Photovoltaic module lead lamination high-temperature cloth equipment

By designing the lead laminated high-temperature cloth equipment for photovoltaic modules, the disordered loading mechanism and visual detection mechanism are used to realize the automatic loading of the high-temperature cloth, and the lead correction module is automatically corrected, which solves the problem of manual sorting of high-temperature cloth and lead detection efficiency in the prior art, improves production efficiency and reduces waste.

CN119545916AActive Publication Date: 2025-02-28SUZHOU KURICH AUTOMATION CO LTD
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Patent Information

Application Number
CN202510088523.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-21
Publication Date
2025-02-28
Estimated Expiration
2045-01-21

AI Technical Summary

Technical Problem

In the existing photovoltaic module production technology, the loading process of high-temperature cloth requires manual sorting, which increases labor and time, and the lead detection efficiency is low, resulting in waste and reduced efficiency.

Method used

A photovoltaic module lead laminated high-temperature cloth equipment is designed, including a disordered feeding mechanism, a visual inspection mechanism, a high-temperature cloth pick-up and placement mechanism and a lead remediation component. The disorderly feeding mechanism distributes the high-temperature cloth through the vibrating disc, the visual inspection mechanism detects the number of high-temperature cloth, the high-temperature cloth pick-up and placement mechanism automatically grabs the high-temperature cloth, and corrects the leads through the lead correction component.

Benefits of technology

The automatic loading of high-temperature cloth and automatic correcting of leads are realized, which reduces manual labor, improves the efficiency of high-temperature cloth lamination, and reduces lead waste.

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Abstract

The invention discloses photovoltaic module lead laminating high-temperature cloth equipment, and relates to the field of photovoltaic module production and manufacturing, the photovoltaic module lead laminating high-temperature cloth equipment comprises a rack and a conveying line, and further comprises a disordered feeding mechanism arranged at one end of an opening of the rack, and the disordered feeding mechanism comprises a stock bin for storing high-temperature cloth, an elevator, a linear vibration disc and a flexible vibration disc; the visual detection mechanism is arranged on one side of the disordered feeding mechanism and used for detecting the number of the high-temperature cloth on the flexible vibration disc; and a high-temperature cloth pick-and-place mechanism. The disordered high-temperature cloth is directly stacked in the stock bin, the high-temperature cloth is conveyed into the vibration assembly through the elevator, the stacked high-temperature cloth is scattered through vibration generated by the vibration assembly, and then the scattered high-temperature cloth is grabbed through the vision detection mechanism in cooperation with the high-temperature cloth taking and placing mechanism. And the high-temperature cloth does not need to be manually arranged in a material box, so that the high-temperature cloth feeding convenience is greatly improved, the labor force is reduced, and the working efficiency of subsequent high-temperature cloth lamination is improved.
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Description

Technical Field

[0001] The invention relates to the field of photovoltaic module production and manufacturing, and in particular to photovoltaic module lead lamination high-temperature cloth equipment. Background Art

[0002] Photovoltaic modules, also known as solar cell modules, are used to convert sunlight directly into electrical energy. With the rapid development of photovoltaic cells, photovoltaic cells are widely used by people, and the demand for the production capacity of photovoltaic modules is also increasing. When assembling photovoltaic modules, one of the steps is to smooth the leads and add high-temperature cloth between the leads and the module to protect the leads and prevent glue overflow.

[0003] Patent No. CN 112296211B discloses a photovoltaic module high temperature cloth and lead bending machine, which includes a frame, a conveying and positioning device, a high temperature cloth feeding device, a transplanting robot arm, a lead bending device, a CCD vision system and a protective assembly. The frame is provided with a conveying and positioning device, and a high temperature cloth feeding device is installed on one side of the workbench of the frame.

