the corresponding bus bars; the indicator light is provided on the circuit where the conductive member is connected to the first conductive electrode and / or the circuit where the electrical connection member is connected to the second conductive electrode.
2. The detection unit according to claim 1, characterized in that: The detection unit further includes a flexible conductive protection layer, and the flexible conductive protection layer is arranged between the conductive component and the pin.
3. The detection unit according to claim 2, characterized in that: The flexible conductive protection layer is fixed to a side of the conductive component close to the pin.
4. A detection device for detecting a tab bracket, wherein the tab bracket is provided with a busbar, an auxiliary electrical connector and a circuit board, wherein the busbar is electrically connected to the circuit board through the auxiliary electrical connector, and the circuit board is provided with a wiring harness terminal, wherein the number of the busbars and the auxiliary electrical connectors are both multiple and correspond to each other, and each group of the combination structure of the busbars and the auxiliary electrical connectors is correspondingly equipped with a pin of the wiring harness terminal, and the three are electrically connected in sequence, characterized in that: The detection device includes a first supporting member, a pressing driving device, a second supporting member, a third supporting member, an electrical connecting member, a lateral driving device, a transfer member and a conductive member; Wherein, the pressing driving device is arranged on the first supporting member, and the second supporting member is connected to the driving end of the pressing driving device; the third supporting member is connected to the second supporting member, the electrical connecting member is arranged on the third supporting member, and the pressing driving device can drive the electrical connecting member to move along a first preset direction so that the electrical connecting member can contact the bus bar or the auxiliary electrical connecting member; The transverse driving device is arranged on the second supporting member, and the transition member is connected to the driving end of the transverse driving device; the conductive member is arranged on the transition member, and the transverse driving device can drive the conductive member to move along the second preset direction so that the conductive member can contact the pin of the wiring harness terminal; one of the conductive member and the electrical connecting member is used to connect the positive pole of the power supply, and the other is used to connect the negative pole of the power supply, and at least one of the two connected circuits is provided with a detection light.
5. The detection device according to claim 4, characterized in that: The detection device also includes a lifting drive device and a bearing member; wherein, along the first preset direction, the bearing member is arranged below the conductive member and the electrical connection member, and the bearing member is used to place a tray loaded with the tab bracket; the driving end of the lifting drive device is connected to the bearing member, and the lifting drive device is used to drive the bearing member together with the tray to move along the first preset direction.
6. The detection device according to claim 5, characterized in that: One of the bearing member and the tray is formed with a positioning protrusion, and the other of the bearing member and the tray is formed with a positioning hole, and the positioning protrusion and the positioning hole are matched.
7. The detection device according to claim 5, characterized in that: The second supporting member is slidably connected to the first supporting member.
8. The detection device according to claim 7, characterized in that: The detection device also includes a slide rail, a slider, an auxiliary connecting member and a first auxiliary fastening member; wherein the slide rail is arranged on the first supporting member and extends along the first preset direction; the auxiliary connecting member and the second supporting member have multiple connection points along the second preset direction, and one of them can be selected; the auxiliary connecting member is fixedly connected to the slider; the slider and the slide rail are slidably matched.
9. The detection device according to claim 8, characterized in that: One of the auxiliary connecting member and the second supporting member forms a first mounting waist-shaped hole extending along the second preset direction, and the other one forms a first mounting circular hole. The detection device also includes a first auxiliary fastening member, and the first auxiliary fastening member is sequentially installed in the first mounting waist-shaped hole and the first mounting circular hole, and is used to detachably connect the auxiliary connecting member and the second supporting member together.
10. The detection device according to claim 4, characterized in that: The second supporting member is formed with an avoidance gap penetrating along the first preset direction, and the transition member is inserted into the avoidance gap; and / or The detection device further comprises a flexible conductive protective layer, and the flexible conductive protective layer is fixed to a side of the conductive component close to the pin; and / or The detection device further comprises a position sensor, and the position sensor is used to detect whether the tray loaded with the tabs is located at a detection position below the conductive member and the electrical connection member; and / or One of the third supporting member and the second supporting member forms a second mounting waist-shaped hole extending along the second preset direction, and the other one forms a second mounting circular hole. The detection device also includes a second auxiliary fastening member, and the second auxiliary fastening member is sequentially installed in the second mounting waist-shaped hole and the second mounting circular hole, and is used to detachably connect the third supporting member and the second supporting member together.
11. The detection device according to claim 4, characterized in that: The transition component includes a first connection part, a second connection part and a third connection part; wherein, one end of the first connection part is connected to the driving end of the transverse driving device, and the other end of the first connection part has multiple connection points with the second connection part along the second preset direction, and one of them can be selected; the third connection part has multiple connection points with the second connection part along the second preset direction, and one of them can be selected; the conductive component is connected to the third connection part.
12. The detection device according to claim 11, characterized in that: One of the first connecting portion and the second connecting portion is formed with a first waist-shaped hole, and the other of the first connecting portion is formed with a first circular hole, and the detection device further comprises a first fastening member, and the first fastening member is sequentially installed in the first waist-shaped hole and the first circular hole, and is used to detachably connect the first connecting portion and the second connecting portion together; and / or One of the third connecting portion and the second connecting portion is formed with a second waist-shaped hole, and the other of the third connecting portion is formed with a second circular hole, and the detection device further comprises a second fastening member, and the second fastening member is sequentially installed in the second waist-shaped hole and the second circular hole, and is used to detachably connect the third connecting portion and the second connecting portion together; and / or The conductive component is detachably connected to the third connecting portion.
13. The detection device according to claim 11, characterized in that: The second connecting portion is formed with a guide slot extending along the second preset direction, one end of the first connecting portion is arranged in the guide slot and slidably cooperates with the guide slot; and / or The mounting surface of the third connection portion for mounting the conductive component is tilted relative to the first preset direction, so that the contact surface between the conductive component and the pin is tilted relative to the first preset direction.
14. The detection device according to claim 4, characterized in that: The detection device also includes at least two positioning mechanisms, and at least two of the positioning mechanisms are respectively arranged on both sides of the first supporting member; any of the positioning mechanisms includes a positioning drive device and a positioning member, the positioning member is connected to the driving end of the positioning drive device, and the positioning drive device is used to drive the positioning member to move toward the tray loaded with the pole ear bracket to position the tray.
15. The detection device according to claim 14, characterized in that: The positioning member is formed with a V-shaped positioning notch opening toward the tray and adapted to the top corner of the tray, and at least two V-shaped positioning notches of the positioning member can respectively cooperate with two opposite top corners of the tray.
16. A detection method, characterized in that: The steps include: After the tray loaded with the welding material of the auxiliary electrical connector has been moved into position, the front positioning drive device drives the front positioning member to extend to block the tray, and then the rear positioning drive device drives the rear positioning member to extend to position the tray; Then the driving end of the lifting driving device extends out to drive the bearing member to move toward the pallet until the first positioning portion on the bearing member is connected with the second positioning portion on the pallet to form a positioning; The pressing driving device drives the electrical connection member to move toward the tab bracket, so that the electrical connection member corresponds to and contacts the busbars to be tested one by one, and then the traverse driving device drives the conductive member to move along the second preset direction, and finally makes the conductive member contact the pins on the wiring harness terminal; The signal command obtained from the test is input to the indicator light, and the specific on and off status is determined by observing the on and off status of the indicator light.