Manufacturing tool for steel wire overturning cover channel

Abstract

The invention discloses a preparation tool for a steel wire overturning cover channel, and relates to the technical field of steel wire overturning cover channel machining. The device comprises a base, a plurality of fixing frames are installed on the base in the length direction of the base, and cover flanges are installed at the tops of the fixing frames; the included angle between the length direction of the cover flange and the upper surface of the base is adjustable within 0-180 degrees; the fixing frame comprises a side plate installed on the base in a matched mode, the top of the side plate is provided with a downwards-sunken arc face A, and angle scales are arranged on the outer side wall, located on one side of the arc face A, of the side plate. And a mounting plate is mounted on one side of the side plate. A plurality of fixing frames are mounted on the base in the length direction of the base, and the cover flanges capable of deflecting leftwards and rightwards are mounted at the tops of the fixing frames, so that during use, the cover flanges are fixed in advance, and then a steel wire penetrates through and is welded to the opening groove to form a steel wire overturning cover; the steel wire overturning cap channel is used for conveying products such as bottle caps and the like during use.

Description

Technical Field

[0001] The invention belongs to the technical field of steel wire flip cover track processing, and particularly relates to a preparation tool for a steel wire flip cover track. Background Art

[0002] In the filling fields of wine, beverages, condiments, etc., bottle cap packaging is used as a very common method, and the smoothness of the bottle cap during the conveying process is one of the main factors affecting the efficiency of the filling equipment. In the bottle cap conveying, the bottle cap needs to go through a series of movements in a specified direction, including straight line, flipping, etc., and finally reach the position required by the design. Steel wire is widely used in the production of bottle cap conveying by the industry due to its flexibility and surface smoothness, but the steel wire flip cap channel is still a pain that affects the smoothness of bottle cap conveying. The reason is that the flip angle of the flip cap channel deviates during the processing and manufacturing process, resulting in the failure of the cap to pass normally.

[0003] The existing processing and manufacturing method of the wire flip cover is to draw a line on the cover flange used to constrain the position of the wire according to the rotation angle of the design drawing, spot weld the lowest point of the flange on the workbench, and finally weld the wire through the corresponding flange hole.

[0004] The following deviation problems will occur in this production process: the manual line drawing and positioning are inaccurate during the entire production process; the lowest point of the flange is spot welded on the work surface, resulting in the center points of the flanges not being in a straight line, and the produced flip channel is not flipped along a straight line. Summary of the invention

[0005] The purpose of the present invention is to provide a preparation tool for a steel wire flip cover channel to solve the problems of inaccurate line drawing and positioning of this type of flip channel during the production process, and the flange center points not being on a straight line, so that the bottle cap can pass through the steel wire flip cover channel more smoothly.

[0006] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:

[0007] The present invention discloses a preparation tool for a steel wire flip cover channel, comprising a base, wherein a plurality of fixing frames are installed along the length direction of the base, and a cover channel flange is installed on the top of the fixing frame; the included angle between the length direction of the cover channel flange and the upper surface of the base is adjustable within the range of 0°-180°; the fixing frame comprises a side plate mateably installed on the base, a downwardly concave arc surface A is arranged on the top of the side plate, and an angle scale is arranged on the outer side wall of the side plate located on the side of the arc surface A; a support platform is connected to one side of the side plate by bolts A, a circular arc surface B is arranged on the upper surface of the support platform, a clamping plate extending from the top of the circular arc surface B is arranged on one side of the support platform, and a channel is formed between the support platform, the clamping plate and the side plate; a mounting plate is installed in the channel, the cover channel flange is installed on the top of the mounting plate, and an open groove for fixing the steel wire is arranged on the cover channel flange.

[0008] Furthermore, a circular arc surface C matching with the circular arc surface B is provided on one side of the mounting plate; a pointer scale matching with the angle scale is provided on the outer side wall of the mounting plate, and an extension line of the pointer scale passes through the center of the circular arc surface C.

[0009] Furthermore, the cover flange includes a rectangular hole located at the center, and the inner side wall of the rectangular hole is provided with an open groove for fixing the steel wire; the top of the mounting plate is provided with an opening to avoid the rectangular hole; the cover flange is provided with a mounting hole, and the mounting plate is provided with a threaded hole matching the mounting hole; during installation, the mounting plate and the cover flange are fixed together with a bolt B that passes through the mounting hole and is threadedly connected to the threaded hole.

[0010] Furthermore, a locking bolt with an end portion resting against one side of the mounting plate is threadedly connected to the clamping plate.

[0011] Furthermore, the bottom end of the side plate is bent to form a bent plate fixed on the upper surface of the base.