[0004] The above technology requires manual arrangement of the high-temperature cloth in an orderly manner in a high-temperature cloth box before feeding the high-temperature cloth for lamination, and then the robot arm grabs it. Manual placement and loading undoubtedly increases the pre-process of laminating the high-temperature cloth, which not only increases the labor force, but also reduces the work efficiency of laminating the high-temperature cloth; at the same time, the leads of the photovoltaic modules are inspected before the high-temperature cloth is fed, and the unqualified leads are directly removed, resulting in waste and low efficiency. Summary of the invention

[0005] In order to overcome the above-mentioned defects of the prior art, the present invention provides a photovoltaic module lead lamination high temperature cloth device to solve the problems existing in the above-mentioned background technology.

[0006] The present invention provides the following technical solution: photovoltaic module lead lamination high temperature cloth equipment, including a frame, the frame is provided with a conveyor line for conveying photovoltaic modules, characterized in that it also includes: A random feeding mechanism, the random feeding mechanism comprising a silo, an elevator, a linear vibrating plate and a flexible vibrating plate connected in sequence; Visual inspection mechanism, used to detect the number of high temperature cloths on the flexible vibration plate; The high temperature cloth picking and placing mechanism is used to grab the high temperature cloth arranged on the flexible vibration plate according to the detection result of the visual detection mechanism; A high-temperature cloth lead-pulling mechanism for placing and taking the high-temperature cloth, the high-temperature cloth lead-pulling mechanism comprising a second motion module, a lead-pulling assembly and a high-temperature cloth placing assembly, the lead-pulling assembly aligns two leads arranged in a front-to-back interval in the photovoltaic module, and the high-temperature cloth placing assembly is used to grab and place the high-temperature cloth; The lead alignment assembly includes a left and right alignment unit and a front and back alignment unit. The left and right alignment unit includes a left baffle and a right baffle that move relatively along the left and right directions and clamp the lead. The front and back alignment unit includes an insert block inserted between the two leads along the left and right directions and a pneumatic clamp. The pneumatic clamp includes two clamp blocks that move forward and backward. The two clamp blocks are used to cooperate with the insert block to clamp the two leads along the front and back directions.

[0007] Beneficial effect: The disordered high-temperature cloth is directly piled up in the silo, and the high-temperature cloth is transported to the linear vibration plate by the elevator for the first vibration dispersion, and then transported to the flexible vibration plate under the action of the linear amplitude generated by the linear vibration plate. The flexible vibration plate further vibrates and disperses the piled high-temperature cloth, and then the visual inspection mechanism cooperates with the high-temperature cloth picking and placing mechanism to grab the scattered high-temperature cloth. There is no need to manually arrange the high-temperature cloth in the material box, which greatly improves the convenience of high-temperature cloth feeding, not only reduces labor, but also increases the work efficiency of subsequent lamination of high-temperature cloth; The inclined leads are corrected by the cooperation between the left and right correction units and the front and rear correction units provided in the lead correction assembly so that the leads are aligned with the high-temperature cloth, replacing the direct NG removal process of the prior art, avoiding unnecessary waste and improving the lamination efficiency of the high-temperature cloth.

[0008] Preferably, the linear vibration plate and the flexible vibration plate are at the same horizontal height, and the discharge port of the linear vibration plate is cooperatively connected with the feed port of the flexible vibration plate, and the head and tail ends of the elevator are respectively connected with the silo and the linear vibration plate.

[0009] Through the above technical means, the high-temperature cloth stored in the silo at a low place is lifted to the linear vibration plate by a hoist, and the high-temperature cloth falls freely onto the linear vibration plate to be scattered, and the reciprocating front and back amplitude of the linear vibration plate is used to disperse the high-temperature cloth and transport it to the flexible vibration plate for further dispersion processing, thereby improving the dispersion processing of the high-temperature cloth and facilitating the grabbing by the visual inspection mechanism and the high-temperature cloth picking and placing mechanism.

[0010] Preferably, a sensor is provided at the bottom of one end of the linear vibration plate away from the conveyor, for detecting whether the high-temperature cloth is transported into the linear vibration plate.

[0011] Through the above technical means, sensors are used to monitor the amount of high-temperature cloth in the linear vibration disk. When the high-temperature cloth falls into the linear vibration disk and accumulates at the sensor, the conveyor is closed to stop conveying. When no high-temperature cloth is detected, the conveyor is started to continue conveying to prevent the amount of high-temperature cloth in the linear vibration disk from increasing sharply and ensure the orderly feeding of the high-temperature cloth.

[0012] Preferably, the high-temperature cloth taking and placing mechanism comprises a first motion module, and a free end of the motion module is connected to a grabbing unit.

[0013] Preferably, the gripping unit comprises a position-avoiding cylinder, an R-axis motor and a suction cup, the position-avoiding cylinder is connected to the free end of the motion module, the R-axis motor is assembled on the piston end of the position-avoiding cylinder, and the suction cup is assembled on the connecting shaft position of the R-axis motor.

[0014] Through the above technical means, the avoidance cylinder covers the R-axis motor to retract the metal of the suction cup to prevent collision during movement. The R-axis motor can rotate the angle of the suction cup at any time, and high-temperature cloth with different vibration angles can be absorbed to improve the grasping accuracy of the grasping unit.

[0015] Preferably, it further comprises a transfer platform, which is placed on the back of the high-temperature cloth taking and placing mechanism, and the number of the transfer platforms is the same as that of the grabbing units, and they correspond one to one.

[0016] Preferably, it also includes a lead wire detection module, which includes a lead wire vision camera and a light source corresponding to the camera.

[0017] Preferably, the left and right alignment unit also includes a first alignment cylinder, the movable end of the first alignment cylinder is connected to two support rods, the left baffle is connected to the bottom of the two support rods, the front and rear alignment unit also includes a second alignment cylinder and a second cylinder, the pneumatic clamp is assembled at the movable end of the second alignment cylinder, the plug block is assembled at the movable end of the second cylinder, and the right baffle is placed on the top surface of the plug block, so that the left baffle and the right baffle correspond to the lead wire.

[0018] Preferably, the high temperature cloth placing assembly comprises a high temperature cloth pre-release cylinder, a high temperature cloth final release cylinder, and a second suction cup.

[0019] Preferably, it also includes a barcode sticking mechanism, which is arranged at the other end of the frame and is used to stick codes on the photovoltaic components. The barcode sticking mechanism includes a second motion module, a visual positioning unit and a barcode clamping component.

[0020] Preferably, it also includes a failed shot module, which is arranged at the discharge port of the rack and is used to scan and record the barcode of the photovoltaic module. The failed shot module includes a failed shot camera and a light source. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0022] Figure 2 It is a schematic diagram of the structure of the disordered feeding mechanism of the present invention.

[0023] Figure 3 It is a schematic diagram of the structure of the visual detection mechanism of the present invention.

[0024] Figure 4 It is a schematic diagram of the structure of the high temperature cloth taking and placing mechanism of the present invention.

[0025] Figure 5 It is a schematic diagram of the assembly structure of the first motion module and the grabbing unit of the present invention.

[0026] Figure 6 It is a schematic diagram of the transfer platform structure of the present invention.

[0027] Figure 7 It is a schematic diagram of the structure of the lead detection mechanism of the present invention.

[0028] Figure 8 It is a schematic diagram of the structure of the high-temperature cloth pulling lead mechanism of the present invention.

[0029] Fig. 9 It is a schematic diagram of the assembly structure of the second motion module, the lead correction component, and the high-temperature cloth placement component of the present invention.

[0030] Fig.10 It is a schematic diagram of the structure of the lead correction component of the present invention.

[0031] Fig.11 It is a schematic diagram of the structure of the strip sticking mechanism of the present invention.

[0032] Fig.12 It is a schematic diagram of the assembly structure of the third motion module and the barcode clamping component of the present invention.

[0033] Fig.13 It is a schematic diagram of the structure of the unsold mechanism of the present invention.