[0012] Furthermore, at least one T-shaped slot is provided on the upper surface of the base along its length direction, and a fixing bolt is provided through the bending plate, and an end of the fixing bolt extends into the T-shaped slot and is threadedly connected to a nut.

[0013] A method for preparing a steel wire flip cover, which is prepared by using the tooling for preparing the steel wire flip cover as described above;

[0014] The preparation method comprises:

[0015] Step 1: Install several cover flanges on the upper surface of the base through a fixing frame;

[0016] Step 2: After the steel wire passes through the open slot, weld the steel wire to the inner wall of the open slot.

[0017] The present invention has the following beneficial effects:

[0018] The present invention has a plurality of fixing frames installed on the base along the length direction thereof, and a cover channel flange that can be deflected left and right is installed on the top of the fixing frame, so that when in use, the cover channel flange is fixed in advance, and then a steel wire is passed through and welded at the opening groove to form a steel wire flip cover channel, and the steel wire flip cover channel is used to transport products such as bottle caps when in use.

[0019] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.

[0021] Figure 1 A schematic diagram of the tooling structure for preparing the present invention;

[0022] Figure 2 It is a schematic diagram of the matching structure of the base, the fixing frame and the covered flange of the present invention;

[0023] Figure 3 It is a schematic diagram of the structure of the wire flip cover. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0025] In the description of the present invention, it should be understood that the terms "opening", "upper", "lower", "thickness", "top", "middle", "length", "inside", "all around" and the like indicating orientation or positional relationship are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.

[0026] See also Figure 1-3As shown, the present invention is a preparation tool for a steel wire flip cover, comprising a base 2, wherein the base 2 is provided with a plurality of fixing frames along its length direction, and a cover flange 5 is provided on the top of the fixing frame; the angle between the length direction of the cover flange 5 and the upper surface of the base 2 is adjustable within the range of 0°-180°; the fixing frame comprises a side plate 1 mateably mounted on the base 2, a downwardly concave arc surface A10 is provided on the top of the side plate 1, and an angle scale 101 is provided on the outer wall of the side plate 1 located on the side of the arc surface A10; a support platform 3 is connected to one side of the side plate 1 by a bolt A13, a circular arc surface B31 is provided on the upper surface of the support platform 3, a splint 32 extending from the top of the circular arc surface B31 is provided on one side of the support platform 3, and a channel is formed between the support platform 3, the splint 32 and the side plate 1; a mounting plate 4 is installed in the channel, the cover flange 5 is installed on the top of the mounting plate 4, and an opening groove 52 for fixing the steel wire 100 is provided on the cover flange 5.

[0027] Specifically, when using Figure 2 As shown, two fixing frames are locked and fixed on the base 2, and a cover flange 5 is installed on the top of the two fixing frames. The length direction of one cover flange 5 is controlled to be perpendicular to the upper surface of the base 2, and the length direction of the other cover flange 5 is controlled to have an angle of 30° with the upper surface of the base 2.

[0028] When in use, adjust the installation distance of the two fixing frames on the base 2 according to the distance between the two cover flanges 5 on the wire flip cover drawing; at the same time, adjust the angle between the length direction of the cover flange 5 and the upper surface of the base 2 according to the flip angle of the two flanges in the drawing.

[0029] In order to achieve angle adjustment, an arc surface C42 cooperating with the arc surface B31 is provided on one side of the mounting plate 4; a pointer scale 40 cooperating with the angle scale 101 is provided on the outer wall of the mounting plate 4, and the extension line of the pointer scale 40 passes through the center of the arc surface C42, that is, the mounting plate 4 is controlled to rotate under the cooperation of the arc surface C42 and the arc surface B31. When the extension line of the pointer scale 40 is aligned with a position of the angle scale 101, the scale represented by the angle scale 101 is the flipping angle of the cover flange 5.

[0030] In order to facilitate the installation and use of the cover flange 5, the cover flange 5 includes a rectangular hole 50 located at the center, and the inner wall of the rectangular hole 50 is provided with an open groove 52 for fixing the steel wire 100; the top of the mounting plate 4 is provided with an opening 41 to avoid the rectangular hole 50; the cover flange 5 is provided with a mounting hole 53, and the mounting plate 4 is provided with a threaded hole matching the mounting hole 53; during installation, the mounting plate 4 and the cover flange 5 are fixed together by using a bolt B51 that passes through the mounting hole 53 and is threadedly connected to the threaded hole.

[0031] Specifically, a locking bolt 33 with an end portion resting against one side of the mounting plate 4 is threadedly connected to the clamping plate 32 .