[0034] The accompanying drawings are marked as follows: 1. frame; 2. conveyor line; 3. disorderly feeding mechanism; 31. silo; 32. elevator; 33. vibration bracket; 34. linear vibration disk; 35. flexible vibration disk; 36. sensor; 4. visual detection mechanism; 41. first bracket; 42. high temperature cloth detection camera; 5. high temperature cloth picking and placing mechanism; 51. first X-axis motion unit; 52. first Y-axis motion unit; 53. first Z-axis motion unit; 54. grabbing unit; 541. first cylinder; 542. first R-axis motor; 543. first suction cup; 6. transfer platform; 7. lead detection mechanism; 71. second bracket; 72. lead detection camera; 73. first light source; 8. high temperature cloth picking and placing lead wire mechanism; 81. second X-axis motion unit; 82. second Y-axis motion unit; 83. second Z-axis motion unit moving unit; 84, lead wire alignment assembly; 841, first alignment cylinder; 842, second alignment cylinder; 843, second cylinder; 844, support rod; 845, left baffle; 846, pneumatic clamp; 847, clamp block; 848, plug block; 849, right baffle; 85, high temperature cloth placement assembly; 851, high temperature cloth pre-release cylinder; 852, high temperature cloth final release cylinder; 853, second suction cup; 9, strip sticking mechanism; 91, third X-axis motion unit; 92, third Y-axis motion unit; 93, third Z-axis motion unit; 94, visual positioning unit; 95, barcode clamping assembly; 951, second R-axis motor; 952, third cylinder; 953, rotating cylinder; 954, third suction cup; 10, unsold mechanism; 101, third bracket; 102, unsold camera; 103, second light source. DETAILED DESCRIPTION

[0035] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the protection scope of the present invention.

[0036] Embodiment 1, as Figure 1-12 As shown, the photovoltaic module lead lamination high-temperature cloth equipment includes a frame 1, on which are provided a conveyor line 2 for conveying photovoltaic modules, a disordered feeding mechanism 3, a visual inspection mechanism 4, a high-temperature cloth taking and placing mechanism 5, a transfer platform 6, a lead inspection mechanism 7, a high-temperature cloth taking and placing lead pulling mechanism 8, a strip sticking mechanism 9, and a failed auction mechanism 10.

[0037] The photovoltaic components are conveyed to the inside of the rack 1 through the conveyor line 2, and the lead wire detection mechanism 7 detects the incoming lead wires, determines whether they meet the standard of placing the high-temperature cloth, and sends the lead wire position to the high-temperature cloth placing and taking lead wire adjustment mechanism 8, which adjusts the position of the lead wire by placing and taking high-temperature cloth; During lamination, the high-temperature cloth is loaded and vibrated and arranged through the disordered feeding mechanism 3, and then the visual inspection mechanism 4 checks the position of the high-temperature cloth on the disordered feeding mechanism 3, so that the high-temperature cloth picking and placing mechanism 5 grabs the high-temperature cloth on the disordered feeding mechanism 3, and then transfers it to the transfer platform 6, and then the high-temperature cloth is placed on the lead wire for lamination through the high-temperature cloth picking and placing mechanism 8.

[0038] After completing the above procedures, the photovoltaic modules are taped by the taping mechanism 9, and finally the unsold mechanism 10 takes photos and records them.

[0039] In this embodiment, if Figure 1 , 2 As shown, the disorderly feeding mechanism 3 is arranged at one end of the opening of the frame 1, and the disorderly feeding mechanism 3 includes a silo 31 for storing high-temperature cloth, a hoist 32, a vibration bracket 33, a linear vibration plate 34, a flexible vibration plate 35 and a sensor 36; Furthermore, the linear vibration disk 34 and the flexible vibration disk 35 are at the same horizontal height and are assembled on the vibration bracket 33, and the discharge port of the linear vibration disk 34 is connected to the feed port of the flexible vibration disk 35. There is a height difference between the silo 31 and the linear vibration disk 34. The silo 31 is set at a low position to facilitate feeding. The head and tail ends of the elevator 32 are respectively connected to the silo 31 and the linear vibration disk 34. A sensor 36 is set at the bottom of the end of the linear vibration disk 34 away from the elevator 32. The sensor 36 is used to detect whether the high-temperature cloth in the linear vibration disk 34 reaches the set height. If the set height is reached, the elevator 32 stops working to avoid excessive accumulation of high-temperature cloth and causing it to fall.

[0040] When loading, the high-temperature cloth is directly stacked in the silo 31, and the high-temperature cloth is transported to the linear vibration plate 34 through the elevator 32. The linear vibration plate 34 is used to perform the first vibration dispersion on the incoming high-temperature cloth, and the high-temperature cloth is transported to the flexible vibration plate 35 under the action of the linear amplitude generated by the linear vibration plate 34. The flexible vibration plate 35 further vibrates and disperses the stacked high-temperature cloth to avoid stacking of the high-temperature cloth, and then the visual inspection mechanism 4 cooperates with the high-temperature cloth picking and placing mechanism 5 to grab the scattered high-temperature cloth. There is no need to manually arrange the high-temperature cloth in the material box, which greatly improves the convenience of loading the high-temperature cloth, not only reduces labor, but also increases the work efficiency of subsequent lamination of the high-temperature cloth.

[0041] In this embodiment, if Figure 1 , 3 As shown, the visual inspection mechanism 4 is arranged on one side of the disordered feeding mechanism 3 to detect the position of the flexible vibration plate 35, cooperate with the high temperature cloth picking and placing mechanism 5 to grab, and judge the quantity of high temperature cloth to cooperate with the linear vibration plate 34 to feed, and the visual inspection mechanism 4 includes a first bracket 41 and a high temperature cloth detection camera 42; In this embodiment, if Figure 1 , 4 As shown in FIG. 5 , the high-temperature cloth picking and placing mechanism 5 is assembled on the top of one end of the frame 1 and is placed above the disordered feeding mechanism 3, and is used to grab the high-temperature cloth arranged on the flexible vibration plate 35, including a first motion module, and the free end of the first motion module is connected to a grabbing unit 54; Furthermore, the first motion module includes a first X-axis motion unit 51, a first Y-axis motion unit 52, and a first Z-axis motion unit 53, which are used to drive the grabbing unit 54 to perform forward and backward, left and right, and lifting and lowering movements inside the frame 1; Furthermore, the grasping unit 54 includes a first cylinder 541, a first R-axis motor 542 and a first suction cup 543, the first cylinder 541 is connected to the free end of the first motion module, the first R-axis motor 542 is assembled at the piston end of the first cylinder 541, and the first suction cup 543 is assembled at the connecting shaft position of the first R-axis motor 542.

[0042] During grabbing, according to the positioning image of the high-temperature cloth detection camera 42, the first X-axis motion unit 51, the first Y-axis motion unit 52, and the first Z-axis motion unit 53 set in the first motion module are operated to move the grabbing unit 54 to the top of the high-temperature cloth. At this time, the first cylinder 541 drives the first suction cup 543 to descend to absorb the high-temperature cloth, and the angle of the first suction cup 543 can be rotated under the action of the first R-axis motor 542, so that it can accurately correspond to the high-temperature cloth for grabbing, thereby improving the grabbing effect.

[0043] In this embodiment, if Figure 1 , 6 As shown, the transfer platform 6 is placed on the back of the high-temperature cloth picking and placing mechanism 5. The number of transfer platforms 6 and the grabbing units 54 are the same, and they correspond one to one. After grabbing the high-temperature cloth, the grabbing units 54 provided in the high-temperature cloth picking and placing mechanism 5 place the high-temperature cloth on the transfer platform for subsequent lamination grabbing.

[0044] In this embodiment, if Figure 7 As shown, the lead wire detection mechanism 7 is arranged above the conveyor line 2. The lead wire detection mechanism 7 includes a lead wire detection camera 72 and a first light source 73 corresponding to the lead wire detection camera 72. The first light source 73 provides fill light for the leads of the photovoltaic module to facilitate the lead wire detection camera 72 to photograph and detect the leads. The lead wire detection camera 72 detects whether the leads of the photovoltaic module are tilted or bent.

[0045] In this embodiment, if Figure 1 , 8 As shown in , 9 , it also includes a high-temperature cloth lead wire mechanism 8, which includes a second motion module, a lead wire correction component 84 and a high-temperature cloth placement component 85.