[0032] In order to facilitate the installation of the side panel in the fixing frame, a bent plate 11 is bent at the bottom end of the side panel 1 and fixed to the upper surface of the base 2; and at least one T-shaped groove 21 is provided on the upper surface of the base 2 along its length direction, and a fixing bolt 12 is penetrated through the bent plate 11, and the end of the fixing bolt 12 extends into the T-shaped groove 21, and the end is threadedly connected to the nut 22.

[0033] A method for preparing a steel wire flip cover, which is prepared by using a preparation tool for a steel wire flip cover;

[0034] The preparation method comprises:

[0035] Step 1, installing a plurality of cover flanges 5 on the upper surface of the base through a fixing frame;

[0036] Step 2: After the steel wire 100 passes through the opening slot 52 , the steel wire 100 is welded to the inner wall of the opening slot 52 .

[0037] The markings of various angular positions mentioned in the invention are only for a clearer explanation of the implementation process, and other forms of position picking schemes do not affect the protection of the invention for achieving the purpose of accurate positioning and concentric flipping in the manufacturing method; the various components and combination forms involved in the invention are only one embodiment, and the results obtained by other design structures without changing the principle of the method should all be covered within the protection scope of the invention; the steel wire flip cover channel mentioned in the invention is only a more common cover conveying form in the current industry, and other forms of structures are based on the manufacturing method and do not change the application of the principle of the method, and should all be covered within the protection scope of the invention.

[0038] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0039] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A tooling for preparing a steel wire flip cover, characterized in that: It comprises a base (2), wherein a plurality of fixing frames are installed along the length direction of the base (2), and a cover flange (5) is installed on the top of the fixing frame; The angle between the length direction of the cover flange (5) and the upper surface of the base (2) is adjustable within a range of 0°-180°; The fixing frame comprises a side plate (1) mounted on the base (2), the top of the side plate (1) is provided with a downwardly recessed arc surface A (10), and an angle scale (101) is provided on the outer side wall of the side plate (1) located on one side of the arc surface A (10); One side of the side plate (1) is connected to a support platform (3) via a bolt A (13); an upper surface of the support platform (3) is provided with an arc surface B (31); one side of the support platform (3) is provided with a clamping plate (32) extending from the top of the arc surface B (31); a channel is formed between the support platform (3), the clamping plate (32) and the side plate (1); A mounting plate (4) is installed in the channel, the cover flange (5) is installed on the top of the mounting plate (4), and an open groove (52) for fixing a steel wire (100) is provided on the cover flange (5).

2. A tooling for preparing a steel wire flip cover according to claim 2, characterized in that: A circular arc surface C (42) matching with the circular arc surface B (31) is provided on one side of the mounting plate (4); The outer side wall of the mounting plate (4) is provided with a pointer scale (40) matched with the angle scale (101), and the extension line of the pointer scale (40) passes through the center of the arc surface C (42).

3. A tooling for preparing a steel wire flip cover according to claim 1, characterized in that: The cover flange (5) comprises a rectangular hole (50) located at the center, and the inner side wall of the rectangular hole (50) is provided with an open groove (52) for fixing the steel wire (100); The top of the mounting plate (4) is provided with an opening (41) for avoiding the rectangular hole (50); The cover flange (5) is provided with a mounting hole (53), and the mounting plate (4) is provided with a threaded hole matching the mounting hole (53); During installation, the mounting plate (4) and the cover flange (5) are fixed together by bolts B (51) penetrating the mounting holes (53) and threadedly connected to the threaded holes.

4. A tooling for preparing a steel wire flip cover according to claim 1, characterized in that: The clamping plate (32) is threadedly connected with a locking bolt (33) whose end abuts against one side of the mounting plate (4).

5. The tooling for preparing the steel wire flip cover channel according to claim 1, characterized in that: The bottom end of the side plate (1) is bent to form a bent plate (11) fixed to the upper surface of the base (2).

6. A tooling for preparing a steel wire flip cover according to claim 5, characterized in that: The upper surface of the base (2) is provided with at least one T-shaped slide groove (21) along its length direction, and the bent plate (11) is penetrated by a fixing bolt (12), the end of the fixing bolt (12) extends into the T-shaped slide groove (21) and the end is threadedly connected to a nut (22).

7. A method for preparing a steel wire flip cover, characterized in that: It is prepared by using a preparation tool for a steel wire flip cover as described in any one of claims 1 to 6 above; The preparation method comprises: Step 1, installing a plurality of cover flanges (5) on the upper surface of the base through a fixing frame; Step 2: After the control wire (100) passes through the opening slot (52), the steel wire (100) is welded to the inner wall of the opening slot (52).

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