[0046] Furthermore, the second motion module includes a second X-axis motion unit 81, a second Y-axis motion unit 82, and a second Z-axis motion unit 83, which are used to drive the lead correction component 84 and the high-temperature cloth placement component 85 to perform forward and backward, left and right, and lifting and lowering movements inside the frame 1.

[0047] Furthermore, the lead wire alignment assembly 84 includes a left and right alignment unit and a front and back alignment unit, wherein the left and right alignment unit includes a first alignment cylinder 841, two support rods 844, a left baffle 845, and a right baffle 849, and the front and back alignment unit includes a second alignment cylinder 842, a second cylinder 843, a pneumatic clamp 846, and a clamp block 847.

[0048] The first alignment cylinder 841 is vertically assembled with the second Z-axis motion unit 83 so that the piston end of the first alignment cylinder 841 is perpendicular to the feeding direction of the photovoltaic module. The movable end of the first alignment cylinder 841 is connected to two support rods 844, and the bottoms of the two support rods 844 are commonly connected to a left baffle 845. The first alignment cylinder 841 drives the left baffle 845 to move rightward through the two support rods 844 to block the left side of the lead. The movable end of the second cylinder 843 is connected to an insert block 848, and the top of the insert block 848 is connected to a right baffle 849. The second cylinder 843 pushes the insert block 848 to move leftward and insert it between the two leads, and makes the right baffle 849 abut against the right side to achieve limiting of the left and right sides of the lead.

[0049] The second alignment cylinder 842 is arranged in the same direction as the first alignment cylinder 841 and is located at the bottom of the first alignment cylinder 841. The movable end of the second alignment cylinder 842 is connected to a pneumatic clamp 846. The pneumatic clamp 846 is consistent with the feeding direction of the photovoltaic module in the frame 1. The driving end of the pneumatic clamp 846 is connected to a clamp block 847. During correction, the second alignment cylinder 842 pushes the pneumatic clamp 846 and the clamp block 847 to the lead position, and then the pneumatic clamp 846 drives the two clamp blocks 847 to approach the matching plug-in block 848 to clamp the lead, thereby limiting the front and rear directions of the lead, keeping the lead in a vertical state, and realizing the alignment of the lead.

[0050] The inclined leads are aligned with the high-temperature cloth by the cooperation between the left and right alignment units and the front and rear alignment units, replacing the direct NG removal process of the prior art, thus avoiding waste and improving the lamination efficiency of the high-temperature cloth.

[0051] When the high-temperature cloth is placed, the two clamps 847 use the pneumatic clamp 846 and the second cylinder 843 to move between the two leads, and then move away from each other to bend the leads so that the two leads limit the high-temperature cloth to prevent it from falling during transportation.

[0052] Furthermore, the high-temperature cloth placing assembly 85 includes a high-temperature cloth pre-release cylinder 851, a high-temperature cloth final-release cylinder 852, and a second suction cup 853. The second suction cup 853 is used to suck the high-temperature cloth. The high-temperature cloth pre-release cylinder 851 first moves the high-temperature cloth to the top of the lead to determine the position of the high-temperature cloth according to the lead position detected by the lead detection mechanism 7, and then the high-temperature cloth final-release cylinder 852 moves the second suction cup 853 down to place the high-temperature cloth on the lead.

[0053] When taking and placing the high-temperature cloth, the second X-axis motion unit 81, the second Y-axis motion unit 82, and the second Z-axis motion unit 83 set by the second motion module are first operated to move the high-temperature cloth placement component 85 to the transfer platform 6, and the high-temperature cloth is grabbed to the top of the lead. The lead detection camera 72 detects whether the lead position is offset, and the lead is corrected by the lead correction component 84. When the lead position is qualified, the high-temperature cloth is first moved to the top of the lead by the high-temperature cloth pre-release cylinder 851, and then the high-temperature cloth final release cylinder 852 is used to lower the second suction cup 853 to place the high temperature cloth on the lead, and the second Z-axis motion unit 83 is reset to take and place the high-temperature cloth next time; In this embodiment, if Figure 1 , 10 As shown in Figures 11 , the barcode sticking mechanism 9 is arranged at the other end of the frame 1 for sticking codes to the photovoltaic modules. The barcode sticking mechanism 9 includes a third motion module, a visual positioning unit 94 and a barcode clamping component 95 .

[0054] Furthermore, the third motion module includes a third X-axis motion unit 91 , a third Y-axis motion unit 92 , and a third Z-axis motion unit 93 , which are used to drive the barcode clamping assembly 95 to perform forward and backward, left and right, and lifting and lowering movements inside the frame 1 .

[0055] Furthermore, the barcode clamping assembly 95 includes a second R-axis motor 951 , a third cylinder 952 , a rotating cylinder 953 , and a third suction cup 954 .

[0056] When sticking the barcode, the visual positioning unit 94 locates the position for sticking the barcode. After positioning, the third X-axis motion unit 91, the third Y-axis motion unit 92, and the third Z-axis motion unit 93 set by the third motion module are operated to move the barcode clamping component 95 to the position for taking the barcode, and the third suction cup 954 is used to absorb the non-glue side of the barcode, and then the rotating cylinder 953 is rotated 180° to tear off the barcode, so that the glue side of the barcode faces up, and then the barcode is run to the position for sticking the barcode and rotated 180° so that the glue side faces down, and then the third cylinder 952 drives the third suction cup 954 to move down for sticking the code. After sticking, the Z-axis motion unit 93 is lifted and the barcode clamping component 95 is reset.

[0057] In this embodiment, if Figure 1 , 12As shown, the unsold mechanism 10 is arranged at the discharge port of the frame 1, and the unsold mechanism 10 includes a unsold camera 102 and a second light source 103 for scanning and recording the barcode of the photovoltaic component.

[0058] Embodiment 2 is different from Embodiment 1 in that the number of the grabbing units 54 is set to three, and the three grabbing units 54 are equidistantly installed at the end of the first Z-axis motion unit 53 through a bracket, and three transfer platforms 6 are provided, and the three transfer platforms 6 correspond to the three grabbing units 54 one by one, so as to realize synchronous clamping of the three high-temperature cloths and transfer placement of the three high-temperature cloths; At the same time, three independent second Z-axis motion units 83 are arranged on the second Y-axis motion unit 82. Each second Z-axis motion unit 83 is provided with a lead correction component 84 and a high-temperature cloth placement component 85 to correct the three leads and cooperate with grabbing the three high-temperature cloths on the three transfer platforms 6 to achieve the simultaneous placement of high-temperature cloths on the three leads for lamination.

[0059] Embodiment 3 differs from Embodiment 1 in that the discharge port of the silo 31 and the feed port of the linear vibration disk 34 are horizontally arranged, and a conveyor belt is used to connect the discharge port of the silo 31 and the feed port of the linear vibration disk 34, so that the high-temperature cloth inside the silo 31 is horizontally conveyed to the inside of the linear vibration disk 34. The horizontal conveyance of the high-temperature cloth is more stable, which prevents the high-temperature cloth from rolling down from a high place, thereby improving the stability of the conveyance of the high-temperature cloth.

[0060] Several points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left" and "right" are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change; The above description is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiment. Any equivalent modifications or changes made by ordinary technicians in this field based on the contents disclosed by the present invention should be included in the protection scope recorded in the claims.

Claims

1. Photovoltaic module lead lamination high temperature cloth equipment, comprising a frame (1), wherein the frame (1) is provided with a conveyor line (2) for conveying photovoltaic modules, characterized in that: Also includes: A random feeding mechanism (3), the random feeding mechanism (3) comprising a silo (31), an elevator (32), a linear vibration plate (34) and a flexible vibration plate (35) connected in sequence; A visual inspection mechanism (4) for detecting the amount of high temperature cloth on the flexible vibration plate (35); A high-temperature cloth taking and placing mechanism (5) is used to grab the high-temperature cloth arranged on the flexible vibration plate (35) according to the detection result of the visual detection mechanism (4); A high-temperature cloth lead-pushing mechanism (8) for placing and taking the high-temperature cloth, the high-temperature cloth lead-pushing mechanism (8) comprising a second motion module, a lead-pushing alignment component (84) and a high-temperature cloth placement component (85), the lead-pushing alignment component (84) aligning two leads arranged in a front-to-back spacing in the photovoltaic component, and the high-temperature cloth placement component (85) for grabbing and placing the high-temperature cloth; The lead wire alignment assembly (84) includes a left-right alignment unit and a front-back alignment unit. The left-right alignment unit includes a left baffle (845) and a right baffle (849) that move relative to each other in the left-right direction and clamp the lead wire. The front-back alignment unit includes an insert block (848) inserted between two lead wires in the left-right direction and a pneumatic clamp (846). The pneumatic clamp (846) includes two clamp blocks (847) that move forward and backward. The two clamp blocks (847) are used to cooperate with the insert block (848) to clamp the two lead wires in the front-back direction.

2. The photovoltaic module lead lamination high temperature cloth equipment according to claim 1, characterized in that: A sensor (36) is provided at the bottom of one end of the linear vibration plate (34) away from the conveyor, and is used to detect the height of the high-temperature cloth in the linear vibration plate (34).

3. The photovoltaic module lead lamination high temperature cloth equipment according to claim 1, characterized in that: The high-temperature cloth taking and placing mechanism (5) comprises a first motion module, and a free end of the first motion module is connected to a grabbing unit (54).

4. The photovoltaic module lead lamination high temperature cloth equipment according to claim 3, characterized in that: The gripping unit (54) comprises a first cylinder (541), a first R-axis motor (542) and a first suction cup (543), wherein the first cylinder (541) is connected to the free end of the first motion module, the first R-axis motor (542) is mounted on the piston end of the first cylinder (541), and the first suction cup (543) is mounted on the connecting shaft position of the first R-axis motor (542).

5. The photovoltaic module lead lamination high temperature cloth equipment according to claim 4, characterized in that: It also includes a transfer platform (6) disposed on the back of the high-temperature cloth taking and placing mechanism (5), and the number of the transfer platforms (6) is the same as the number of the grabbing units (54), and they correspond one to one.

6. The photovoltaic module lead lamination high temperature cloth equipment according to claim 1, characterized in that: It also includes a lead wire detection mechanism (7), wherein the lead wire detection mechanism (7) includes a lead wire detection camera (72) and a first light source (73) corresponding to the lead wire detection camera (72).

7. The photovoltaic module lead lamination high temperature cloth equipment according to claim 1, characterized in that: The left and right alignment unit also includes a first alignment cylinder (841), the movable end of the first alignment cylinder (841) is connected to two support rods (844), and the left baffle (845) is connected to the bottom of the two support rods (844). The front and rear alignment unit also includes a second alignment cylinder (842) and a second cylinder (843). The pneumatic clamp (846) is assembled at the movable end of the second alignment cylinder (842), the plug block (848) is assembled at the movable end of the second cylinder (843), and the right baffle (849) is placed on the top surface of the plug block (848), so that the left baffle (845) and the right baffle (849) are correspondingly abutted against the lead wire.

8. The photovoltaic module lead lamination high temperature cloth equipment according to claim 1, characterized in that: The high-temperature cloth placing assembly (85) comprises a high-temperature cloth pre-placement cylinder (851), a high-temperature cloth final-placement cylinder (852), and a second suction cup (853).

9. The photovoltaic module lead lamination high temperature cloth equipment according to any one of claims 1 to 8, characterized in that: It also includes a barcode sticking mechanism (9), which is arranged at the other end of the frame (1) and is used to stick codes on photovoltaic modules. The barcode sticking mechanism (9) includes a third motion module, a visual positioning unit (94) and a barcode clamping component (95).

10. The photovoltaic module lead lamination high temperature cloth equipment according to claim 9, characterized in that: It also comprises a failed auction mechanism (10), which is arranged at the discharge port of the frame (1) and is used to scan and record the barcode of the photovoltaic module, and the failed auction mechanism (10) comprises a failed auction camera (102) and a second light source (103).

Citation Information

Patent Citations

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